leveraging automation in non-traditional p2p process flows...non-traditional p2p process flows...
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Leveraging Automation in Non-Traditional P2P Process Flows
Aaron Rubinstein
Anadarko Petroleum Corporation
About Anadarko
• One of the world’s largest independent oil and natural gas exploration and production companies – Find, develop, and
produce oil, natural gas, and NGLs
– Develop and operate midstream energy infrastructure
• Global operating footprint
Upstream
• Exploration
• Field Development
• Production Operations
Midstream
• Transportation
• Processing
• Storage
Downstream
• Refining & Petro-Chemicals
• Wholesale & Marketing
• Retail Distribution
Oil & Gas Value Chain
Sup
po
rt Services
About Me
• Manager of Shared Services & Technology for Global Supply Chain organization
– Lead shared services supply chain functions
– Define and execute roadmap for supply chain process and technology
P2P Technology at Anadarko
• SAP – Single instance globally
– Requisitions, Purchase Orders, Goods Receipts
– Supply Chain Planning, Plant Maintenance, Project Systems
– Invoice processing and payment
• Oildex OpenInvoice – Supplier portal
– Electronic invoicing (B2B and direct entry)
– PO integration (PO flip)
– Contracts integration
• 80K – 120K invoices per month, ~90% electronic
Non-Traditional P2P Process Flows
• Oil and gas supply chain is inherently complex
• Industry operating model involves contracting with specialized service providers to perform many of the physical operations conducted in the field. – Presents challenges from
a P2P perspective
P2P Challenges with Oil & Gas Services
• 24/7 operations – Services can be
planned or unplanned
– Services can be initiated directly by supplier personnel
• Services can be discrete or highly repetitive
P2P Challenges with Oil & Gas Services
• Geographically distributed operations – Tens of thousands of well locations – Remote areas – Unmanned sites – Requesters, Supply Chain, AP, and Financial Approvers
often far removed from service locations
P2P Challenges with Oil & Gas Services
• Services can be complex
– Both in terms of the work performed and pricing structures
• Exact mix of equipment, materials, and labor required is often unknown until the service is underway
P2P Challenges with Oil & Gas Services
• Service providers range from multinational corporations to sole proprietors
– eCommerce capabilities are across the board
P2P Challenges with Oil & Gas Services
• Traditional P2P process flows often not a good fit
– Some companies force it to work at the expense of efficiency
– Standard industry practice is to accept a direct invoice after services are completed. AP professionals manually code and verify invoice accuracy.
Requisition
Purchase Order
Receipt
Invoice
Payment
PO Buying Channel
Anadarko Conceptual P2P Process
Sourcing Strategy
Supplier Contract
Non-PO Buying Channel
Requisition Approval Purchase
Order Receipt Invoice
Call Out Field Ticket Invoice Approval
Payment
Challenges with Non-PO Invoices
• Manual invoice coding and verification
– Code GL accounts to invoice line items
– Verify invoice pricing against service contracts
– Verify operations approval against field tickets
• Accuracy became increasing challenging as invoices volumes grew
• Required a small army of invoice processors
Challenges with Non-PO Invoices
• Periodic third-party audits uncovered millions in billing errors
– High volume of simple pricing errors, misapplied contract discounts, delays in applying price adjustments, etc.
– Recoveries were often less than full value
– Audit services were costly and only focused on largest suppliers
Challenges with Non-PO Invoices
• Lack of real-time visibility to costs incurred
– Final invoices often received 30+ days after services completed
– Challenges with accrual accuracy
– Difficulty managing costs against budgets
• Cost control is critical in complex capital projects
• Lack of controlled Req/PO process upfront increases difficulty of managing spend compliance
The Vision
1. Automated real-time invoice price verification
2. Automated validation of services invoiced against approved field tickets
Automated Invoice Price Verification
• Functionality existed in OpenInvoice
• 1,500+ active contracts; pricing schedules needed to be converted and loaded
• Staffed two FTEs to administer program
• Designed workflow integrating CLM process to OpenInvoice
• Change management effort with Supply Chain Category Managers and Suppliers
• 18 months from kick off to full enablement
Automated Invoice Price Verification
Draft Contract
Obtain Pricing Data
Execute Contract
QC and Upload to
OpenInvoice
Activate For Price
Validation
Category Manager (Supply Chain)
Contract Admin
Support
Automated Invoice Price Verification
Submit Electronic
Invoice Supplier
Category Manager (Supply Chain)
Automated Price
Validation
Review Alerts Dispute
Over- Charges
Accounts Payable
Review Invoice Dispute
Approve
Forward to Financial Approver Approve
No Over-Charges
For illustrative purposes only (actual pricing has been edited)
Automated Invoice Price Verification
• “Direct entry” suppliers see same price validation alerts that we do
• Invoices with over-charges routed to Supply Chain personnel responsible for contract
– Approve or dispute invoice
• Currently intercepting $300K/month in invalid invoices
Lessons Learned
• Requires dedicated FTEs to administer program
• Requires close alignment with Sourcing teams
• Contract terms do not always translate to invoices – Disconnect between supplier Sales and AR teams
• Period immediately following execution of a new contract or amendment is most critical for price verification
• Engage suppliers during the contract execution phase
Lessons Learned
• Data generated by contract validation process is highly valuable
– Identify gaps in contract coverage and detect cost leakage in real time
– Attack off contract spend at the line item level
– Enrich spend data by integrating standardized service descriptions and category classification
Lessons Learned
• Suppliers are required to select applicable service contract when submitting an invoice – Supplier A/R personnel may not be familiar with
contract details – Need to indicate applicable contract when calling out
services or approving field tickets
Electronic Field Tickets
• Field tickets are generated by service providers upon completion of a scope of work – Itemize service details including labor, materials, and
equipment with quantities utilized
– May or may not include pricing
– Tickets are signed by authorized Anadarko field personnel to indicate work was completed to our satisfaction • Ticket approver may be on location or at a regional office
– Signed field tickets are attached as backup documentation when submitting final invoice • Multiple tickets may be consolidated on a single invoice
Electronic Field Tickets
• Field tickets are ubiquitous in Oil & Gas
• Despite high rates of electronic invoice adoption, hundreds of thousands of paper field tickets remained in our P2P process
• Source of substantial inefficiency for Anadarko and our suppliers
Paper Field Ticket Process Flow
Supplier Perform Service
Generate Paper Field
Ticket
Deliver Ticket to
APC Personnel
Approve Ticket
Retrieve Approved
Ticket from APC
Submit Invoice
with Approved
Ticket
Verify and Code
Invoice
Approve Invoice
• No validation of authorized approver
• No master data validation
• Manually reconcile invoice to ticket
• Duplicate ticket risk • Ticket variance risk
Anadarko (“APC”)
• Inefficiency of physical ticket handling • Lack of visibility to ticket data
• Scanning and document handling inefficiencies
• Errors transcribing coding data from ticket to invoice
Electronic Field Tickets
• Began working with Oildex last year to design and develop new application
– Goal was to eliminate inefficiencies with paper tickets and automate ticket-to-invoice reconcilliation
• Launched pilot in January 2016
• Began full supplier enablement this summer
Electronic Field Ticket Process Flow
Supplier
Anadarko (“APC”)
Perform Service
Submit Digital Field
Ticket
Approve Ticket with
App
Submit Invoice
(or perform ticket “flip”)
Code Invoice Approve Invoice
• Secure approvals • Mobile enabled • Syncs with APC master data • Captures SCM contract IDs
• Instant electronic submission • Visibility to ticket status at all times
• Automated ticket verification • Improved controls due to focusing
scrutiny on ticket-invoice variances
• Auto-approval under certain conditions
• Faster ticket-to-invoice cycle time • Improved invoicing efficiency
Automated Ticket-Invoice
Validation
Electronic Field Tickets
• Simple app for ticket approvers
Electronic Field Tickets
Automated Field Ticket to Invoice “Flip” for Suppliers
Contract Validation
Field Ticket Validation
For illustrative purposes only (actual pricing has been edited)
Future Direction with Field Tickets
• Expanding electronic field ticket program
• Leverage electronic field tickets to streamline the acquisition of operational data
– Oil and water volumes
– Labor hours
– Cost estimates
• Automated field ticket approvals
– Leverage equipment sensor data and machine learning algorithms
Questions?
Aaron Rubinstein Manager, Shared Services & Technology, Global Supply Chain Anadarko Petroleum Corporation [email protected]