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LED Lighting Reference Design Cookbook 4Q 2011 www.ti.com/led

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Page 1: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook

4Q 2011www.ti.com/led

Page 2: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

LED Lighting Reference Design Cookbook

Table of Contents

2

LED Lighting Reference Design CookbookHelping You Solve Your Lighting Design Challenges

The LED Lighting Reference Design Cookbook is designed to provide you with a valuable tool to help you solve your lighting design needs. Customers seeking the latest in innovative and affordable LED lighting solutions can benefit from TI’s broad product portfolio of AC/DC, DC/DC, LED drivers, power management devices, wireless and wired interface control and embedded processors.

Designers have the option of not only controlling the power stage, but regulating LED currents as well, eliminating the need for multiple components and reducing system cost. Systems can be designed to accurately control voltage and current regulation for precise light intensity and color mixing, temperature monitoring to prevent thermal runaway, intelligent/adaptive dimming, and fault detection (over voltage/current, blown string). Communication with external systems is also possible via power-line communication (PLC), wireless technology or interfaces.

LED lighting designers are challenged with meeting their efficiency and reliability goals faster in advanced lighting designs. TI’s lighting portfolio is helping designers achieve their goals at a faster rate.

To see the TI solutions for general lighting, signage, backlighting and automotive, all complimented by a comprehensive customer support network, visit: www.ti.com/led

TI has Solutions for Your Lighting Challenges:

• Precisionchannel-to-channelandchip-to-chip accuracy to create the best hue and luminance in your RGB message boards and video displays

• Controllerstopoweranddimhighbrightness white or RGB LEDs for architectural luminaries and portable lighting

• PoweringarraysofHBLEDsoffanAC source for use in street lighting and replacing high-intensity discharge (HID) lamps

• HighlyintegratedZigBee® transceivers and SoC solutions for wireless lighting control and home automation

LED Lighting Driver Product Overview

AC/DC Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wireless Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Microcontroller (MCU) for Advanced Lighting Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Digital Power Based on Microcontroller Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Intelligent Lighting Communications and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Reference Designs

Retrofit LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

LED Drivers/Ballasts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

LED Streetlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

DC LED Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Low Voltage Buck/Boost for LED Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Evaluation Modules/Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Technical Support

Page 3: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

LED Lighting Driver

Overview

3

 

LED Lighting OverviewTI is a global market leader that leverages a rich history in Lighting expertise, combines it with analog and embedded processing portfolios, and delivers all of the building blocks for complete system solutions. Choose TI for broadest expertise, breadth of selection, and comprehensive support for efficient, reliable, cost-effective power conversion, communication and smart sensing and control solutions.

www.ti.com/led

Page 4: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

LED Driver

Product Overview

4

AC/DC Analog LED Drivers

Device Description Type Applications Output Power (W) PFC

TPS92070 Dimmable AC/DC LED Lighting Driver Controller

AC/DC Retrofit BulbsLuminaire

3 to 12 >0.7

TPS92010 High-Efficiency, Offline LED Lighting Controller

AC/DC Retrofit BulbsLuminaire

3 to 12 >0.55

TPS92001/2 General Purpose LED Lighting PWM Controller

AC/DC Retrofit BulbsLuminaire

5 to 20 >0.8

TPS92210 Natural PFC LED Lighting Driver Controller

AC/DC Retrofit BulbsLuminaire

5 to 30 >0.9

UCC28810/1 LED Lighting Power Controller AC/DC Retrofit BulbsLuminaire

Street Lighting

15 to 100 >0.9

TPS92020 Resonant-SwitchingDriver Controller for LED Lighting

DC/DC High-Light Output2 or 3 Stage

80 —

New products are listed in bold red.

Selection Guide

Device

VIN(min)

(V)

VIN(max)

(V)

LED Voltage(max)

(V) TopologyLED

Configuration Dimming PFC EVM Package(s)

TPS61165 3 18 38 1,200 DC/DC — 4 Boost Series/Parallel PWM — 4 6 SON6 SOT-23

TPS61166 2.5 10 17 1,200 DC/DC — 4 Boost Series/Parallel PWM — 4 10 SON

TPS61195 4.5 21 45 1,000 DC/DC — 4 Boost Series/Parallel PWM — 4 28 WQFN

TPS61500 2.9 18 38 2,200 DC/DC — 4 Boost Series/Parallel PWM or PWM-to-Analog

— 4 14 HTSSOP

TPS92510 3.5 60 57 2,500 DC/DC — 4 Buck Series/Parallel PWM — 4 10 MSOP

TPS40211 4.5 52 52 1,000 DC/DC — 4 Boost/SEPIC Series/Parallel PWM/Analog — 4 10 MSOP10 SON

TPS92001 9 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 4 8 MSOP8 SOIC

TPS92002 14 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 — 8 MSOP8 SOIC

TPS92010 6.3 21 Configurable 130 AC/DC 4 4 Flyback Series/Parallel TRIAC — 4 8 SOIC

TPS92020 11.5 18 Configurable 350 DC/DC 4 4 Half-Bridge Multi-String PWM — 4 8 SOIC

TPS92070 9 21.5 Configurable 146 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 16 TSSOP

TPS92210 9 20 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC

UCC28810 15.4 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC

UCC28811 12 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel PWM/Analog 4 4 8 SOIC

New products are listed in bold red. Preview products are listed in bold blue.

Switc

hing

Freq

uenc

y(k

Hz)

DC/D

C or

AC/

DCCo

ntro

l

Isol

ated

Appl

icat

ions

Non-

Isol

ated

Appl

icat

ions

Wireless CommunicationsTI’snewCC2530isatruesystem-on-chipsolutiontailoredforIEEE802.15.4,ZigBee®,ZigBeeRF4CEandSmartEnergyapplications. With its high operating temperature of up to 125° C, the CC2530 is ideal for Lighting applications.

Product Description Operating Temperature Protocol

CC2530 Second Generation System-on-ChipSolution for 2.4 GHz

125° C IEEE 802.15.4/ZigBee

Page 5: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

LED Driver

Product Overview

5

Microcontroller (MCU) for Advanced Lighting SolutionsTI’s MCU lighting solutions give designers efficient, flexible and scalable intelligent lighting management and control. TI’s portfolio of MCU hardware and software platforms speeds design and development enabling designers to adopt advanced communications

Digital Power Based on Microcontroller SolutionsTI provides designers with a portfolio of controllers to solve any lighting digital power system design challenge. Whether designing for isolated or non-isolated solutions from AC/DC to DC/DC, TI’s flexible, customizable and intuitive portfolio enables a variety of solution.

MCU Benefits Applications

MSP430™16-Bit Ultra-Low Power MCUs • Ultra-low power consumption• Integrated intelligent peripherals• Ease of use

• Wireless Communications/Control (ZigBee, 6loWPAN, 802.15.4, SimpliciTI™, etc.)

• Wired Communications/Control (DALI, DMX-512, KNX, etc.)

C2000™ 32-Bit Real-Time MCUs • 32-bit performance for real-time control • Lower system cost • Ease of use • Packaging and price for cost sensitive applications

• Digital Power• Power line Communications

Stellaris® ARM® Cortex™-M3-Based MCUs • ARM® Cortex™-M3 • Advanced

• Ethernet Control• Wired Communications/Control (DALI, DMX-512, etc.)

Product Features Packages

F28x Piccolo Series The F2802x Piccolo™ family of microcontrollers provides the power of the C28x™ core coupled with highly integrated control peripherals in low pin-count devices

TSSOP (DA) 38

and features such as power line communications or 6loWPAN to control lighting designs. In addition, using a digital approach for functionality such as digital power, communications/control, and motion or ambient light sensing can move hardware features into software which increases flexibility.

To get started with TI’s broad suite of MCU solutions for your LED and other lighting design and control needs visit below for our demonstration platforms and development kits. Or click the direct links to learn specifically about intelligent lighting and communications control or digitally powered lighting.

Intelligent Lighting/Communications and ControlIntelligent lighting is the ability to reduce the amount of light and/or energy used so that only the right amount of light is delivered exactly when and where it is needed. Digital control of LEDs

Solutions/Protocol Product Tool/Kit/Demo/Platform For more information:

DALI MSP430™MCU

TPS62660LED-338 EVM

For DALI app note: www.ti.com/daliappnote

DMX-512 MSP430 MCU / Stellaris® DMX-512 apps note/Third-party design MSP430 - Demo code and reference design is available upon request at Technical Support.

Power Line Communication C2000™ MCUs TMDSPLCKIT - V2 Stellaris - Available through third-party Golden IC Technology Co., Ltd. - [email protected]

ZigBee®/802.15.4 MSP430F54xxA MSP430F5438 Experimenter's Board www.ti.com/plc

KNX/KNX-RF MSP430 N/A www.ti.com/msp430f5438Available through 3rd parties; for more information visit:TAPKO Technologies GmbHWeinzierl Engineering GmbH

6loWPAN CC430(MSP430 MCU + Low-Power RRF)

Third-party design Available through third-party Sensinode.

Ethernet Stellaris® Ethernet development and evaluation kits www.ti.com/stellariskits

General-use MCU(user interface, system supervisor, etc.)

MSP430 MCU Development and evaluation kits www.ti.com/msp430

using MCUs allows developers to take advantage of the unique characteristics of LEDs, such as long life, high dimming ratio, energy efficiency and vibration resistance, and to quickly and easily deliver intelligent lighting solutions. Digital control can be achieved via wired

or wireless communications through a number of different communication standards. Texas Instruments offers microcontroller solutions for all your LED lighting design and control needs, including demonstration platforms and development kits.

Page 6: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - A19/E27

6

TPS92001 PMP5163G – Offline, 10-W Dimmable LED Driver PMP5163G is a non-isolated, inverted buck LED driver with small form factor suitable for A19/E27 and designs with 9 LEDs at an operating current of 310 mA.

Efficiency Power Factor

LED Current PMP5163G Board

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

InvertedBuck

AC Series 9 1 108 120 132 29 310 mA 9 84 0.86 Non-Isolated

Yes TRIAC

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5163www.ti.com/product/TPS92001

NEW!

Page 7: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - A19/E27

7

Reference Designs

Retrofit Lighting - A19/E27

FB SS

RT

1R

T2

RE

FV

DD

OU

TG

ND

1 2 3 4

8 7 6 5

U1

TP

S92

00ID

GK

120

VAC

TR

IAC

Dim

mer

TY

P1

TP

2

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–9

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TY

P4

No

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se F

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r F1

B

No

te: U

se L

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r L2

B

F1A

F1B

L2A

L2B

R1AR1B

No

te: U

se R

1A o

r R

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VDD

Note

: Use

C6A

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C6A

C6B

REF

REF

+

VDD

Form

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Page 8: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - A19/E27

8

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

TPS92001 PMP6648C – Offline, Dimmable 10-W LED Driver PMP6648C a non-isolated, boost LED driver with small form factor suitable for A19/E27 and E26/27 designs with 3 high voltage LEDs at an operating current of 34 mA.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

Boost AC Series 3 1 108 120 132 300 34 mA 10.2 >90 >0.9 Non-Isolated

Yes TRIAC

FB

SS

RT1

RT2

8

7

6

5

REF

VDD

OUT

GND

1

2

3

4

U1TPS92001DGK REF

REF

VDD

120 VACTRIAC Dimmer

LED+LED–

300 V34 mA

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6648www.ti.com/product/TPS92001

NEW!

Page 9: LED Design Cookbook Ti

Reference Designs

Retrofit Lighting - A19/E27

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

9

Output Voltage and Current PMP6648C Board

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 10: LED Design Cookbook Ti

Reference Designs

Retrofit Lighting - PAR30/38

10

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Power Factor vs. Input LinePMP4304 6-LED Driver without Dimmer

Efficiency vs. Input LinePMP4304 6-LED Driver without Dimmer

Output Current vs. Input LinePMP4304 6-LED Driver without Dimmer

TPS4304A Board

LED Current vs. Dimmer Conduction AnglePMP4304 6-LED Driver with Clipsal Dimmer

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

TPS92210 PMP4304A – Offline, High Power Factor, TRIAC Dimmable 7-W LED Driver PMP4304Aisanisolatedprimary-sidecontrolPFCflybackLEDdriverwithsmallformfactor and low component count for PAR and BR LED lighting applications.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFCFlyback

AC Series 6 1 160 220 264 20 300 mA 81 83 >0.9 Isolated Yes TRIAC

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4304www.ti.com/product/TPS92210

NEW!

Page 11: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - PAR30/38

11

1 1

11IC

500

TP

S92

210

OT

M

PC

L

TZ

E

FB

VC

G

DR

N

GN

D

VD

D

4 3 2 1

5 6 7 8

P

P

P

P

PP

Page 12: LED Design Cookbook Ti

Reference Designs

Retrofit Lighting - PAR30/38

12

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

TPS92010 PMP3522 The PMP3522 is a reference design that utilizes the TPS92010 high efficiency LED lighting driver controller.

Residential downlighting has seen a great deal of transition to more efficient sources of light. Compact CFLshavebecomeamainstayinresidential lighting, but as the lifetime cost of LED lamps falls, all the more low-power, small-form-factor designs will be needed. This reference design is an under-10-W, non-isolated SEPIC LED driver specifically laid out for residential downlighting.

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3522www.ti.com/product/TPS92010

PMP3522 Schematic

Design Specifications

Parameter Minimum Typical Maximum Unit

Input voltage 120 — 290 VAC

Output voltage — — 24 Volts

Output current — 0.350 — Amp

TPS92010

C101nF

C20.1µF

C510µF

C60.1µF

D2BZX84C20T

C10.047µF275VAC

R8

10

R7100K

Q1FCD4N60

L3180µH

J2

R90.1

R126.11K

R133.3

R143.3

3 - 6 LEDs @ 350mALET RTN

R11100

C7

0.1µF

R10100 Q2

MMBT3904LT1

R4100

R3220K

R2220K

R1220K

TP2

D6BAT54S

D3MMBD4148

C9470µF

C1110µF

D4MURA160T3

D5BZX84C27T

R1533.2K

C31nF

C447nF

LPMVSDVDD

GD

1

2

3

4

1

2 AC

AC

8

7

6

5

1 2

2

1

3 4

SSFBPCSGND

L11mH

F10.5A

D1RH05-T

AC IN120 - 290VAC

J1

L21mH +

+

+

+ +

Key Features• Single-stageSEPIC,PFC+LED

current regulation• Low-cost,low-componentcount• Drives3to6LEDsat350mA

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 13: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - PAR30/3813

Laid Out for Bulb Replacement

Regulation

Efficiency

Control Loop Frequency

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 14: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - PAR30/38

14

Low Line Output Current

High Line Output Current

Low Line Power Factor

High Line Power Factor

Low Line Total Harmonic Distortion

High Line Total Harmonic Distortion

Low Line Efficiency

High Line Efficiency

TPS92210 PMP6304 – Offline, High Power Factor, TRIAC Dimmable 10-W LED Driver PMP6304isanisolatedPFCflybackLEDdriverwithlowcomponentcountforPAR and BR LED lighting applications.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFC Flyback

AC Series 9 1 176 220 264 30 350 mA 10 82 >0.9 Isolated Yes TRIAC

PFC Flyback

AC Series 9 1 88 110 132 30 350 mA 10 81 >0.9 Isolated Yes TRIAC

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6304www.ti.com/product/TPS92210

NEW!

Page 15: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - PAR30/38

15

High Line Power Factor

Low Line Total Harmonic Distortion

1 1

1

111

1

1

11

11

I_OUT

1IN–

IN+2.5 V

VCC–

VCC+

2OUT

2IN–

2IN+

1

2

3

4

8

7

6

5

IC56

0T

L103

WA

UF4

004

D55

0

FD2

FD FD1

FDB

D1

T1

LED

LED

Pat

ent

Pen

din

g

R53

9 A

pp

lied

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C50

0 P

in 3

and

Pin

4D

irec

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IC50

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PS

9221

0

P

34R

539

PC

500

OT

M

PC

L

TZ

E

FB

VC

G

DR

N

GN

D

VD

D

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P

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Page 16: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - PAR30/38

16

Efficiency vs. Input Voltage Power Factor vs. Input Voltage

Total Harmonic Distortion vs. Input Voltage Output Current vs. Input Voltage

TPS92210 PMP6001 – Offline, High Power Factor, Non-Dimmable 13-W LED Driver PMP6001isanisolatedPFCflybackLEDdriverwithminimalcomponentcount for PAR and BR LED lighting applications.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFC Flyback

AC Series 11 1 90 — 265 38 350 mA 13 82 >0.9 Isolated Yes TRIAC

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6001www.ti.com/product/TPS92210

90 150 170 052031

Input Voltage (VRMS)

80

81

110

84

85

Effi

cien

cy(%

)

82

83

210 230190

Input Voltage (VRMS )

0.989

0.991

0.999

0.993

0.995

0.997P

ow

erFa

cto

r

90 150 170 052031 032012011 190

Input Voltage (VRMS)

0.347

0.348

0.350

0.351

Out

put

Cur

rent

(A)

0.349

0.352

90 150 170 052031 032012011 190

Input Voltage (VRMS)

4

14

8

12

To

talH

arm

oni

cD

isto

rtio

n(%

)

6

10

90 150 170 052031 032012011 190

Page 17: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - PAR30/38

17

Form

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Inp

ut: 9

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VA

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Out

put

: 38

V 3

50 m

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able

Line

of

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on

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P3

P3

AC

Lin

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BR

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L

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M

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DR

N

VC

G

1 2 3 4

8 7 6 5

U1

TP

S92

210

SO

-8

Page 18: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - T8

18

UCC28810 PMP5682A - Offline, PMW Dimmable High Efficiency, 25-W LED Tube DriverThe PMP5682A has been designed to replace a T8 fluorescent tube. It accepts the high line input (184 V to 265 VAC) and supplies two strings in parallel, 104 LEDs max per string; each string has a nominal current of 40 mA. The first stage performs the PFCfunctionwhilethesecondstagedeliversa80mAconstantdimmablecurrent.High efficiency and particular shape of the PCB make this design suitable for the tube replacement.

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5682www.ti.com/product/UCC28810

PWMDimming

TP4

TP7

TP5LED+ Out

312 V @ 80 mA2 Strings of 104 LEDs, 2 x 40 mA

Warning High Voltage FromBoost

TP8LED– Out

TP6

TP9

VSENSE

EAOUT

VINS

ISENSE

VDD

GDRV

GND

TZE

1

2

3

4

8

7

6

5

U3UCC28810D

Fsw = 130 KHz

VSENSE

EAOUT

VINS

ISENSE

VDD

GDRV

GND

TZE

1

2

3

4

8

7

6

5

U1UCC28810D

Fsw = 130 KHz

Output: 450 V @ 73 mA

Built Using PMP5623 PWBRef. Des. >99 Were Added On the Board

AC LineConnections

Input: 184 to 265 VAC

TP1

TP2

TP3

NEW!

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

TM Boost +

TM Buck

AC Series/Parallel 104 2 184 230 265 30 350 mA 10 91 <0.9 Non-Isolated

Yes PWM

Page 19: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - T8

19

Efficiency Power Factor

PWMDimming

TP4

TP7

TP5LED+ Out

312 V @ 80 mA2 Strings of 104 LEDs, 2 x 40 mA

Warning High Voltage FromBoost

TP8LED– Out

TP6

TP9

VSENSE

EAOUT

VINS

ISENSE

VDD

GDRV

GND

TZE

1

2

3

4

8

7

6

5

U3UCC28810D

Fsw = 130 KHz

VSENSE

EAOUT

VINS

ISENSE

VDD

GDRV

GND

TZE

1

2

3

4

8

7

6

5

U1UCC28810D

Fsw = 130 KHz

Output: 450 V @ 73 mA

Built Using PMP5623 PWBRef. Des. >99 Were Added On the Board

AC LineConnections

Input: 184 to 265 VAC

TP1

TP2

TP3

Page 20: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - T8

20

LED Current Regulation Efficiency

Power Factor

PMP3672 Board

Input Current THD

TPS92210 PMP3672 - Offline, PFC Buck 18-W to 20-W LED Tube DriverThe PMP3672 has been designed to replace a T8 fluorescent tube. It accepts universal line input (90 V to 265 VAC) and supplies 720 mA LED current.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFCBuck

AC Series/Parallel

8 24 90 — 265 24 720 mA 20 82 >0.9 Non-Isolated

No —

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3672www.ti.com/product/TPS92210

NEW!

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 21: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - T8

21

Form

orereferenc

ede

sign

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/pow

erre

fere

nced

esig

ns

FB TZ

E

PC

L

OT

M

VD

D

GN

D

DR

N

VC

G

1 2 3 4

8 7 6 5

U2PC

817A

J1

AC IN

+

+

U1

TP

S92

210D

J2

2 124 V

@ 0

.72

A

1 2

Page 22: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - T8

22

Efficiency Power Factor

THD (%) PMP6306 Board

TPS92210 PMP6306 - Offline, High Power Factor, Isolated 18-W Tube LED DriverPMP6306isanisolatedPFCflybackLEDdriverforLEDtubelightingapplications. It accepts universal line inputs and supplies 450 mA at up to 40 V.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFC Flyback

AC Series 12 1 90 — 265 40 450 mA 18 86 >0.85 Isolated No —

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6306www.ti.com/product/TPS92210

NEW!

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 23: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - T8

23

Form

orereferenc

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erre

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nced

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ns

OT

M

PC

L

TZ

E

FB

VC

G

DR

N

GN

D

VD

D

1 2 3 4

8 7 6 5

IC50

0T

PS

9221

0

11

L

FD

FUSE

250V

1A

11

N

PP

P

P

11

LED+ 1

1LE

D–

LED+

DL

DL

P

P

I_OUT

1IN–

IN+2.5 V

VCC–

VCC+

2OUT

2IN–

2IN+

1

2

3

4

8

7

6

5

TL103WAIC502

Page 24: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - MR-16

24

PMP6300 Board

TPS40211 PMP6300 – MR-16 Boost PMP6300 is a boost based MR-16 solution designed to operate with 1 to 3 LEDs at 700 mA.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

Boost AC or DC Series 3 1 8 — 15 10 700 mA 7 71 >0.8 Non-Isolated

Yes TRIAC

 

12 VDC Efficiency 12 VAC Efficiency

12 VAC Power Factor

12 VAC Output Current Accuracy

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6300www.ti.com/product/TPS40211

NEW!

12 VDC Output Current Accuracy

Page 25: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Retrofit Lighting - MR-16

25

Form

orereferenc

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ns

AC

L 1

HO

LE

VIN

+

VIN

GD

RV

VIN

+1

HO

LE

VIN

+ 1

HO

LE

VIN

–V

IN–

1

1

1

HO

LE

VIN

– 1

HO

LE

AC

N 1

HO

LE

LED

PW

MPA

D

HO

LE

ISN

S

LED

+1

HO

LE

VIN ISN

S

GD

RV

VB

P

RC

SS

DIS

/EN

CO

MP

FB

1 2 3 4 5

10 9 8 7 6 11

VD

D

VB

P

GD

RV

ISN

S

GN

DG

ND

Page 26: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Retrofit Lighting - MR-16

26

PMP6004 Board

TPS54260 PMP6004 – MR-16 Buck Reference Design PMP6004 is a buck based MR-16 solution designed to operate with 1 to 2 LEDs at 1000 mA.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

Buck AC or DC Series 1 1 8 — 15 5.7 1,000 mA 6 80 >0.85 Non-Isolated

Yes TRIAC

 

VIN

PWRGD

EN

SS/TR

RT/CLK

COMP

BOOT

PH

VSENSE

2

6

3

4

5

8

1

10

7

119

P1

12 VACor 12 VDC

P2

TPS54260DRC

LEDA

LEDC

1 1

1

1

1

1.1 A @ 5.7 V

1 1GND PAD

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6004www.ti.com/product/TPS54260

NEW!

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 27: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

PowerLab™ Power Reference Design Library

www.ti.com/powerlab

27

PowerLab™ Power Reference Design Library

• The industry's most extensive collection of tested power management reference designs.

• Hundreds of power management designs for a wide range of applications and power conversion topologies.

• Reference designs include both isolated and non-isolated designs for lighting, telecommunication, computing, consumer electronics and more.

www.ti.com/powerlab

Test ResultsSchematics

Bill of Materials

The PowerLab™ library includes an interactive and powerful search engine for design engineers looking for a proven and tested solution to their power supply requirements. This interactive search tool allows engineers to find designs by application, topology, input type, input voltage or output voltage.

www.ti.com/powerlabPowerLab™ Power Reference Designs Selection Tool

Page 28: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

LED Driver/Ballast

28

TPS92210 PMP6305 – Offline, High Power Factor, Isolated 25-W LED Driver PMP6305isanisolatedPFCflybackLEDdriverforLEDtubelightingapplications. It accepts universal line inputs and supplies 450 mA at up to 40 V.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFC Flyback

AC Series 10 1 176 220 264 35 700 mA 25 83 >0.9 Isolated Yes TRIAC

PFC Flyback

AC Series 10 1 88 110 132 35 700 mA 25 84 >0.9 Isolated Yes TRIAC

Low Line Output Current

High Line Output Current

Low Line Power Factor

High Line Power Factor

Low Line Total Harmonic Distortion

High Line Total Harmonic Distortion

Low Line Efficiency

High Line Efficiency

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP6305www.ti.com/product/TPS92210

NEW!

Page 29: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

LED Driver/Ballast

29

High Line Power Factor

Low Line Total Harmonic Distortion

Form

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I_OUT

1IN–

IN+2.5 V

VCC–

VCC+

2OUT

2IN–

2IN+

1

2

3

4

8

7

6

5

I_OUT

1IN–

IN+2.5 V

VCC–

VCC+

2OUT

2IN–

2IN+

1

2

3

4

8

7

6

5

11 1

1

P

P

P

11

BD1

T1

1

11

H1 FD

LED+

FD

LED–

FD

1H2 FD

1

IC50

0T

PS

9221

0

OT

M

PC

L

TZ

E

FB

VC

G

DR

N

GN

D

VD

D

4 3 2 1

5 6 7 8

L

N

FD FD

Page 30: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

LED Driver/Ballast

30

Reference Designs

LED Driver/BallastUCC28810 PMP5732B – Offline, High Power Factor, Isolated 50-W LED Driver PMP5732BisanisolatedPFCflybackLEDdriverforLEDballast/powersupplyapplications. It accepts universal line inputs (85 to 305 V) and supplies 1.5 A at up to 40 V.

Design Specifications

Input Voltage Range

Topology

ConverterType

AC or DCLED

Configuration

Numberof LEDs

per String (typ)

Numberof LED Strings

(typ) (min) (typ) (max)

Output Voltage Range(typ)

OutputCurrent

(typ)

Typ PowerOutput

(W)

PeakEfficiency

(%) PFC

Isolated/Non-

Isolated DimmableDimming

Input

PFC Flyback

AC Series 10 1 85 — 305 36 1,500 mA 50 83 >0.9 Isolated Yes Analog

EfficiencyThe efficiency is shown in the graph below. For simplicity and accuracy of measurements, the data was measured using a DC input with a resistive load.

Output Current Regulation

Power FactorLoad = LEDs (VOUT = 33 V, IOUT - 1.5 A)

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP5732www.ti.com/product/UCC28810

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

NEW!

Page 31: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

LED Driver/Ballast

31

VSNS

EAOU

TVI

NSIS

NS

8 7 6 5

Shut

dow

n

U1-A

TL10

3WID

U3TC

MT1

107

VSNS

VSNS

DIM

M+

Note

s:Bu

ilt o

n PM

P556

0 Re

v_A

PWB.

Com

pone

nts

wit

ref d

es >

= 1

00 w

ere

adde

d on

the

boar

d

GND

25V

to 3

6 V

@ 1

.5 A

RTN

On H

eat S

ink

On H

eat S

ink

VDD

GDRV

GND

TZE

1 2 3 4

++

+++

+

+

+

For T

est

Purp

ose

Only

R18

= 5

Anal

og D

imm

ing

0 -

10 V

PWM

Dim

min

g

100

VAC

to 2

77 V

AC

U1-B

TL10

3WID

U2UC

C288

10D

Form

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Page 32: LED Design Cookbook Ti

Reference Designs

LED Driver/Ballast

32

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

UCC28810 PMP4501 - Offline, 34-W LED Driver with PFC The PMP4501 is an isolated, off-line, AC-to-DCLED-currentdriverwithPFCfor applications such as commercial fixture lighting and general isolated LED drivers. The PMP4501 is a single-stageflybackPFCconverterthat delivers up to 34 W with a 180- to 265-VAC input voltage while providing a 10- to 48-V output voltage at a constant output current of 700 mA ±2%.

The PMP4501 implements secondary-side current control for the LED string. Overvoltage protection

PMP4501 Reference Design Schematic

L11mH

D1DF06S

C10.1µF

L220mHT

P1

TP

2

C30.15µF275VAC 3

2

4

1

F11A/250V

C11µ

C922nF

C14DNP

R1911K

R141.5M

R91.5M

R1100K

R4100K

R710K

Q1PZT2222A

R82.2

D2BYG10M

D3BYG10M

R6100K

C6100µF

25V

C11.1µ

C1210pF

R106.98K

R22330

R2047.5K

R2147.5K

R230.82

4

3

32

56

7

8

12

A

5

4

7

8

2

1

9

10

1

4

1

2

R1610

+C747µF63V

D4S1KB

D6BAS16

D815V

D7MURA140T3

D11MBR0520L

U3TCMT1107

D13BAW56

D1212V

D9MURA120T3

D5PDU540-13

T1G094010LF

+

R222KR322K

C210nF

C1047µF35V

C81000pF Y1

Q3 3904

+

C4470µF

63V

+ C5470µF63V

+

C1547µF35V

C161µF

R2710K

R2610K

R283.32K

R242.21K

R111K

R1223.7K

R131K

R50.15

J110V...48V . 700mAGND

U1:BTL103WID

R172.49K

D1051V

TP3

TP5

TP4

R2510K

U1:ATL103WID

C17220µF

C131µ

+

Q2STB7NK80ZT4

U2UCC28810D

8765

1234

VDDGDRV

GNDTZE

VSNSEAOUTVINSISNS

R1810K

For Test PurposeOnly. R17=50Ω

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Design Specifications

Description Parts

VIN (AC)

Range

VOUT (DC)

RangeNumber of LEDs

IOUT (max)

POUT (max) Eff. PFC ISO

Dimming In

Dimming Out EVM

UCC28810 PMP4501 34-W

UCC28810 180 10 V

3-13 700 mA 34 W 90% Yes Yes No NoReference

DesignSecondary side current loop TL103W 265 48.5 V

Key Features• IsolatedsinglestageLEDdriver• NaturallyhighPFC• 90%efficient• Universalinputvoltagerange• 700-mAoutputcurrent• LowLEDripplecurrent

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4501www.ti.com/product/UCC28810

prevents dangerous output voltages from occurring during open-string conditions. A current-sense amplifier reduces the sensing resistor’s power dissipation, thus increasing overall efficiency. The internal reference voltage of the operational amplifier achieves excellent LED-current regulation versus output power and input voltage. The PMP4501 achieves high efficiency (90% peak), high power density and a high power factor. The reference design protects against scenarios with open and short LED strings, and the control stage is a simple and robust design.

Page 33: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

LED Driver/Ballast

33

PMP4501 Board

Efficiency vs. Rectified-Equivalent Line Voltage and Output Power

Output Current Ripple. Input Voltage = 230 VAC, Output Voltage = 48 V @ 700 mA

Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal Input Voltage

IOUT Regulation vs. Rectified-Equivalent Line Voltage and Output Power

Page 34: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

LED Streetlight

34

UCC28810 PMP3976 - 100-W, Offline PFC SEPIC LED Driver The PMP3976 circuit shown below was designed for a commercial LED lighting fixture. The SEPIC topology has the advantage over a flyback converter in that it clamps the switching waveforms on the power semiconductor, allowing the use of lower voltage and hence more efficient parts. This provides an estimated 2% improvement in efficiency in this application. Additionally, there is less ringing in the SEPIC, making EMI filtering easier.

PMP3976 Schematic

Design Specifications

Parameter Minimum Typical Maximum Unit

Input voltage 150 — 264 VAC

Output voltage — — 300 Volts

Output current — 0.350 — Amp

Key Features• Non-isolatedsingleLEDstringdriver• 92%efficientsolution• SEPICcontrolboostsforhigh voltage• Naturalsinglestagewith>0.9PFC• Low-costsolutionwithfewexternal

parts• MeetsEuropeanharmonic requirements

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3976www.ti.com/product/UCC28810

Reference designs:www.ti.com/powerreferencedesigns

++

+

U2UCC28810D

HS1

Q3SPP06N80C3

150VAC to 240VAC Input

LINE

NTRL

F11.6A/250V

RT12.5Ω

C1020.22µ

C1010.22µF

L14mH

R41.1 MEG0.25W

R111.1 MEG0.25W

R1515K

C100100pF

C121000pF

C4100pF C5

0.1µF

C6100µF25V

C1010pF

C81000pF

R13100K

R6100K

TP5R21 511

TP6

TP2

TP4

J1+LED

–LED

U1TLV431AIDBZ

R8100K

R20100K

R1815K

R17 301 R190.51W

R1200K0.25W

C20.22µF

T1750µH

C1 0.47µF

R3200K0.25W R23

20

R100 10

R12 1K

D100 MMSD914

R1015K

R101100K0.5W

C3330µF

R102100K0.5W

C71000pF

Q2MMBT3904

Q1MMBT2907

D4180V

R23.61W

D5180V

R9100K

R7 200K

R5 49.9K

D3 MMSD914

D1 MUR8100E

R161K

C922µF

C112.2µF

D2KBP06G

+

–4

2

1

3AC

AC

34

21

1

1 1

1

1 1

1

1 1

1

1

1

12

3

1

1

1

1

11

2

4

5

0

8

7

1

1

1

VCCDRVGNDZCD

VSNSCOMPMULTINCS

8765

1234

TP1

TP3

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 35: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

LED Streetlight

35

PMP3976 Rev B Demo Board Power Factor

The circuit is built on a PMP3976 Rev A PWB.

++

+

U2UCC28810D

HS1

Q3SPP06N80C3

150VAC to 240VAC Input

LINE

NTRL

F11.6A/250V

RT12.5Ω

C1020.22µ

C1010.22µF

L14mH

R41.1 MEG0.25W

R111.1 MEG0.25W

R1515K

C100100pF

C121000pF

C4100pF C5

0.1µF

C6100µF25V

C1010pF

C81000pF

R13100K

R6100K

TP5R21 511

TP6

TP2

TP4

J1+LED

–LED

U1TLV431AIDBZ

R8100K

R20100K

R1815K

R17 301 R190.51W

R1200K0.25W

C20.22µF

T1750µH

C1 0.47µF

R3200K0.25W R23

20

R100 10

R12 1K

D100 MMSD914

R1015K

R101100K0.5W

C3330µF

R102100K0.5W

C71000pF

Q2MMBT3904

Q1MMBT2907

D4180V

R23.61W

D5180V

R9100K

R7 200K

R5 49.9K

D3 MMSD914

D1 MUR8100E

R161K

C922µF

C112.2µF

D2KBP06G

+

–4

2

1

3AC

AC

34

21

1

1 1

1

1 1

1

1 1

1

1

1

12

3

1

1

1

1

11

2

4

5

0

8

7

1

1

1

VCCDRVGNDZCD

VSNSCOMPMULTINCS

8765

1234

TP1

TP3

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 36: LED Design Cookbook Ti

36

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

LED StreetlightThermal Image

The image above shows a thermal image of the board. The ambient temperature was 26º C with no forced air flow. The input was 230 VAC.

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Efficiency and Power Factor

Efficiency

Harmonic Content

The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are shown above; input voltage was set to 230 VAC.

IOUT VOUT VIN LIN PF POUT LossesEfficiency

%

0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7

0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1

0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3

0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5

0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4

0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9

IOUT VOUT VIN LIN PF POUT LossesEfficiency

%

0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9

0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8

0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7

0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9

0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9

0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0

Page 37: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

LED Streetlight

37

Frequency Response

MOSFET Voltage Waveform

The frequency response of the feedback loop is shown in the plot above. The input was set to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was taken with a 250 V output.

The image above shows the drain-to-source voltage on Q3. The input was set to 250.

Line Voltage and Current Waveform

The image above shows the input voltage and current. The input voltage was 230 VAC.

Diode Voltage Waveform

Inductor Winding Currents

The image above shows the voltage on the anode of D1. The input was set to 250 VDC.

The two images above show the currents in the individual windings of the inductor.

Page 38: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

DC LED Lighting

38

TPS40211 PMP4026 The circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power to nominal battery conditions and to survive load-dump incidents. The application, powered directly from VBAT, can have a string of up to ten 700-mA LEDs in series or two parallel strings with up to ten 350-mA LEDs in each string.

An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8- to 18-V input and a 20- to 35-V output.

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP4026www.ti.com/product/TPS40211

It can be found along with a demonstration board at:http://focus.ti.com/docs/toolsw/folders/print/tps40211evm-352.html

PMP4026 Schematic

TPS40211DGS

48V @ 0.7AGND

VDDVBP

GDRVISNSGND

RCSSSDCOMPFB

109876

Freq = 150 KHZ

12345

C71µ

D100(R6)3.3V

VBP

R549.9K

R110.01C9

100pF

R101.21K

Q1Si4858

R215K

C1470pF

R3249K

R1249K

R10010K

C44700pF

C83.3µF

3 2 1

4G

S

D8 7 6 5

1 2

R4A2

D247V

R949.9

C12B3.3µF50V

C12A3.3µF50V

D1MBRS260

1

2

3

Q1002N7002DICT

9 - 18 VINGND

C50.1µ

33 µH

ENAB

Design Specifications

Parameter Minimum Typical Maximum Unit

Input voltage 9 — 16 VDC

Output voltage — — 40 Volts

Output current — 0.700 — Amp

Switching frequency — 150 — kHz

Key Features• Wide4.5-to52-Vinputrange• Low-costnon-synchronousboost• Highefficiencyfromlow260-mV

VREF• Simpleloopcompensation• SupportsversatileSEPICtopology

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 39: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

DC LED Lighting

39

Startup

Efficiency Control Loop Frequency Response: 12 V input; 1.15 A Load

Load Regulation of Outputs Load Transients

Output Ripple Current

The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is LED current.

Total output current was 1.15 A, output voltage was 20 volts.

Output response to driving TP%. The input voltage was set to 12 V.

Page 40: LED Design Cookbook Ti

Reference Designs

DC LED Lighting

40

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

TPS40211 PMP3943 - Wide-Input DC Voltage SEPIC Driver The TPS40211 is a wide-input-voltage (4.5- to 52-V) nonsynchronous boost controller. It is suitable for topologies that require a grounded source n-chan-nelFETsuchasboost,flyback,SEPICand various LED-driver applications. The TPS40211 features a program-mable soft start; overcurrent protection with automatic retry; and a program-mable oscillator frequency. Current-mode control provides improved transient response and simplified loop compensation. The feedback pin has a reference voltage of 260 mV to help reduce the power usage and cost of the sense resistor.

PMP3943 Schematic

Design Specifications

Parameter Minimum Typical Maximum Unit

Input voltage 8 — 40 Volts

Output voltage — 13 — Volts

Output current — 0.350 — Amp

Switching frequency — 300 — kHz

U1TPS40211DGS

J1VIN

GND8-40

Short L4L40

13V @ 350mATested with LEDs

Giving 12.3 V

LEDA

LEDC

LEDC

D18180-13C15

3.3µF

VDDVBP

GDRVISNSGND

RCSSSDCOMPFB

109876

Freq = 380 KHZ

3 2 1

4

8 7 6 5

3 4

1 2

12345

03

L2100µH

R101k

R949.9

R549.9

R710

C71µF

R60

R140.75

C1310µF

R110.10

D218V

R10010K

R20

R1249K

C44700pF

C83.3µF

C50.1µF

C1220pF

C347pF

C20.22µF C9

0.1µF

1

2

The PMP3943 circuit shown below was designed with an automotive input-voltage range. The driver was built to operate under low-power battery conditions and to survive load-dump incidents. The TPS40211 was chosen for this application due to its low feedback voltage and wide input-voltage range.An additional reference design is available. This design is a 700-mA, nonsynchronous boost current regulator for an LED driver. It has an 8- to 18-V input and a 20- to 35-V output.

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Key Features• Wide4.5-to52-Vinputrange• Low-costnon-synchronousboost• Highefficiencyfromlow260-mV

VREF• Simpleloopcompensation• SupportsversatileSEPICtopology

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3943www.ti.com/product/TPS40211

It can be found along with a demonstration board at:www.ti.com/product/TPS40211evm

Page 41: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

DC LED Lighting

41

➔Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V

VIN Volts IIN mA VOUT1 Volts IOUT1 mA Efficiency %

40.22 123.6 12.27 341.8 84.4

20.11 238.5 12.27 341.3 87.3

7.93 619.4 12.27 341.3 85.3

Regulation and efficiency: 25 degrees Celsius ambient. Target IOUT was 350 mA, hence actual current is 2.5% low.

When Diode Load is Opened, VOUT Goes to About 18 V

VIN Volts IIN mA VOUT1 Volts IOUT1 mA

40.42 8.79 18.44 0

20.08 10.75 18.41 0

8.00 19.12 18.40 0

Short Circuit: Output Current Holds Steady

VIN Volts IIN mA VOUT1 Volts IOUT1 mA

40.14 21.24 0.694 341.6

20.06 34.20 0.694 341.5

8.00 77.70 0.694 341.4

Current Loop Frequency Response

Page 42: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Reference Designs

Low Voltage Buck Boost for LED Torch

42

TPS63000 PMP3038 The TPS63000 provides a power-supply solution for products that use a two- or three-cell alkaline, NiCd or NiMH battery, or a one-cell Li-Ion or Li-Polymer battery. The buck-boost converter is based on a fixed-frequency PWM controller that uses synchronous rectification to obtain maximum efficiency. The maximum average current in the switches is limited to a typical value of 1800 mA, and the converter can be disabled to minimize battery drain. During shutdown, the load is disconnected from the battery. The device is packaged in a 10-pin QFNPowerPAD™(DRC)packagemeasuring 3 x 3-mm.

The PMP3038 circuit was designed for a torch or rugged flashlight. Most torch applications still use alkaline

Key Features• Buck-boostconvertertopology• Idealforbatteryapplications• 1.8-Aoutputcapability• Autobuck-boostmodeswitching• DualLEDbrightnesslevels• Operatesdownto1.2V

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/PMP3038www.ti.com/product/TPS63000

PMP3038 Schematic

Design Specifications

Parameter Minimum Maximum Unit

Input voltage 1.2 5 VDC

Output voltage — 5 Volts

Output current 300 600 mAmp

Switch frequency — 1.5 MHz

+

U1TPS63000DRC

S1

NO

1.5V x 2BAT

C310µF

C41000pF

C122µF

C222µF

D17090 XR-E

THERMALPADC6DNP

R249.9K

R512.7K

R30.3

R40.3

R649.9

S2NC

NOD2LM4040D2.048V

R110K

NCL2

VOUT

PGND

FB

GND

4

5

8

7

6

2

1

3

10

9

11

L1

VIN

VINA

SYNC/PS

EN1PwPd

L12.2µH

batteries with a common configuration of two or three cells in series that have a maximum voltage of 5 V. During operation, the VBAT drops below the Vf of the LED, and the TPS63000 automatically switches from buck mode to boost mode to create the constant current needed for the LED. The TPS63000 can boost from voltages as low as 1.2 V. A switch that brings R4 into or out of the feedback loop provides a dimming mechanism for the flashlight to toggle between 300 and 600 mA.

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 43: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Low Voltage Buck Boost for LED Torch

43

Output Current Graphs with DC Coupling

Efficiency Curve for IO = 0.32 A and IO = 0.62 A Turn On with 0.63 A

Control Loop Response Graphs

Output current with VIN = 3 V.

Control loop response with 0.63 A.

Output current with VIN = 4 V.

Control loop response with 0.32 A.

Efficiency.

Page 44: LED Design Cookbook Ti

Reference Designs

Boost Driver with Integrated Power Switch

44

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

TPS61500 The TPS61500 is a monolithic switching regulator with an integrated 3-A, 40-V power switch. It is an ideal driver for high-brightness 1- or 3-W LEDs. The device has a wide input-voltage range to support applications with input voltage from multicell batteries or regulated 5-V to12-V power rails.

The LED current is set with an external sense resistor, R3, and with feedback voltage that is regulated to 200 mV by a current-mode PWM control loop, as shown in the schematic below. The device supports analog and pure PWM dimming methods for LED brightness control. Connecting a capacitor to the DIMC pin configures the device to be used for analog dimming, and the LED current varies in proportion to the duty cycle of an external PWM signal. FloatingtheDIMCpinconfiguresthe

Key Features• Supportsboosttopology• Integrated3-A40-Vpowerswitch• SupportsPWMorAMdimming• Protectionfeatures: • Pulse by pulse • Thermal shutdown

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/TPS61500evm-369www.ti.com/product/TPS61500

Typical Application Schematic

LED Current vs. Input Supply and LED Number

Input Supply 5 V 12 V

LED number 4 1000 mA 2000 mA

LED number 6 600 mA 1200 mA

LED number 8 450 mA 1000 mA

Note: Assumption that LED forward voltage is 3.5V, and TPS61500’s conversion efficiency is 85%.

TPS61500

SW

SW

OVP

FB

PGND

PGND

PGND

VIN

EN

COMP

DIMC

FREQ

S3

AGND

PWM

VIN 5V L1 D1

C1 C2DL13W LED

DL2

DL3

DL4

C4R4

R1

R2

R3

C3

C5

IC for pure PWM dimming, with the average LED current being the PWM signal’s duty cycle times a set LED current.

The device features a programmable soft-start function to limit inrush current during start-up and has other protection features built in, such as pulse-by-pulse overcurrent limiting, overvoltage protection and thermal shutdown. The TPS61500 is available in a 14-pin HTSSOP package with PowerPAD™.

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 45: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Reference Designs

Boost Driver with Integrated Power Switch

45

Efficiency vs. Output Current

PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal

Analog Dimming by External DAC: Pure PWM Dimming Method

TPS61500

SW

SW

OVP

FB

PGND

PGND

PGND

VIN

EN

COMP

DIMC

FREQ

SS

AGND

DSP orµcontroller PWM

0 - 1.229V

VIN 5V L1 D1

C1

DL13W LED

DL2

DL3

DL4C4 C5

≥100nFR4

R1

R2

R3C3

OFF

ON

DAC

TPS61500

SW

SW

OVP

FB

PGND

PGND

PGND

VIN

EN

COMP

DIMC

FREQ

SS

AGND

PWM

VIN 5V L1 D1

C1

C2

DL13W LED

DL2

DL3

DL4C4

R4

R1

R2

R1

R2

R3

Q1

Q2

PWM

C3

Page 46: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

TRIAC Dimmable LED Lighting

46

TPS92010EVM This design uses the TPS92010 8-pin, high-efficiency off-line LED lighting controller. This controller incorporates many features, such as frequency fold-back and a low-power mode, to implement a low-cost, high-efficiency flyback converter.

An application of this converter is retrofitting lightbulbs with LEDs. The converter can drive 3 to 5 high-brightness LEDs in series with a constant current of 0.35 A.

The flyback topology is chosen because it allows a lower component count and lower cost than other topologies. LED current is sensed directly to ensure its tight regulation. A special circuit for compatibility with TRIAC dimmers adjusts the

Efficiency without Dimmer

Dimming Performance

Output Current Regulation

• Highefficiency• TIlosslessdimmingcircuitfora

cooler, lower-power system during deep dimming

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/TPS92010evm-592www.ti.com/tool/TPS92010evm-631www.ti.com/product/TPS92010

Efficiency with Dimmer

output current linearly, avoiding any stroboscopic effects or audible noise that might otherwise occur. The TPS92011 is designed for low-power lighting applications that do not require power-factor correction.

Key Features• AC/DCTRIACdimmableLED

reference design• Idealforresidentiallighting• 3-to12-Wapplications

Design Specifications (120 V Shown)

Parameter Minimum Typical Maximum

Input voltage (VAC) 100 120 130

Output voltage (VDC) 9 — 18

Output current (A) — 0.35 —

Efficiency (%) — 80 —

Adjusting the Output Current

Output Current(A)

R15(W)

R17(W)

R1(W)

R42(W)

0.20 1,000 150 330 1,000

0.225 1,200 86 390 1,000

0.25 1,200 220 470 1,000

0.275 1,000 560 680 680

0.30 1,500 220 680 680

0.325 1,500 330 470 1,500

0.35 1,000 1000 820 1,000

0.40 1,800 470 1,000 1,000

0.45 2,200 390 1,500 1,000

0.50 2,700 220 1,500 1,000

0.60 3,300 150 1,500 1,500

0.70 3,900 270 2,200 1,500

Page 47: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

TRIAC Dimmable LED Lighting

47

Form

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k

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BC817-25

Page 48: LED Design Cookbook Ti

Evaluation Modules/Kits

Dimmable LED Lighting Driver for Lightbulb Retrofit Apps

48

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

TPS92210EVM The TPS92210EVM is a natural power-factor-correction(PFC)LEDlightingdriver controller with advanced energy features to provide high-efficiency control for LED lighting applications. The TPS92210EVM is capable of providing a high power factor, TRIAC dimming, load protection and extended life in a small space at low cost.

The TPS92210EVM employs quasi constant “on” time that enables single-stagePFCinanisolatedflyback configuration. Intended for

Key Features• AC/DCTRIACdimmableLEDdriver

withPFC• Idealforresidentiallighting• Singlestage(PFCandLED

current regulation)• 12-to25-Wapplications• DeepTRIACdimmingcapability

Web Linkswww.ti.com/tool/TPS92210evm-613www.ti.com/tool/TPS92210evm-647 www.ti.com/product/TPS92210

TPS92210EVM Block Diagram

low-power lighting applications, it can be packaged in a variety of ways, including individual lamp designs and generic PCB form factors for many types of lighting. The driver preserves dimmer holding current and features dual-slope output control to improve dimming linearity when used with common TRIAC-based phase-control dimmers. The TPS92210 controller is programmed to operate at a fixed frequency with a constant “on” time for the internal switch that drives the primarypowerFET.

VDD

TZE

VCG

DRN

FB

OTM

PCL

GND

FEEDBACK

C

RCS

Primary Secondary

1

4

3

7

8

2

8

5

Phase AngleDetection

SupplementalLoad

Current Referenceand

Difference Amplifier

TPS92210

Description Parts VIN RangeVOUT (DC)

RangeNumber of LEDs

IOUT(max)

POUT(max) Eff. PFC ISO

Dimming In

Dimming Out

TPS92210EVM-613 TPS92210 184 265 30 36 9 to 10 350 mA 12 87 Yes Yes TRIAC Exponential

TPS92210EVM-647 TPS92210 85 144 19 32 6 to 10 350 mA 12 85 Yes Yes TRIAC Exponential

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 49: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

Dimmable LED Lighting Driver for Lightbulb Retrofit Apps

49

Efficiency Load Regulation

Power Factor TRIAC Dimmer Performance

Bode PlotLine Regulation

180 190 210 230 250 260 270

V AC - Input Voltage - V

85.0

86.0

87.0

88.0

89.0

90.0

220

85.5

86.5

87.5

88.5

89.5

-E�

cien

cy-%

240200 18 20 22 26 28 30 32

V OUT - Output Voltage - V

350

352

354

360

24

I OU

T-O

utpu

tCur

rent

-mA

356

358

180 190 210 230 250 260 270

V AC - Input Voltage - V

350

352

354

356

358

360

220

I OU

T-O

utpu

tCur

rent

-mA

240200 001011

Frequency - Hz

-100

-60

-20

100

Mag

nitu

de-d

B 20

60

-200

-150

-50

200

Phas

e-d

egre

es

50

150

-100

0

100Phase

Magnitude

80

40

0

-40

-80

180 190 210 230 250 260 270

V AC - Input Voltage - V

0.950

0.960

0.970

0.975

0.985

0.995

220

PF-P

ower

Fact

or

240200

0.955

0.965

0.980

0.990

0 20 40 80 100 140 160

Turn-On Angle - degrees

0

100

150

400

60

I OU

T-O

utpu

tCur

rent

-mA

250

300

350

200

50

120

Page 50: LED Design Cookbook Ti

Evaluation Modules/Kits

100-Watt, Constant-Current, Non-Isolated Driver with PFC

50

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

UCC28810/UCC28810-EVM-002 The UCC28810EVM-002 evaluation module (EVM) is a constant-current non-isolated power supply for LED lighting applications that require high brightness, such as street, parking or area lighting. The reference design converts the universal mains (90 to 265 VRMS) to a 0.9-A constant-current source to drive a 100-W LED load.

The UCC28810EVM-002 is a two-stage design. The first stage, a transition-modecircuitwithPFC,ensures that the design meets various standards such as the EN61000-3-2. ThePFCcircuitconvertstheACinput

Key Features• High-powerAC/DCLEDdriver

withPFC• Idealforstreet,parkingorarea lighting• Universal-input,non-isolateddesign• TightlyregulatedLEDcurrent• PWMdimming,200Hzto1kHz• Highefficiencythroughdimming• Activepower-factorcorrection

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/UCC28810evm-002www.ti.com/product/UCC28810

UCC28810EVM-002 Block Diagram

Design Specifications

Description Parts

VIN (AC)

Range

VOUT (DC)

RangeNumber of LEDs

IOUT (max)

POUT (max) Eff. PFC ISO

Dimming In

Dimming Out EVM

UCC28810 EVM002 100-W

UCC28810 90 55 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes

LED lighting driver UCC28811 265 100 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes

to a regulated DC voltage, which can beconfiguredasaboost-followerPFCor a fixed output voltage. The boost-followerPFCtrackstheACinput’speak voltage for increased efficiency atlow-lineoperation.ThePFC’sDCoutput voltage is then regulated to a fixed value in the region of 396 VDC. The second stage of the design also uses transition mode but is configured as a buck converter. It converts the PFCoutputvoltagetoafixed0.9-A current to drive an LED load. The second stage accepts PWM dimming inputs (either externally or from an onboard circuit) and appropriately toggles itself on or off.

PFC Boost

Enable

BiasBias

PFC Output

LED PWMInput

Critical Conduction ModeLow Side Buck Current Source

PrimaryGnd

UCC28810

TZE

VDD

GDRV

ISENSE

GND

EAOUT

VINS

VSENSE

6

2

3

1

5

8

7

4

UCC28811

VDD

GDRV

GND

TZE

VSENSE

EAOUT

VINS

ISENSE

1

2

3

4

8

7

6

5

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 51: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules

100-Watt, Constant-Current, Non-Isolated Driver with PFC

51

Efficiency and Power Factor vs. Line Voltage

UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT, Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND reference.

PWM Dimming Response

UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LED’s at 900 mA. LED current regulation as a function of line voltage.

Line Regulation 30 LEDs at 900 mA, (98 W)

PWM Dimming Waveforms

UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS, Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.

THD Factor vs. Line Voltage

UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LED’s at 900 mA.

Page 52: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

110-Watt, Constant-Current, Isolated Driver with PFC

52

UCC28810/UCC28810EVM-003 The UCC28810EVM-003 evaluation module (EVM) is an off-line AC-to-DCLEDcurrentdriverwithPFCforapplications such as street, high-bay, and medium- or large-infrastructure lighting. The UCC28810EVM-003 is a three-stage converter design that delivers up to 110 W. The first stage isauniversalinputboost-PFCcircuitproviding a 305- to 400-VDC output. The second stage is a low-side buck circuit providing the controlled current source, and the third stage is a series of two half-bridge DC/DC transformers that provides isolation of multiple LED strings.

This patent-pending solution provides an easily scalable and cost-effective method of driving multiple LED strings. The UCC28810EVM-003 implements

UCC28810EVM-003 Block Diagram

Design Specifications

Description Parts

VIN (AC)

Range

VOUT (DC)

RangeNumber of LEDs

IOUT (max)

POUT (max) Eff. PFC ISO

Dimming In

Dimming Out EVM

UCC28810 EVM003 100-Wisolated multi-string LED lightingdriver w/multiple transformers

UCC28810

UCC28811

TPS92020

90, 265 22 V, 60 V 4X (7 to 15) 500 mA 110 W 91% Yes Yes PWM PWM Jul-09

single-reference current control and universal dimming (via AM or PWM) for all LEDs. The reference design effectively drives a large number of LEDs connected in series, but the voltage on the LED strings is safe (low) and isolated from the AC line. The multistring architecture is more cost-effective than an architecture with a constant voltage plus a buck stage for each LED string. The LED-driver architecture is readily scalable to very high power levels. Excellent LED current matching between strings is achieved with this architecture. The UCC28810EVM-003 achieves high efficiency (91%), high power density and a high power factor. The control stage is a simple and robust design, and the EVM protects against scenarios with open and short LED strings.

Key Features• SimpLEDrive™ high-power

dimmable AC/DC LED driver withPFC

• Idealforstreet,high-bayor infrastructure lighting

• IsolatedfromtheACline• Readilyscalabletohigherpower

levels• LEDcurrentmatchingbetween strings•Highefficiencyandpowerdensity•Activepower-factorcorrection

Web LinksDatasheets, user’s guides, samples:www.ti.com/tool/UCC28810evm-003www.ti.com/product/UCC28810

PFC Boost Follower

Enable

+50 - 60V

+50 - 60V+50 - 60V

+50 - 60V

BiasBias

Bias

PFC Output

LED PWMInput

Critical Conduction ModeLow Side Buck Current Source

PrimaryGnd

UCC28810

TZE

VDD

GDRV

ISENSE

GND

EAOUT

VINS

VSENSE

6

2

3

1

5

8

7

4

UCC28811

VDD

GDRV

GND

TZE

VSENSE

EAOUT

VINS

ISENSE

1

2

3

4

8

7

6

5VCC

GD1

GND

GD2

RT

DT

SS

TPS92020

Page 53: LED Design Cookbook Ti

53

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

110-Watt, Constant-Current, Isolated Driver with PFCEfficiency vs. Line Voltage

UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.

Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1 A/Div, Ch4: VBUCK - Ch1 and Ch 4 share GND reference.

Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming

IOUT Matching vs. Line Voltage

UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LED’s at 500 mA.

UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.

PFC Boost Follower

Enable

+50 - 60V

+50 - 60V+50 - 60V

+50 - 60V

BiasBias

Bias

PFC Output

LED PWMInput

Critical Conduction ModeLow Side Buck Current Source

PrimaryGnd

UCC28810

TZE

VDD

GDRV

ISENSE

GND

EAOUT

VINS

VSENSE

6

2

3

1

5

8

7

4

UCC28811

VDD

GDRV

GND

TZE

VSENSE

EAOUT

VINS

ISENSE

1

2

3

4

8

7

6

5VCC

GD1

GND

GD2

RT

DT

SS

TPS92020

Page 54: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

TPS92070EVM

54

DescriptionThe TPS92070EVM-648 is designed to demonstrate the TPS92070 Dimmable Quasi-Resonant LED Lighting Controller in a typical LED driver application. The TPS92070EVM-648 uses 180 VAC to 240 VAC input to drive five high brightness LEDs with a drive current of 370 mA.

NEW!

Web Linkswww.ti.com/tool/TPS92070evm-648www.ti.com/tool/TPS92070evm-682www.ti.com/product/TPS92070

11

10

9

12

13

14

15

16TPS92070

GATE

TDD

PCS

PGND

DTC

VZ

SEN

MIN

BP

VDD

GND

VD

ISO

CS

COMP

LP

6

7

8

5

4

3

2

1

Description Parts VIN RangeVOUT (DC)

RangeNumber of LEDs

IOUT(max)

POUT(max) Eff. PFC ISO

Dimming In

Dimming Out

TPS92070EVM-648 TPS92070 180 265 15 17 5 370 mA 6 83% Yes Yes TRIAC Exponential

TPS92070EVM-682 TPS92070 85 144 Preview Yes Yes TRIAC Exponential

Page 55: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

TPS40211EVM

55

➔Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

DescriptionThe TPS40211EVM-352 evaluation module (EVM) is a fixed frequency, (300 kHz), non-synchronous boost converter providing fixed 700-mA output at 20 V to 35 V from a 8-V to 18-V input source. The EVM is designed to start up from a single supply, so no additional bias voltage is required for start-up. The module uses the TPS40211 Non-Synchronous Current Mode Control Boost Controller with integral N-channel FETdriver.TPS40211EVM-352 is designed to use a loosely regulated 12-V (8 V to 18 V) source to produce a regulated current driver at 700 mV for constant current loads such as high-brightness LEDs. TPS40211EVM-352 is designed to demonstrate the TPS40211 in a typical LED Driver for 6 to 10 LEDs while providing a number of test points to evaluate the performance of the TPS40211 in a given application. The EVM can be modified to other input voltages or output currents by changing some of the components.

Description Parts VIN RangeVOUT (DC)

RangeNumber of LEDs

IOUT(max)

POUT(max) Eff. PFC ISO

Dimming In

Dimming Out

TPS40211EVM-352 TPS40211 8 18 20 35 6 to 10 700 mA 25 W 94% No No PWM PWM

Web Linkswww.ti.com/tool/TPS40211evm-352www.ti.com/product/TPS40211

Page 56: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

TMS320C2000™ PLC Modem Evaluation Kit

56

TMDSPLCKIT-V1 Power-line communication (PLC) is an inexpensive way to add lighting control to existing or new buildings and infrastructures without laying down new control cabling. The TMDSPLCKIT-V1 is a PLC evaluation kitbasedontheC2000™seriesofreal-time microcontrollers. It operates inbothOFDMandS-FSKmodulationschemes and has data rates of up to 76.8 kbps.

The kit comes with an easy-to-use GUI that makes testing the communications link intuitive and simple.

Web Linkswww.ti.com/plcevm

Datasheets, user’s guides, samples:www.ti.com/product/OPA564 orwww.ti.com/product/PGA112

TMDSPLCKIT-V1 Block Diagram

Specifications• OFDMandS-FSKmodulation

schemes• Dataratesofupto76.8kbpsforone

phase (phase selection is provided)• PLCsystemonmodule(SoM)

with interface to host controller (I2C, SPI, SCI)

• CompatiblewithCENELECEN50065and IEC 6100-3 standards

• Operatingfrequencyrange: 24 to 94.5 kHz CENELEC A band. B band to release in 1Q10.

• UniversalAC-voltageinput (85 to 270 VAC)

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

PWM Out

Line Driver

OPA564

PGA112

Receive Filter

Surge Protector

Power Line

CouplingTransformerHV Cap

PLC Modem Implementation on TMS320F28x 32-Bit MCU - Simplified Block Diagram

12-BitADC

FlexiblePLCSW

Engine

TMS320F28x

Page 57: LED Design Cookbook Ti

57

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

TMS320C2000™ PLC Modem Evaluation KitPLC Data Signal

50- or 60-Hz Power Line

PLC Signal Modulated Onto the Power Line 50/60 Hz

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 58: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

Digital Addressable Lighting Interface (DALI)

58

DALI Implementation with the MSP430™ MCU Intelligent lighting control can provide large efficiency gains and energy savings. The digital addressable lighting interface (DALI) standard is becoming increasingly popular for this application.

The DALI evaluation kit enables the designer to run DALI on the popular MSP430 series of microcontrollers. Software libraries and hardware reference files are provided to allow quick evaluation and development with

Web LinksApplication Note:www.ti.com/lit/SLAA422

MSP430-Based DALI Reference Design

the DALI standard.

Specifications• Fullhardwarereferencefiles,

including schematics, Gerber files and BOM

• Fullsoftwarelibraries• SupportfortheentireDALI

command set, including bidirectional commands

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

DALI+

DALI—

GND

1

2

4

3

MSP430™MCU

GND

1

2

4

3

Page 59: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

Wireless-Controlled Triple LED Driver

59

TPS62260LEDResidential and commercial lighting can take advantage of the additive color mixing of red, green and blue LEDs. This reference design demonstrates how to remotely manage the color output of an LED lamp with a low-power wireless controller. The color is generated by three LEDs (red, greenandblue).AnMSP430™ultra-low-power microcontroller controls the brightness of each LED with constant current generated by three TPS62260 buck converters, one for each LED.

The color look-up table takes the form of an array stored in the MSP430. Whenever the rotary encoder is turned, new red, green and blue values are read from the array and used to generate the three PWM output signals. Currently 252 values are stored, which can be changed if desired. A decimal value of 100 switches the LED off, and a value of 65535 produces a mark-space ratio of 100%. When the 5-V supply is applied, the design goes into a demonstration

MSP-FET430UIFtoolscanbefoundrespectively at:

http://focus.ti.com/docs/toolsw/folders/print/ez430-rf2500.html andhttp://focus.ti.com/docs/toolsw/folders/print/msp-fet430uif.html

Key Features• WirelessRGBcolormixing• Ultra-low-powerMSP430controller• Wirelessdevelopmenttoolavailable

Web LinksDatasheets, user’s guides, samples:www.ti.com/product/TPS62260

EVM:www.ti.com/tps62260led-338

TPS62260LED-338 Schematic

Design Specifications

Parameter Minimum Typical Maximum Unit

Input voltage 4.5 5 5.5 VDC

Output current — 0.300 — Amp

U1MSP430F2131RGE

NCVSSXOUT/P2.7/CA7XIN/P2.6/CA6NM /RSTP2.0/ACLK/CA2P2.1/INCLK/CA3P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCKNCP2.3/TA1/CA0P2.4/TA2.CA1NC PwPd

P2.5/CA5VCC

TESTP1.7/TA2/TDO/TDI

P1.6/TA1/TDI/TCLKNC

P1.5/TA0/TMS

P1.3/TA2P1.3/TA1P1.1/TA0

P1.0/TACLK

123456789

101112

2468

101214

654321

135791113

JP1

NET-DIMM_LED1NET-DIMM_LED2NET-DIMM_LED3NET-EN

242322212019181716151413

3.3V

3.3V

3.3V

R6100K

R3100K

R4100K

C310n

S1

R547K

C2100n

3.3V

JP2

eZ430=RF Connector

mode where the values stored in the array are read and output in sequence in an infinite loop. As soon as the rotary encoder is turned, the sequence stops and a particular fixed color value can be selected.

There is a pin header that can be usedtoplugintheRFboardfromthe MSP430 Wireless Development Tool(theeZ430-RF2500),whichis separately available. With this additional module, the lamp’s colors can be controlled remotely via the wirelessRFinterface.

If a designer prefers to reprogram the MSP430, a separate MSP430 flash emulation tool can be ordered, suchastheMSP-FET430UIF.MoreinformationontheeZ430-RF2500and

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 60: LED Design Cookbook Ti

LED Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

Wireless-Controlled Triple LED Driver

60

Red LED

Green LED

Blue LED

U11TPS62260DRV

red

<1206>

C1222µF

R122

R1110K

R1310K

D14

D13

TS4148RY

C114.7µF

1

C134.7µF ???mV

TP11

GNDVINEN

SWMODE

FBPwPd

654

123

7

TP12

TP13

VIN

L11

NET-DIMM_LED1

+5V

NET-EN

U21TPS62260DRV

green

<1206>

C2222µF

R222

R2110K

R2310K

D24

D23

TS4148RY

C214.7µF

1

C234.7µF ???mV

TP21

GNDVINEN

SWMODE

FBPwPd

654

123

7

TP22

TP23

VIN

L21

NET-DIMM_LED2

+5V

NET-EN

C14.7µF

D1BZX84-C3V3

C422µF

R2330

VINmax < 6V

+5VJ1123

3.3V

U31TPS62260DRV

blue

<1206>

C3222µF

R322

R3110K

R3310K

D34

D33

TS4148RY

C314.7µF

1

C334.7µF ???mV

TP31

GNDVINEN

SWMODE

FBPwPd

654

123

7

TP32

TP33

VIN

L31

NET-DIMM_LED3

+5V

NET-EN

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Page 61: LED Design Cookbook Ti

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

Evaluation Modules/Kits

Multi-DC/DC Color LED Kit

61

TMDSRGBLEDKIT The Multi-DC/DC Color LED Kit includes all of the hardware and software to start experimenting and developing a digitally controlled multi-DC/DC LED lighting system. This kit is based on the Piccolo microcontroller and the controlCARD development platform. One Piccolo MCU is able to directly control eight separate DC/DC power stages as well as up to eight LED strings of various LED types and string lengths. The development board takes 12 to 24 VDC input and employs six Boost and two SEPIC DC/DC power stage topologies to drive LED strings. The six separate Boost stages drive two RGB LED strings,

TMDSRGBLEDKIT

controlling the red, green, and blue color components of each RGB LED string. The two SEPIC stages drive two white LED strings. Alternatively, up to eight separate white LED strings could be driven via the eight separate power stages. An included graphical user interface allows users to quickly begin the evaluation process by providing simplified control to adjust power stage current levels for experimentation with brightness and colormixing.Furthermore,throughcontrolSUITE™,thekitincludesclosedloop, open source software examples for the control of the DC/DC power stages and LED lighting stages. The kit hardware is also completely open

source, with the gerbers, schematics, andBOMsallavailableforfree.Formore information, please see the quick start guide for the kit.

Key Features•Inputvoltage:12to24V•Outputvoltage:•Sixbooststages:24to50V•TwoSEPICstages:6to50V•Outputcurrent:400mA,±0.5%

(higher currents available by changingexternalMOSFET)

•DigitalpowerwithPiccolo™ real-time MCU

Web Linkswww.ti.com/tool/TMDSRGBLEDKIT

I-Led6

I-Led1

V-boost1Boost

Sepic (Buck/Boost)

1A

I-Led2

I-Led8

V-Boost6V-SEPIC1V-SEPIC2

1A/1B

V-Boost1

I-Led2 I-Led1

I-Led8 I-Led7

V-Boost2

V-SEPIC1

1B

V-Boost6

3BPWM1 (HR)

VREF

ADC

12 Bit4.6 MSPS

CPU

32 BitDSP Core60 MHz

I2CSPIUartCAN

Comms

Piccolo-B

3V3

2A/2BPWM2 (HR)

3A/3BPWM3 (HR)

4A/4BPWM4 (HR)

3V3

4A

V-SEPIC2

4B

NEW!

Page 62: LED Design Cookbook Ti

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011

Evaluation Modules/Kits

AC Input Multi-String Lighting Kit with Power-Line Communications

62

TMDSIACLEDCOMKITThe AC input multi-string lighting kit accepts universal AC input and can control up to six LED strings. The AC input is converted to DC and then an onboard MCU converts this DC voltage to the string voltage through an isolated LLC DC/DC. The string voltage is adjust-able to make it easy to use one design to cover many different requirements for string lengths, types of LEDs and number of strings. LEDs can be dimmed either through PWM to keep constant color or through the adjusting string voltage. In addition, it is a communica-tions/control platform and has power line communications, DALI, DMX-512 andlowpowerRFlightingcontrol.

TMDSIACLEDCOMKIT

Key Features•Inputvoltage:85to277VAC•Output:200W,sixindependently

dimmable strings, 28 to 36 V, 1.25 A per string

•Communicationssupported: Power line communications, DALI, DMX-512,lowpowerRF

•DigitalpowerwithPiccolo real-time MCU

Formorereferencedesigns,see:www.ti.com/powerreferencedesigns

Filter+

VAC 6 PWM PulseControlled LED

Strings

RFDALIDMX512KNX

PFC Boost(Analog)

UCC28810D LLC Resonant DC/DC

C2000 Piccolo MCU

PLC

NEW!

Page 63: LED Design Cookbook Ti

LED Lighting System Block Diagrams

Streetlight/AreaLight/HighBay/MidBay

63

TI’s system block diagrams provide comprehensive technical resources for the development of LED Lighting application andendequipmentsolutions.Findblockdiagrams,applicationnotes,toolsandsoftwareandotherrelatedinformation.

LEGEND Logic

ADC/DACClocksOther

Power

RF/IF

ProcessorInterface

Amplifier

Smart Sensing

Ambient Light

Motion

Temperature

Metrology

TemperatureAmbient

LightData Data

Control

DimmingSignals

Timer/Timing

Timer/Timing

Power Conversion/LED Driver

AC/DC DC/DCCurrent

Regulators

Voltage/Current

LEDArray

Battery

Solar Panel

Battery

Power Grid

Power Sources

Communication(optional)

Wired

Power Line Communication (PLC)

Ethernet

DMX

0-10V

DALI

Wireless

ZigBeeg

6LoWPAN

Additional LED Lighting System Block DiagramsArchitectural Lighting www.ti.com/led_archBulb Replacement www.ti.com/led_bulbDown Light/Low Bay www.ti.com/led_downlight

General www.ti.com/led_genMulti String LED Driver www.ti.com/led_multistring

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

www.ti.com/led_street

SLYT394B Cookbook V4.indd 63 28/09/2011 09:55

Page 64: LED Design Cookbook Ti

SLYT434

TI Worldwide Technical Support

InternetTI Semiconductor Product Information Center Home Pagesupport.ti.com

TI E2E™ Community Home Pagee2e.ti.com

Product Information CentersAmericas Phone +1(972) 644-5580

Brazil Phone 0800-891-2616

Mexico Phone 0800-670-7544

Fax +1(972) 927-6377 Internet/Email support.ti.com/sc/pic/americas.htm

Europe, Middle East, and AfricaPhone European Free Call 00800-ASK-TEXAS (00800 275 83927) International +49 (0) 8161 80 2121 Russian Support +7 (4) 95 98 10 701

Note: The European Free Call (Toll Free) number is not active in all countries. If you have technical difficulty calling the free call number, please use the international number above.

Fax +(49) (0) 8161 80 2045Internet support.ti.com/sc/pic/euro.htmDirect Email [email protected]

JapanPhone Domestic 0120-92-3326

Fax International +81-3-3344-5317 Domestic 0120-81-0036

Internet/Email International support.ti.com/sc/pic/japan.htm Domestic www.tij.co.jp/pic

AsiaPhone International +91-80-41381665 Domestic Toll-Free Number Note: Toll-free numbers do not support

mobile and IP phones. Australia 1-800-999-084 China 800-820-8682 Hong Kong 800-96-5941 India 1-800-425-7888 Indonesia 001-803-8861-1006 Korea 080-551-2804 Malaysia 1-800-80-3973 New Zealand 0800-446-934 Philippines 1-800-765-7404 Singapore 800-886-1028 Taiwan 0800-006800 Thailand 001-800-886-0010Fax +8621-23073686Email [email protected] or [email protected] support.ti.com/sc/pic/asia.htm

A122010

Important Notice: The products and services of Texas Instruments Incorporated and its subsidiaries described herein are sold subject to TI’s standard terms and conditions of sale. Customers are advised to obtain the most current and complete information about TI products and services before placing orders. TI assumes no liability for applications assistance, customer’s applications or product designs, software performance, or infringement of patents. The publication of information regarding any other company’s products or services does not constitute TI’s approval, warranty or endorsement thereof.

© 2011 Texas Instruments Incorporated

The platform bar, E2E, MSP430, C2000, SimpliciTI, Piccolo, C28x, PowerLab, PowerPAD, SimpLEDrive and controlSUITE are trademarks and Stellaris is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners.

Page 65: LED Design Cookbook Ti

IMPORTANT NOTICE

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TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TI’s standardwarranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except wheremandated by government requirements, testing of all parameters of each product is not necessarily performed.

TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products andapplications using TI components. To minimize the risks associated with customer products and applications, customers should provideadequate design and operating safeguards.

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