led design cookbook ti
TRANSCRIPT
LED Lighting Reference Design Cookbook
4Q 2011www.ti.com/led
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
LED Lighting Reference Design Cookbook
Table of Contents
2
➔
LED Lighting Reference Design CookbookHelping You Solve Your Lighting Design Challenges
The LED Lighting Reference Design Cookbook is designed to provide you with a valuable tool to help you solve your lighting design needs. Customers seeking the latest in innovative and affordable LED lighting solutions can benefit from TI’s broad product portfolio of AC/DC, DC/DC, LED drivers, power management devices, wireless and wired interface control and embedded processors.
Designers have the option of not only controlling the power stage, but regulating LED currents as well, eliminating the need for multiple components and reducing system cost. Systems can be designed to accurately control voltage and current regulation for precise light intensity and color mixing, temperature monitoring to prevent thermal runaway, intelligent/adaptive dimming, and fault detection (over voltage/current, blown string). Communication with external systems is also possible via power-line communication (PLC), wireless technology or interfaces.
LED lighting designers are challenged with meeting their efficiency and reliability goals faster in advanced lighting designs. TI’s lighting portfolio is helping designers achieve their goals at a faster rate.
To see the TI solutions for general lighting, signage, backlighting and automotive, all complimented by a comprehensive customer support network, visit: www.ti.com/led
TI has Solutions for Your Lighting Challenges:
• Precisionchannel-to-channelandchip-to-chip accuracy to create the best hue and luminance in your RGB message boards and video displays
• Controllerstopoweranddimhighbrightness white or RGB LEDs for architectural luminaries and portable lighting
• PoweringarraysofHBLEDsoffanAC source for use in street lighting and replacing high-intensity discharge (HID) lamps
• HighlyintegratedZigBee® transceivers and SoC solutions for wireless lighting control and home automation
LED Lighting Driver Product Overview
AC/DC Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wireless Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Microcontroller (MCU) for Advanced Lighting Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Digital Power Based on Microcontroller Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Intelligent Lighting Communications and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Reference Designs
Retrofit LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LED Drivers/Ballasts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
LED Streetlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DC LED Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Low Voltage Buck/Boost for LED Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Evaluation Modules/Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Technical Support
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
LED Lighting Driver
Overview
3
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LED Lighting OverviewTI is a global market leader that leverages a rich history in Lighting expertise, combines it with analog and embedded processing portfolios, and delivers all of the building blocks for complete system solutions. Choose TI for broadest expertise, breadth of selection, and comprehensive support for efficient, reliable, cost-effective power conversion, communication and smart sensing and control solutions.
www.ti.com/led
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
LED Driver
Product Overview
4
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AC/DC Analog LED Drivers
Device Description Type Applications Output Power (W) PFC
TPS92070 Dimmable AC/DC LED Lighting Driver Controller
AC/DC Retrofit BulbsLuminaire
3 to 12 >0.7
TPS92010 High-Efficiency, Offline LED Lighting Controller
AC/DC Retrofit BulbsLuminaire
3 to 12 >0.55
TPS92001/2 General Purpose LED Lighting PWM Controller
AC/DC Retrofit BulbsLuminaire
5 to 20 >0.8
TPS92210 Natural PFC LED Lighting Driver Controller
AC/DC Retrofit BulbsLuminaire
5 to 30 >0.9
UCC28810/1 LED Lighting Power Controller AC/DC Retrofit BulbsLuminaire
Street Lighting
15 to 100 >0.9
TPS92020 Resonant-SwitchingDriver Controller for LED Lighting
DC/DC High-Light Output2 or 3 Stage
80 —
New products are listed in bold red.
Selection Guide
Device
VIN(min)
(V)
VIN(max)
(V)
LED Voltage(max)
(V) TopologyLED
Configuration Dimming PFC EVM Package(s)
TPS61165 3 18 38 1,200 DC/DC — 4 Boost Series/Parallel PWM — 4 6 SON6 SOT-23
TPS61166 2.5 10 17 1,200 DC/DC — 4 Boost Series/Parallel PWM — 4 10 SON
TPS61195 4.5 21 45 1,000 DC/DC — 4 Boost Series/Parallel PWM — 4 28 WQFN
TPS61500 2.9 18 38 2,200 DC/DC — 4 Boost Series/Parallel PWM or PWM-to-Analog
— 4 14 HTSSOP
TPS92510 3.5 60 57 2,500 DC/DC — 4 Buck Series/Parallel PWM — 4 10 MSOP
TPS40211 4.5 52 52 1,000 DC/DC — 4 Boost/SEPIC Series/Parallel PWM/Analog — 4 10 MSOP10 SON
TPS92001 9 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 4 8 MSOP8 SOIC
TPS92002 14 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 — 8 MSOP8 SOIC
TPS92010 6.3 21 Configurable 130 AC/DC 4 4 Flyback Series/Parallel TRIAC — 4 8 SOIC
TPS92020 11.5 18 Configurable 350 DC/DC 4 4 Half-Bridge Multi-String PWM — 4 8 SOIC
TPS92070 9 21.5 Configurable 146 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 16 TSSOP
TPS92210 9 20 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC
UCC28810 15.4 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC
UCC28811 12 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel PWM/Analog 4 4 8 SOIC
New products are listed in bold red. Preview products are listed in bold blue.
Switc
hing
Freq
uenc
y(k
Hz)
DC/D
C or
AC/
DCCo
ntro
l
Isol
ated
Appl
icat
ions
Non-
Isol
ated
Appl
icat
ions
Wireless CommunicationsTI’snewCC2530isatruesystem-on-chipsolutiontailoredforIEEE802.15.4,ZigBee®,ZigBeeRF4CEandSmartEnergyapplications. With its high operating temperature of up to 125° C, the CC2530 is ideal for Lighting applications.
Product Description Operating Temperature Protocol
CC2530 Second Generation System-on-ChipSolution for 2.4 GHz
125° C IEEE 802.15.4/ZigBee
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
LED Driver
Product Overview
5
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Microcontroller (MCU) for Advanced Lighting SolutionsTI’s MCU lighting solutions give designers efficient, flexible and scalable intelligent lighting management and control. TI’s portfolio of MCU hardware and software platforms speeds design and development enabling designers to adopt advanced communications
Digital Power Based on Microcontroller SolutionsTI provides designers with a portfolio of controllers to solve any lighting digital power system design challenge. Whether designing for isolated or non-isolated solutions from AC/DC to DC/DC, TI’s flexible, customizable and intuitive portfolio enables a variety of solution.
MCU Benefits Applications
MSP430™16-Bit Ultra-Low Power MCUs • Ultra-low power consumption• Integrated intelligent peripherals• Ease of use
• Wireless Communications/Control (ZigBee, 6loWPAN, 802.15.4, SimpliciTI™, etc.)
• Wired Communications/Control (DALI, DMX-512, KNX, etc.)
C2000™ 32-Bit Real-Time MCUs • 32-bit performance for real-time control • Lower system cost • Ease of use • Packaging and price for cost sensitive applications
• Digital Power• Power line Communications
Stellaris® ARM® Cortex™-M3-Based MCUs • ARM® Cortex™-M3 • Advanced
• Ethernet Control• Wired Communications/Control (DALI, DMX-512, etc.)
Product Features Packages
F28x Piccolo Series The F2802x Piccolo™ family of microcontrollers provides the power of the C28x™ core coupled with highly integrated control peripherals in low pin-count devices
TSSOP (DA) 38
and features such as power line communications or 6loWPAN to control lighting designs. In addition, using a digital approach for functionality such as digital power, communications/control, and motion or ambient light sensing can move hardware features into software which increases flexibility.
To get started with TI’s broad suite of MCU solutions for your LED and other lighting design and control needs visit below for our demonstration platforms and development kits. Or click the direct links to learn specifically about intelligent lighting and communications control or digitally powered lighting.
Intelligent Lighting/Communications and ControlIntelligent lighting is the ability to reduce the amount of light and/or energy used so that only the right amount of light is delivered exactly when and where it is needed. Digital control of LEDs
Solutions/Protocol Product Tool/Kit/Demo/Platform For more information:
DALI MSP430™MCU
TPS62660LED-338 EVM
For DALI app note: www.ti.com/daliappnote
DMX-512 MSP430 MCU / Stellaris® DMX-512 apps note/Third-party design MSP430 - Demo code and reference design is available upon request at Technical Support.
Power Line Communication C2000™ MCUs TMDSPLCKIT - V2 Stellaris - Available through third-party Golden IC Technology Co., Ltd. - [email protected]
ZigBee®/802.15.4 MSP430F54xxA MSP430F5438 Experimenter's Board www.ti.com/plc
KNX/KNX-RF MSP430 N/A www.ti.com/msp430f5438Available through 3rd parties; for more information visit:TAPKO Technologies GmbHWeinzierl Engineering GmbH
6loWPAN CC430(MSP430 MCU + Low-Power RRF)
Third-party design Available through third-party Sensinode.
Ethernet Stellaris® Ethernet development and evaluation kits www.ti.com/stellariskits
General-use MCU(user interface, system supervisor, etc.)
MSP430 MCU Development and evaluation kits www.ti.com/msp430
using MCUs allows developers to take advantage of the unique characteristics of LEDs, such as long life, high dimming ratio, energy efficiency and vibration resistance, and to quickly and easily deliver intelligent lighting solutions. Digital control can be achieved via wired
or wireless communications through a number of different communication standards. Texas Instruments offers microcontroller solutions for all your LED lighting design and control needs, including demonstration platforms and development kits.
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - A19/E27
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➔
TPS92001 PMP5163G – Offline, 10-W Dimmable LED Driver PMP5163G is a non-isolated, inverted buck LED driver with small form factor suitable for A19/E27 and designs with 9 LEDs at an operating current of 310 mA.
Efficiency Power Factor
LED Current PMP5163G Board
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
InvertedBuck
AC Series 9 1 108 120 132 29 310 mA 9 84 0.86 Non-Isolated
Yes TRIAC
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5163www.ti.com/product/TPS92001
NEW!
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - A19/E27
7
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Reference Designs
Retrofit Lighting - A19/E27
FB SS
RT
1R
T2
RE
FV
DD
OU
TG
ND
1 2 3 4
8 7 6 5
U1
TP
S92
00ID
GK
120
VAC
TR
IAC
Dim
mer
TY
P1
TP
2
TP
3LE
D+
LED
–9
LED
s31
0 m
A
TY
P4
No
te: U
se F
1A o
r F1
B
No
te: U
se L
2A o
r L2
B
F1A
F1B
L2A
L2B
R1AR1B
No
te: U
se R
1A o
r R
1B
VDD
Note
: Use
C6A
or C
6B
C6A
C6B
REF
REF
+
VDD
Form
orereferenc
ede
sign
s,see
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/pow
erre
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nced
esig
ns
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - A19/E27
8
➔
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TPS92001 PMP6648C – Offline, Dimmable 10-W LED Driver PMP6648C a non-isolated, boost LED driver with small form factor suitable for A19/E27 and E26/27 designs with 3 high voltage LEDs at an operating current of 34 mA.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
Boost AC Series 3 1 108 120 132 300 34 mA 10.2 >90 >0.9 Non-Isolated
Yes TRIAC
FB
SS
RT1
RT2
8
7
6
5
REF
VDD
OUT
GND
1
2
3
4
U1TPS92001DGK REF
REF
VDD
120 VACTRIAC Dimmer
LED+LED–
300 V34 mA
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6648www.ti.com/product/TPS92001
NEW!
Reference Designs
Retrofit Lighting - A19/E27
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
9
➔
Output Voltage and Current PMP6648C Board
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Reference Designs
Retrofit Lighting - PAR30/38
10
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Power Factor vs. Input LinePMP4304 6-LED Driver without Dimmer
Efficiency vs. Input LinePMP4304 6-LED Driver without Dimmer
Output Current vs. Input LinePMP4304 6-LED Driver without Dimmer
TPS4304A Board
LED Current vs. Dimmer Conduction AnglePMP4304 6-LED Driver with Clipsal Dimmer
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TPS92210 PMP4304A – Offline, High Power Factor, TRIAC Dimmable 7-W LED Driver PMP4304Aisanisolatedprimary-sidecontrolPFCflybackLEDdriverwithsmallformfactor and low component count for PAR and BR LED lighting applications.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFCFlyback
AC Series 6 1 160 220 264 20 300 mA 81 83 >0.9 Isolated Yes TRIAC
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4304www.ti.com/product/TPS92210
NEW!
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - PAR30/38
11
➔
1 1
11IC
500
TP
S92
210
OT
M
PC
L
TZ
E
FB
VC
G
DR
N
GN
D
VD
D
4 3 2 1
5 6 7 8
P
P
P
P
PP
Reference Designs
Retrofit Lighting - PAR30/38
12
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
TPS92010 PMP3522 The PMP3522 is a reference design that utilizes the TPS92010 high efficiency LED lighting driver controller.
Residential downlighting has seen a great deal of transition to more efficient sources of light. Compact CFLshavebecomeamainstayinresidential lighting, but as the lifetime cost of LED lamps falls, all the more low-power, small-form-factor designs will be needed. This reference design is an under-10-W, non-isolated SEPIC LED driver specifically laid out for residential downlighting.
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3522www.ti.com/product/TPS92010
PMP3522 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 120 — 290 VAC
Output voltage — — 24 Volts
Output current — 0.350 — Amp
TPS92010
C101nF
C20.1µF
C510µF
C60.1µF
D2BZX84C20T
C10.047µF275VAC
R8
10
R7100K
Q1FCD4N60
L3180µH
J2
R90.1
R126.11K
R133.3
R143.3
3 - 6 LEDs @ 350mALET RTN
R11100
C7
0.1µF
R10100 Q2
MMBT3904LT1
R4100
R3220K
R2220K
R1220K
TP2
D6BAT54S
D3MMBD4148
C9470µF
C1110µF
D4MURA160T3
D5BZX84C27T
R1533.2K
C31nF
C447nF
LPMVSDVDD
GD
1
2
3
4
1
2 AC
AC
8
7
6
5
1 2
2
1
3 4
SSFBPCSGND
L11mH
F10.5A
D1RH05-T
AC IN120 - 290VAC
J1
L21mH +
+
+
+ +
Key Features• Single-stageSEPIC,PFC+LED
current regulation• Low-cost,low-componentcount• Drives3to6LEDsat350mA
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - PAR30/3813
➔
Laid Out for Bulb Replacement
Regulation
Efficiency
Control Loop Frequency
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - PAR30/38
14
➔
Low Line Output Current
High Line Output Current
Low Line Power Factor
High Line Power Factor
Low Line Total Harmonic Distortion
High Line Total Harmonic Distortion
Low Line Efficiency
High Line Efficiency
TPS92210 PMP6304 – Offline, High Power Factor, TRIAC Dimmable 10-W LED Driver PMP6304isanisolatedPFCflybackLEDdriverwithlowcomponentcountforPAR and BR LED lighting applications.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFC Flyback
AC Series 9 1 176 220 264 30 350 mA 10 82 >0.9 Isolated Yes TRIAC
PFC Flyback
AC Series 9 1 88 110 132 30 350 mA 10 81 >0.9 Isolated Yes TRIAC
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6304www.ti.com/product/TPS92210
NEW!
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - PAR30/38
15
➔
High Line Power Factor
Low Line Total Harmonic Distortion
1 1
1
111
1
1
11
11
I_OUT
1IN–
IN+2.5 V
VCC–
VCC+
2OUT
2IN–
2IN+
1
2
3
4
8
7
6
5
IC56
0T
L103
WA
UF4
004
D55
0
FD2
FD FD1
FDB
D1
T1
LED
–
LED
–
Pat
ent
Pen
din
g
R53
9 A
pp
lied
Bet
wee
nP
C50
0 P
in 3
and
Pin
4D
irec
tly
IC50
0T
PS
9221
0
P
34R
539
PC
500
OT
M
PC
L
TZ
E
FB
VC
G
DR
N
GN
D
VD
D
4 3 2 1
5 6 7 8
P
P
P
Form
orereferenc
ede
sign
s,see
:ww
w.t
i.com
/pow
erre
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nced
esig
ns
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - PAR30/38
16
➔
Efficiency vs. Input Voltage Power Factor vs. Input Voltage
Total Harmonic Distortion vs. Input Voltage Output Current vs. Input Voltage
TPS92210 PMP6001 – Offline, High Power Factor, Non-Dimmable 13-W LED Driver PMP6001isanisolatedPFCflybackLEDdriverwithminimalcomponentcount for PAR and BR LED lighting applications.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFC Flyback
AC Series 11 1 90 — 265 38 350 mA 13 82 >0.9 Isolated Yes TRIAC
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6001www.ti.com/product/TPS92210
90 150 170 052031
Input Voltage (VRMS)
80
81
110
84
85
Effi
cien
cy(%
)
82
83
210 230190
Input Voltage (VRMS )
0.989
0.991
0.999
0.993
0.995
0.997P
ow
erFa
cto
r
90 150 170 052031 032012011 190
Input Voltage (VRMS)
0.347
0.348
0.350
0.351
Out
put
Cur
rent
(A)
0.349
0.352
90 150 170 052031 032012011 190
Input Voltage (VRMS)
4
14
8
12
To
talH
arm
oni
cD
isto
rtio
n(%
)
6
10
90 150 170 052031 032012011 190
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - PAR30/38
17
➔
Form
orereferenc
ede
sign
s,see
:ww
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/pow
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nced
esig
ns
Inp
ut: 9
0 to
265
VA
C
Out
put
: 38
V 3
50 m
A
No
n-D
imm
able
Line
of
Iso
lati
on
P1
P3
P3
AC
Lin
e C
onn
ecti
ons
BR
1M
B6S
F12.
5 A
P2
FB TZ
E
PC
L
OT
M
VD
D
GN
D
DR
N
VC
G
1 2 3 4
8 7 6 5
U1
TP
S92
210
SO
-8
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - T8
18
➔
UCC28810 PMP5682A - Offline, PMW Dimmable High Efficiency, 25-W LED Tube DriverThe PMP5682A has been designed to replace a T8 fluorescent tube. It accepts the high line input (184 V to 265 VAC) and supplies two strings in parallel, 104 LEDs max per string; each string has a nominal current of 40 mA. The first stage performs the PFCfunctionwhilethesecondstagedeliversa80mAconstantdimmablecurrent.High efficiency and particular shape of the PCB make this design suitable for the tube replacement.
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5682www.ti.com/product/UCC28810
PWMDimming
TP4
TP7
TP5LED+ Out
312 V @ 80 mA2 Strings of 104 LEDs, 2 x 40 mA
Warning High Voltage FromBoost
TP8LED– Out
TP6
TP9
VSENSE
EAOUT
VINS
ISENSE
VDD
GDRV
GND
TZE
1
2
3
4
8
7
6
5
U3UCC28810D
Fsw = 130 KHz
VSENSE
EAOUT
VINS
ISENSE
VDD
GDRV
GND
TZE
1
2
3
4
8
7
6
5
U1UCC28810D
Fsw = 130 KHz
Output: 450 V @ 73 mA
Built Using PMP5623 PWBRef. Des. >99 Were Added On the Board
AC LineConnections
Input: 184 to 265 VAC
TP1
TP2
TP3
NEW!
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
TM Boost +
TM Buck
AC Series/Parallel 104 2 184 230 265 30 350 mA 10 91 <0.9 Non-Isolated
Yes PWM
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - T8
19
➔
Efficiency Power Factor
PWMDimming
TP4
TP7
TP5LED+ Out
312 V @ 80 mA2 Strings of 104 LEDs, 2 x 40 mA
Warning High Voltage FromBoost
TP8LED– Out
TP6
TP9
VSENSE
EAOUT
VINS
ISENSE
VDD
GDRV
GND
TZE
1
2
3
4
8
7
6
5
U3UCC28810D
Fsw = 130 KHz
VSENSE
EAOUT
VINS
ISENSE
VDD
GDRV
GND
TZE
1
2
3
4
8
7
6
5
U1UCC28810D
Fsw = 130 KHz
Output: 450 V @ 73 mA
Built Using PMP5623 PWBRef. Des. >99 Were Added On the Board
AC LineConnections
Input: 184 to 265 VAC
TP1
TP2
TP3
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - T8
20
➔
LED Current Regulation Efficiency
Power Factor
PMP3672 Board
Input Current THD
TPS92210 PMP3672 - Offline, PFC Buck 18-W to 20-W LED Tube DriverThe PMP3672 has been designed to replace a T8 fluorescent tube. It accepts universal line input (90 V to 265 VAC) and supplies 720 mA LED current.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFCBuck
AC Series/Parallel
8 24 90 — 265 24 720 mA 20 82 >0.9 Non-Isolated
No —
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3672www.ti.com/product/TPS92210
NEW!
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - T8
21
➔
Form
orereferenc
ede
sign
s,see
:ww
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i.com
/pow
erre
fere
nced
esig
ns
FB TZ
E
PC
L
OT
M
VD
D
GN
D
DR
N
VC
G
1 2 3 4
8 7 6 5
U2PC
817A
J1
AC IN
+
+
U1
TP
S92
210D
J2
2 124 V
@ 0
.72
A
1 2
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - T8
22
➔
Efficiency Power Factor
THD (%) PMP6306 Board
TPS92210 PMP6306 - Offline, High Power Factor, Isolated 18-W Tube LED DriverPMP6306isanisolatedPFCflybackLEDdriverforLEDtubelightingapplications. It accepts universal line inputs and supplies 450 mA at up to 40 V.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFC Flyback
AC Series 12 1 90 — 265 40 450 mA 18 86 >0.85 Isolated No —
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6306www.ti.com/product/TPS92210
NEW!
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - T8
23
➔
Form
orereferenc
ede
sign
s,see
:ww
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/pow
erre
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nced
esig
ns
OT
M
PC
L
TZ
E
FB
VC
G
DR
N
GN
D
VD
D
1 2 3 4
8 7 6 5
IC50
0T
PS
9221
0
11
L
FD
FUSE
250V
1A
11
N
PP
P
P
11
LED+ 1
1LE
D–
LED+
DL
DL
P
P
I_OUT
1IN–
IN+2.5 V
VCC–
VCC+
2OUT
2IN–
2IN+
1
2
3
4
8
7
6
5
TL103WAIC502
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - MR-16
24
➔
PMP6300 Board
TPS40211 PMP6300 – MR-16 Boost PMP6300 is a boost based MR-16 solution designed to operate with 1 to 3 LEDs at 700 mA.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
Boost AC or DC Series 3 1 8 — 15 10 700 mA 7 71 >0.8 Non-Isolated
Yes TRIAC
12 VDC Efficiency 12 VAC Efficiency
12 VAC Power Factor
12 VAC Output Current Accuracy
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6300www.ti.com/product/TPS40211
NEW!
12 VDC Output Current Accuracy
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Retrofit Lighting - MR-16
25
➔
Form
orereferenc
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sign
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AC
L 1
HO
LE
VIN
+
VIN
GD
RV
VIN
+1
HO
LE
VIN
+ 1
HO
LE
VIN
–V
IN–
1
1
1
HO
LE
VIN
– 1
HO
LE
AC
N 1
HO
LE
LED
–
PW
MPA
D
HO
LE
ISN
S
LED
+1
HO
LE
VIN ISN
S
GD
RV
VB
P
RC
SS
DIS
/EN
CO
MP
FB
1 2 3 4 5
10 9 8 7 6 11
VD
D
VB
P
GD
RV
ISN
S
GN
DG
ND
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Retrofit Lighting - MR-16
26
➔
PMP6004 Board
TPS54260 PMP6004 – MR-16 Buck Reference Design PMP6004 is a buck based MR-16 solution designed to operate with 1 to 2 LEDs at 1000 mA.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
Buck AC or DC Series 1 1 8 — 15 5.7 1,000 mA 6 80 >0.85 Non-Isolated
Yes TRIAC
VIN
PWRGD
EN
SS/TR
RT/CLK
COMP
BOOT
PH
VSENSE
2
6
3
4
5
8
1
10
7
119
P1
12 VACor 12 VDC
P2
TPS54260DRC
LEDA
LEDC
1 1
1
1
1
1.1 A @ 5.7 V
1 1GND PAD
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6004www.ti.com/product/TPS54260
NEW!
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
PowerLab™ Power Reference Design Library
www.ti.com/powerlab
27
➔
PowerLab™ Power Reference Design Library
• The industry's most extensive collection of tested power management reference designs.
• Hundreds of power management designs for a wide range of applications and power conversion topologies.
• Reference designs include both isolated and non-isolated designs for lighting, telecommunication, computing, consumer electronics and more.
www.ti.com/powerlab
Test ResultsSchematics
Bill of Materials
The PowerLab™ library includes an interactive and powerful search engine for design engineers looking for a proven and tested solution to their power supply requirements. This interactive search tool allows engineers to find designs by application, topology, input type, input voltage or output voltage.
www.ti.com/powerlabPowerLab™ Power Reference Designs Selection Tool
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
LED Driver/Ballast
28
➔
TPS92210 PMP6305 – Offline, High Power Factor, Isolated 25-W LED Driver PMP6305isanisolatedPFCflybackLEDdriverforLEDtubelightingapplications. It accepts universal line inputs and supplies 450 mA at up to 40 V.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFC Flyback
AC Series 10 1 176 220 264 35 700 mA 25 83 >0.9 Isolated Yes TRIAC
PFC Flyback
AC Series 10 1 88 110 132 35 700 mA 25 84 >0.9 Isolated Yes TRIAC
Low Line Output Current
High Line Output Current
Low Line Power Factor
High Line Power Factor
Low Line Total Harmonic Distortion
High Line Total Harmonic Distortion
Low Line Efficiency
High Line Efficiency
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6305www.ti.com/product/TPS92210
NEW!
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
LED Driver/Ballast
29
➔
High Line Power Factor
Low Line Total Harmonic Distortion
Form
orereferenc
ede
sign
s,see
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/pow
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nced
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ns
I_OUT
1IN–
IN+2.5 V
VCC–
VCC+
2OUT
2IN–
2IN+
1
2
3
4
8
7
6
5
I_OUT
1IN–
IN+2.5 V
VCC–
VCC+
2OUT
2IN–
2IN+
1
2
3
4
8
7
6
5
11 1
1
P
P
P
11
BD1
T1
1
11
H1 FD
LED+
FD
LED–
FD
1H2 FD
1
IC50
0T
PS
9221
0
OT
M
PC
L
TZ
E
FB
VC
G
DR
N
GN
D
VD
D
4 3 2 1
5 6 7 8
L
N
FD FD
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
LED Driver/Ballast
30
➔
Reference Designs
LED Driver/BallastUCC28810 PMP5732B – Offline, High Power Factor, Isolated 50-W LED Driver PMP5732BisanisolatedPFCflybackLEDdriverforLEDballast/powersupplyapplications. It accepts universal line inputs (85 to 305 V) and supplies 1.5 A at up to 40 V.
Design Specifications
Input Voltage Range
Topology
ConverterType
AC or DCLED
Configuration
Numberof LEDs
per String (typ)
Numberof LED Strings
(typ) (min) (typ) (max)
Output Voltage Range(typ)
OutputCurrent
(typ)
Typ PowerOutput
(W)
PeakEfficiency
(%) PFC
Isolated/Non-
Isolated DimmableDimming
Input
PFC Flyback
AC Series 10 1 85 — 305 36 1,500 mA 50 83 >0.9 Isolated Yes Analog
EfficiencyThe efficiency is shown in the graph below. For simplicity and accuracy of measurements, the data was measured using a DC input with a resistive load.
Output Current Regulation
Power FactorLoad = LEDs (VOUT = 33 V, IOUT - 1.5 A)
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5732www.ti.com/product/UCC28810
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
NEW!
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
LED Driver/Ballast
31
➔
VSNS
EAOU
TVI
NSIS
NS
8 7 6 5
Shut
dow
n
U1-A
TL10
3WID
U3TC
MT1
107
VSNS
VSNS
DIM
M+
Note
s:Bu
ilt o
n PM
P556
0 Re
v_A
PWB.
Com
pone
nts
wit
ref d
es >
= 1
00 w
ere
adde
d on
the
boar
d
GND
25V
to 3
6 V
@ 1
.5 A
RTN
On H
eat S
ink
On H
eat S
ink
VDD
GDRV
GND
TZE
1 2 3 4
++
+++
+
+
+
For T
est
Purp
ose
Only
R18
= 5
0Ω
Anal
og D
imm
ing
0 -
10 V
PWM
Dim
min
g
100
VAC
to 2
77 V
AC
U1-B
TL10
3WID
U2UC
C288
10D
Form
orereferenc
ede
sign
s,see
:ww
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/pow
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nced
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Reference Designs
LED Driver/Ballast
32
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
UCC28810 PMP4501 - Offline, 34-W LED Driver with PFC The PMP4501 is an isolated, off-line, AC-to-DCLED-currentdriverwithPFCfor applications such as commercial fixture lighting and general isolated LED drivers. The PMP4501 is a single-stageflybackPFCconverterthat delivers up to 34 W with a 180- to 265-VAC input voltage while providing a 10- to 48-V output voltage at a constant output current of 700 mA ±2%.
The PMP4501 implements secondary-side current control for the LED string. Overvoltage protection
PMP4501 Reference Design Schematic
L11mH
D1DF06S
C10.1µF
L220mHT
P1
TP
2
C30.15µF275VAC 3
2
4
1
F11A/250V
C11µ
C922nF
C14DNP
R1911K
R141.5M
R91.5M
R1100K
R4100K
R710K
Q1PZT2222A
R82.2
D2BYG10M
D3BYG10M
R6100K
C6100µF
25V
C11.1µ
C1210pF
R106.98K
R22330
R2047.5K
R2147.5K
R230.82
4
3
32
56
7
8
12
A
5
4
7
8
2
1
9
10
1
4
1
2
R1610
+C747µF63V
D4S1KB
D6BAS16
D815V
D7MURA140T3
D11MBR0520L
U3TCMT1107
D13BAW56
D1212V
D9MURA120T3
D5PDU540-13
T1G094010LF
+
R222KR322K
C210nF
C1047µF35V
C81000pF Y1
Q3 3904
+
C4470µF
63V
+ C5470µF63V
+
C1547µF35V
C161µF
R2710K
R2610K
R283.32K
R242.21K
R111K
R1223.7K
R131K
R50.15
J110V...48V . 700mAGND
U1:BTL103WID
R172.49K
D1051V
TP3
TP5
TP4
R2510K
U1:ATL103WID
C17220µF
C131µ
+
Q2STB7NK80ZT4
U2UCC28810D
8765
1234
VDDGDRV
GNDTZE
VSNSEAOUTVINSISNS
R1810K
For Test PurposeOnly. R17=50Ω
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 PMP4501 34-W
UCC28810 180 10 V
3-13 700 mA 34 W 90% Yes Yes No NoReference
DesignSecondary side current loop TL103W 265 48.5 V
Key Features• IsolatedsinglestageLEDdriver• NaturallyhighPFC• 90%efficient• Universalinputvoltagerange• 700-mAoutputcurrent• LowLEDripplecurrent
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4501www.ti.com/product/UCC28810
prevents dangerous output voltages from occurring during open-string conditions. A current-sense amplifier reduces the sensing resistor’s power dissipation, thus increasing overall efficiency. The internal reference voltage of the operational amplifier achieves excellent LED-current regulation versus output power and input voltage. The PMP4501 achieves high efficiency (90% peak), high power density and a high power factor. The reference design protects against scenarios with open and short LED strings, and the control stage is a simple and robust design.
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
LED Driver/Ballast
33
➔
PMP4501 Board
Efficiency vs. Rectified-Equivalent Line Voltage and Output Power
Output Current Ripple. Input Voltage = 230 VAC, Output Voltage = 48 V @ 700 mA
Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal Input Voltage
IOUT Regulation vs. Rectified-Equivalent Line Voltage and Output Power
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
LED Streetlight
34
➔
UCC28810 PMP3976 - 100-W, Offline PFC SEPIC LED Driver The PMP3976 circuit shown below was designed for a commercial LED lighting fixture. The SEPIC topology has the advantage over a flyback converter in that it clamps the switching waveforms on the power semiconductor, allowing the use of lower voltage and hence more efficient parts. This provides an estimated 2% improvement in efficiency in this application. Additionally, there is less ringing in the SEPIC, making EMI filtering easier.
PMP3976 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 150 — 264 VAC
Output voltage — — 300 Volts
Output current — 0.350 — Amp
Key Features• Non-isolatedsingleLEDstringdriver• 92%efficientsolution• SEPICcontrolboostsforhigh voltage• Naturalsinglestagewith>0.9PFC• Low-costsolutionwithfewexternal
parts• MeetsEuropeanharmonic requirements
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3976www.ti.com/product/UCC28810
Reference designs:www.ti.com/powerreferencedesigns
++
+
U2UCC28810D
HS1
Q3SPP06N80C3
150VAC to 240VAC Input
LINE
NTRL
F11.6A/250V
RT12.5Ω
C1020.22µ
C1010.22µF
L14mH
R41.1 MEG0.25W
R111.1 MEG0.25W
R1515K
C100100pF
C121000pF
C4100pF C5
0.1µF
C6100µF25V
C1010pF
C81000pF
R13100K
R6100K
TP5R21 511
TP6
TP2
TP4
J1+LED
–LED
U1TLV431AIDBZ
R8100K
R20100K
R1815K
R17 301 R190.51W
R1200K0.25W
C20.22µF
T1750µH
C1 0.47µF
R3200K0.25W R23
20
R100 10
R12 1K
D100 MMSD914
R1015K
R101100K0.5W
C3330µF
R102100K0.5W
C71000pF
Q2MMBT3904
Q1MMBT2907
D4180V
R23.61W
D5180V
R9100K
R7 200K
R5 49.9K
D3 MMSD914
D1 MUR8100E
R161K
C922µF
C112.2µF
D2KBP06G
+
–4
2
1
3AC
AC
34
21
1
1 1
1
1 1
1
1 1
1
1
1
12
3
1
1
1
1
11
2
4
5
0
8
7
1
1
1
VCCDRVGNDZCD
VSNSCOMPMULTINCS
8765
1234
TP1
TP3
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
LED Streetlight
35
➔
PMP3976 Rev B Demo Board Power Factor
The circuit is built on a PMP3976 Rev A PWB.
++
+
U2UCC28810D
HS1
Q3SPP06N80C3
150VAC to 240VAC Input
LINE
NTRL
F11.6A/250V
RT12.5Ω
C1020.22µ
C1010.22µF
L14mH
R41.1 MEG0.25W
R111.1 MEG0.25W
R1515K
C100100pF
C121000pF
C4100pF C5
0.1µF
C6100µF25V
C1010pF
C81000pF
R13100K
R6100K
TP5R21 511
TP6
TP2
TP4
J1+LED
–LED
U1TLV431AIDBZ
R8100K
R20100K
R1815K
R17 301 R190.51W
R1200K0.25W
C20.22µF
T1750µH
C1 0.47µF
R3200K0.25W R23
20
R100 10
R12 1K
D100 MMSD914
R1015K
R101100K0.5W
C3330µF
R102100K0.5W
C71000pF
Q2MMBT3904
Q1MMBT2907
D4180V
R23.61W
D5180V
R9100K
R7 200K
R5 49.9K
D3 MMSD914
D1 MUR8100E
R161K
C922µF
C112.2µF
D2KBP06G
+
–4
2
1
3AC
AC
34
21
1
1 1
1
1 1
1
1 1
1
1
1
12
3
1
1
1
1
11
2
4
5
0
8
7
1
1
1
VCCDRVGNDZCD
VSNSCOMPMULTINCS
8765
1234
TP1
TP3
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
36
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
LED StreetlightThermal Image
The image above shows a thermal image of the board. The ambient temperature was 26º C with no forced air flow. The input was 230 VAC.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Efficiency and Power Factor
Efficiency
Harmonic Content
The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are shown above; input voltage was set to 230 VAC.
IOUT VOUT VIN LIN PF POUT LossesEfficiency
%
0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7
0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1
0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3
0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5
0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4
0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9
IOUT VOUT VIN LIN PF POUT LossesEfficiency
%
0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9
0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8
0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7
0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9
0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9
0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
LED Streetlight
37
➔
Frequency Response
MOSFET Voltage Waveform
The frequency response of the feedback loop is shown in the plot above. The input was set to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was taken with a 250 V output.
The image above shows the drain-to-source voltage on Q3. The input was set to 250.
Line Voltage and Current Waveform
The image above shows the input voltage and current. The input voltage was 230 VAC.
Diode Voltage Waveform
Inductor Winding Currents
The image above shows the voltage on the anode of D1. The input was set to 250 VDC.
The two images above show the currents in the individual windings of the inductor.
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
DC LED Lighting
38
➔
TPS40211 PMP4026 The circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power to nominal battery conditions and to survive load-dump incidents. The application, powered directly from VBAT, can have a string of up to ten 700-mA LEDs in series or two parallel strings with up to ten 350-mA LEDs in each string.
An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8- to 18-V input and a 20- to 35-V output.
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4026www.ti.com/product/TPS40211
It can be found along with a demonstration board at:http://focus.ti.com/docs/toolsw/folders/print/tps40211evm-352.html
PMP4026 Schematic
TPS40211DGS
48V @ 0.7AGND
VDDVBP
GDRVISNSGND
RCSSSDCOMPFB
109876
Freq = 150 KHZ
12345
C71µ
D100(R6)3.3V
VBP
R549.9K
R110.01C9
100pF
R101.21K
Q1Si4858
R215K
C1470pF
R3249K
R1249K
R10010K
C44700pF
C83.3µF
3 2 1
4G
S
D8 7 6 5
1 2
R4A2
D247V
R949.9
C12B3.3µF50V
C12A3.3µF50V
D1MBRS260
1
2
3
Q1002N7002DICT
9 - 18 VINGND
C50.1µ
33 µH
ENAB
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 9 — 16 VDC
Output voltage — — 40 Volts
Output current — 0.700 — Amp
Switching frequency — 150 — kHz
Key Features• Wide4.5-to52-Vinputrange• Low-costnon-synchronousboost• Highefficiencyfromlow260-mV
VREF• Simpleloopcompensation• SupportsversatileSEPICtopology
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
DC LED Lighting
39
➔
Startup
Efficiency Control Loop Frequency Response: 12 V input; 1.15 A Load
Load Regulation of Outputs Load Transients
Output Ripple Current
The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is LED current.
Total output current was 1.15 A, output voltage was 20 volts.
Output response to driving TP%. The input voltage was set to 12 V.
Reference Designs
DC LED Lighting
40
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
TPS40211 PMP3943 - Wide-Input DC Voltage SEPIC Driver The TPS40211 is a wide-input-voltage (4.5- to 52-V) nonsynchronous boost controller. It is suitable for topologies that require a grounded source n-chan-nelFETsuchasboost,flyback,SEPICand various LED-driver applications. The TPS40211 features a program-mable soft start; overcurrent protection with automatic retry; and a program-mable oscillator frequency. Current-mode control provides improved transient response and simplified loop compensation. The feedback pin has a reference voltage of 260 mV to help reduce the power usage and cost of the sense resistor.
PMP3943 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 8 — 40 Volts
Output voltage — 13 — Volts
Output current — 0.350 — Amp
Switching frequency — 300 — kHz
U1TPS40211DGS
J1VIN
GND8-40
Short L4L40
13V @ 350mATested with LEDs
Giving 12.3 V
LEDA
LEDC
LEDC
D18180-13C15
3.3µF
VDDVBP
GDRVISNSGND
RCSSSDCOMPFB
109876
Freq = 380 KHZ
3 2 1
4
8 7 6 5
3 4
1 2
12345
03
L2100µH
R101k
R949.9
R549.9
R710
C71µF
R60
R140.75
C1310µF
R110.10
D218V
R10010K
R20
R1249K
C44700pF
C83.3µF
C50.1µF
C1220pF
C347pF
C20.22µF C9
0.1µF
1
2
The PMP3943 circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power battery conditions and to survive load-dump incidents. The TPS40211 was chosen for this application due to its low feedback voltage and wide input-voltage range.An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8- to 18-V input and a 20- to 35-V output.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Key Features• Wide4.5-to52-Vinputrange• Low-costnon-synchronousboost• Highefficiencyfromlow260-mV
VREF• Simpleloopcompensation• SupportsversatileSEPICtopology
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3943www.ti.com/product/TPS40211
It can be found along with a demonstration board at:www.ti.com/product/TPS40211evm
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
DC LED Lighting
41
➔Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V
VIN Volts IIN mA VOUT1 Volts IOUT1 mA Efficiency %
40.22 123.6 12.27 341.8 84.4
20.11 238.5 12.27 341.3 87.3
7.93 619.4 12.27 341.3 85.3
Regulation and efficiency: 25 degrees Celsius ambient. Target IOUT was 350 mA, hence actual current is 2.5% low.
When Diode Load is Opened, VOUT Goes to About 18 V
VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.42 8.79 18.44 0
20.08 10.75 18.41 0
8.00 19.12 18.40 0
Short Circuit: Output Current Holds Steady
VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.14 21.24 0.694 341.6
20.06 34.20 0.694 341.5
8.00 77.70 0.694 341.4
Current Loop Frequency Response
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Reference Designs
Low Voltage Buck Boost for LED Torch
42
➔
TPS63000 PMP3038 The TPS63000 provides a power-supply solution for products that use a two- or three-cell alkaline, NiCd or NiMH battery, or a one-cell Li-Ion or Li-Polymer battery. The buck-boost converter is based on a fixed-frequency PWM controller that uses synchronous rectification to obtain maximum efficiency. The maximum average current in the switches is limited to a typical value of 1800 mA, and the converter can be disabled to minimize battery drain. During shutdown, the load is disconnected from the battery. The device is packaged in a 10-pin QFNPowerPAD™(DRC)packagemeasuring 3 x 3-mm.
The PMP3038 circuit was designed for a torch or rugged flashlight. Most torch applications still use alkaline
Key Features• Buck-boostconvertertopology• Idealforbatteryapplications• 1.8-Aoutputcapability• Autobuck-boostmodeswitching• DualLEDbrightnesslevels• Operatesdownto1.2V
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3038www.ti.com/product/TPS63000
PMP3038 Schematic
Design Specifications
Parameter Minimum Maximum Unit
Input voltage 1.2 5 VDC
Output voltage — 5 Volts
Output current 300 600 mAmp
Switch frequency — 1.5 MHz
+
U1TPS63000DRC
S1
NO
1.5V x 2BAT
C310µF
C41000pF
C122µF
C222µF
D17090 XR-E
THERMALPADC6DNP
R249.9K
R512.7K
R30.3
R40.3
R649.9
S2NC
NOD2LM4040D2.048V
R110K
NCL2
VOUT
PGND
FB
GND
4
5
8
7
6
2
1
3
10
9
11
L1
VIN
VINA
SYNC/PS
EN1PwPd
L12.2µH
batteries with a common configuration of two or three cells in series that have a maximum voltage of 5 V. During operation, the VBAT drops below the Vf of the LED, and the TPS63000 automatically switches from buck mode to boost mode to create the constant current needed for the LED. The TPS63000 can boost from voltages as low as 1.2 V. A switch that brings R4 into or out of the feedback loop provides a dimming mechanism for the flashlight to toggle between 300 and 600 mA.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Low Voltage Buck Boost for LED Torch
43
➔
Output Current Graphs with DC Coupling
Efficiency Curve for IO = 0.32 A and IO = 0.62 A Turn On with 0.63 A
Control Loop Response Graphs
Output current with VIN = 3 V.
Control loop response with 0.63 A.
Output current with VIN = 4 V.
Control loop response with 0.32 A.
Efficiency.
Reference Designs
Boost Driver with Integrated Power Switch
44
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
TPS61500 The TPS61500 is a monolithic switching regulator with an integrated 3-A, 40-V power switch. It is an ideal driver for high-brightness 1- or 3-W LEDs. The device has a wide input-voltage range to support applications with input voltage from multicell batteries or regulated 5-V to12-V power rails.
The LED current is set with an external sense resistor, R3, and with feedback voltage that is regulated to 200 mV by a current-mode PWM control loop, as shown in the schematic below. The device supports analog and pure PWM dimming methods for LED brightness control. Connecting a capacitor to the DIMC pin configures the device to be used for analog dimming, and the LED current varies in proportion to the duty cycle of an external PWM signal. FloatingtheDIMCpinconfiguresthe
Key Features• Supportsboosttopology• Integrated3-A40-Vpowerswitch• SupportsPWMorAMdimming• Protectionfeatures: • Pulse by pulse • Thermal shutdown
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/TPS61500evm-369www.ti.com/product/TPS61500
Typical Application Schematic
LED Current vs. Input Supply and LED Number
Input Supply 5 V 12 V
LED number 4 1000 mA 2000 mA
LED number 6 600 mA 1200 mA
LED number 8 450 mA 1000 mA
Note: Assumption that LED forward voltage is 3.5V, and TPS61500’s conversion efficiency is 85%.
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
S3
AGND
PWM
VIN 5V L1 D1
C1 C2DL13W LED
DL2
DL3
DL4
C4R4
R1
R2
R3
C3
C5
IC for pure PWM dimming, with the average LED current being the PWM signal’s duty cycle times a set LED current.
The device features a programmable soft-start function to limit inrush current during start-up and has other protection features built in, such as pulse-by-pulse overcurrent limiting, overvoltage protection and thermal shutdown. The TPS61500 is available in a 14-pin HTSSOP package with PowerPAD™.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Reference Designs
Boost Driver with Integrated Power Switch
45
➔
Efficiency vs. Output Current
PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal
Analog Dimming by External DAC: Pure PWM Dimming Method
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
SS
AGND
DSP orµcontroller PWM
0 - 1.229V
VIN 5V L1 D1
C1
DL13W LED
DL2
DL3
DL4C4 C5
≥100nFR4
R1
R2
R3C3
OFF
ON
DAC
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
SS
AGND
PWM
VIN 5V L1 D1
C1
C2
DL13W LED
DL2
DL3
DL4C4
R4
R1
R2
R1
R2
R3
Q1
Q2
PWM
C3
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
TRIAC Dimmable LED Lighting
46
➔
TPS92010EVM This design uses the TPS92010 8-pin, high-efficiency off-line LED lighting controller. This controller incorporates many features, such as frequency fold-back and a low-power mode, to implement a low-cost, high-efficiency flyback converter.
An application of this converter is retrofitting lightbulbs with LEDs. The converter can drive 3 to 5 high-brightness LEDs in series with a constant current of 0.35 A.
The flyback topology is chosen because it allows a lower component count and lower cost than other topologies. LED current is sensed directly to ensure its tight regulation. A special circuit for compatibility with TRIAC dimmers adjusts the
Efficiency without Dimmer
Dimming Performance
Output Current Regulation
• Highefficiency• TIlosslessdimmingcircuitfora
cooler, lower-power system during deep dimming
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/TPS92010evm-592www.ti.com/tool/TPS92010evm-631www.ti.com/product/TPS92010
Efficiency with Dimmer
output current linearly, avoiding any stroboscopic effects or audible noise that might otherwise occur. The TPS92011 is designed for low-power lighting applications that do not require power-factor correction.
Key Features• AC/DCTRIACdimmableLED
reference design• Idealforresidentiallighting• 3-to12-Wapplications
Design Specifications (120 V Shown)
Parameter Minimum Typical Maximum
Input voltage (VAC) 100 120 130
Output voltage (VDC) 9 — 18
Output current (A) — 0.35 —
Efficiency (%) — 80 —
Adjusting the Output Current
Output Current(A)
R15(W)
R17(W)
R1(W)
R42(W)
0.20 1,000 150 330 1,000
0.225 1,200 86 390 1,000
0.25 1,200 220 470 1,000
0.275 1,000 560 680 680
0.30 1,500 220 680 680
0.325 1,500 330 470 1,500
0.35 1,000 1000 820 1,000
0.40 1,800 470 1,000 1,000
0.45 2,200 390 1,500 1,000
0.50 2,700 220 1,500 1,000
0.60 3,300 150 1,500 1,500
0.70 3,900 270 2,200 1,500
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
TRIAC Dimmable LED Lighting
47
➔
Form
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Evaluation Modules/Kits
Dimmable LED Lighting Driver for Lightbulb Retrofit Apps
48
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
TPS92210EVM The TPS92210EVM is a natural power-factor-correction(PFC)LEDlightingdriver controller with advanced energy features to provide high-efficiency control for LED lighting applications. The TPS92210EVM is capable of providing a high power factor, TRIAC dimming, load protection and extended life in a small space at low cost.
The TPS92210EVM employs quasi constant “on” time that enables single-stagePFCinanisolatedflyback configuration. Intended for
Key Features• AC/DCTRIACdimmableLEDdriver
withPFC• Idealforresidentiallighting• Singlestage(PFCandLED
current regulation)• 12-to25-Wapplications• DeepTRIACdimmingcapability
Web Linkswww.ti.com/tool/TPS92210evm-613www.ti.com/tool/TPS92210evm-647 www.ti.com/product/TPS92210
TPS92210EVM Block Diagram
low-power lighting applications, it can be packaged in a variety of ways, including individual lamp designs and generic PCB form factors for many types of lighting. The driver preserves dimmer holding current and features dual-slope output control to improve dimming linearity when used with common TRIAC-based phase-control dimmers. The TPS92210 controller is programmed to operate at a fixed frequency with a constant “on” time for the internal switch that drives the primarypowerFET.
VDD
TZE
VCG
DRN
FB
OTM
PCL
GND
FEEDBACK
C
RCS
Primary Secondary
1
4
3
7
8
2
8
5
Phase AngleDetection
SupplementalLoad
Current Referenceand
Difference Amplifier
TPS92210
Description Parts VIN RangeVOUT (DC)
RangeNumber of LEDs
IOUT(max)
POUT(max) Eff. PFC ISO
Dimming In
Dimming Out
TPS92210EVM-613 TPS92210 184 265 30 36 9 to 10 350 mA 12 87 Yes Yes TRIAC Exponential
TPS92210EVM-647 TPS92210 85 144 19 32 6 to 10 350 mA 12 85 Yes Yes TRIAC Exponential
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
Dimmable LED Lighting Driver for Lightbulb Retrofit Apps
49
➔
Efficiency Load Regulation
Power Factor TRIAC Dimmer Performance
Bode PlotLine Regulation
180 190 210 230 250 260 270
V AC - Input Voltage - V
85.0
86.0
87.0
88.0
89.0
90.0
220
85.5
86.5
87.5
88.5
89.5
-E�
cien
cy-%
240200 18 20 22 26 28 30 32
V OUT - Output Voltage - V
350
352
354
360
24
I OU
T-O
utpu
tCur
rent
-mA
356
358
180 190 210 230 250 260 270
V AC - Input Voltage - V
350
352
354
356
358
360
220
I OU
T-O
utpu
tCur
rent
-mA
240200 001011
Frequency - Hz
-100
-60
-20
100
Mag
nitu
de-d
B 20
60
-200
-150
-50
200
Phas
e-d
egre
es
50
150
-100
0
100Phase
Magnitude
80
40
0
-40
-80
180 190 210 230 250 260 270
V AC - Input Voltage - V
0.950
0.960
0.970
0.975
0.985
0.995
220
PF-P
ower
Fact
or
240200
0.955
0.965
0.980
0.990
0 20 40 80 100 140 160
Turn-On Angle - degrees
0
100
150
400
60
I OU
T-O
utpu
tCur
rent
-mA
250
300
350
200
50
120
Evaluation Modules/Kits
100-Watt, Constant-Current, Non-Isolated Driver with PFC
50
➔
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
UCC28810/UCC28810-EVM-002 The UCC28810EVM-002 evaluation module (EVM) is a constant-current non-isolated power supply for LED lighting applications that require high brightness, such as street, parking or area lighting. The reference design converts the universal mains (90 to 265 VRMS) to a 0.9-A constant-current source to drive a 100-W LED load.
The UCC28810EVM-002 is a two-stage design. The first stage, a transition-modecircuitwithPFC,ensures that the design meets various standards such as the EN61000-3-2. ThePFCcircuitconvertstheACinput
Key Features• High-powerAC/DCLEDdriver
withPFC• Idealforstreet,parkingorarea lighting• Universal-input,non-isolateddesign• TightlyregulatedLEDcurrent• PWMdimming,200Hzto1kHz• Highefficiencythroughdimming• Activepower-factorcorrection
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/UCC28810evm-002www.ti.com/product/UCC28810
UCC28810EVM-002 Block Diagram
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 EVM002 100-W
UCC28810 90 55 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes
LED lighting driver UCC28811 265 100 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes
to a regulated DC voltage, which can beconfiguredasaboost-followerPFCor a fixed output voltage. The boost-followerPFCtrackstheACinput’speak voltage for increased efficiency atlow-lineoperation.ThePFC’sDCoutput voltage is then regulated to a fixed value in the region of 396 VDC. The second stage of the design also uses transition mode but is configured as a buck converter. It converts the PFCoutputvoltagetoafixed0.9-A current to drive an LED load. The second stage accepts PWM dimming inputs (either externally or from an onboard circuit) and appropriately toggles itself on or off.
PFC Boost
Enable
BiasBias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules
100-Watt, Constant-Current, Non-Isolated Driver with PFC
51
➔
Efficiency and Power Factor vs. Line Voltage
UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT, Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND reference.
PWM Dimming Response
UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LED’s at 900 mA. LED current regulation as a function of line voltage.
Line Regulation 30 LEDs at 900 mA, (98 W)
PWM Dimming Waveforms
UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS, Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.
THD Factor vs. Line Voltage
UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LED’s at 900 mA.
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
110-Watt, Constant-Current, Isolated Driver with PFC
52
➔
UCC28810/UCC28810EVM-003 The UCC28810EVM-003 evaluation module (EVM) is an off-line AC-to-DCLEDcurrentdriverwithPFCforapplications such as street, high-bay, and medium- or large-infrastructure lighting. The UCC28810EVM-003 is a three-stage converter design that delivers up to 110 W. The first stage isauniversalinputboost-PFCcircuitproviding a 305- to 400-VDC output. The second stage is a low-side buck circuit providing the controlled current source, and the third stage is a series of two half-bridge DC/DC transformers that provides isolation of multiple LED strings.
This patent-pending solution provides an easily scalable and cost-effective method of driving multiple LED strings. The UCC28810EVM-003 implements
UCC28810EVM-003 Block Diagram
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 EVM003 100-Wisolated multi-string LED lightingdriver w/multiple transformers
UCC28810
UCC28811
TPS92020
90, 265 22 V, 60 V 4X (7 to 15) 500 mA 110 W 91% Yes Yes PWM PWM Jul-09
single-reference current control and universal dimming (via AM or PWM) for all LEDs. The reference design effectively drives a large number of LEDs connected in series, but the voltage on the LED strings is safe (low) and isolated from the AC line. The multistring architecture is more cost-effective than an architecture with a constant voltage plus a buck stage for each LED string. The LED-driver architecture is readily scalable to very high power levels. Excellent LED current matching between strings is achieved with this architecture. The UCC28810EVM-003 achieves high efficiency (91%), high power density and a high power factor. The control stage is a simple and robust design, and the EVM protects against scenarios with open and short LED strings.
Key Features• SimpLEDrive™ high-power
dimmable AC/DC LED driver withPFC
• Idealforstreet,high-bayor infrastructure lighting
• IsolatedfromtheACline• Readilyscalabletohigherpower
levels• LEDcurrentmatchingbetween strings•Highefficiencyandpowerdensity•Activepower-factorcorrection
Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/UCC28810evm-003www.ti.com/product/UCC28810
PFC Boost Follower
Enable
+50 - 60V
+50 - 60V+50 - 60V
+50 - 60V
BiasBias
Bias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5VCC
GD1
GND
GD2
RT
DT
SS
TPS92020
53
➔
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
110-Watt, Constant-Current, Isolated Driver with PFCEfficiency vs. Line Voltage
UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1 A/Div, Ch4: VBUCK - Ch1 and Ch 4 share GND reference.
Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming
IOUT Matching vs. Line Voltage
UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LED’s at 500 mA.
UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
PFC Boost Follower
Enable
+50 - 60V
+50 - 60V+50 - 60V
+50 - 60V
BiasBias
Bias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5VCC
GD1
GND
GD2
RT
DT
SS
TPS92020
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
TPS92070EVM
54
➔
DescriptionThe TPS92070EVM-648 is designed to demonstrate the TPS92070 Dimmable Quasi-Resonant LED Lighting Controller in a typical LED driver application. The TPS92070EVM-648 uses 180 VAC to 240 VAC input to drive five high brightness LEDs with a drive current of 370 mA.
NEW!
Web Linkswww.ti.com/tool/TPS92070evm-648www.ti.com/tool/TPS92070evm-682www.ti.com/product/TPS92070
11
10
9
12
13
14
15
16TPS92070
GATE
TDD
PCS
PGND
DTC
VZ
SEN
MIN
BP
VDD
GND
VD
ISO
CS
COMP
LP
6
7
8
5
4
3
2
1
Description Parts VIN RangeVOUT (DC)
RangeNumber of LEDs
IOUT(max)
POUT(max) Eff. PFC ISO
Dimming In
Dimming Out
TPS92070EVM-648 TPS92070 180 265 15 17 5 370 mA 6 83% Yes Yes TRIAC Exponential
TPS92070EVM-682 TPS92070 85 144 Preview Yes Yes TRIAC Exponential
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
TPS40211EVM
55
➔Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
DescriptionThe TPS40211EVM-352 evaluation module (EVM) is a fixed frequency, (300 kHz), non-synchronous boost converter providing fixed 700-mA output at 20 V to 35 V from a 8-V to 18-V input source. The EVM is designed to start up from a single supply, so no additional bias voltage is required for start-up. The module uses the TPS40211 Non-Synchronous Current Mode Control Boost Controller with integral N-channel FETdriver.TPS40211EVM-352 is designed to use a loosely regulated 12-V (8 V to 18 V) source to produce a regulated current driver at 700 mV for constant current loads such as high-brightness LEDs. TPS40211EVM-352 is designed to demonstrate the TPS40211 in a typical LED Driver for 6 to 10 LEDs while providing a number of test points to evaluate the performance of the TPS40211 in a given application. The EVM can be modified to other input voltages or output currents by changing some of the components.
Description Parts VIN RangeVOUT (DC)
RangeNumber of LEDs
IOUT(max)
POUT(max) Eff. PFC ISO
Dimming In
Dimming Out
TPS40211EVM-352 TPS40211 8 18 20 35 6 to 10 700 mA 25 W 94% No No PWM PWM
Web Linkswww.ti.com/tool/TPS40211evm-352www.ti.com/product/TPS40211
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
TMS320C2000™ PLC Modem Evaluation Kit
56
➔
TMDSPLCKIT-V1 Power-line communication (PLC) is an inexpensive way to add lighting control to existing or new buildings and infrastructures without laying down new control cabling. The TMDSPLCKIT-V1 is a PLC evaluation kitbasedontheC2000™seriesofreal-time microcontrollers. It operates inbothOFDMandS-FSKmodulationschemes and has data rates of up to 76.8 kbps.
The kit comes with an easy-to-use GUI that makes testing the communications link intuitive and simple.
Web Linkswww.ti.com/plcevm
Datasheets, user’s guides, samples:www.ti.com/product/OPA564 orwww.ti.com/product/PGA112
TMDSPLCKIT-V1 Block Diagram
Specifications• OFDMandS-FSKmodulation
schemes• Dataratesofupto76.8kbpsforone
phase (phase selection is provided)• PLCsystemonmodule(SoM)
with interface to host controller (I2C, SPI, SCI)
• CompatiblewithCENELECEN50065and IEC 6100-3 standards
• Operatingfrequencyrange: 24 to 94.5 kHz CENELEC A band. B band to release in 1Q10.
• UniversalAC-voltageinput (85 to 270 VAC)
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
PWM Out
Line Driver
OPA564
PGA112
Receive Filter
Surge Protector
Power Line
CouplingTransformerHV Cap
PLC Modem Implementation on TMS320F28x 32-Bit MCU - Simplified Block Diagram
12-BitADC
FlexiblePLCSW
Engine
TMS320F28x
57
➔
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
TMS320C2000™ PLC Modem Evaluation KitPLC Data Signal
50- or 60-Hz Power Line
PLC Signal Modulated Onto the Power Line 50/60 Hz
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
Digital Addressable Lighting Interface (DALI)
58
➔
DALI Implementation with the MSP430™ MCU Intelligent lighting control can provide large efficiency gains and energy savings. The digital addressable lighting interface (DALI) standard is becoming increasingly popular for this application.
The DALI evaluation kit enables the designer to run DALI on the popular MSP430 series of microcontrollers. Software libraries and hardware reference files are provided to allow quick evaluation and development with
Web LinksApplication Note:www.ti.com/lit/SLAA422
MSP430-Based DALI Reference Design
the DALI standard.
Specifications• Fullhardwarereferencefiles,
including schematics, Gerber files and BOM
• Fullsoftwarelibraries• SupportfortheentireDALI
command set, including bidirectional commands
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
DALI+
DALI—
GND
1
2
4
3
MSP430™MCU
GND
1
2
4
3
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
Wireless-Controlled Triple LED Driver
59
➔
TPS62260LEDResidential and commercial lighting can take advantage of the additive color mixing of red, green and blue LEDs. This reference design demonstrates how to remotely manage the color output of an LED lamp with a low-power wireless controller. The color is generated by three LEDs (red, greenandblue).AnMSP430™ultra-low-power microcontroller controls the brightness of each LED with constant current generated by three TPS62260 buck converters, one for each LED.
The color look-up table takes the form of an array stored in the MSP430. Whenever the rotary encoder is turned, new red, green and blue values are read from the array and used to generate the three PWM output signals. Currently 252 values are stored, which can be changed if desired. A decimal value of 100 switches the LED off, and a value of 65535 produces a mark-space ratio of 100%. When the 5-V supply is applied, the design goes into a demonstration
MSP-FET430UIFtoolscanbefoundrespectively at:
http://focus.ti.com/docs/toolsw/folders/print/ez430-rf2500.html andhttp://focus.ti.com/docs/toolsw/folders/print/msp-fet430uif.html
Key Features• WirelessRGBcolormixing• Ultra-low-powerMSP430controller• Wirelessdevelopmenttoolavailable
Web LinksDatasheets, user’s guides, samples:www.ti.com/product/TPS62260
EVM:www.ti.com/tps62260led-338
TPS62260LED-338 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 4.5 5 5.5 VDC
Output current — 0.300 — Amp
U1MSP430F2131RGE
NCVSSXOUT/P2.7/CA7XIN/P2.6/CA6NM /RSTP2.0/ACLK/CA2P2.1/INCLK/CA3P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCKNCP2.3/TA1/CA0P2.4/TA2.CA1NC PwPd
P2.5/CA5VCC
TESTP1.7/TA2/TDO/TDI
P1.6/TA1/TDI/TCLKNC
P1.5/TA0/TMS
P1.3/TA2P1.3/TA1P1.1/TA0
P1.0/TACLK
123456789
101112
2468
101214
654321
135791113
JP1
NET-DIMM_LED1NET-DIMM_LED2NET-DIMM_LED3NET-EN
242322212019181716151413
3.3V
3.3V
3.3V
R6100K
R3100K
R4100K
C310n
S1
R547K
C2100n
3.3V
JP2
eZ430=RF Connector
mode where the values stored in the array are read and output in sequence in an infinite loop. As soon as the rotary encoder is turned, the sequence stops and a particular fixed color value can be selected.
There is a pin header that can be usedtoplugintheRFboardfromthe MSP430 Wireless Development Tool(theeZ430-RF2500),whichis separately available. With this additional module, the lamp’s colors can be controlled remotely via the wirelessRFinterface.
If a designer prefers to reprogram the MSP430, a separate MSP430 flash emulation tool can be ordered, suchastheMSP-FET430UIF.MoreinformationontheeZ430-RF2500and
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
LED Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
Wireless-Controlled Triple LED Driver
60
➔
Red LED
Green LED
Blue LED
U11TPS62260DRV
red
<1206>
C1222µF
R122
R1110K
R1310K
D14
D13
TS4148RY
C114.7µF
1
C134.7µF ???mV
TP11
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP12
TP13
VIN
L11
NET-DIMM_LED1
+5V
NET-EN
U21TPS62260DRV
green
<1206>
C2222µF
R222
R2110K
R2310K
D24
D23
TS4148RY
C214.7µF
1
C234.7µF ???mV
TP21
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP22
TP23
VIN
L21
NET-DIMM_LED2
+5V
NET-EN
C14.7µF
D1BZX84-C3V3
C422µF
R2330
VINmax < 6V
+5VJ1123
3.3V
U31TPS62260DRV
blue
<1206>
C3222µF
R322
R3110K
R3310K
D34
D33
TS4148RY
C314.7µF
1
C334.7µF ???mV
TP31
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP32
TP33
VIN
L31
NET-DIMM_LED3
+5V
NET-EN
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
Evaluation Modules/Kits
Multi-DC/DC Color LED Kit
61
➔
TMDSRGBLEDKIT The Multi-DC/DC Color LED Kit includes all of the hardware and software to start experimenting and developing a digitally controlled multi-DC/DC LED lighting system. This kit is based on the Piccolo microcontroller and the controlCARD development platform. One Piccolo MCU is able to directly control eight separate DC/DC power stages as well as up to eight LED strings of various LED types and string lengths. The development board takes 12 to 24 VDC input and employs six Boost and two SEPIC DC/DC power stage topologies to drive LED strings. The six separate Boost stages drive two RGB LED strings,
TMDSRGBLEDKIT
controlling the red, green, and blue color components of each RGB LED string. The two SEPIC stages drive two white LED strings. Alternatively, up to eight separate white LED strings could be driven via the eight separate power stages. An included graphical user interface allows users to quickly begin the evaluation process by providing simplified control to adjust power stage current levels for experimentation with brightness and colormixing.Furthermore,throughcontrolSUITE™,thekitincludesclosedloop, open source software examples for the control of the DC/DC power stages and LED lighting stages. The kit hardware is also completely open
source, with the gerbers, schematics, andBOMsallavailableforfree.Formore information, please see the quick start guide for the kit.
Key Features•Inputvoltage:12to24V•Outputvoltage:•Sixbooststages:24to50V•TwoSEPICstages:6to50V•Outputcurrent:400mA,±0.5%
(higher currents available by changingexternalMOSFET)
•DigitalpowerwithPiccolo™ real-time MCU
Web Linkswww.ti.com/tool/TMDSRGBLEDKIT
I-Led6
I-Led1
V-boost1Boost
Sepic (Buck/Boost)
1A
I-Led2
I-Led8
V-Boost6V-SEPIC1V-SEPIC2
1A/1B
V-Boost1
I-Led2 I-Led1
I-Led8 I-Led7
V-Boost2
V-SEPIC1
1B
V-Boost6
3BPWM1 (HR)
VREF
ADC
12 Bit4.6 MSPS
CPU
32 BitDSP Core60 MHz
I2CSPIUartCAN
Comms
Piccolo-B
3V3
2A/2BPWM2 (HR)
3A/3BPWM3 (HR)
4A/4BPWM4 (HR)
3V3
4A
V-SEPIC2
4B
NEW!
LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011
Evaluation Modules/Kits
AC Input Multi-String Lighting Kit with Power-Line Communications
62
➔
TMDSIACLEDCOMKITThe AC input multi-string lighting kit accepts universal AC input and can control up to six LED strings. The AC input is converted to DC and then an onboard MCU converts this DC voltage to the string voltage through an isolated LLC DC/DC. The string voltage is adjust-able to make it easy to use one design to cover many different requirements for string lengths, types of LEDs and number of strings. LEDs can be dimmed either through PWM to keep constant color or through the adjusting string voltage. In addition, it is a communica-tions/control platform and has power line communications, DALI, DMX-512 andlowpowerRFlightingcontrol.
TMDSIACLEDCOMKIT
Key Features•Inputvoltage:85to277VAC•Output:200W,sixindependently
dimmable strings, 28 to 36 V, 1.25 A per string
•Communicationssupported: Power line communications, DALI, DMX-512,lowpowerRF
•DigitalpowerwithPiccolo real-time MCU
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Filter+
VAC 6 PWM PulseControlled LED
Strings
RFDALIDMX512KNX
PFC Boost(Analog)
UCC28810D LLC Resonant DC/DC
C2000 Piccolo MCU
PLC
NEW!
LED Lighting System Block Diagrams
Streetlight/AreaLight/HighBay/MidBay
63
➔
TI’s system block diagrams provide comprehensive technical resources for the development of LED Lighting application andendequipmentsolutions.Findblockdiagrams,applicationnotes,toolsandsoftwareandotherrelatedinformation.
LEGEND Logic
ADC/DACClocksOther
Power
RF/IF
ProcessorInterface
Amplifier
Smart Sensing
Ambient Light
Motion
Temperature
Metrology
TemperatureAmbient
LightData Data
Control
DimmingSignals
Timer/Timing
Timer/Timing
Power Conversion/LED Driver
AC/DC DC/DCCurrent
Regulators
Voltage/Current
LEDArray
Battery
Solar Panel
Battery
Power Grid
Power Sources
Communication(optional)
Wired
Power Line Communication (PLC)
Ethernet
DMX
0-10V
DALI
Wireless
ZigBeeg
6LoWPAN
Additional LED Lighting System Block DiagramsArchitectural Lighting www.ti.com/led_archBulb Replacement www.ti.com/led_bulbDown Light/Low Bay www.ti.com/led_downlight
General www.ti.com/led_genMulti String LED Driver www.ti.com/led_multistring
Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook
www.ti.com/led_street
SLYT394B Cookbook V4.indd 63 28/09/2011 09:55
SLYT434
TI Worldwide Technical Support
InternetTI Semiconductor Product Information Center Home Pagesupport.ti.com
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A122010
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© 2011 Texas Instruments Incorporated
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