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LED Lighting for Industrial Use

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LED Lighting for Industrial Industry

Light in buildings where we live and work, is essential to our wellbeing and productivity. With increasing pressure for buildings to be environmentally friendly and energy efficient, the choice of lighting products has to be carefully considered. As maintenance costs are constantly scrutinised, high efficiency, long life, energy saving LED lighting provides the perfect solution.

Why LED?

Reduced Carbon EmissionsLED converts up to 80% of energy into light. This both reduces energy costs and dramatically reduces carbon emission.

Cost EffectiveThe true cost of traditional light sources is not only in its energy consumption. There is also maintenance over its lifetime, replacement lamps and disposal costs. With LED, these costs don’t exist. LED is a Fit-&-Forget solution.

Safe LightingLEDs emit minimal Ultra Violet light (UV). UV light attracts insects and can be harmful to skin, clothing and artwork. Heat emissions are greatly reduced with LED, which means they are cool to touch and perfect for heat sensitive applications.

Instant Light & No FlickerLEDs produce 100% light instantly, with none of the warm up time required by fluorescent. Plus they are free of visible flicker - ideal to help prevent discomfort associated with traditional lighting.

Long LifeThe life of LED is between 4 and 40 times greater than traditional products.

What’s more, they produce consistent light output over their entire life.

DurabilityLEDs do not contain a filament that can be damaged by shock and vibration – making LED one of the most stable light sources available.

When lighting an industrial environment, the lighting designer has to consider the processes taking place, the risks involved and safety of personnel.

Manufacturing Plants

Whether there is a suspended or conventional ceiling in situation, LuxPanels provide a simple solution, durable, low heat emission, instant, safe, glare free lighting.

50,000HOURS

LuxPanel

• Fast return on investment, low energy consumption and CO2 emissions

• Possible energy savings of 80% compared to fluorescent

• Maintenance free - no lamp replacement required

• 50,000 hour life with consistent light output for the duration

• Environmentally friendly - contains no mercury or other toxins. Fully recyclable

Plant Rooms, Storage Areas & Loading Bays

Plant rooms, storage / loading areas and car parks often have low levels of natural light. Therefore, a lighting design needs to be carefully considered to create a safe working area using luminaires made to withstand the demands of the environment.

Climate • Designed for surface mount

applications in plant rooms, storage areas & loading bays

• Stainless steel anti-tamper clips for extra safety and optional PIR presence detector available to save energy

• Polycarbonate body and diffuser

• 50,000 hour life with consistent light output

50,000HOURS

Break Rooms & Kitchens, Stores & Offices

Areas such as break rooms, store rooms and offices not directly in, but associated to an industrial environment, require cost effective, energy efficient lighting. LED Batten luminaires are the perfect retrofit solution to linear fluorescent fittings, offering improved levels of maintenance free operation over the lifetime of the luminaire, durability and instant light.

Luxpack

• Surface mounted with Luceco driver

• Available in standard or high output for 4ft, 5ft and 6ft lengths

• Suitable for use with batten mount sensors

50,000HOURS

Warehouses

Warehouses often suffer low levels of natural light but as an area where heavy handling equipment is used, health and safety is a principal concern in such a hazardous environment. With instant light output and restrike, unlike traditional HID fittings, High Bay

LED luminaires provide 50,000 hours of maintenance free operation so are ideal for high ceiling heights between 6 and 12 meters, offering an energy efficient, cost effective replacement to HID fittings.

50,000HOURS

High Bay

• No maintenance as no lamp changing required

• Instant light output and re-strike unlike most HID conventional lighting

• No exposed glass components so a safer option for sports halls

• Recommended for high ceilings

Warehouses

For ceiling heights between 4 – 6 meters in industrial and warehouse environments, LuxBay is designed as an alternative to traditional HID and T5 lamp, high level luminaires. Mounting positions include surface, trunking or suspended and there are options of integrated presence

and daylight sensors for use with fixed output or dimmable control gear as well as an integral emergency variant, providing a total solutions option to many industrial applications.

50,000HOURS

LuxBay

• Surface/trunking or suspended mounted high level light

• Designed to replace HID or T5 high level luminaires

• Attachments include: Wire guard & Clear flat diffuser

Walkway & External Spaces

Due to their nature, these areas are often constantly lit even when not in use. Clever use of lighting controls can further reduce energy consumption, using integral microwave sensors programmed to reduce the lux level and wattage of the luminaire. This allows energy to be saved without reducing the communal area to darkness, providing a safe lit environment for users.

50,000HOURS

Die-cast metal accessories

Atlas Bulkhead

• Multiple mounting options include ceiling surface, ceiling semi-recessed and wall mounted

• IP65 Rated - protected against water and dust

• Microwave presence detector option switches the light output from 100% - 10% or off

• Die-cast metal accessories provide tamper and vandal resistance

• Dusk-till-dawn option - Automatically switches off at dawn and on at dusk

All Areas

BS EN 1838:(BS5266-7) specifies the luminous requirements for emergency lighting systems installed in premises where such systems are required There are numerous requirements including emergency escape lighting, escape route lighting, standby lighting, high risk task lighting areas as well as open area emergency lighting.

Emergency Lighting

• A range of luminaires specifically designed to provide optimum emergency lighting

• Self-contained emergency products with control gear and batteries included

• Products to suit both indoor and outdoor environments

• Using latest ISO 7010 Legend format

• Luminaires designed to meet European Standards EN 60598-2-22

• Viewing distances of up to 32m

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Lighting Controls

Today’s designers need to consider energy efficient luminaires combined with lighting controls to ensure areas are only lit when in use. With industrial applications there are different lighting requirements ranging from warehouses only requiring high levels of light when traffic is present or heavy plant is being used, to carparks being fully illuminated only when movement detected. Lighting controls can manage these requirements and be flexible to accommodate the natural light when available.

Range includes:

• Low profile PIR

• Adjustable microwave

• High ceiling mounted PIR

• Batten mount PIR

• Ceiling / wall mounted microwave

Stand Alone Lighting Controls

• Automatic control of lighting to help reduce energy consumption by automatically turning lighting on and off

• IP Rated versions - protected against water and dust

• High ceiling mounted PIR - suitable for high ceilings, such as sports and assembly halls

Absense + Presence DetectionPresence - Detectors will switch on lighting automatically when a person enters the area, and switches off automatically when no movement.

Absense - Switch light on manually and it will automatically switch off once there is no movement detected.

Car Parks & Pathways

Safety and security are the primary reasons for Amenity lighting in outside spaces. Due to long operating hours, energy efficient and maintenance free LED floods, lanterns and post top luminaires provide the idea solution. Good lighting design can also enhance an outside space transforming the area to be more attractive and comfortable to use.

Commercial Floodlights

• Maintenance free

• Durable powder coated aluminium coating (RAL7026)

• Alternative to HID floodlights up to 400W

• 2m of H05RN-F rubber cable

• Fixed output integrated driver

50,000HOURS

Case Studies

HIGH BAY FOR TATA STEEL

Before Installation of Luceco LED High Bay Luminaires

Project overview:

• Over 1000 LED High Bay Luminaires installed throughout Tata Steel sites in the UK

• Part of a Europe wide rollout programme

• Over 50,000 hours of maintenance free operation

Tata Steel operates in 26 countries with commercial offices in over 35 countries. In Europe, Tata Steel are the second largest steel producer serving many demanding markets worldwide, including Aerospace, Automotive, Construction, Rail, Shipbuilding and Consumer Products. Their markets are complex and diverse. Luceco, part of Nexus Industries, were delighted to have been chosen as the LED lighting supplier for a refurbishment rollout programme across many of Tata’s sites in the UK, including Scunthorpe, Port Talbot, Llanwern and Corby.

After Installation of Luceco LED High Bay Luminaires

Last year, over 1000 High Bay LED luminaires were installed replacing old 400W SON High Bay fittings. The High Bay is available in 120W and 200W options offering high efficacy and provides an ideal replacement to HID 250W – 400W fittings. Recommended for ceiling heights of 6 to 12 meters, the High Bay comes with an integrated driver, pre wired with 1.5m of H05RN-F rubber cable and provides over 50,000 hours of maintenance free operation.

Tata Steel are dedicated to managing their operations responsibly whilst being respectful to the environment. Energy saving, cost effective, environmentally friendly LED Lighting further demonstrates their care towards the communities surrounding and impacted by their operations.

Case Studies

A BRIGHT FUTURE FOR CS ELLIS

Situated in the East Midlands, C S Ellis (Group) Ltd is a logistics services company with an excellent reputation built on generations of experience and professionalism. With the fourth generation of the family moving the business forward, they can boast nearly 8 decades of service to their customers. They have an impressive history, from humble road transport when the business was in its infancy, to today’s multi-site, state of the art warehousing and fulfilment solutions.

Electrical Contractors, EBM Electrical Services Ltd, have recently installed High Bay LED luminaires at C S Ellis’ head office and distribution centre in South Luffenham, near Oakham. The Titan High Bay is

Key objectives met:

• Reducing CO2 emissions • Saving energy • Reducing maintenance

available in 110W and 200W options offering high efficacy and provides an ideal replacement to HID 250W – 400W fittings. With instant light output and restrike unlike traditional HID fittings, the High Bay provides over 50,000 hours of maintenance free operation.

Other installations included the LuxPack LED batten, a surface mounted luminaire available in 4ft, 5ft and 6ft lengths. Providing instant, cost effective lighting, the LuxPack offers up to 30,000 hours working life with no maintenance or re-lamping required, benefitting the environment in terms of energy efficiency and no lamp disposal. Suitable for use with light sensors and presence detectors, LuxPack comes with the choice of a wide opal or narrow clear lens as well as emergency and high output variants.

Over the past 80 years C S Ellis has gained an unrivalled wealth of industry experience, continually striving to be a leading “One Stop Logistics Provider” by offering intelligent solutions using the latest technology that represents exceptional value. Sharing the same objectives, Luceco has provided a lighting solution using the latest LED technology which also represents good value in terms of being an energy efficient, durable and safe, cost effective method of lighting the C S Ellis Logistic Centres throughout the West Midlands.

Project overview:

• Reduced energy consumption

• Improved lighting providing a more pleasant

• environment for occupants

• Reduced maintenance and call outs due to lamp failure.

Case Studies

DIXONS CARPHONE

Dixons Carphone plc is Europe’s leading specialist electrical and telecommunications retailer and services company, employing over 40,000 people in 9 countries. In the UK and Ireland, there are approximately 1,300 stores carrying the Currys PC World and Carphone Warehouse market-leading retail brands in multi-channel electricals and computing.

Luceco were delighted to have been chosen as a lighting supplier for various elements of a multi-site

Project overview:

• 1,000+ LED High Bay luminaires installed

• Return on Investment of just 1.5 years nationally

• 780 tonnes of CO2 saved per year taking into account all LED luminaires

lighting refurbishment within the Dixons Carphone Estate. Applications were varied, including many back of house environments such as offices, warehousing and staff areas.

Dixons Carphone in Plymouth is one of the latest distribution centres to have been refurbished with over 50 High Bay LED luminaires, replacing traditional 250W SON discharge lamp fittings.

The High Bay is available in 110W and 200W options offering high efficacy and provides an ideal replacement to HID 250W-400W fittings. With instant light output and restrike unlike traditional HID fittings, the High Bay provides over 50,000 hours of maintenance free operation.

Dixons Carphone focuses on helping customers navigate the connected world, offering a comprehensive range of electrical and mobile products, connectivity and expert after-sales services from the Geek Squad and Knowhow. Luceco look forward to supplying further sites of this successful company with cost-effective, long-life and energy-saving LED lighting.

Key objectives met:

• Reducing CO2 emissions • Saving energy • Reducing maintenance

a registered trademark of Luceco Ltd.

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HEAD OFFICE:Email: [email protected]

Luceco Ltd, Caparo House103 Baker Street, London

England, W1U 6LN

UK:Tel: +44 (0)1952 238 100

Email: [email protected]

Luceco Ltd Nexus Distribution Centre

Stafford Park 1, Telford Shropshire, England, TF3 3BD

GERMANY:Tel: +49 40 89066 878 - 0


Nexus Industries GmbH Holstenplatz 20b

22765 Hamburg, Germany

FRANCE:Tel: +33 (0)1 61 10 10 35


Luceco SAS France & Belux 3 Rue de Courtalin

Magny Le Hongre 77700 Paris, France

ITALY:Tel: +39 0434 1696795


Nexus Italia, Via Amman 1033170 Pordenone, Italy

SPAIN:Tel: +34 93 829 55 75


Nexus Industries LTD C/ Bobinadora 1-5

08302 Mataró Barcelona (SPAIN)

MIDDLE EAST:Tel: +971 4 609 1867


Luceco Middle East FZEBldg. 5EB, Office 342

PO Box 371128, DAFZADubai, UAE

ASIA PACIFIC:Tel: +86 (0)573 8357 0200


No 1438, Jiachuang Road Xiuzhou Industrial Park, Jiaxing

Zhejiang, China, P.C. 314031

UNITED STATES:Tel: +1 281 978 2509


Luceco Inc, 11050 W Little York RoadBuilding C-1, Houston, TX 77041, USA

MEXICO & LATIN AMERICA:Tel: +52 (81) 5000 9437


Luceco México S. de R.L. de C.V.Batallón de San Patricio #109 Sur, Col. Valle Oriente, San Pedro Garza García

N.L. México CP 66260 (Torre Avalanz, Piso #20, Oficina 2009)

www.luceco.com

AFRICA:Tel: +27 11 432 6779


Unit 2, Cedarwood Office ParkCnr. Western Service and

Mount Lebanon Road, Woodmead South Africa, 2144

led lighting for industrial use - luceco · led lighting for industrial industry ... atlas bulkhead...

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