legeonella in cooling tower
TRANSCRIPT
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700 2006 ASHRAE.
ABSTRACT
Chemical biocide control in cooling towers is a critical
part of the overall prevention strategy against Legionellaand
Legionnaires disease. The purpose of this study was to analyzea large population of cooling towers (2,590) for the presence
and levels of Legionella and to correlate these data with
specific biocide treatments (eight different biocides in 28
different combinations). On average, Legionellawas found to
be present in 13% of the cooling towers, and 18% of these posi-
tive towers had high levels of Legionella(> 1,000 cfu/ml; 2%
of the total towers). No biocide combinations were 100% effec-
tive in preventing Legionellacolonization, but none always
failed. Oxidizing biocide (primarily bromine) combinations
with nonoxidizers were not significantly better than two nonox-
idizers and in many cases (e.g., bromine alone, bromine plus
DBNPA) were significantly worse. The nonoxidizing biocide
THPS was particularly effective in all combinations, as werethe combinations of carbamate/isothiazoline and quat/
bromine. The quat/carbamate towers, on the other hand, had
a significantly higher prevalence of Legionella. Monitoring
Legionellalevels in cooling towers may assist in determining
whether a biocide regimen is effective for a particular system.
INTRODUCTION
Legionnaires disease is a bacterial pneumonia caused by
Legionella pneumophilaand related species. The disease is
transmitted to humans via aerosols from building water
supplies. Depending on the source, the exposure may be
through indoor or outdoor routes of transmission, often lead-ing to multiple-case outbreaks of the disease. Building water
sources with a significant risk for transmission include water
cooling towers and evaporative condensers.
Thus, in the years following the identification of Legion-
naires disease and its transmission from its environment, the
maintenance of cooling towers acquired an entirely new focus.
Historically, chemical biocides were added to cooling tower
water in order to control biofouling, which could lead to
performance problems, such as slime and microbial corrosion
problems in the tower structure, heat exchanger, and plumb-
ing. With the new concern aboutLegionellaand Legionnaires
disease, the control of this specific bacterium in cooling
towers became a public health issue.
As a result of the Legionnaires disease problem, a rapid
search was begun to identify existing chemical biocides that
might be effective against this bacterium. Initially, a large
number of publications appeared from studies performed in
the laboratory using laboratory-grown Legionella, tested
against virtually every biocide approved for use in cooling
towers (Skaliy et al. 1980; Grace et al. 1981; Soracco and Pope1983; Soracco et al. 1983; Dominque et al. 1988; McCoy et al.
1986; McCoy and Wireman 1989). While many of the
biocides showed promising effectiveness against Legionella
in the laboratory, these results did not always correlate well
with field trial data when the biocides were tested in actual
cooling towers (England et al. 1982; Kurtz et al. 1982; Flier-
mans and Harvey1984; Broadbent et al. 1991; Yamamoto et
al. 1991; Pope and Dziewulski 1992; Elsmore 1993; Watanabe
1994; Bentham and Broadbent 1995; Broadbent 1999; Ganzer
2003). An excellent review of disinfectants andLegionellacan
be found in Kim et al. (2002).
Part of the explanation for these results came with the
increased understanding of the intracellular nature ofLegionella in protozoa, the overall biofilm polymicrobial
milieu that exists in nature, and the difficulty in treating
Legionellain this biofilm environment with selected biocides
LegionellaPrevalence in Cooling Towers:Association with Specific Biocide
Treatments
Richard D. Miller, PhD D. Anne Koebel
Richard D. Milleris associate professor at the Department of Microbiology and Immunology, School of Medicine, University of Louisville,
Ken. D. Anne Koebelis laboratory manager at Environmental Safety Technologies, Inc., Louisville, Ken.
CH-06-12-2
2006, American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.
(www.ashrae.org). Reprinted by permission fromASHRAE Transactions, Volume 112, Part 1.
For personal use only. Additional distribution in either paper or digital form is not permitted
without ASHRAEs permission.
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ASHRAE Transactions: Symposia 701
(Coughlin and Caplan 1987; Wright et al. 1991; Green and
Pirrie 1993; Walker et al. 1994; McCall et al. 1999; Goa et al.
2001). In order to help clarify this, a research study was funded
by ASHRAE to systematically test various biocides in an
accurate, scaled-down model cooling tower system. The
results of this study (Thomas et al. 1999), while not
completely comprehensive, did conclude that oxidizing
biocides (chlorine, bromine, and ozone) better controlled
Legionellathan did the tested nonoxidizers, a result that had
been observed in another model system (McCall et al. 1999)
at about the same time.
In the real world, much cooling tower treatment is carried
out using two different biocides in order to prevent buildup of
resistant bacteria (includingLegionella). Based on the existing
information, there is a developing consensus, as noted in
OSHAs Technical Manual (OSHA 1999), that control of
Legionella in cooling towers should include an oxidizing
biocide, preferably alternated with a nonoxidizer. Specifically
mentioned in the OSHA document as effective is the oxidizer
Towerbrom 60M, especially when alternated with bromo-
chloro-dimethyl-hydantoin (BCD). On the negative side,
quaternary ammonium compounds were specifically
mentioned as not effective. The legionellosis control guide-
lines from the Cooling Technology Institute (CTI 2000) also
recommend using an oxidizing biocide as part ofLegionella
control in cooling towers.
Despite these rather specific recommendations, a wide
variety of biocides (oxidizers and nonoxidizers) continue to be
used in cooling towers, with apparent success based on the
anecdotal reports of Legionella culture results. Thus, the
purpose of the current study was to examine a large population
of cooling towers (2,590 samples) throughout the US and to
correlate the presence and numbers of Legionella pneumo-phila in each tower with the 28 different biocide treatment
combinations of eight different biocides. These results are
intended to help clarify previous biocide research and to shed
new light on effective treatment strategies againstLegionella.
METHODS
Cooling Tower Samples
All samples used in this study were obtained on a volun-
teer basis from 1998 to 2004 from approximately 1,000 differ-
ent cooling towers located throughout the United States. A
total of 2,590 water samples were collected from these towers
as part of this study by a large number of different chemicaltreatment company representatives. Typically, repeat towers
were not sampled more than twice during any year. Water
samples of 500 ml were collected in clean containers by the
chemical treatment company representatives on site and
shipped unrefrigerated to our laboratory for analysis via over-
night express delivery. Information on the specific biocides
used in the tower was included with each sample. Sampling
recommendations for the study stated that samples were to be
taken immediately prior to the addition of any slug-fed
biocides (i.e., when the biocide control would be at its lowest).
Biocides
Chemical treatment company personnel added all
biocides to the cooling towers as part of the normal mainte-
nance of these towers. The choice of biocides was made
entirely by these personnel, while the dosages (i.e., the
concentrations) of biocides to be used were administered
according to manufacturer/supplier recommendations. Infor-mation sent with each sample included the biocides used in the
tower as well as the manner and frequency of addition. For
purposes of data analysis, the biocides were grouped into eight
categories: (1) bromine, (2) quaternary ammonium
compounds (quats) including polyquats, (3) carbamate, (4)
isothiazoline, (5) glutaraldehyde, (6) hydroperoxide, (7) 2-2-
dibromo-3-nitrilopropionamide (DBNPA), and (8)
tetrakis(hydroxymethyl)phosphonium sulfate (THPS). When
used, bromine and DBNPA were added in a manner to achieve
continuous levels (via tablets), while all other biocides were
added weekly (usually automatically via timer) as a slug-fed
liquid. When two slug-fed biocides were used, they were
always alternated so that each was added weekly but three to
four days apart. Biocides from the eight categories were used
alone or in combination with another biocide, resulting in a
total of 28 different combinations.
Isolation and Quantitation of LegionellaSpecies
Legionellawere isolated using a modification of the low-
pH treatment and selective media protocol as described by the
Centers for Disease Control (Barbaree et al. 1992). Briefly, a
1 ml portion of the sample was acidified to pH 2.2 by addition
of 1 ml of 0.2 M HCl-KCl buffer. After a 5 min period at room
temperature, the sample was neutralized by addition of 1 ml of
0.1 N KOH. Portions (10:1 and 100:l) from the acid-treatedsample were spread-plated onto both buffered charcoal-yeast
extract (BCYE) agar and glycine-vancomycin-polymyxin
(GVP) selective agar medium.1In addition, 10-1, 10-2, 10-3,
and 10-4dilutions of the original sample were also plated on
the same two media. All incubations were at 35C. After three
to five days of incubation, typical Legionellacolonies were
counted and their identification confirmed by lack of growth
on BCYE agar media without L-cysteine as well as immunof-
luorescence microscopy using a monoclonal antibody reagent
specific forL. pneumophila.2No additional serogrouping of
the L. pneumophila isolates was performed. The levels of
culturableL. pneumophilawere expressed as cfu/ml of origi-
nal sample, with a level of sensitivity of 10 cfu/ml.
Statistical Evaluation
A control group in this study without biocide treatment
was not possible because of ethical limitations. Thus, for each
biocide and biocide combination, estimates of the prevalence
1. Both BBL Prepared Media, Becton Dickinson and Company,Cockyesville, MD.
2. Genetic Systems Corp., Redmond, WA.
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ofLegionellacolonization and highLegionella (> 1,000/ml)
colonization were calculated. Exact binomial 95% confidence
intervals were generated for each of the 28 treatments and
compared to the overall prevalence estimates. Treatments with
a 95% confidence interval that did not overlap with the overall
Legionellaprevalence 95% confidence interval (131) or the
overall high Legionellaprevalence 95% confidence interval
(21) were considered significantly different.
RESULTS
Prevalence of Legionella
in Cooling Towers Using Bromine
Bromine was the most common oxidizing biocide used in
this study (572 towers). The effectiveness of bromine in
controlling the prevalence of Legionella in towers varied
considerably according to the specific biocide combination, as
illustrated in Table 1. For example, the combination of
bromine/quat had a very lowLegionellaprevalence, with only
4% of the 135 towers colonized with Legionella, which wasstatistically well below the 13% average ofLegionella in the
entire population of towers (341/2590; 95% confidence inter-
val of 1%). Bromine/carbamate (11%) and bromine/isothia-
zoline (16%) were close to average, while bromine alone and
bromine/DBNPA were significantly less effectivethat is,
well above average (23% and 42%, respectively)in terms of
Legionellacolonization. Bromine/glutaraldehyde also had a
high Legionellaprevalence (20%) compared to the average,
but it did not quite achieve a statistical difference. Bromine/
THPS was actually the best combination (0% colonization)
although the number of towers was too small to achieve signif-
icance. Overall, the effectiveness of bromine as a biocide cate-
gory tended toward being worse than the average for all
towers, with a prevalence rate of 89/572 (163%), although
there was a slight overlap in the 95% confidence intervals.
When the data were reexamined to detect the prevalence
of high levels (> 1,000/ml) ofLegionellain the cooling towers,
the results for biocide combination effectiveness were similarto the overall prevalence discussed above, despite the small
number of positive towers precluding significance with any of
the biocide treatments. An exception was that no towers with
highLegionellawere found in the bromine/DBNPA category
(0%), despite the overall high Legionella prevalence rate
(42%) mentioned above. Overall, bromine as a biocide cate-
gory had an average prevalence of highLegionella.
Prevalence of Legionella
in Cooling Towers Using Quats
The effectiveness of quats in controlling the prevalence of
Legionellain the towers also varied considerably, according to
the specific biocide combination (Table 2). The significanteffectiveness of the combination of quats/bromine (4%) was
discussed above. The combinations of quats/isothiazoline
(4%) and quats/hydroperoxide (2%) tended toward effective-
ness but were used in too few towers for the results to achieve
significance. In contrast, the combination of quats/carbamate
(23%) was significantly less effective and well above average
in terms ofLegionellacolonization. Towers with quats/glut-
araldehyde (16%) and quats alone (20%) tended toward
above-average prevalence but did not achieve significance.
Overall, the effectiveness of quats as a biocide category was
statistically within the range of average, with a prevalence
rate of 68/484 (14%).
Table 1. Prevalence of Legionella in Cooling TowersUsing Bromine Alone or in Combination
with Another Biocide (N=572)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Bromine alone 30/130 (237) 6/130 (53)
+ quat 5/135 (43) 1/135 (14)
+ carbamate 4/36 (118) 1/36 (312)
+ isothiazoline 21/128 (166) 3/128 (25)+ glutaraldehyde 21/103 (207) 7/103 (74)
+ DBNPA 8/19 (4222) 0/19 (018)
+ THPS 0/21 (016) 0/21 (016)
Total bromine 89/572 (163) 18/572 (31)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
Table 2. Prevalence of Legionella in Cooling Towers
Using Quaternary Ammonium (Quat) Biocides Alone
or in Combination with Another Biocide (N=484)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Quats alone 4/20 (2014) 0/20 (017)
+ bromine 5/135 (43) 1/135 (14)
+ carbamate 54/239 (236) 7/239 (32)+ isothiazoline 1/26 (416) 0/28 (012)
+ glutaraldehyde 3/19 (1613) 0/19 (018)
+ hydroperoxide 1/45 (210) 0/45 (08)
Total quats 68/484 (143) 8/484 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
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When the data were reexamined to detect the prevalence
of high levels (> 1,000/ml) ofLegionellain the cooling towers,
the results for biocide effectiveness were strikingly different,
with very few towers containing any high levels ofLegionella,
although the small number of positive towers again precluded
any significance differences to any of the biocide treatments.
Overall, quats as a biocide category had an average prevalenceof highLegionella.
Prevalence of Legionella
in Cooling Towers Using Carbamates
Carbamates were the second most common biocide used
in this study (929 total tower samples). As illustrated in
Table 3, the effectiveness of carbamates in controlling the
prevalence ofLegionellain towers also varied according to the
specific biocide combination. Biocide combinations with
carbamate/isothiazoline and carbamate/THPS were signifi-
cantly more effective than average, with Legionella preva-
lence rates of 7% and 4%, respectively. In contrast, the
carbamate/quat combination (23%), as mentioned above, was
significantly worse than average. Carbamate/glutaraldehyde,
carbamates/hydroperoxide, and carbamates/DBNPA all
tended toward above-average (17%, 15%, and 33%, respec-
tively)Legionellaprevalence, but the number of towers in each
case was too small to achieve statistical significance. Simi-
larly, carbamates/bromine (11%) and carbonate alone (5%)
tended toward effectiveness but were used in too few towers to
achieve significance. Overall, the effectiveness of carbamate
as a biocide category was statistically within the range of aver-
age, with a prevalence rate of 115/929 (12%).
When the data were reexamined to detect the prevalence
of high levels (> 1,000/ml) ofLegionellain the cooling towers,
the results for biocide combination effectiveness had similar
trends to the overall prevalence as discussed above. The only
exception was that the carbamates/quat combination waswithin range of average in terms of high Legionella (2%)
despite the high overall prevalence rate for this combination
(23%). Overall, carbamates as a biocide category had an aver-
age prevalence of highLegionella.
Prevalence of Legionella
in Cooling Towers Using Isothiazoline
Isothiazoline was the most commonly used biocide in the
study (1224 total tower samples) and was variably effective in
controlling the prevalence ofLegionellain towers (Table 4).
The combinations of isothiazoline/carbamate (7%) were
discussed above as being significantly more effective thanaverage, and the combination of isothiazoline/THPS (7%)
also had a significantly lower than averageLegionellapreva-
lence. The isothiazoline/bromine and isothiazoline/hydroper-
oxide tended to have higher than average Legionella
prevalence (16% and 18%, respectively), although the number
of towers in which they were used was too small to be signif-
icant. All of the remaining biocide treatment regimens were
also statistically similar to average. Overall, the effectiveness
of isothiazoline as a biocide category was statistically within
the range of average, with a prevalence rate of 142/1224
(12%).Table 3. Prevalence of Legionella in Cooling Towers
Using Carbamates Alone or in Combination
with Another Biocide (N=929)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Carbamates alone 1/22 (518) 0/22 (015)
+ bromine 4/36 (118) 1/36 (312)
+ quat 54/239 (236) 7/239 (32)
+ isothiazoline 24/338 (72) 5/338 (12)
+ glutaraldehyde 10/58 (178) 1/58 (27)+ THPS 6/147 (42) 1/147 (13)
+ hydroperoxide 11/74 (157) 4/74 (54)
+ DBNPA 5/15 (3321) 1/15 (725)
Total carbamates 115/929 (122) 20/929 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
Table 4. Prevalence of Legionella in Cooling TowersUsing Isothiazoline Alone or in Combination
with Another Biocide (N=1224)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Isothiazoline alone 7/59 (127) 1/59 (27)
+ bromine 21/128 (166) 3/128 (25)
+ quat 1/28 (416) 0/28 (012)
+ carbamate 24/338 (72) 5/338 (12)+ glutaraldehyde 66/486 (143) 5/486 (11)
+ THPS 7/97 (74) 2/97 (25)
+ hydroperoxide 16/88 (187) 4/78 (54)
Total isothiazoline 142/1224 (122) 20/1224 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
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When the data were reexamined to detect the prevalence
of high levels (> 1,000/ml) ofLegionellain the cooling towers,
the results for biocide combination effectiveness had similar
trends to the overall prevalence as discussed above. Overall,
isothiazoline as a biocide category had an average prevalence
of highLegionella.
Prevalence of Legionella
in Cooling Towers Using Glutaraldehyde
Glutaraldehyde was a commonly used biocide in the
study (843 towers), and almost all of the combinations trended
toward higher prevalence ofLegionellain the towers (Table 5).
The combination of glutaraldehyde plus bromine had the high-
est Legionella prevalence of 20%, but the 95% confidence
interval had a slight overlap with the overall average. With the
exception of glutaraldehyde/THPS (13% prevalence), all of
the remaining combinations, plus glutaraldehyde alone, had
higher than averageLegionellaprevalence values, but each of
the populations were too small to achieve significance. Simi-
larly, the overall effectiveness of glutaraldehyde as a biocide
category tended toward being worse than the average of all
towers, with a prevalence rate of 126/843 (152%), although
there was a slight overlap in the 95% confidence intervals.
When the glutaraldehyde data were reexamined to detect
the prevalence of high levels (> 1,000/ml) ofLegionellain the
cooling towers, many glutaraldehyde combinations appeared
to trend toward better control. However, three of the combi-
nations (glutaraldehyde alone, glutaraldehyde plus bromine,
and glutaraldehyde plus hydroperoxide) still had elevated
levels that were close to being statistically significant (6%,
7%, and 9%, respectively). Overall, glutaraldehyde as a
biocide category had an average prevalence of high
Legionella.
Prevalence of Legionella
in Cooling Towers Using THPS
While used less frequently (397 towers) than somebiocides, THPS was the most effective biocide category in this
study in terms ofLegionellaprevalence (Table 6). All of the
biocide combinations hadLegionellaprevalences of average
or better, although only two, THPS/carbamate (4%) and
THPS/isothiazoline (7%), had populations large enough to
achieve statistical significance at the 95% confidence level.
Overall, the effectiveness of THPS as a biocide category was
statistically better than average, with a prevalence rate of
28/397 (7%).
When the THPS data were reexamined to detect the prev-
alence of high levels (> 1,000/ml) ofLegionellain the cooling
towers, the results for biocide effectiveness had similar trends
to the overall prevalence. No high levels of Legionellaweredetected in towers with THPS/bromine or THPS/glutaralde-
hyde and in only one tower out of 147 with THPS/carbamates
and 2 towers out of 97 with THPS/isothiazoline. Overall,
THPS as a biocide category had a better than average preva-
lence of highLegionella, although because of the overall aver-
age low number of positives, there was a slight overlap in the
95% confidence intervals.
Prevalence of Legionella
in Cooling Towers Using Hydroperoxide
Hydroperoxide was not a commonly used biocide in the
study (294 towers), and with one exception, most combina-tions trended toward a slightly higher prevalence ofLegionellaTable 5. Prevalence of Legionella in Cooling TowersUsing Glutaraldehyde Alone or in Combination
with Another Biocide (N=843)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Glutaraldehyde alone 11/66 (178) 4/66 (644)
+ bromine 21/103 (207) 7/103 (74)
+ quat 3/19 (1613) 0/19 (018)
+ carbamate 10/58 (178) 1/58 (27)+ isothiazoline 66/486 (143) 5/486 (11)
+ THPS 9/68 (137) 0/68 (05)
+ hydroperoxide 6/43 (149) 4/43 (96)
Total glutaraldehyde 126/843 (152) 20/843 (21)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
Table 6. Prevalence of Legionella in Cooling Towers
Using THPS Alone or in Combination
with Another Biocide (N=397)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
THPS alone 6/64 (95) 0/64 (06)
+ bromine 0/21 (016) 0/21 (016)+ carbamate 6/147 (42) 1/147 (13)
+ glutaraldehyde 9/68 (137) 0/68 (05)
+ isothiazoline 7/97 (74) 2/97 (25)
Total THPS 28/397 (72) 3/397 (11)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for high Legionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower than theaverage (21%).395% confidence intervals.
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in the towers (Table 7). The combination of hydroperoxide/
quat had a lowLegionellaprevalence of only 2%, although the
95% confidence interval overlapped slightly with the overall
Legionellaaverage in all towers. All the remaining combina-
tions of hydroperoxide had slightly higher than average
Legionella prevalence values (range 14%18%), although
each of the populations was too small to achieve statistical
significance. Overall, the effectiveness of hydroperoxide as a
biocide category was statistically within the range of average,
with a prevalence rate of 41/294 (14%).
When the hydroperoxide data were reexamined to detect
the prevalence of high levels (> 1,000/ml) ofLegionellain the
cooling towers, the results for biocide combination effective-
ness were similar to the overall prevalence, with higher than
average prevalence of elevatedLegionellain all towers except
for hydroperoxide/quat and hydroperoxide alone, despite the
small number of positive towers precluding statistical signif-
icance with any of the biocide treatments. Overall, hydroper-
oxide as a biocide category also had a higher than average
prevalence of high Legionella (5%), although there was aslight overlap in the 95% confidence intervals.
Prevalence of Legionella
in Cooling Towers Using DBNPA
DBNPA was the least commonly used biocide in the study
(61 towers), so the sample size was relatively small for all
combinations (Table 8). Nevertheless, as mentioned above, the
combination of DBNPA plus bromine was much less effective,
with a significantly higher rate of Legionella prevalence
(42%). DBNPA/carbamate and DBNPA/hydroperoxide also
had higher prevalence rates (33% and 15%, respectively), but
the populations were not large enough to achieve statistical
significance. As one might predict from these data, the overall
effectiveness of DBNPA as a biocide category was also
significantly worse than average, with a prevalence rate
of 17/61 (28%).
When the DBNPA data were reexamined to detect the
prevalence of high levels (> 1,000/ml) of Legionella in the
cooling towers, the results for biocide combination effective-ness were similar to the overall prevalence, with higher than
average prevalence of elevatedLegionellain all towers except
for DBNPA/bromine, despite the small number of positive
towers precluding statistical significance with any of the
biocide treatments. Overall, DBNPA as a biocide category
also had a higher than average prevalence of highLegionella
(5%), although the total population of DBNPA towers was too
small to determine statistical significance.
DISCUSSION
The information presented in this study of results from
2,590 cooling towers and 28 biocide combinations is the firstlarge-scale correlation comparingLegionellaprevalence with
specific biocide use. The authors recognize that with this type
of study there are inherent weaknesses in the numerous uncon-
trolled variables, including actual concentrations of biocides
in the tower water, the cycles of concentration operative in
each tower, the water temperature, pH, filtration, and other
chemicals used for scale control, and biodispersants. Never-
theless, assuming that (1) the biocides were being added
according to manufacturer recommendations and (2) that the
samples were being taken, as directed, immediately prior to
addition of any slug-fed biocides (when Legionellanumbers
should be at their highest), then a sufficiently large population
size should average out the other variables, and the biocidesthemselves would become the predominant variable in each
group. Thus, the significance of these data is that they are
Table 7. Prevalence of Legionella in Cooling Towers
Using Hydroperoxide Alone or in Combination
with Another Biocide (N=294)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
Hydroperoxide alone 3/17 (1814) 0/17 (020)
+ quat 1/45 (210) 0/45 (08)
+ carbamate 11/74 (157) 4/74 (54)+ isothiazoline 16/88 (187) 4/88 (54)
+ glutaraldehyde 6/43 (149) 4/43 (96)
+ DBNPA 4/27 (1511) 2/27 (76)
Total Hydroperoxide 41/294 (144) 14/294 (52)1Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower thanthe average (21%).395% confidence intervals.
Table 8. Prevalence of Legionella in Cooling Towers
Using DBNPA in Combination with
Another Biocide (N=61)
Biocides
Legionella
Prevalence,1
(%Cl)3
HighLegionella
Prevalence2
(%Cl)3
(Legionella
1,000 cfu/ml)
DBNPA alone Not used Not used + bromine 8/19 (4222) 0/19 (018)
+ carbamate 5/15 (3321) 1/15 (725)
+ hydroperoxide 4/27 (1511) 2/27 (76)
Total DBNPA 17/61 (2811) 3/61 (541Number positive forLegionella/total number of towers in that cate-gory. Percentages in bold are significantly higher or lower than the av-erage (131%).2Number positive for highLegionella/total number of towers in thatcategory. Percentages in bold are significantly higher or lower thanthe average (21%).395% confidence intervals.
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706 ASHRAE Transactions: Symposia
representative of the way that these biocides are being used in
real-life situations and theLegionellacontrol that is a result of
their use. With the large groups such as the isothiazoline/glut-
araldehyde combination (486 samples) or the carbamates/
isothiazoline combination (338 samples), this assumption is
more likely to be reliable. On the other hand, data from combi-
nations with small numbers (such as most of the DBNPA data)would need to be evaluated with much more caution.
As one might expect from this study, there were no
biocide combinations that were considered to be statistically
100% effective in preventing Legionella colonization, nor
were there any that always failed. Thus, the comparisons of
biocide combinations in terms ofLegionellaprevalence were
all relative to each other and also as compared to the average
colonization rate for all 2,590 towers (13%) and average high
Legionellarate (2%). While most of the biocide combinations
were close to this average, there were some that clearly were
statistically better or worse than the average, both in terms of
overall Legionella prevalence and the occurrence of high
levels ofLegionella.
Perhaps the most unexpected result from the study was
the data from oxidizing versus nonoxidizing biocides. Despite
the reported findings from other studies on the effectiveness of
oxidizing biocides (see Kim et al. 2002), the results from these
2,590 towers indicated that the prevalence ofLegionella(and
also highLegionella) in cooling towers treated with bromine
(alone or combined with another nonoxidizer) was no better,
and in many cases significantly worse, than towers that alter-
nated two nonoxidizers. For example, bromine alone and
bromine/DBNPA were significantly more likely to be associ-
ated with Legionella colonization (including high levels of
Legionella) than were towers treated with carbamates plusisothiazoline or any combination of THPS. The hydroperox-
ide biocide combinations were also somewhat disappointing
(except for hydroperoxide/quat) compared to many of the
nonoxidizing combinations, although the numbers of towers
in these combinations were too small to achieve statistical
significance. Finally, chlorine was not used in enough towers
to be included in the study, but the few towers that did use chlo-
rine had an unusually large number of highLegionellaoccur-
rences (data not shown). Perhaps future updates of this study
will provide a complete comparison of chlorine to the other
biocide combinations.
A second surprise from the study was the relative effec-tiveness of some combinations of quaternary ammonium
(quat) biocides despite the fact that they were disparaged in
previous studies and by OSHA. While the quat/carbamates
combination was indeed less effective than average, the
combination of quat plus bromine (135 towers) had a very low
prevalence of both Legionella and high Legionella levels.
While the number of towers in this latter combination was not
as high as some combinations, one would not have expected
such a lowLegionellaprevalence if the quats were as ineffec-
tive as reported. Perhaps the surfactant quality of the quats
serves to aid in the removal of biofilm, increasing the effec-
tiveness of certain other biocides.
One particular biocide that seemed to stand out in terms
ofLegionellacontrol in these towers was THPS. While it was
not perfect, THPS alone or in any combination had generally
very low Legionella colonization rates and very few high
levels of Legionella. In fact, the worst THPS combination(THPS/glutaraldehyde) was right at average in terms of
Legionellaprevalence. What was even more surprising was
that the THPS/bromine combination had lowLegionellaeven
though THPS is supposed to be inactivated by oxidizing
biocides and is only recommended for alternating with another
nonoxidizer. Perhaps the levels of free halogen in these towers
at the time of the THPS addition were not sufficient to inacti-
vate this biocide completely in the slug-fed dose. On the nega-
tive side, both glutaraldehyde and DBNPA trended toward
being somewhat disappointing, based on their worse than
average ability to control Legionella colonization in the
towers.
Finally, while the information in this study may be helpful
in examining biocide trends, it would be unwise to use these
data to indict any particular biocide group or combination of
biocides as unsafe for use againstLegionellaor to promote one
above all others at this time. Larger populations of each
biocide category need to be studied to achieve statistical
significance with each group. Many of the treatment catego-
ries showed interesting trends, but larger numbers of cooling
towers will be required in order to assign significant differ-
ences. The reason a chemical treatment fails in some situations
is unknown. One theory is that the bacteria in the tower
(including Legionella) build up resistance to a particular
biocide (much like antibiotic resistance in the clinical field).Thus, the popular use of two alternating biocides has been
promoted to address this possibility. The final message from
the present study is that any of the common biocide combina-
tions could work effectively (some more effective than others),
but that failures to controlLegionellacan be observed with any
biocides. When they occur, these situations need to be identi-
fied and remediated quickly. The results of this study suggest
that monitoring may assist in determining whether a regimen
is effective for a particular system.
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DISCUSSION
Robert MacLeod-Smith, Director, Baltimore Aircoil Ltd.,
New Denham, UK: This is a comment on the effectiveness of
biocides in controllingLegionella. In the UK, cooling towers
are required to be controlled withLegionellalevels typically
103times lower than accepted levels in the US. Is there a new
ASHRAE standard to try to address this inconsistency as towhat are safe and acceptable levels of Legionellain cooling
tower water? Also, the same types of biocides as included in
the study are the same as the biocides being used to control
Legionellato much lower levels in Europe.
Richard D. Miller:The speaker recognizes that in the UK the
cooling towers are required to maintainLegionellaat very low
levels, using the same biocides mentioned in this paper. Since
our limit of sensitivity was only 10/ml, it is likely that many of
the samples that were recorded as None Detected in our
study may have had detectableLegionellaif limits of sensitiv-
ity were increased to those required in the UK. It is unlikely
that a new ASHRAE standard will propose a limit on
Legionella in cooling towers, although the issue was hotly
debated during the development of ASHRAE Guideline 12-
2000 and currently in the newLegionellastandard committee,
SPC 188P. Nevertheless, the point of the paper was to demon-
strate the relative effectiveness of biocide combinations, with
a major point that all of the different biocide combinations
occasionally failed to preventLegionellacolonization (even at
10/ml), thus having an impact on decisions of cooling tower
operators whether to monitor in order to verify biocide effec-
tiveness. The results of the paper also contradict generally
accepted conclusions that quat biocides are ineffective against
Legionella, and also that an oxidizing/non-oxidizing combi-
nation is superior to two non-oxidizers forLegionellacontrol
Finally, the treatment that stood out in terms of relative
effectiveness againstLegionellawas the THPS biocide group.
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