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    700 2006 ASHRAE.

    ABSTRACT

    Chemical biocide control in cooling towers is a critical

    part of the overall prevention strategy against Legionellaand

    Legionnaires disease. The purpose of this study was to analyzea large population of cooling towers (2,590) for the presence

    and levels of Legionella and to correlate these data with

    specific biocide treatments (eight different biocides in 28

    different combinations). On average, Legionellawas found to

    be present in 13% of the cooling towers, and 18% of these posi-

    tive towers had high levels of Legionella(> 1,000 cfu/ml; 2%

    of the total towers). No biocide combinations were 100% effec-

    tive in preventing Legionellacolonization, but none always

    failed. Oxidizing biocide (primarily bromine) combinations

    with nonoxidizers were not significantly better than two nonox-

    idizers and in many cases (e.g., bromine alone, bromine plus

    DBNPA) were significantly worse. The nonoxidizing biocide

    THPS was particularly effective in all combinations, as werethe combinations of carbamate/isothiazoline and quat/

    bromine. The quat/carbamate towers, on the other hand, had

    a significantly higher prevalence of Legionella. Monitoring

    Legionellalevels in cooling towers may assist in determining

    whether a biocide regimen is effective for a particular system.

    INTRODUCTION

    Legionnaires disease is a bacterial pneumonia caused by

    Legionella pneumophilaand related species. The disease is

    transmitted to humans via aerosols from building water

    supplies. Depending on the source, the exposure may be

    through indoor or outdoor routes of transmission, often lead-ing to multiple-case outbreaks of the disease. Building water

    sources with a significant risk for transmission include water

    cooling towers and evaporative condensers.

    Thus, in the years following the identification of Legion-

    naires disease and its transmission from its environment, the

    maintenance of cooling towers acquired an entirely new focus.

    Historically, chemical biocides were added to cooling tower

    water in order to control biofouling, which could lead to

    performance problems, such as slime and microbial corrosion

    problems in the tower structure, heat exchanger, and plumb-

    ing. With the new concern aboutLegionellaand Legionnaires

    disease, the control of this specific bacterium in cooling

    towers became a public health issue.

    As a result of the Legionnaires disease problem, a rapid

    search was begun to identify existing chemical biocides that

    might be effective against this bacterium. Initially, a large

    number of publications appeared from studies performed in

    the laboratory using laboratory-grown Legionella, tested

    against virtually every biocide approved for use in cooling

    towers (Skaliy et al. 1980; Grace et al. 1981; Soracco and Pope1983; Soracco et al. 1983; Dominque et al. 1988; McCoy et al.

    1986; McCoy and Wireman 1989). While many of the

    biocides showed promising effectiveness against Legionella

    in the laboratory, these results did not always correlate well

    with field trial data when the biocides were tested in actual

    cooling towers (England et al. 1982; Kurtz et al. 1982; Flier-

    mans and Harvey1984; Broadbent et al. 1991; Yamamoto et

    al. 1991; Pope and Dziewulski 1992; Elsmore 1993; Watanabe

    1994; Bentham and Broadbent 1995; Broadbent 1999; Ganzer

    2003). An excellent review of disinfectants andLegionellacan

    be found in Kim et al. (2002).

    Part of the explanation for these results came with the

    increased understanding of the intracellular nature ofLegionella in protozoa, the overall biofilm polymicrobial

    milieu that exists in nature, and the difficulty in treating

    Legionellain this biofilm environment with selected biocides

    LegionellaPrevalence in Cooling Towers:Association with Specific Biocide

    Treatments

    Richard D. Miller, PhD D. Anne Koebel

    Richard D. Milleris associate professor at the Department of Microbiology and Immunology, School of Medicine, University of Louisville,

    Ken. D. Anne Koebelis laboratory manager at Environmental Safety Technologies, Inc., Louisville, Ken.

    CH-06-12-2

    2006, American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.

    (www.ashrae.org). Reprinted by permission fromASHRAE Transactions, Volume 112, Part 1.

    For personal use only. Additional distribution in either paper or digital form is not permitted

    without ASHRAEs permission.

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    ASHRAE Transactions: Symposia 701

    (Coughlin and Caplan 1987; Wright et al. 1991; Green and

    Pirrie 1993; Walker et al. 1994; McCall et al. 1999; Goa et al.

    2001). In order to help clarify this, a research study was funded

    by ASHRAE to systematically test various biocides in an

    accurate, scaled-down model cooling tower system. The

    results of this study (Thomas et al. 1999), while not

    completely comprehensive, did conclude that oxidizing

    biocides (chlorine, bromine, and ozone) better controlled

    Legionellathan did the tested nonoxidizers, a result that had

    been observed in another model system (McCall et al. 1999)

    at about the same time.

    In the real world, much cooling tower treatment is carried

    out using two different biocides in order to prevent buildup of

    resistant bacteria (includingLegionella). Based on the existing

    information, there is a developing consensus, as noted in

    OSHAs Technical Manual (OSHA 1999), that control of

    Legionella in cooling towers should include an oxidizing

    biocide, preferably alternated with a nonoxidizer. Specifically

    mentioned in the OSHA document as effective is the oxidizer

    Towerbrom 60M, especially when alternated with bromo-

    chloro-dimethyl-hydantoin (BCD). On the negative side,

    quaternary ammonium compounds were specifically

    mentioned as not effective. The legionellosis control guide-

    lines from the Cooling Technology Institute (CTI 2000) also

    recommend using an oxidizing biocide as part ofLegionella

    control in cooling towers.

    Despite these rather specific recommendations, a wide

    variety of biocides (oxidizers and nonoxidizers) continue to be

    used in cooling towers, with apparent success based on the

    anecdotal reports of Legionella culture results. Thus, the

    purpose of the current study was to examine a large population

    of cooling towers (2,590 samples) throughout the US and to

    correlate the presence and numbers of Legionella pneumo-phila in each tower with the 28 different biocide treatment

    combinations of eight different biocides. These results are

    intended to help clarify previous biocide research and to shed

    new light on effective treatment strategies againstLegionella.

    METHODS

    Cooling Tower Samples

    All samples used in this study were obtained on a volun-

    teer basis from 1998 to 2004 from approximately 1,000 differ-

    ent cooling towers located throughout the United States. A

    total of 2,590 water samples were collected from these towers

    as part of this study by a large number of different chemicaltreatment company representatives. Typically, repeat towers

    were not sampled more than twice during any year. Water

    samples of 500 ml were collected in clean containers by the

    chemical treatment company representatives on site and

    shipped unrefrigerated to our laboratory for analysis via over-

    night express delivery. Information on the specific biocides

    used in the tower was included with each sample. Sampling

    recommendations for the study stated that samples were to be

    taken immediately prior to the addition of any slug-fed

    biocides (i.e., when the biocide control would be at its lowest).

    Biocides

    Chemical treatment company personnel added all

    biocides to the cooling towers as part of the normal mainte-

    nance of these towers. The choice of biocides was made

    entirely by these personnel, while the dosages (i.e., the

    concentrations) of biocides to be used were administered

    according to manufacturer/supplier recommendations. Infor-mation sent with each sample included the biocides used in the

    tower as well as the manner and frequency of addition. For

    purposes of data analysis, the biocides were grouped into eight

    categories: (1) bromine, (2) quaternary ammonium

    compounds (quats) including polyquats, (3) carbamate, (4)

    isothiazoline, (5) glutaraldehyde, (6) hydroperoxide, (7) 2-2-

    dibromo-3-nitrilopropionamide (DBNPA), and (8)

    tetrakis(hydroxymethyl)phosphonium sulfate (THPS). When

    used, bromine and DBNPA were added in a manner to achieve

    continuous levels (via tablets), while all other biocides were

    added weekly (usually automatically via timer) as a slug-fed

    liquid. When two slug-fed biocides were used, they were

    always alternated so that each was added weekly but three to

    four days apart. Biocides from the eight categories were used

    alone or in combination with another biocide, resulting in a

    total of 28 different combinations.

    Isolation and Quantitation of LegionellaSpecies

    Legionellawere isolated using a modification of the low-

    pH treatment and selective media protocol as described by the

    Centers for Disease Control (Barbaree et al. 1992). Briefly, a

    1 ml portion of the sample was acidified to pH 2.2 by addition

    of 1 ml of 0.2 M HCl-KCl buffer. After a 5 min period at room

    temperature, the sample was neutralized by addition of 1 ml of

    0.1 N KOH. Portions (10:1 and 100:l) from the acid-treatedsample were spread-plated onto both buffered charcoal-yeast

    extract (BCYE) agar and glycine-vancomycin-polymyxin

    (GVP) selective agar medium.1In addition, 10-1, 10-2, 10-3,

    and 10-4dilutions of the original sample were also plated on

    the same two media. All incubations were at 35C. After three

    to five days of incubation, typical Legionellacolonies were

    counted and their identification confirmed by lack of growth

    on BCYE agar media without L-cysteine as well as immunof-

    luorescence microscopy using a monoclonal antibody reagent

    specific forL. pneumophila.2No additional serogrouping of

    the L. pneumophila isolates was performed. The levels of

    culturableL. pneumophilawere expressed as cfu/ml of origi-

    nal sample, with a level of sensitivity of 10 cfu/ml.

    Statistical Evaluation

    A control group in this study without biocide treatment

    was not possible because of ethical limitations. Thus, for each

    biocide and biocide combination, estimates of the prevalence

    1. Both BBL Prepared Media, Becton Dickinson and Company,Cockyesville, MD.

    2. Genetic Systems Corp., Redmond, WA.

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    702 ASHRAE Transactions: Symposia

    ofLegionellacolonization and highLegionella (> 1,000/ml)

    colonization were calculated. Exact binomial 95% confidence

    intervals were generated for each of the 28 treatments and

    compared to the overall prevalence estimates. Treatments with

    a 95% confidence interval that did not overlap with the overall

    Legionellaprevalence 95% confidence interval (131) or the

    overall high Legionellaprevalence 95% confidence interval

    (21) were considered significantly different.

    RESULTS

    Prevalence of Legionella

    in Cooling Towers Using Bromine

    Bromine was the most common oxidizing biocide used in

    this study (572 towers). The effectiveness of bromine in

    controlling the prevalence of Legionella in towers varied

    considerably according to the specific biocide combination, as

    illustrated in Table 1. For example, the combination of

    bromine/quat had a very lowLegionellaprevalence, with only

    4% of the 135 towers colonized with Legionella, which wasstatistically well below the 13% average ofLegionella in the

    entire population of towers (341/2590; 95% confidence inter-

    val of 1%). Bromine/carbamate (11%) and bromine/isothia-

    zoline (16%) were close to average, while bromine alone and

    bromine/DBNPA were significantly less effectivethat is,

    well above average (23% and 42%, respectively)in terms of

    Legionellacolonization. Bromine/glutaraldehyde also had a

    high Legionellaprevalence (20%) compared to the average,

    but it did not quite achieve a statistical difference. Bromine/

    THPS was actually the best combination (0% colonization)

    although the number of towers was too small to achieve signif-

    icance. Overall, the effectiveness of bromine as a biocide cate-

    gory tended toward being worse than the average for all

    towers, with a prevalence rate of 89/572 (163%), although

    there was a slight overlap in the 95% confidence intervals.

    When the data were reexamined to detect the prevalence

    of high levels (> 1,000/ml) ofLegionellain the cooling towers,

    the results for biocide combination effectiveness were similarto the overall prevalence discussed above, despite the small

    number of positive towers precluding significance with any of

    the biocide treatments. An exception was that no towers with

    highLegionellawere found in the bromine/DBNPA category

    (0%), despite the overall high Legionella prevalence rate

    (42%) mentioned above. Overall, bromine as a biocide cate-

    gory had an average prevalence of highLegionella.

    Prevalence of Legionella

    in Cooling Towers Using Quats

    The effectiveness of quats in controlling the prevalence of

    Legionellain the towers also varied considerably, according to

    the specific biocide combination (Table 2). The significanteffectiveness of the combination of quats/bromine (4%) was

    discussed above. The combinations of quats/isothiazoline

    (4%) and quats/hydroperoxide (2%) tended toward effective-

    ness but were used in too few towers for the results to achieve

    significance. In contrast, the combination of quats/carbamate

    (23%) was significantly less effective and well above average

    in terms ofLegionellacolonization. Towers with quats/glut-

    araldehyde (16%) and quats alone (20%) tended toward

    above-average prevalence but did not achieve significance.

    Overall, the effectiveness of quats as a biocide category was

    statistically within the range of average, with a prevalence

    rate of 68/484 (14%).

    Table 1. Prevalence of Legionella in Cooling TowersUsing Bromine Alone or in Combination

    with Another Biocide (N=572)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Bromine alone 30/130 (237) 6/130 (53)

    + quat 5/135 (43) 1/135 (14)

    + carbamate 4/36 (118) 1/36 (312)

    + isothiazoline 21/128 (166) 3/128 (25)+ glutaraldehyde 21/103 (207) 7/103 (74)

    + DBNPA 8/19 (4222) 0/19 (018)

    + THPS 0/21 (016) 0/21 (016)

    Total bromine 89/572 (163) 18/572 (31)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

    Table 2. Prevalence of Legionella in Cooling Towers

    Using Quaternary Ammonium (Quat) Biocides Alone

    or in Combination with Another Biocide (N=484)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Quats alone 4/20 (2014) 0/20 (017)

    + bromine 5/135 (43) 1/135 (14)

    + carbamate 54/239 (236) 7/239 (32)+ isothiazoline 1/26 (416) 0/28 (012)

    + glutaraldehyde 3/19 (1613) 0/19 (018)

    + hydroperoxide 1/45 (210) 0/45 (08)

    Total quats 68/484 (143) 8/484 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

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    ASHRAE Transactions: Symposia 703

    When the data were reexamined to detect the prevalence

    of high levels (> 1,000/ml) ofLegionellain the cooling towers,

    the results for biocide effectiveness were strikingly different,

    with very few towers containing any high levels ofLegionella,

    although the small number of positive towers again precluded

    any significance differences to any of the biocide treatments.

    Overall, quats as a biocide category had an average prevalenceof highLegionella.

    Prevalence of Legionella

    in Cooling Towers Using Carbamates

    Carbamates were the second most common biocide used

    in this study (929 total tower samples). As illustrated in

    Table 3, the effectiveness of carbamates in controlling the

    prevalence ofLegionellain towers also varied according to the

    specific biocide combination. Biocide combinations with

    carbamate/isothiazoline and carbamate/THPS were signifi-

    cantly more effective than average, with Legionella preva-

    lence rates of 7% and 4%, respectively. In contrast, the

    carbamate/quat combination (23%), as mentioned above, was

    significantly worse than average. Carbamate/glutaraldehyde,

    carbamates/hydroperoxide, and carbamates/DBNPA all

    tended toward above-average (17%, 15%, and 33%, respec-

    tively)Legionellaprevalence, but the number of towers in each

    case was too small to achieve statistical significance. Simi-

    larly, carbamates/bromine (11%) and carbonate alone (5%)

    tended toward effectiveness but were used in too few towers to

    achieve significance. Overall, the effectiveness of carbamate

    as a biocide category was statistically within the range of aver-

    age, with a prevalence rate of 115/929 (12%).

    When the data were reexamined to detect the prevalence

    of high levels (> 1,000/ml) ofLegionellain the cooling towers,

    the results for biocide combination effectiveness had similar

    trends to the overall prevalence as discussed above. The only

    exception was that the carbamates/quat combination waswithin range of average in terms of high Legionella (2%)

    despite the high overall prevalence rate for this combination

    (23%). Overall, carbamates as a biocide category had an aver-

    age prevalence of highLegionella.

    Prevalence of Legionella

    in Cooling Towers Using Isothiazoline

    Isothiazoline was the most commonly used biocide in the

    study (1224 total tower samples) and was variably effective in

    controlling the prevalence ofLegionellain towers (Table 4).

    The combinations of isothiazoline/carbamate (7%) were

    discussed above as being significantly more effective thanaverage, and the combination of isothiazoline/THPS (7%)

    also had a significantly lower than averageLegionellapreva-

    lence. The isothiazoline/bromine and isothiazoline/hydroper-

    oxide tended to have higher than average Legionella

    prevalence (16% and 18%, respectively), although the number

    of towers in which they were used was too small to be signif-

    icant. All of the remaining biocide treatment regimens were

    also statistically similar to average. Overall, the effectiveness

    of isothiazoline as a biocide category was statistically within

    the range of average, with a prevalence rate of 142/1224

    (12%).Table 3. Prevalence of Legionella in Cooling Towers

    Using Carbamates Alone or in Combination

    with Another Biocide (N=929)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Carbamates alone 1/22 (518) 0/22 (015)

    + bromine 4/36 (118) 1/36 (312)

    + quat 54/239 (236) 7/239 (32)

    + isothiazoline 24/338 (72) 5/338 (12)

    + glutaraldehyde 10/58 (178) 1/58 (27)+ THPS 6/147 (42) 1/147 (13)

    + hydroperoxide 11/74 (157) 4/74 (54)

    + DBNPA 5/15 (3321) 1/15 (725)

    Total carbamates 115/929 (122) 20/929 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

    Table 4. Prevalence of Legionella in Cooling TowersUsing Isothiazoline Alone or in Combination

    with Another Biocide (N=1224)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Isothiazoline alone 7/59 (127) 1/59 (27)

    + bromine 21/128 (166) 3/128 (25)

    + quat 1/28 (416) 0/28 (012)

    + carbamate 24/338 (72) 5/338 (12)+ glutaraldehyde 66/486 (143) 5/486 (11)

    + THPS 7/97 (74) 2/97 (25)

    + hydroperoxide 16/88 (187) 4/78 (54)

    Total isothiazoline 142/1224 (122) 20/1224 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

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    704 ASHRAE Transactions: Symposia

    When the data were reexamined to detect the prevalence

    of high levels (> 1,000/ml) ofLegionellain the cooling towers,

    the results for biocide combination effectiveness had similar

    trends to the overall prevalence as discussed above. Overall,

    isothiazoline as a biocide category had an average prevalence

    of highLegionella.

    Prevalence of Legionella

    in Cooling Towers Using Glutaraldehyde

    Glutaraldehyde was a commonly used biocide in the

    study (843 towers), and almost all of the combinations trended

    toward higher prevalence ofLegionellain the towers (Table 5).

    The combination of glutaraldehyde plus bromine had the high-

    est Legionella prevalence of 20%, but the 95% confidence

    interval had a slight overlap with the overall average. With the

    exception of glutaraldehyde/THPS (13% prevalence), all of

    the remaining combinations, plus glutaraldehyde alone, had

    higher than averageLegionellaprevalence values, but each of

    the populations were too small to achieve significance. Simi-

    larly, the overall effectiveness of glutaraldehyde as a biocide

    category tended toward being worse than the average of all

    towers, with a prevalence rate of 126/843 (152%), although

    there was a slight overlap in the 95% confidence intervals.

    When the glutaraldehyde data were reexamined to detect

    the prevalence of high levels (> 1,000/ml) ofLegionellain the

    cooling towers, many glutaraldehyde combinations appeared

    to trend toward better control. However, three of the combi-

    nations (glutaraldehyde alone, glutaraldehyde plus bromine,

    and glutaraldehyde plus hydroperoxide) still had elevated

    levels that were close to being statistically significant (6%,

    7%, and 9%, respectively). Overall, glutaraldehyde as a

    biocide category had an average prevalence of high

    Legionella.

    Prevalence of Legionella

    in Cooling Towers Using THPS

    While used less frequently (397 towers) than somebiocides, THPS was the most effective biocide category in this

    study in terms ofLegionellaprevalence (Table 6). All of the

    biocide combinations hadLegionellaprevalences of average

    or better, although only two, THPS/carbamate (4%) and

    THPS/isothiazoline (7%), had populations large enough to

    achieve statistical significance at the 95% confidence level.

    Overall, the effectiveness of THPS as a biocide category was

    statistically better than average, with a prevalence rate of

    28/397 (7%).

    When the THPS data were reexamined to detect the prev-

    alence of high levels (> 1,000/ml) ofLegionellain the cooling

    towers, the results for biocide effectiveness had similar trends

    to the overall prevalence. No high levels of Legionellaweredetected in towers with THPS/bromine or THPS/glutaralde-

    hyde and in only one tower out of 147 with THPS/carbamates

    and 2 towers out of 97 with THPS/isothiazoline. Overall,

    THPS as a biocide category had a better than average preva-

    lence of highLegionella, although because of the overall aver-

    age low number of positives, there was a slight overlap in the

    95% confidence intervals.

    Prevalence of Legionella

    in Cooling Towers Using Hydroperoxide

    Hydroperoxide was not a commonly used biocide in the

    study (294 towers), and with one exception, most combina-tions trended toward a slightly higher prevalence ofLegionellaTable 5. Prevalence of Legionella in Cooling TowersUsing Glutaraldehyde Alone or in Combination

    with Another Biocide (N=843)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Glutaraldehyde alone 11/66 (178) 4/66 (644)

    + bromine 21/103 (207) 7/103 (74)

    + quat 3/19 (1613) 0/19 (018)

    + carbamate 10/58 (178) 1/58 (27)+ isothiazoline 66/486 (143) 5/486 (11)

    + THPS 9/68 (137) 0/68 (05)

    + hydroperoxide 6/43 (149) 4/43 (96)

    Total glutaraldehyde 126/843 (152) 20/843 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

    Table 6. Prevalence of Legionella in Cooling Towers

    Using THPS Alone or in Combination

    with Another Biocide (N=397)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    THPS alone 6/64 (95) 0/64 (06)

    + bromine 0/21 (016) 0/21 (016)+ carbamate 6/147 (42) 1/147 (13)

    + glutaraldehyde 9/68 (137) 0/68 (05)

    + isothiazoline 7/97 (74) 2/97 (25)

    Total THPS 28/397 (72) 3/397 (11)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.

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    ASHRAE Transactions: Symposia 705

    in the towers (Table 7). The combination of hydroperoxide/

    quat had a lowLegionellaprevalence of only 2%, although the

    95% confidence interval overlapped slightly with the overall

    Legionellaaverage in all towers. All the remaining combina-

    tions of hydroperoxide had slightly higher than average

    Legionella prevalence values (range 14%18%), although

    each of the populations was too small to achieve statistical

    significance. Overall, the effectiveness of hydroperoxide as a

    biocide category was statistically within the range of average,

    with a prevalence rate of 41/294 (14%).

    When the hydroperoxide data were reexamined to detect

    the prevalence of high levels (> 1,000/ml) ofLegionellain the

    cooling towers, the results for biocide combination effective-

    ness were similar to the overall prevalence, with higher than

    average prevalence of elevatedLegionellain all towers except

    for hydroperoxide/quat and hydroperoxide alone, despite the

    small number of positive towers precluding statistical signif-

    icance with any of the biocide treatments. Overall, hydroper-

    oxide as a biocide category also had a higher than average

    prevalence of high Legionella (5%), although there was aslight overlap in the 95% confidence intervals.

    Prevalence of Legionella

    in Cooling Towers Using DBNPA

    DBNPA was the least commonly used biocide in the study

    (61 towers), so the sample size was relatively small for all

    combinations (Table 8). Nevertheless, as mentioned above, the

    combination of DBNPA plus bromine was much less effective,

    with a significantly higher rate of Legionella prevalence

    (42%). DBNPA/carbamate and DBNPA/hydroperoxide also

    had higher prevalence rates (33% and 15%, respectively), but

    the populations were not large enough to achieve statistical

    significance. As one might predict from these data, the overall

    effectiveness of DBNPA as a biocide category was also

    significantly worse than average, with a prevalence rate

    of 17/61 (28%).

    When the DBNPA data were reexamined to detect the

    prevalence of high levels (> 1,000/ml) of Legionella in the

    cooling towers, the results for biocide combination effective-ness were similar to the overall prevalence, with higher than

    average prevalence of elevatedLegionellain all towers except

    for DBNPA/bromine, despite the small number of positive

    towers precluding statistical significance with any of the

    biocide treatments. Overall, DBNPA as a biocide category

    also had a higher than average prevalence of highLegionella

    (5%), although the total population of DBNPA towers was too

    small to determine statistical significance.

    DISCUSSION

    The information presented in this study of results from

    2,590 cooling towers and 28 biocide combinations is the firstlarge-scale correlation comparingLegionellaprevalence with

    specific biocide use. The authors recognize that with this type

    of study there are inherent weaknesses in the numerous uncon-

    trolled variables, including actual concentrations of biocides

    in the tower water, the cycles of concentration operative in

    each tower, the water temperature, pH, filtration, and other

    chemicals used for scale control, and biodispersants. Never-

    theless, assuming that (1) the biocides were being added

    according to manufacturer recommendations and (2) that the

    samples were being taken, as directed, immediately prior to

    addition of any slug-fed biocides (when Legionellanumbers

    should be at their highest), then a sufficiently large population

    size should average out the other variables, and the biocidesthemselves would become the predominant variable in each

    group. Thus, the significance of these data is that they are

    Table 7. Prevalence of Legionella in Cooling Towers

    Using Hydroperoxide Alone or in Combination

    with Another Biocide (N=294)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    Hydroperoxide alone 3/17 (1814) 0/17 (020)

    + quat 1/45 (210) 0/45 (08)

    + carbamate 11/74 (157) 4/74 (54)+ isothiazoline 16/88 (187) 4/88 (54)

    + glutaraldehyde 6/43 (149) 4/43 (96)

    + DBNPA 4/27 (1511) 2/27 (76)

    Total Hydroperoxide 41/294 (144) 14/294 (52)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower thanthe average (21%).395% confidence intervals.

    Table 8. Prevalence of Legionella in Cooling Towers

    Using DBNPA in Combination with

    Another Biocide (N=61)

    Biocides

    Legionella

    Prevalence,1

    (%Cl)3

    HighLegionella

    Prevalence2

    (%Cl)3

    (Legionella

    1,000 cfu/ml)

    DBNPA alone Not used Not used + bromine 8/19 (4222) 0/19 (018)

    + carbamate 5/15 (3321) 1/15 (725)

    + hydroperoxide 4/27 (1511) 2/27 (76)

    Total DBNPA 17/61 (2811) 3/61 (541Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower thanthe average (21%).395% confidence intervals.

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    representative of the way that these biocides are being used in

    real-life situations and theLegionellacontrol that is a result of

    their use. With the large groups such as the isothiazoline/glut-

    araldehyde combination (486 samples) or the carbamates/

    isothiazoline combination (338 samples), this assumption is

    more likely to be reliable. On the other hand, data from combi-

    nations with small numbers (such as most of the DBNPA data)would need to be evaluated with much more caution.

    As one might expect from this study, there were no

    biocide combinations that were considered to be statistically

    100% effective in preventing Legionella colonization, nor

    were there any that always failed. Thus, the comparisons of

    biocide combinations in terms ofLegionellaprevalence were

    all relative to each other and also as compared to the average

    colonization rate for all 2,590 towers (13%) and average high

    Legionellarate (2%). While most of the biocide combinations

    were close to this average, there were some that clearly were

    statistically better or worse than the average, both in terms of

    overall Legionella prevalence and the occurrence of high

    levels ofLegionella.

    Perhaps the most unexpected result from the study was

    the data from oxidizing versus nonoxidizing biocides. Despite

    the reported findings from other studies on the effectiveness of

    oxidizing biocides (see Kim et al. 2002), the results from these

    2,590 towers indicated that the prevalence ofLegionella(and

    also highLegionella) in cooling towers treated with bromine

    (alone or combined with another nonoxidizer) was no better,

    and in many cases significantly worse, than towers that alter-

    nated two nonoxidizers. For example, bromine alone and

    bromine/DBNPA were significantly more likely to be associ-

    ated with Legionella colonization (including high levels of

    Legionella) than were towers treated with carbamates plusisothiazoline or any combination of THPS. The hydroperox-

    ide biocide combinations were also somewhat disappointing

    (except for hydroperoxide/quat) compared to many of the

    nonoxidizing combinations, although the numbers of towers

    in these combinations were too small to achieve statistical

    significance. Finally, chlorine was not used in enough towers

    to be included in the study, but the few towers that did use chlo-

    rine had an unusually large number of highLegionellaoccur-

    rences (data not shown). Perhaps future updates of this study

    will provide a complete comparison of chlorine to the other

    biocide combinations.

    A second surprise from the study was the relative effec-tiveness of some combinations of quaternary ammonium

    (quat) biocides despite the fact that they were disparaged in

    previous studies and by OSHA. While the quat/carbamates

    combination was indeed less effective than average, the

    combination of quat plus bromine (135 towers) had a very low

    prevalence of both Legionella and high Legionella levels.

    While the number of towers in this latter combination was not

    as high as some combinations, one would not have expected

    such a lowLegionellaprevalence if the quats were as ineffec-

    tive as reported. Perhaps the surfactant quality of the quats

    serves to aid in the removal of biofilm, increasing the effec-

    tiveness of certain other biocides.

    One particular biocide that seemed to stand out in terms

    ofLegionellacontrol in these towers was THPS. While it was

    not perfect, THPS alone or in any combination had generally

    very low Legionella colonization rates and very few high

    levels of Legionella. In fact, the worst THPS combination(THPS/glutaraldehyde) was right at average in terms of

    Legionellaprevalence. What was even more surprising was

    that the THPS/bromine combination had lowLegionellaeven

    though THPS is supposed to be inactivated by oxidizing

    biocides and is only recommended for alternating with another

    nonoxidizer. Perhaps the levels of free halogen in these towers

    at the time of the THPS addition were not sufficient to inacti-

    vate this biocide completely in the slug-fed dose. On the nega-

    tive side, both glutaraldehyde and DBNPA trended toward

    being somewhat disappointing, based on their worse than

    average ability to control Legionella colonization in the

    towers.

    Finally, while the information in this study may be helpful

    in examining biocide trends, it would be unwise to use these

    data to indict any particular biocide group or combination of

    biocides as unsafe for use againstLegionellaor to promote one

    above all others at this time. Larger populations of each

    biocide category need to be studied to achieve statistical

    significance with each group. Many of the treatment catego-

    ries showed interesting trends, but larger numbers of cooling

    towers will be required in order to assign significant differ-

    ences. The reason a chemical treatment fails in some situations

    is unknown. One theory is that the bacteria in the tower

    (including Legionella) build up resistance to a particular

    biocide (much like antibiotic resistance in the clinical field).Thus, the popular use of two alternating biocides has been

    promoted to address this possibility. The final message from

    the present study is that any of the common biocide combina-

    tions could work effectively (some more effective than others),

    but that failures to controlLegionellacan be observed with any

    biocides. When they occur, these situations need to be identi-

    fied and remediated quickly. The results of this study suggest

    that monitoring may assist in determining whether a regimen

    is effective for a particular system.

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    DISCUSSION

    Robert MacLeod-Smith, Director, Baltimore Aircoil Ltd.,

    New Denham, UK: This is a comment on the effectiveness of

    biocides in controllingLegionella. In the UK, cooling towers

    are required to be controlled withLegionellalevels typically

    103times lower than accepted levels in the US. Is there a new

    ASHRAE standard to try to address this inconsistency as towhat are safe and acceptable levels of Legionellain cooling

    tower water? Also, the same types of biocides as included in

    the study are the same as the biocides being used to control

    Legionellato much lower levels in Europe.

    Richard D. Miller:The speaker recognizes that in the UK the

    cooling towers are required to maintainLegionellaat very low

    levels, using the same biocides mentioned in this paper. Since

    our limit of sensitivity was only 10/ml, it is likely that many of

    the samples that were recorded as None Detected in our

    study may have had detectableLegionellaif limits of sensitiv-

    ity were increased to those required in the UK. It is unlikely

    that a new ASHRAE standard will propose a limit on

    Legionella in cooling towers, although the issue was hotly

    debated during the development of ASHRAE Guideline 12-

    2000 and currently in the newLegionellastandard committee,

    SPC 188P. Nevertheless, the point of the paper was to demon-

    strate the relative effectiveness of biocide combinations, with

    a major point that all of the different biocide combinations

    occasionally failed to preventLegionellacolonization (even at

    10/ml), thus having an impact on decisions of cooling tower

    operators whether to monitor in order to verify biocide effec-

    tiveness. The results of the paper also contradict generally

    accepted conclusions that quat biocides are ineffective against

    Legionella, and also that an oxidizing/non-oxidizing combi-

    nation is superior to two non-oxidizers forLegionellacontrol

    Finally, the treatment that stood out in terms of relative

    effectiveness againstLegionellawas the THPS biocide group.

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