learning objectives -...

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Learning Objectives

After completing this chapter, you will be able to do the following:/ Identify symbols used in geometric dimensioning and tolerancing (GD&T)./ Use the TOLERANCE and QLEADER commands to create geometric tolerancing

symbols./ Draw and edit feature control frames.

/ Draw and edit datum feature symbols./ Place basic dimensions on a drawing.

Thischapter is an introduction to geometricdimensioning and tolerancing (GD&T)principles, as adopted by the American National Standards Institute (ANSI) andpublished by the American Society of Mechanical Engineers (ASME) for engineeringand related document practices. The standard is ASME Y14.5M-1994, Dimensioning andTolerancing. Geometric tolerancing is a general term that refers to tolerances used tocontrol the form, profile, orientation, runout, and location of features on an object.

The drafting applications covered in this chapter use the AutoCAD geometrictolerancing capabilities and additional recommendations to comply with the ASMEY14.5M-1994 standard. This chapter is only an introduction to GD&T. For completecoverage of GD&T, refer to Geometric Dimensioning and Tolerancing, published byGoodheart-WillcoxCo.,Inc. Beforebeginning this chapter, it is recommended that youhave a solid understanding of dimensioning and tolerancing standards and AutoCADapplications, as presented in Chapters 16,17,18, and 19 of this textbook. This chapterdivides dimensioning and geometric tolerancing symbols into five basic types:

• Dimensioning symbols• Geometric characteristic symbols• Material condition symbols• Feature control frames

• Datum feature symbolsWhen you draw GD&T symbols, it is recommended that you place them on a

dimensioning layer so the symbols and text can be plotted as lines that have the samethickness as extension and dimension lines (.01" or 0.3 mm). The suggested text fontis romans.shx. These practices correspond with the standard ASME Y14.2M-1992, LineConventions and Lettering.

geometrictolerancing:Tolerances used

to control the form,profile, orientation,runout, and locationof features on an

object.

649

symbols: Graphicrepresentations ofspecific informationthat would be

difficult and time-consuming toduplicate in noteform.

geometriccharacteristic

symbols: Symbolsthat are used toprovide specificcontrols related to

the form or features

of an object.

650

C Dimensioning Symbols )Symbols represent specific information that would be difficult and time-

consuming to duplicate in noteform. They mustbe clearly drawn to the required sizeand shape so they communicate the desired information uniformly. ASME Y14.5Mrecommends symbols because thelanguage ofsymbols is international; they arereadthe same way in any country. In an international economy, it is important to haveeffective communication on engineering drawings. Symbols make this communication process uniform. ASME Y14.5M also states that the adoption of dimensioningsymbols does not prevent the use of equivalent terms or abbreviations in situationswhere symbols are considered inappropriate.

Theuse ofsymbolsaids in clarityand drawing presentation and reduces the timerequired to create a drawing. Creating and using AutoCAD symbols is covered laterin this chapter and in Chapter 23. A sample group of recommended dimensioningsymbols is shown in Figure 20-1.

Geometric Characteristic SymbolsIn GD&T, symbols are used to provide specific controls related to the form of an

object, orientationoffeatures, outlinesoffeatures, relationshipoffeatures to an axis, orlocation of features. These symbols are known as geometric characteristic symbols.Geometric characteristic symbols are separated into five types: form, profile, location,orientation, and runout. See Figure 20-2.

Figure 20-1.Dimensioningsymbols recommended by ASME Y14.5M-1994. (h = text height)

1.5 h

0 B ^ISK S0 nsDiameter Radius Spherical

Radius

(<-*>

SphericalDiameter

Controlled

Radius

0.5 h

i- J-1fwt t -\

XPlaces

or By

0.5 h

f

30

Symmetrical Counterbore Countersink Depth Dimension Conical Taperor Spotface (or Deep) Origin

Slope Square ReferenceShape

1.5 h2.5 h

^^ i ^ 30°

Jt T

zm0.3 h

Arc All Around Statistical

Length Tolerance

AutoCAD and Its Applications—Basics

Figure 20-2.Geometric

characteristic

symbolsrecommended byASME Y14.5M-1994.

Form

Profile

Location

Orientation -l _|_

r/Runout-^ '

r/t

StraightnessFlatness

CircularityCylindricity

Profile of a line

Profile of a surface

Position

Concentricity

SymmetryParallelism

PerpendicularityAngularityCircular runout

£S '"' H/^ Total runout

Material Condition SymbolsMaterial condition symbols are often referred to as modifying symbols because

they modify the geometric tolerance in relation to the produced size or location of thefeature. These symbols are only used in geometric dimensioning applications. Thesymbols used to indicate maximum material condition (MMC) or least material condition (LMC) are shown in Figure 20-3.

Maximum material condition (MMC) control

If the material condition control is maximum material condition (MMC), thesymbol for MMC must be placed in the feature control frame. See Figure 20-4.Whenthis application is used, the specified geometric tolerance is held at the MMCproducedsize. See the table in Figure 20-4. The term produced size, when used here, meansthe actual size of the feature when measured after manufacture. As the producedsize varies from MMC, the geometric tolerance increases, equal to the change. Themaximum geometric tolerance is at the LMC produced size.

Least material condition (LMC) control

If the material condition control is least material condition (LMC), the symbolfor LMC must be placed in the feature control frame. When this application is used,the specified geometric tolerance is held at the LMC produced size. As the producedsize varies from LMC, the geometric tolerance increases, equal to the change. Themaximum geometric tolerance is at the MMC produced size.

Surface control, regardless of feature size (RFS)When no material condition symbol follows the geometric tolerance in a feature

control frame, regardless of feature size (RFS) is assumed as the material condition.Regardless offeature size (RFS) means the geometric tolerances remain the same,regardless of the actual produced size.

Figure 20-3.Material condition

symbols. In ASMEY14.5M-1994, thereis no symbol forregardless of featuresize (RFS), since RFSis assumed unless

otherwise specified,(h = text height) ©

MMC, maximummaterial condition

RFS, regardless offeature size.

No symbol; RFSisassumed unless

otherwise specified.

LMC, least materialcondition

1.5 h

Chapter 20 Geometric Dimensioning and Tolerancing

0.8 h _d

material condition

symbols(modifyingsymbols): Symbolsused to modify thegeometric tolerancein relation to the

produced size orlocation of the

feature.

maximum material

condition (MMC):The maximum

allowable producedsize.

produced size:The actual size of

the feature when

measured after

manufacture.

least material

condition (LMC):The minimum

allowable producedsize.

regardless offeature size (RFS):The geometrictolerances

remain the same,regardless of theactual producedsize.

651

surface control:

A feature control

frame that is

connected to a

feature surfacewith a leader or an

extension line.

perfect form:The objectcannot exceed

a true geometricform boundaryestablished at MMC.

652

Figure 20-4.The drawing specifies maximum material condition (MMC) applied toa feature. The symbolfor MMCis shown highlighted.

MMC

LMC

- 06±O.2

0 0.05 ®

f Possibleproduced

sizes

Maximum

out-of-straightness

6.20 0.05

6.10 0.15

6.00 0.25

5.90 0.35

^ 5.80 0.45 J

When a feature control frame is connected to a feature surface with a leader oran extension line, it is referred to as surface control. See Figure 20-5. The geometriccharacteristic symbol shown is straightness, but the format is the same for anycharacteristic.

Look at the table in Figure 20-5 and notice that the possible sizes range from6.20 (MMC) to 5.80 (LMC). With surface control, perfect form is required at MMC.Perfectform means the object cannot exceed a true geometric form boundary established at MMC. The geometric tolerance at MMC is zero, as shown in the chart. As theproduced size varies from MMC in the chart, the geometric tolerance increases, untilit equals the amount specified in the feature control frame.

Figure 20-5.The drawing specifies surfacecontrol, regardlessof feature size (RFS). The actual meaning ofthe geometric tolerance is shown in the table.

0.05

0.05 tolerance zone

The MeaningThe Drawing

MMC

LMC

f Possibleproduced

sizes

Maximum

out-of-straightness

6.20 *0

6.10 0.05

6.00 0.05

5.90 0.05

^ 5.80 0.05 JPerfect form required


Figure 20-6.The drawing specifies axis control, regardless of feature size (RFS). The actual meaning ofthe geometric tolerance is shown in the table.

-MMC to LMC

The Drawing 0 6±O.2- The Meaning 0 0.05 straightnesstolerance zone0 0.05

MMC

LMC

f Possibleproduced

sizes

Maximum

out-of-straightness

6.20 0.05

6.10 0.05

6.00 0.05

5.90 0.05

^ 5.80 0.05 J

Axis control, regardless of feature sizeAxis control is indicated when the feature control frame is shown with a diameter

dimension. See Figure 20-6. Regardless of feature size (RFS) is assumed. With axiscontrol,perfect form is not required at MMC. Therefore, the specified geometric tolerance stays the same at every produced size. See the table in Figure 20-6.

c Feature Control Frames 3The geometric characteristic, geometric tolerance, material condition, and datum

reference (ifany) for an individual feature are specified by means of a feature controlframe. Thefeature controlframe is divided into compartments. The geometric characteristic symbol is placed in the first compartment, followed by the geometric tolerance.Where applicable, the geometric tolerance is preceded by the diameter symbol, whichdescribes the shape of the tolerance zone, and is followed by a material conditionsymbol (if other than RFS). See Figure 20-7.

When a geometric tolerance is related to one or more datums, the datum referenceletters are placed in compartments following the geometric tolerance. Datums are theoretically perfect surfaces, planes, points, or axes. When two datums are referenced, thedatum reference letters are separated by a dash and placed in a single compartmentafter the geometric tolerance. A multiple datum reference is established by two datumfeatures, such as an axis established by two datum diameters. Several feature controlframes with datum references are shown in Figure 20-8.

Elements in a feature control frame are displayed in a specific order. See Figure 20-9.Notice that the datum reference letters can be followedby a material condition symbolwhere applicable.


axis control: A

control that specifieshow far out-of-true

an axis can be;

indicated when

the feature control

frame is shown

with a diameter

dimension.

feature control

frame: The

rectangular framethat contains

the geometriccharacteristic,geometric tolerance,material condition,

and datum

reference (if any)for an individual

feature.

datums:

Theoretically perfectsurfaces, planes,points, or axes.

multiple datumreference:

Established by twodatum features.

653

654

Figure 20-7.Feature controlframes contain

the geometriccharacteristicsymbol, geometrictolerance, anddiameter symbol(as applicable). Notethat the geometrictolerance is

expressed as a total,not a plus-minusvalue.

Figure 20-8.Examples of datumreferences indicated

in feature control

frames.

Figure 20-9.The order of

elements in a featurecontrol frame,

(h = text height)

Geometric

characteristic

symbol

Geometric

characteristic

symbol \

X

Diameter symbol

0.1X

Geometric

tolerance

Geometrictolerance

00.15 (g)~

Material condition

symbol

Datum reference letter

o 0 0.08 A

Material condition symbol (when used)

Primary datum reference

*—*$• 0 0.05 ® B

-$- 0 0.08 ® A B

^Secondary datum reference

Primary datum reference

/Tertiary datum reference

^Secondary datum reference

Primary multiple datum reference

& 0.1 A-B

r*—*~ 2 h minimum h*~~*~t

$• 0 0.8 ® A B2h (J h

i i

Geometric -

characteristic symbol

Diameter symbol —zone descriptor

(when used)

Geometric tolerance •

Material condition -

symbol

<y 0 0.13 ® A B ®- Tertiary datum

reference

- Material condition

symbol (when used)

- Secondary datumreference

Primary datumreference


c Basic Dimensions

A basicdimension is a theoretically perfectdimension. Basic dimensions are usedto describe the theoretically exact size, profile, orientation, and location of a feature.Thesedimensionsprovide the basis fromwhich permissible variationsare establishedby tolerances on other dimensions, in notes, or in feature control frames. In simpleterms, a basicdimension tells you where the geometric tolerancezone or datum targetis located. Thegeometric tolerance zone is the zonewithin which the produced sizemust fall to be within the tolerance specifications. A datum target is a specific point,line, or area used to establish a datum.

Basic dimensions are shown on a drawing with a rectangle placed around thedimension text, as shown in Figure 20-10. A general note can also be used to identify basic dimensions in some applications. For example, the note UNTOLERANCEDDIMENSIONS LOCATING TRUE POSITION ARE BASIC indicates the use of basic dimensions. The basic dimension rectangle is a signal to the reader to look for a geometrictolerance in a feature control frame related to the features being dimensioned.

Figure 20-10.Basic dimensions

are identified with

a rectangle drawnaround the text,

(h = text height)

C

r-h

63.511

45°

6X 45" 6X

2h

45'

The number of times or placesmay be applied to a basic dimension

by placement inside or outside ofthe basic dimension symbol.

Additional Symbols 3Other symbols commonly used in GD&T are shown in Figure 20-11. These

symbols include:• Free state symbol. Describes the distortion of a part after the removal of forces

applied during manufacture. The free state symbol is placed in the featurecontrol frame after the geometric tolerance and the material condition (if any),if the feature must meet the tolerance specified while in free state.

• Tangent plane symbol. Placed after the geometric tolerance in the featurecontrol frame when it is necessary to control a feature surface by contactingpoints of tangency.

• Projected tolerance zone symbol. Placed in the feature control frame to informthe reader that the geometric tolerance zone is projected away from the primarydatum.

• Between symbol. Used with profile geometric tolerances to identify where theprofile tolerance is applied.


basic dimension:

A theoreticallyperfect dimensionused to describe the

exact size, profile,orientation, andlocation of a feature.

geometrictolerance zone:

The zone within

which the producedsize must fall to be

within the tolerance

specifications.

datum target: Aspecific point, line,or area used to

establish a datum.

655

statistical

tolerancing: Theassignment oftolerances to related

dimensions based

on the requirementsof statistical processcontrol.

statistical

process control(SPC): A methodof monitoringand adjusting amanufacturingprocess based onstatistical signals.

Figure 20-11.Additional

recommended

dimensioningsymbols.(h = text height)

0.8 h

tFree

State

3h

0.6 h

Between

T

T 1.5 h

Tangent Projected 'Plane Tolerance Zone

Statistical Tolerance

Statistical tolerance symbol. Indicates that a tolerance is based on statistical tolerancing. Statistical tolerancing is the assignment of tolerances torelated dimensions based on the requirements of statistical process control.Statistical process control (SPC) is a method of monitoring and adjusting amanufacturing process based on statistical signals. The statistical tolerancingsymbol is placed after the dimension or geometric tolerance that requiresSPC. See Figure 20-12. When the feature can be manufactured by either SPCor conventional means, both the statistical tolerance with the statistical tolerance symbol and the conventional tolerance must be shown. An appropriategeneralnote should accompany the drawing. Eitherof the two following notesis acceptable:• FEATURES IDENTIFIED AS STATISTICALTOLERANCED SHALL BE PRODUCED

WITH STATISTICAL PROCESS CONTROL.

• FEATURES IDENTIFIED AS STATISTICALTOLERANCED SHALL BE PRODUCED

WITH STATISTICAL PROCESS CONTROL OR THE MORE RESTRICTIVE

ARITHMETIC LIMITS.

Figure 20-12.Different ways toapply a statisticaltolerance. Thestatistical tolerance

symbol is shownhere highlighted.

12.5±0.08 (H)

"T

r—12.5±0.08df)

— 12.5±0.04

656

With a Dimension Combined with

Conventional Tolerance

0 0O.8@(st) ABC

In the Feature Control Frame


c Datum Feature Symbols ")As previously described, datums refer to theoretically perfect surfaces, planes,

points, or axes. In this introduction to datum-related symbols, the datum is assumed.In GD&T, the datums are identified with a datumfeature symbol.

Each datum feature requiring identification must have its own identificationletter. Any letter of the alphabet can be used to identify a datum, except I, O, or Q.These letters can be confused with the numbers 1 or 0. When the number of datumson a drawing exceeds 23, double letters are used, starting with AA through AZ andthen continuingwith BA through BZ. Datum feature symbolscan be repeated only asnecessary for clarity.

Figure 20-13 shows examples of datum feature symbols recommended by ASMEY14.5M-1994. The leader line tipped with a datum terminator is used to connect thedatum feature to the datum identification. When a surface is used to establish a datumplaneon apart, thedatum featuresymbolisplaced on theedgeviewofthe surfaceor onan extension line in the view where the surface appears as a line. See Figure 20-14.

When the datum is an axis, the datum feature symbol can be placed on the drawingusing one of the following methods. See Figure 20-15.

• The symbol can be placed on the outside surface of a cylindrical feature.• The symbol can be centered on the opposite side of the dimension line

arrowhead.

• The symbol can replace the dimension line and arrowhead when the dimension line is placed outside the extension lines.

• The symbol can be placed on a leader line shoulder.• The symbol can be placed below and attached to the center of a feature control

frame.

Elements on a rectangular symmetrical part or feature can be located and dimensionedin relationship to a datum center plane. Datum center plane symbols are shown inFigure 20-16.

Figure 20-13.The datum feature

symbol, based onASME Y14.5M-1994.

(h = text height)

Anyneeded

length

2h

2h a:

Identification letter

AOptionalshoulder

X_Filled or unfilled

Cliapter 20 Geometric Dimensioning and Tolerancing


60:

A

datum feature

symbol: Symbolsused to identifydatums in a feature

control frame.

657

659

660

Figure 20-17.The Geometric Tolerance dialog box is used to draw geometric dimensioning and tolerancing(GD&T) symbols and feature control frames to desired specifications.

Enter a geometric Enter a geometric n. , . ,tolerance value tolerance value Pick to select Enter a(single feature \ (double feature / P™"*?datumcontrol frame) \ control frame)

Pick to select

a geometriccharacteristic

symbol

Pick to displaya diameter

symbol

reference value

^/7oleiance2 DaUffnl Datum 2 ^___nalum'3'~~

•iM m ••-tiSriziB•• •• •

Piojecled Toletance Zone:

OK. ' Cancel j Help

Enter a height valuefor the projectedtolerance zone

Enter a datum-identifyingreference letter

Pick to select a

material condition

symbol for thedatum reference

Pick to displaythe projected

tolerance

zone symbol

also provides options for displaying a diameter symbol and a modifying symbol. Inaddition, the Geometric Tolerance dialog box allows you to display a projected tolerance zone symbol and value and part of the datum feature symbol.

Selecting a Geometric Characteristic SymbolGeometric characteristic symbols can be accessed in the Sym area located at the

far left of the Geometric Tolerance dialog box. This area has two boxes that can beused to display one or two geometric characteristic symbols. Remember that the corresponding text boxes along the upper row in each area are used for a single featurecontrol frame. The text boxes in the lower row are used to create a double feature

control frame.

Picking one of the boxes in the Sym area opens the Symbol dialog box. SeeFigure 20-18. Pick a symbol to display it in the Sym box you selected. After makinga selection, the Geometric Tolerance dialog box returns. You can pick the same boxagain to selecta differentsymbol, ifyou wish.To remove a previouslyselectedsymbol,pick the blank image in the lower-right corner of the Symbol dialog box.

Tolerance 1 Area

The Tolerance1 area of the GeometricTolerance dialog box allows you to enter thefirst geometric tolerance value used in the feature control frame. If you are drawinga single feature control frame, enter the desired value in the upper text box. If youare drawing a double feature control frame, also enter a value in the lower text box.Double feature control frames are described later in this chapter. You can add a diameter symbol by picking the box to the left of the text box. Pick the diameter box againto remove the diameter symbol.

The box to the right of the text box is used to place a material condition symbol.When you pick this box, the Material Condition dialog box appears. See Figure 20-19.Pick the desired symbol to display it in the box you selected. To remove a materialcondition symbol, pick the blank tile in the Material Condition image tile menu. TheRFS symbolin Figure 20-19 was used in ANSI Y14.5M-1982. Thesymbol is not used inASME Y14.5M-1994 because RFS is assumed unless otherwise specified.


Figure 20-18.The Symbol dialog box is used to select a geometric characteristic symbol for use in a featurecontrol frame.

Pick the

desired

symbol

Pick to remove

a symbol fromthe Sym area

Figure 20-19.The Material Condition dialog box. Pick the desired material condition symbol for thegeometric tolerance and datum reference. Notice that the symbol for regardless of featuresize (RFS) is available. This symbol is not used in ASME Y14.5M-1994, but you may need itwhen editing older drawings.

Pick the

desired symbol

Material Condition

Old RFS

symbol

Pick to remove

a selected symbol

In Figure 20-20,a position symbol is shown in the Sym image tile, and 0.5is enteredas the tolerance value in the upper text box in the Tolerance 1 area. The tolerance valueis preceded by a diameter symbol and followed by an MMC symbol. Remember that azero precedes metric decimals, but not inch decimals.

Tolerance 2 Area

The Tolerance 2 area of the Geometric Tolerance dialog box is used for the addition of a second geometric tolerance to the feature control frame. This is not a commonapplication, but it may be used in some cases where there are restrictions placed onthe geometric tolerance specified in the first compartment. For example, a secondgeometric tolerance value of 0.8 MAX means that the specification given in the firstcompartment is maintained, but it cannot exceed 0.8.

Datum Areas

The Datum 1 area of the Geometric Tolerance dialog box is used to establish theinformation needed for the primary datum reference compartment. Like the Toleranceareas, this area offers two levels of text boxes to create single or double feature controlframes. You can also specify a material condition symbol for the datum reference by

Figure 20-20.The Geometric Tolerance dialog box with a diameter symbol, geometric tolerance value, andmaximum material condition (MMC) symbol added to the Tolerance 1 area.

The tolerance

value, diametersymbol, and

material condition

symbol areentered

Geometric Tolerance

Tolerance 2 Dalum 1 Dalum2 Dalum3

• •;•• ••• • •• ••

Projected Toletance Zone;

OK Cancel j Help

Chapter 20 Geometric Dimensioning and Tolerancing 661

i9

662

picking the box to the right of the corresponding text box to open the Material Conditiondialog box. The Datum 2 and Datum 3 areas are used to specify the secondary andtertiary datum reference information. Refer to Figure 20-9 to see how the datum reference and related material condition symbols are placed in the feature control frame.

Projected Tolerance Zone Box and Height Text BoxThe Projected Tolerance Zone: box can be picked to display a projected tolerance

zone symbol in the feature control frame. The Height: text box specifies the height of aprojected tolerance zone. The projected tolerance zone symbol and the height value areused together when a projected tolerancezone is applied to the drawing. The use of aprojected tolerance zone in a drawing is described later in this chapter.

Datum Identifier Text Box

The Datum Identifier: text box is used to enter a datum-identifying referenceletter to be used as part of the datum feature symbol. An uppercase letter should beentered.

Completing the CommandAfter you have entered all the desired information in the Geometric Tolerance

dialog box, pick OKand pick a point to place the tolerance in the drawing. The featurecontrol frame for the given example is shown in Figure 20-21.

The height of the feature control frame i£*au«the height of the text. Text on engineering c^pidrawn at a height of .12" (3 mm), which mirKegframe height .24" (6 mm). This complies Wlt'l*standard.

tq, twice

jg, generallytre control

ASME Y14.5M

«=^Figure 20-21.In this example, primary, secondary, and tertiary datum reference values have been addedand are shown highlighted, along with the geometric tolerance value. The feature controlfrarrtp created by the values specified in the dialog box is shown.

Specified geometrictolerance

Geometric Tolerance

Sym Tolerance 1 ±

Height

Datum Identifier:

Tolerance 2

Pick to accept thespecified values

Primary datumreference

Secondary datumreference

Dajuml Datum 2l/ Datum 3

!•! [B~lHfl: (CTertiary datum

reference

• I

Projected Tolerance Zone:

-0- 00.5® AB|CFeature Control Frame


Exercise 20-1Complete the exercise on the Student CD.

( Attaching Feature Control Frames to Leaders

In many cases, leader lines are connected to feature control frames in order toidentify toleranced features. The QLEADER command allows you to draw leader linesand access the Geometric Tolerance dialog box used to create feature control frames inone operation. This is the most effective technique for creating a feature control framethat is automatically attached and associated with a leader. However, other GD&Tsymbols, such as datum feature symbols are more effectively created using differentmethods. These options are described later in this chapter.

Using the Mleader CommandThe MLEADER command is used to create leaders, without providing an option to

create a feature control frame at the same time. As a result, you are required to drawthe leader separately using MLEADER command and the feature control frame usingthe TOLERANCE command. Apply the None multileader content type when using thismethod. The leader can be drawn before or after the symbol. See Figure 20-22.

Using the Qleader CommandThe QLEADER command provides you with the ability to place a leader and attach

a feature control frame in one operation. Some of the leader line characteristics, suchas the arrowhead size, are controlled by the dimension style settings. Other features,such as the leader format and annotation style, are controlled by the Settings option inthe QLEADER command.

Figure 20-22.Use the MLEADER command to create a leader before drawing the feature control frameusing the TOLERANCE command, or add the leader to an existing feature control frame.

Pick to locate the feature

control frame when promptedto enter the tolerance location

Existing leader drawnusing the None multileader

content type

037 A

First, use the leader Landing firstoption to pick the location of

the leader shoulder

Second, pick the startpoint of the leader line

Leader added to existing featurecontrol frame using the None

multileader content type


664

The QLEADER command can be accessed by typing LE or QLEADER. Whenyou enter this command, use the Settings option to open the Leader Settings dialogbox. See Figure 20-23. Select the Annotation tab if it is not displayed. Then pick theTolerance radio button to display the Geometric Tolerance dialog box for creation of afeature control frame after the leader line is drawn.

Next, select the Leader Line & Arrow tab of the Leader Settings dialog box. Pickthe Straight radio button to create a leader with straight-line segments. When adding afeature control frame to a leader line, you should set the maximum number of verticesin the Maximum text box of the Number of Points area to 2. When you set the maximumnumber of leader points to 2, you select the start and endpoints of the leader line. Thenthe QLEADER command stops drawing the leader, automatically places the leadershoulder, and displays the Geometric Tolerance dialog box.

The Arrowhead area of the Leader Line &Arrow tab uses the default value assignedto leaders within the current dimension style. To change the appearance of the arrowhead, pick the drop-down list and select a terminator from the full range of choices.Changing the Arrowhead setting creates a dimension style override.

The first two segments of the leader line can be restricted to certain angles.These anglesare set in the Angle Constraints area of the Leader Line & Arrow tab. The options for eachsegment are Any angle, Horizontal, 90°, 45° 30° and 15°. The Orthomode setting overrides theangle constraints, so it is advisable to turn Ortho mode offwhile using this command.

Pick the OK button to exit the Leader Settings dialog box. When asked to specifythe first leader point, pick the leader start point. Now, pick the next leader point. If themaximum number of leader points is set to 2, the Geometric Tolerance dialog box isdisplayed. Otherwise, press [Enter] to end the leader line and display the GeometricTolerance dialog box. Specify the desired settings and values for the feature controlframe. Pick the OK button. The feature control frame is connected to the leader line in

your drawing, as shown in Figure 20-24.

3The LEADER command can also be used to draw GD&T symbolsthat are automatically attached to leaders. However, this commanddoes not provide the same convenience and ability to comply withdrafting standards as the QLEADER command.

Figure 20-23.The Leader Settingsdialog box. Activatethe Tolerance

radio button when

placing a featurecontrol frame with

the QLEADER

command.

Tolerance

optionactivated


Pol Leader Settings

Annotation ILeader Line&Arrow

AnnotationType

OMText

O Copy an Object

jSHofaanca/ O Block Reference

/ O None

OK

MTextoptions:

5 Prompt lotwidth

. .left|usWy

Frame text

Annotation Reuse

©None

O ReuseNjxtReuse

Cancel Help

AlUoCAD and Its Applications—Basics

Figure 20-24.When you completethe QLEADER

command, thefeature control

frame is connectedto the leader line.

Pick the first

point of theleader

Pick the second

point of the leader

Feature control frame

automatically attaches toand is associated with

the leader

C Introduction to Projected Tolerance Zones jIn some situations where positional tolerance is used entirely in out-of-squareness,

it may be necessary to control perpendicularity and position next to the part. The useof a projected tolerance zone is recommended when variations in perpendicularity ofthreaded or press-fit holes may cause the fastener to interfere with the mating part. Aprojected tolerance zone is usually specified for a fixed fastener, such as the threadedhole for a bolt or the press-fit hole for a pin. The length of a projected tolerance zonecan be specified as the distance the fastener extends into the mating part, the thicknessof the part, or the height of a press-fit stud.

The normal positional tolerance extends through the thickness of the part. Thisapplication, however, can cause an interference between the location of a thread orpress-fit object and its mating part. This is because the actual angle of a threaded holecontrols the attitude of the fixed fastener. No clearance is available to provide flexibility. For this reason, the projected tolerance zone is established at true position andextends away from the primary datum at the threaded feature. The projected tolerance zone provides a larger tolerance because it is projected away from the primarydatum, rather than within the thread. A projected tolerance is also easier to inspectthan the tolerance applied to the pitch diameter of the thread. This is because a threadgauge with a post projecting above the threaded hole can easily be used to verify theprojected tolerance zone with a coordinate measuring machine (CMM).

Representing a Projected Tolerance ZoneOne method for displaying the projected tolerance zone is to place the projected

tolerance zone symbol and height in the feature control frame after the geometric tolerance and related material condition symbol. The related thread specification is thenconnected to the section view of the thread symbol. With this method, the projectedtolerance zone is assumed to extend away from the threaded hole at the primarydatum. See Figure 20-25.

To provide additional clarification, the projected tolerance zone can be shownusing a chain line in the view where the related datum appears as an edge and theminimum height of the projection is dimensioned. See Figure 20-26. The projectedtolerance zone symbol is shown alone in the feature control frame after the geometrictolerance and material condition symbol (if any). The meaning is the same as previously described.


projectedtolerance zone:

A tolerance zone

established at

true position andextending awayfrom the primarydatum; usedwhen variations in

perpendicularity ofthreaded or press-fitholes may cause thefastener to interfere

with the mating part.

665

666

Figure 20-25.A projectedtolerance zone

representation withthe length of theprojected tolerancezone given in thefeature control

frame. The projectedtolerance zone

symbol is shownhighlighted.

Figure 20-26.A projectedtolerance zonerepresentation withthe length of theprojected tolerancezone shown

with a chain line

and a minimum

dimension in the

adjacent view.

M12X1.75-5H

-©• 0O.4@®2O ABC

The Drawing

Outline of

mating part 0 0.4Positional tolerance zone

Datum

plane A

The Meaning

20Projected tolerance

zone height

Axis of threaded hole

6X M12X1.75-5H

Drawing the Projected Tolerance ZoneAutoCAD specifies projected tolerance zones according to the 1982standard. When

following this standard, enter the desired geometric tolerance, diameter symbol, material condition symbol, and datum reference in the Geometric Tolerance dialog box, aspreviously described. Pick the Projected Tolerance Zone: box to display the projectedtolerance zone symbol and enter the height in the Height: text box. See Figure 20-27.Place the feature control frame in the desired location in the drawing. Notice thatAutoCAD displays the projected tolerance zone height in a separate compartmentbelow the feature control frame, in accordance with ANSI Y14.5M-1982.


Figure 20-27.Toadd projected tolerance zone specifications to the feature control frame, enter theprojected tolerance zone height and symbolin the Geometric Tolerance dialog box.

Projectedtolerance zone

Geometric Tolerance

Sym Tolerance 1

S3 0 05

Height

Datum Identifier

Toletance 2 Datum 1 Datum 2 Datum 3

•• (tib'-idb••••••

Projected Tolerance Zone:

Cancel Help

Projected tolerancezone height

-$- 00.5® ABC24®

Feature Control Frame

Displayedsymbol

Tospecify a projected tolerance zone according to the 1994 standard, create a featurecontrol frame with any modifier letters and the letter P after the tolerance value. Theheight of the projected tolerance zone is typed after the P. Leave one space betweeneach letter and the height value. See Figure 20-28. Then use the CIRCLE command todraw a circle around the modifier and the letter P. You can use the GROUP command to

group the feature control frame and circles so they can be selected as a single object.

Figure 20-28.Specifying a projected tolerance zone in accordance with ASME Y14.5M-1994.

Type letters for modifierand projected tolerance zone

Modifier

& 00.5

Circles are

drawn manually

A

Projected tolerancezone symbol

24 A B CT

Projected tolerancezone amount

Feature Control Frame


,»"-

667

composite frame:Used when thedouble feature

control frame

is drawn with

one geometriccharacteristic

symbol displayedin a singlecompartment.

668

C


Drawing a Double Feature Control Frame )Several GD&T applications require that the feature control frame be doubled in

height, with two sets of geometric tolerancing values provided. These applicationsinclude unit straightness and flatness, composite positional tolerance, and coaxial positional tolerance. To draw a double feature control frame, use the TOLERANCE commandto create the desired first level of the feature control frame in the Geometric Tolerance

dialog box as previously described. You can also use the QLEADER command, if youare connecting the feature control frame to a leader line. Next, pick the lower box inthe Sym area. When the Symbol dialog box is displayed again, pick another geometriccharacteristic symbol. This results in two symbols displayed in the Sym area. Continuespecifying the needed information in the lower-level Tolerance and Datum compartments. Sample entries for a double feature control frame are shown in Figure 20-29.

If the symbols in the two Sym boxesare the same, the double feature control frameis drawn with one geometric characteristic symbol displayed in a single compartment.This is called a composite frame. Some situations require the same geometric characteristic symbol twice, one in the upper frame and another in the lower frame. Theseare two single-segment feature control frames. To create this type, draw two separatefeature control frames and group them. If you are drawing a double feature controlframe with different geometric characteristic symbols for a combination control, thefeature control frame must have two separate compartments. See Figure 20-30.


Figure 20-29.Specifying information for a double feature control frame in the Geometric To lerance dialog box.

§3 Geometric Tolerance | ? ||X |

Sym Tolerance! Tolerance2 Daluml Datum2 Datum3

Pick to select m m\™ m m\ • |a • |b • |c •a second _^E 0[ojZZ11 IE UB FW Q" EH1geometric ——"

characteristic Height: 1 Projected Tolerance Zone: | '

symbol Datum Identifier: [

OK | | Cancel | [ Help


Figure 20-30.If the same geometric characteristic symbolis entered in both Symbol boxesof the GeometricTolerance dialog box,only one symbol is shown in the first compartment of the featurecontrol frame. Create two separate feature control frames to display the same symbol in bothframes. If two different symbols are used, they are displayed in separate compartments.

<F>

C

00.5® A B

00.1® A B

Same Symbol forBoth Control Frames

c * 00.5® A B

* 00.3© A B

Create Separate SingleControl Frames to

Repeat Symbol

C // 0.5 AJ_ 0.1 BDouble Feature

Control Frame with

Different Symbols

Drawing Datum Feature Symbols )As described earlier in this chapter, datums in a drawing are identified by datum

feature symbols. You can draw datum feature symbols using the TOLERANCE andQLEADER commands. However, usually you must use a combination of TOLERANCEand MLEADER or QLEADER commands to draw an appropriate datum feature symbol.The method used to draw a datum feature symbol depends on the feature the symbolidentifies. When you use the Geometric Tolerance dialog box to specify a datumfeature symbol, enter the datum reference letter in the Datum Identifier: text box. SeeFigure 20-31.

Options for Drawing Datum Feature SymbolsThe datum feature symbols shown in Figure 20-32 can be drawn using the

TOLERANCE and MLEADER or QLEADER commands. One option is to use theTOLERANCE command first to place the datum identifier and then add a leader thatconnects the feature to the identifier. The other option is to draw a leader first and thenuse the TOLERANCE command to add the datum identifier. This usually requires youto move the datum identifier to the correct location using object snaps. Both methodsare shown in Figure 20-33.

When using the MLEADER command to add the leader, create a separate multi-leader style that uses a Datum triangle filledarrowhead symbol, set the maximum leaderpoints to 2, do not include a landing, and use the None multileader content type.

Figure 20-31.Using the Geometric Tolerance dialog box to enter a datum-identifying reference letter. Thisletter is used to create the datum feature symbol.

Geometric Tolerance

Sym Tolerance 1

Height:

D_atum Identifier: |A

0KX

Tolerance 2 Datum 1 Datum 2 Datum 3

••!••••••• •• ••

Projected Toleiance Zone:

Cancel | Help

Specified datumreference letter


670

Figure 20-32.Examples of datum feature symbols created using a combination of TOLERANCE andMLEADER or QLEADER commands.

A

t.755

125 ^B

Figure 20-33.Use the MLEADER or QLEADER commands to add a leader before a feature control frame is

drawn using the TOLERANCE command, or add the leader to an existing feature control frame.

Pick to locate the datum identifier

when prompted to enterthe tolerance location

A

Use object snaps to move thedatum identifier to the

endpoint of the leader line

Datum identifier added to existing (vertical) leader

A

First, pick thestart point of the

leader line

Second, use the objectsnaps to locate the endpoint

of the leader line

Vertical leader added to existing datum identifier


When using the QLEADER command to add the leader, create a dimension stylethat uses the Datum triangle filled leader, use the None annotation type, and set themaximum leader points to 2.

CWhen a datum feature symbol requires a shoulder, add the shouldermanually by picking a third point. This avoids shifting the angle ofthe leader line.

Adding Datum Feature Symbols to Angled SurfacesYou must follow specificsteps in order toadd a datum feature symbol toan angled

surface, as shown in Figure 20-34. One option is to use the QLEADER command. Beforeadding the leader, create a dimension style that uses the Datum triangle filled leader.Enter the QLEADER command and use the Settings option to open the Leader Settingsdialog box. Select the Annotation tab if it is not displayed. Then pick the Tolerance radiobutton. Select the Leader Line &Arrow tab of the Leader Settings dialog box and pickthe Straight radio button. When adding a datum feature to a leader line, you shouldset the maximum number of vertices in the Maximum text box of the Number of Points

area to 3. This allows you to construct the leader shoulder manually. If you let AutoCADform the leader shoulder automatically, it will shift the angle of the leader line.

Select the OK button to exit the Leader Settings dialog box. Pick the leader startpoint and then the next leader point. The second point must create a line segment thatis perpendicular to the angled surface. Pick the third point to define the length of theleader shoulder. If the maximum number of leader points was set to 3, the GeometricTolerance dialog box is displayed. Otherwise, press [Enter] to end the leader line anddisplay the Geometric Tolerance dialog box.Specify a value in the Datum identifier textbox, and pick the OKbutton.

CAnother option for placing GD&T symbols is to create your ownblocks with attributes. Blocks can be inserted into the drawing andthe attribute data can be adjusted as needed. Blocks can also beadded to multileader lines using the Block multileader content type.Chapter 23 provides a detailed description of how to create blocks.

Figure 20-34.Use the Tolerance

annotation optionof the QLEADER

command to add

a datum feature

symbol to an angledsurface.

Pick the second

point of theleader line

Pick the first

point of theleader line

A

Pick to draw the

leader shoulder

manually


672

c


Drawing Basic Dimensions )A basic dimension is shown in Figure 20-35. Basic dimensions can be drawn auto

matically by setting a basic tolerance in the Tolerances tab of the Modify DimensionStyle dialog box, as described in Chapter 19. It is recommended that you establish aseparate dimension style for basic dimensions because not all of the dimensions on adrawing will be basic.

The height of the basic dimension rectangle is twice the height of the text, as shownin Figure 20-10. Text on engineering drawings is generally drawn at a height of .12"(3 mm), which makes the basic dimension rectangle height .24" (6 mm). As a result,the distance from the text to the basic dimension rectangle should be equal to half thetext height. For example, if the height of the drawing text is .12" the space betweenthe text and the basic dimension rectangle should be .06"to result in a .24"high frame.The distance from the text to the basic dimension rectangle is controlled by the Offsetfrom dim line: setting in the Text tab of the New (or Modify) Dimension Style dialog box.The setting also controls the gap between the dimension line and the dimension textfor linear dimensions.

JPicking the Draw frame around text check box in the Text tab of theNew (or Modify) Dimension Style dialog box also activates the basictolerance method.

Figure 20-35.A basic dimension.


3.250


c Editing Feature Control Frames •)A feature control frame acts as one object. When you pick any location on the

frame, the entire object is selected. You can edit feature control frames using AutoCADediting commands such as ERASE, COPY, MOVE, ROTATE, and SCALE. The STRETCHcommand only allows you to move a feature control frame. This effect is similar to theresults of using the STRETCH command with text objects.

You can edit the values inside a feature control frame using the DDEDIT command.To access the command, select Modify > Object > Text > Edit... from the pull-downmenu, or type ED or DDEDIT. When you enter this command and select the desired jnmm^^,frame, the Geometric Tolerance dialog box is displayed with all the current values.After you make the desired changes, pick OK to update the feature control frame.

You can also use the DDEDIT command to edit basic dimensions. When you selecta basic dimension for editing, the In-Place Text Editor is displayed. You can then editthe basic dimension as you would any other dimension.

cIf you double-click on a dimension object, AutoCAD opens theProperties palette.

c Sample GD&T Applications )This chapter is intended to give you a general overview of GD&T applications

and basic instructions on how to draw GD&T symbols using AutoCAD. If you are inthe manufacturing industry, you may have considerable use for GD&T. The supportinformation presented in this chapter may be a review, or it may inspire you to learnmore about this topic. The drawings in Figure 20-36 are intended to show you somecommon GD&T applications using the dimensioning and geometric characteristicsymbols available in AutoCAD.


DDEDIT

ED

Modify> Object

>Text

> Edit...

673

674

Figure 20-36.Examples of typical geometric dimensioning and tolerancing (GD&T) applications usin^various dimensioning and geometric characteristic symbols.

\&\ 0.15 X

Ol 0.5

Circularity

|£7| 0-06 1

15*0.4

J | £71 0.0615±0.4 ' '

X

J"060

All around

symbol

\/y\ 0-25 |

FlatnessProfile All Around

I |//| 0.25 |a"12 ±0.4

_J_

Parallelism I

\&\ 0.08 X

030

Total Runout

\/\ 0-2 |X

O 0,2 A

xy"YBetween/symbol

40-

Perpendicularity Profile between Points


Chapter TestAnswer the following questions. Write your answers on a separate sheet ofpaperorcomplete the electronic chapter test on the Student CD.

1. Name the current standard for dimensioning and tolerancing adopted by theAmerican National Standards Institute (ANSI) and published by the AmericanSociety of Mechanical Engineers (ASME).

2. Identify each of the following geometric characteristic symbols:

A. — H. o

B. n I. -Er

C. O J- //

D. xy K. _L

E. r\ L. ^

F. c± M. /

G. ♦ N. zs

3. Identify the parts of the feature control frame shown below.

e 0 0.05 © A B © c

A. B. C. D. E. R G.

4. Name three commands that can be used to add GD&T symbols to your drawing.5. Identify the dialog box containing settings used to create a feature control

frame.

6. How do you access the Symbol dialog box, in which a geometric characteristicsymbol can be selected?

7. Flow do you remove a geometric characteristic symbol from one of the imagetiles in the Sym area of the Geometric Tolerance dialog box?

8. Identify the command that provides you with the ability to place a leader andattach a feature control frame in one operation.

9. Describe the procedure used to draw a feature control frame connected to aleader line.

10. Describe how to place a projected tolerance zone symbol and height value withthe feature control frame, based on ANSI Y14.5M-1982.

11. Explain how to create a double feature control frame.12. Which AutoCAD setting allows you to draw basic dimensions? How is it

accessed?

13. Identify the AutoCAD setting controlling the spacebetween the text in a featurecontrol frame and the surrounding frame.

14. Describe how to draw a datum feature symbol without an attached feature controlframe. How do you add a leader line with a filled datum triangle to the symbol?

15. Name the command that can be used to edit the existing values in a featurecontrol frame.


PM

676

Drawing ProblemsCreate dimension styles that will assist you with the following problems. Draw fully dimensioned multiview drawings. The required number of views depends on the problem and is tobe determined by you. Apply geometric tolerancing as described in this chapter. Modify theavailable AutoCAD drawing applications tocomply withASME Y14.5M-1994 standards. Theproblems are presented in accordance with ASME Y14.5M-1994.

1, Open drawing P18-5. Edit the drawing by adding the geometric tolerancing applications shown below.Untoleranced dimensions are ±.02for two-place decimalprecision and ±.005 for three-place decimal precision. If you did not draw P18-5,start a new drawing and draw the problem now. The problem is shown as a cutaway for clarity. You do not need to draw a section. Save the drawing as P20-1.


2. Open drawing P18-6. Edit the drawing by adding the geometric tolerancing applications shown below. Untoleranced dimensions are ±0.5. If you did not drawP20-6, start a new drawing and draw the problem now. Save the drawing as P20-2.

3. Open drawing P20-7. Edit the drawing by adding the geometric tolerancing applications shownbelow. Ifyou did not draw P18-7, start a new drawing and drawthe problem now. Save the drawing as P20-3.


678

4. Draw the following object as previously instructed. Untoleranced dimensionsare ±0.3. Save the drawing as P20-4.

5. Draw the following objectas previously instructed. The problem is shown witha full section for clarity. You do not need to draw a section. Untoleranced dimensions are ±.010. Save the drawing as P20-5.

**


6. Open drawing P17-25. Edit the drawing by adding the geometric tolerancingapplications shown below. If you did not draw P16-29, start a new drawing anddraw the problem now. Save the drawing as P20-6.


680

7.Drawthefollowingobjectaspreviouslyinstructed.Theproblemisshownwithahalfsectionforclarity.Youdonotneedtodrawasection.Untoleranceddimensionsare±.010.SavethedrawingasP20-7.

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