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LILIAN
8-1
CHAPTER 1
OPERATING SAFETY GUIDELINES
1.1 General safety precautions
a. Keep all guards and cover plates in place and machine’s cabinet door closed.
b. Keep the machine and work area neat, clean and tidy. c. The operator should wear safety clothes, such as a helmet, safety glasses,
working clothes, safety shoes . . . etc., which must conform with government industrial safety regulations.
d. The operator must be a technician who is trained in the operation. e. The use of fluid causing poisoning or corrosion while cuttings is prohibited. f. Never lay anything on the working surfaces of the machine, where it may
foul rotating or moving parts. g. Ensure that the operator knows how to stop the machine before starting it
and stop the machine immediately if anything unexpected happens. h. Check the load capacity of revolving centers for the current application. i. Isolate the machine when leaving it unattended. j. Do not touch or reach over moving or rotating parts of the machine. k. Do not operate the machine in excess of its rated capacity. l. Do not wear gloves, footwear, rings, watches, ties or loose sleeved
clothing during operation. m. Do not interchange chucks or other spindle mounting items without
checking for correct locking and maximum speed rating. n. Do not cut magnesium metal or high magnesium alloys or any other
material which may generate flammable hazards.
1.2 Operation potential hazards of the machine
In general, the operation potential hazards of the machine are concluded as
follows: (※Keep the E-Stop switch close and easy to operate while machine
running.)
(a) The rotation of the spindle (or tool) can cause the potential cutting hazard.
(b) The movement of the saddle can cause the potential crushing hazard. (c) The movement of the saddle can cause the potential impacting hazard. (d) The rotation of the elevating feed handle can cause the potential
impacting hazard. (e) The position of the rotating movement control panel can cause the
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potential impacting hazard. (f) The rotation of the transmission belt can cause the potential drawing
hazard. (g) The rotation of the screw can cause the potential drawing hazard. (h) The high voltage components can cause the potential electric shock
hazard.
Careful attention must be paid to above factors for that they vary with each particular application. A manufacturer cannot provide specific figures for general use. The factors involved are outside his control.
1.3 Operating safety precaution and personal protective
equipment (P.P.E)
(A) Operating safety precaution
(1) Check the running direction of the spindle before operation. (2) Confirm the function of the emergency stop button is effective. (3) Do not place hand on spindle or workpiece to stop rotation of the
spindle. (4) Do not run the machine unattended. (5) Do not move guards while the machine is under power. (6) Do not allow distractions to interfere operations. Do not operate the
machine whilst talking. (7) Do not apply chisels or emery paper by hand to the workpiece. (8) Do not use hand tools or lever handles in an awkward position. Do
not apply excessive force. (9) Do not use broken, chipped or defective tools. (10) Do not allow turning or hand tools to be caught in the spindle or
other holding device. (11) Do not place hand or body in path of moving objects. Beware of the
moving parts of the machine that might fall. (12) Do not grip a component with grease or oil on it. Grip all
components firmly. (13) Do not attempt to hold components that are too awkward or too
difficult to hold. Do not hold components that are too heavy (over 25 kgs) for the machine.
(14) Beware of yourselves where you are moving your hand or body in relationship to the machine. Beware of holding a tool or other parts inserted in or attached to the spindle or workpiece. Beware of hands or other parts of the body that may in position to be hit by a spindle or workpiece.
(15) Beware of large burrs on workpieces. (16) Beware of obstructions that prevent completely tightening the
screws. Ensure that screw is tight.
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(17) Beware of loose clothing near the rotating parts of the machine. (18) Beware of loose hair near the rotating parts of the machine. (19) Be sure that the workpiece cannot move in spindle or other holding
device. (20) Be sure that the power has been turned off when the machine is
unused for sometime. (21) Be sure that protective guards are in place. (22) Secure the spindle and workpiece. (23) Secure all nuts, bolts and locks. (24) Always use the proper hand tool to remove swarf. Never hurry when
removing swarf. Beware of swarf wrapped around the spindle or workpiece.
(25) Always use the correct equipment. (26) Never take deep cuts beyond machine’s capability (4mm). Never
use excessive feed rates (0.15mm/rev.). (27) Never mount a workpiece too large for the machine. (28) Never reach over under or around a workpiece to make an
adjustment, remove swarf, tighten screw . . . etc., when the spindle and the workpiece are in motion.
(29) Never substitute the wrong size tools if the correct size tool is not available or cannot be located in shop.
(30) Always wear the correct and appropriate protection equipment before operating the machine. Never remove protection equipment for even a second when operating the machine. Wear protective devices correctly and know the right way to wear them.
(31) Know the function of each controller. (32) Let the spindle to be stopped before adjusting. (33) Know how to hold components properly when lifting. (34) Wait until the spindle stopped rotating before operating it. (35) Turn off the machine before cleaning it. (36) During machining, please use cutting fluid to reduce high
temperature between cutting tool and workpiece. (37) Obey the precautions described in other chapters. (38) It is required over 500 lux for appropriate lighting at the working
area.
(B) Personal protective equipment (1) Wear eye protection during operation. (2) Wear safety shoes during operation.
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1.5 Safety Device and Inspecting Before Operating
1.5.1 Safety Device (CE Type) 1. Emergency stop push-button. 2. Spindle guard :
When opening the spindle guard, ensure that the spindle is stopped. After closing the guard, the spindle can be started by the start
button. 3. Electrical Cabinet key and main isolator switch. 4. Spindle brake:
After dragging down the spindle brake lever, the spindle will stop rotating.
1.5.2 Inspection of Safety 1. The power will be off, while pressing down the emergency stop
button. 2. Spindle guard (cover) is in place and secured by tools. 3. The tool and workpiece are set firmly.
1.5.3 Life Limited The intended life of this machine is counted as: 8hrs x 6 days x 50 weeks x 10 years = 24000 hrs.
Under normal operating condition and with well maintenance, it won’t be necessary to renew many components except those are consumable.
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CHAPTER 2
DESCRIPTION OF THE MACHINE
2.1 Function、Intending Use
The machine is a traditional milling machine. It is assumed that the operator has been properly trained, skilled and is authorized to operate
this machine. The machine is well designed for metal milling、drilling or
boring such as for cast iron、carbon steel、copper、brass、bronze or
aluminum. But the flammable material such as magnesium、magnesium
alloy、carbon bar、plastic or wood should be prohibited and also prevent
to use low flash point cutting fluid and lubricant. According to the machine’s design, it can’t be used in the potential explosive environment.
2.2 Overall Dimension and Capacity of Machine
Unit: mm (in.)
Model 2S / 2VS 3H / 3VH / 3VI 4H / 4VH 5H / 5VH / 5VI 6H / 6VH / 6VI
A 2,075
(81 5/8)
2,150
(84 5/8)
2,250
(88 9/16)
2,380
(93 11/16)
2,380
(93 11/16)
B 1,350
(53 1/8)
1,490
(58 5/8)
1,490
(58 5/8)
1,480
(58 1/4)
1,480
(58 1/4)
C 2,235
(88)
2,642
(104)
2,642
(104)
2,642
(104)
2,642
(104)
D Max.
. Min.
457 (18)
50 (2)
457 (18)
50 (2)
510 (20 1/16)
40 (1 9/16)
503 (19 13/16)
45 (1 3/4)
503 (19 13/16)
45 (1 3/4)
E Max.
. Min.
710 (28)
14 (1/2)
710 (28)
14 (1/2)
505 (20)
0
-- --
F Max.
. Min.
520 (20 1/2)
0
520 (20 1/2)
0
690 (27 3/16)
100 (31 5/16)
693 (27 5/16)
64 (2 1/2)
693 (27 5/16)
64 (2 1/2)
2.3 Basic Machine Specifications.
Unit: mm (in.)
Model 2S / 2VS 3H / 3VH / 3VI 4H / 4VH 5H / 5VH / 5VI 6H / 6VH / 6VI
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Table size 229 x 1067
(9 x 42)
254 x 1270
(10 x 50)
254 x 1270
(10 x 50)
254 x 1270
(10 x 50)
254 x 1372
(10 x 54)
T-slots 64
(3 on 2 1/2)
64
(3 on 2 1/2)
64
(3 on 2 1/2)
64
(3 on 2 1/2)
64
(3 on 2 1/2)
T-slot size 16 (5/8) 16 (5/8) 16 (5/8) 16 (5/8) 16 (5/8)
Travel: X 762 (30)
337 (13)
406 (16)
127 (5)
914 (36)
406 (16)
406 (16)
127 (5)
914 (36)
445 (17.5)
445 (17.5)
127 (5)
914 (36)
445 (17.5)
445 (17.5)
127 (5)
820 (32.28)
370 (14.57)
445 (17.5)
127 (5)
Y
Z
Quill
Quill diameter 85.725
(3.375)
85.725
(3.375)
3.375
(85.725)
105
(4.13 )
105
(4.13)
Spindle taper R8 / NT30 R8 / NT30 R8 / NT30 NT40 NT40
Quill Feeds 0.076, 0/038, 0.15 mm/Rev.
Spindle motor 2.2kw
(3HP)
2.2kw (3HP) 2.2kw (3HP) 3.7kw (5HP) 3.7kw (5HP)
Model 2S / 2VS 3H / 3VH / 3VI 4H / 4VH 5H / 5VH / 5VI 6H / 6VH / 6VI
Spindle speeds
- rpm
60-2700 /
60-4200
60-2700 /
60-4200 /
60-4200
60-2700 /
60-4200
60-2700 /
60-4200 /
60-4200
60-2700 /
60-4200 /
60-4200
Max. load of
table
660 lbs
(300 kgs)
850 lbs
(385 kgs)
1100 lbs
(500 kgs)
1100 lbs
(500 kgs)
1,540 lbs
(700 kgs)
Net weight 2420 lbs
(1100 kgs)
2750 lbs
(1250 kgs)
3300 lbs
(1500 kgs)
3630 lbs
(1650 kgs)
3740 lbs
(1700 kgs)
2.4 Standard Accessories and Optional Accessories
(A) Standard accessories: Tools and tool box.
Operation manual. One piece drawbar.
Level Bolts and level plate for 4,5 series mills.
※ 6VH see catalogues.
(B) Optional accessories:
Halogen work light. 24V electric box and control panel.
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Power feed - X axis. Power feed - Y axis. Power feed - Z axis. Gear box feed - X axis. Gear box feed - Y axis. Pneumatic power drawbar. Way cover. Chip Pan. Coolant pump. Auto lubrication pump.
6〞or 8〞Riser block w/ bolts
Slotting attachment and tools. Horizontal milling attachment. Right Angle attachment. Rapid elevating motor on knee.
2.5 Operation Position and Noise Level
2.5.1 Operation Position
The operation position of the machine is shown as the following drawing:
2.5.2 Noise Level
(A) Test Position:
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A 1 M
B 1 M
The distance is 1 meter from the surface of the machinery and at
a height of 1.6 meter from floor.
(B) Load Condition & Test Result:
Measuring Instruments: RION NA-24 sound lever meter.
Test Specification: According to 89/392/EEC directive and draft
standard of CEN/TC 143/WG4 N107
Range compare with model: 2S/2VS, 3H/3VH, 4H/4VH, 5H/5VH.
Date of Measuring: June 14, 1998
Serial No. 9714
i) Machine under no load
The machine is run with a tool-holder mounted in the spindle but
without a cutting tool at maximum available speed of 4200rpm.
Machine Type 5VH
Background Noise 63 dB (A)
Position A 69 dB (A)
Position B 68 dB (A)
Test Condition 4200 rpm
ii) Machine under load
Machine Type 5VH
Background Noise 63 dB (A)
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Position A 78 dB (A)
Position B 79 dB (A)
Test Condition 4200 rpm
Cutting Condition 1. Spindle speed: 125 m/min
2. Feed Rate: 0.25 mm/teeth.
3. Depth of cutting: 4 mm
4. Material: S45C
5. Tool: ψ50mm, 4 teeth
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CHAPTER 3
REQUIREMENTS FOR MACHINE INSTALLATION
3.1 Foundation and space requirement
3.1.1 Foundation Requirement
For precision machining, firm、steady、well constructed ground and good
level foundation are essential to the machine. The heat from sunshine and the external vibration may affect precision machining, so the foundation requirements for the machine should be as follows:
(1) Avoid the sunlight shining directly to the machine. (2) Avoid locating the milling machine near other machines such as press.
. etc. (3) Good ventilation.
Note:
The machine may be leveled and used for free standing. Please refer to leveling device. However in order to obtain the best performance, it is recommended to install the machine with foundation bolt based on the foundation drawing.
3.1.2 Space Requirement For safety consideration , please take the walkway into consideration. The ideal space for the machine would be added 1000mm to the machine space in width and length. The space drawing and leveling device figure are as follows:
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Unit: mm(in.)
Model 2S / 2VS 3H / 3VH / 3VI 4H / 4VH 5H / 5VH / 5VI 6H / 6VH / 6VI
A 2235 (88) 2590 (102) 2590 (102) 2590 (102) 2590 (102)
B 1981 (78) 1981 (78) 1981 (78) 2300 (90 9/16) 2300 (90 9/16)
C 927 (3 1/2) 1230 (48 13/32) 1195 (47 1/32) 1220 (48 5/16) 1220 (48 5/16)
D 1016 (40) 1245 (49) 1310 (51 9/16) 1330 (52 3/8) 1330 (52 3/8)
E 520 (20 1/2) 530 (20 7/8) 590 (23 7/32) 590 (23 1/4) 590 (23 1/4)
F 600 (23 1/2) 610 (24) 640 (25 1/4) 640 (25 1/4) 640 (25 1/4)
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3.2 Power Requirements
Voltage Steady state voltage. 0.9 . . . 1.1 of nominal voltage.
Frequency 0.99 . . 1.01 of normal frequency continuously.
0.98 . . 1.02 short-time.
Harmonics Harmonic distortion not to exceed 10% of the total r.m.s voltage
between the live conductors for the sum of the 2nd through 5th
harmonic.
Voltage Unbalance
In 3-phase supplies
Neither the voltage of the negative sequence component nor the
voltage of the zero sequence component shall exceed 2% of the
positive sequence component.
Voltage impulses Not to exceed 1.5 ms in duration with a rise / fall time between 500
r.m.s and a peak value not more than 200% of the rated r.m.s.
supply voltage.
Voltage interruption Supply interrupted or at zero voltage for not more than 3 r.m.s. at any
random time in the supply cycle there shall be more than 1 r.m.s.
between successive interruptions.
Voltage dips Voltage dips shall not exceed 20% of the peak voltage of the supply
for more than one cycle. There shall be more than 1 r.m.s. between
successive dips.
3.3 Environment requirement
(A) Temperature: Normal temperature is within +10℃ to 38℃. If you want
precision machining, please control the room temperature within 20 ~
22℃.
(B) Humidity: 30% to 95%.
(C) Keep away from gas、chemicals、ashes、acid、salty、electrical
magnetic interference or explosive environment. (D) Environment brightness: More than 500 Lux.
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CHAPTER 4
TRANSPORTATION AND INSTALLATION
4.1 Transportation
4.1.1 Machine Weight
Unit : kgs
Model 2S / 2VS 3H / 3VH / 3VI 4H / 4VH 5H / 5VH / 5VI 6H / 6VH / 6VI
Net weight 1100 1250 1500 1650 1700
Gross weight
(On Skid)
1140 1290 1540 1690 1740
Warning:
Be ensure that the capacity of lifting equipment is adequate before
attempting to lift the machine.
4.1.2 Uncrating Carefully remove the protective crating and skids so that the machine
and parts are not marred、damaged、scratched or impaired. In the
event of damage in transit, IMMEDIATELY notify the distributor from whom the machine was purchased, as well as the transportation company making delivery.
4.1.3 Shortages Check shipment carefully, against the itemized packing list. In case of shortages, report them IMMEDIATELY to the distributor from whom the machine was purchased.
4.1.4 Preparation And Safety Checks 1. All equipment should be examined by one person only. 2. Slings must be examined through the whole length by eyes.
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3. Operator must be qualified. 4. Operator should keep away when lifting. Do not allow any person
to stand under or near the machine when attempting to lift the machine.
5. Ensure that eyebolts and securing screws of lifting equipment are correctly tightened.
6. Remove or tighten all loosen items. 7. Clamp table securely.
4.2 Machine Installation
4.2.1 Cleaning
All machines’ surfaces covered with rust preservative should be
thoroughly cleaned off before moving any slideways of the machine. Use
good grease solvent and soft rags to remove the rust preservative
thoroughly from all exposed parts and surfaces of the machine.
Use a clean brush (not wired) to clean leadscrew and table rack. Then
brush a light coating machine oil to the machine’s surface for anti-rust
protection. In order to get a long using lift, be sure to make it as a habit to
clean and lubricate the machine regularly.
Note: 1.It is not recommended that gasoline or any other highly flammable
cleaning agent be used. The rust preservative coating is better to be removed by
using〝paraffin〞with a clean brush. If the coating is softened material, please
removed with clean rags.
2.Remove rust preservative before moving slide way.
3.DO NOT move the table, knee, saddle or ram until all ways have
been well cleaned and lubricated. Then, by hand, move table,
saddle and knee to limit stop in one direction. Clean and lubricate
exposed ways and then move each unit to the opposite limit stop
and similarly clean and lubricate the exposed ways. Loosen bolts
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to unlock ram and move forward and backward the full length to
clean and lubricate.
4.It is necessary to take special care to clean the lead screw、
slideways and spindle completely.
4.2.2 Lifting and Placing Machine on Solid Foundation
1. Lifting the Machine:
Adjust the ram pinion to make the ram at the proper position as shown
in next drawing. When turning the ram pinion counterclockwise, the
ram will move forwards. On the contrary, if you turn the ram pinion
clockwise, the ram will move backwards.
Then secure the eyebolt on the machine and use a proper sling to lift it.
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Note position of ram and table when lifting with sling.
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2. Placing the Machine on Solid Foundation
The column and base are one piece casting. When setting the machine
on a concrete foundation, it is advisable to use a little grout (thin mortar) to take care of any unevenness in the concrete as well as to provide a solid foundation at all points.
When setting machine on a floor that has any surface irregularities, then shims should be used to correct this condition to the greatest possible extent.
Note : The machine should be secured to the floor to prevent movement or
tipping.
4.2.3 Leveling Adjustment
It is most important to set machine’s level properly in order to perform it accurately. To get the best result, it is suggested to mount the machine
on a concrete floor. Please referred to chapter 3〝foundation
requirements〞.
The level adjustment procedures are as follow:
(a) Put the level gauge on the table as illustrated in the following
drawing. (b) Check the level of position A and B. The allowance is approximate
0.05mm/m. (c) If it is necessary, put the pads under the base and tighten the anchor
bolts.
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Level Adjustment Drawing
4.2.4 Alignment of Head
In case of precision work where it is necessary to have head perfectly square with the table, use method described below. To set head square with table, please refer to the following drawings. This may be done with ram adapter on ram by adjusting ram adapter through vertical
adjusting、worm shaft. Loosen four lock nuts but leave some drag on
them for fine adjustment. To square head to table in the longitudinal axis, mount indicator as shown in the following drawings.
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Head Alignment Y axis Head Alignment X
axis
4.2.5 Connecting Power Supply
The connection of power supply should be done by qualified electricians. The machine is
ready for 3 phase or single phase, 50 or 60 cycles, AC 380~440 voltage.
Connection procedures are as belows:
1. Check the required voltage with the power supply to ensure that they are compatible.
2. Connect machine wiring to power supply and making sure that
connection is in compliance with the local safety regulations.
3. Check the rotation of the motor which should be turned clockwise.
If the motor turns in the wrong direction, interchange the terminals
for phase correction.
Warning:
1. Before connecting to the power source, check motor
voltage、
phase and cycles.
2. Make sure that the power supply is properly fused and the
earth
circuit is adequate.
3. Note the drum switch and Hi-Neutral-Lo lever must be in HI
range.
4.2.6 Dismantling Procedure of The Machine
The dismantling procedure is the reverse procedure of the installation.
CHAPTER 5
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OPERATION AND USE
5.1 Starting and stopping
5.1.1 Starting
Before staring the machine, make sure that if the machine is properly
lubricated. After checking this, ensure that the spindle revolution selection
switch on the control panel is at the neutral position.
(1) Make Sure that the power going to the machine is 3 Phase, 50/60HZ, rate voltage.
(2) Press the “ Main Power On “ Switch. (3) Then turn the spindle revolution selection switch to the desired
revolution. (4) Be sure the E-stop button of electrical control panel nearly & comes to
operator.
5.2.2. Stopping
If you want to stop the machine during operation, firstly stop any feeding
process, then rotate the spindle revolution selection switch to the neutral
position. Finally turn off the power and press down the spindle brake to stop
spindle rotation.
Note:
(a) The operator should know how to stop the machine before starting it. (b) Stop the machine immediately if any unexpected situation happened.
(c) Do not touch the cutter、spindle or workpiece during operation.
(d) Wear suitable personal protective equipment during operation.
(e) Make sure that the speed 、feed and cutting depth is suitable during
machining.
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5.2 Unit description
5.2.1 Vertical Milling Machine
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Drawing of the Machine
Item Driving Unit Item Driving Unit
1 Motor 21 Basic
2 Spindle clutch lever 22 Table clamping lever
3 Belt shifting and tension control 23 Cross traverse handle
4 Back gear selector 24 Spindle brake and lock lever
5 Auto quill feed engagement lever 25 Micrometer depth stop ring
6 Quill feed handle 26 Feed rate selector
7 Adjustable guard support 27 Feed reverse knob
8 Ram pinion 28 Fine feed hand wheel
9 Quill clamping lever 29 Micrometer depth control dial
10 Operation control panel 30 Adjustable guard
11 Control panel support 31 Coolant pipe valve
12 Fix housing 32 Table stop bracket
13 Table 33 Cross feed screw
14 Table stop dog 34 Saddle
15 Long traverse handle 35 Saddle clamping lever
16 Power table feed lever 36 Elevating crank handle
17 Power table feed 37 Lubrication oil pump
18 Electrical Cabinet 38 Chip guard
19 Elevating screw 39 Emergency stop button
20 Elevating screw housing
5.2.2 Electrical Control panel
1. Spindle On ←
2. Spindle Off
3. Spindle On →
4. Coolant Off
5. Coolant On
6. Table Down ↓
7. Table Up ↑
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5.2.3 Vari-Speed Milling Head
Item Driving Unit Item Driving Unit
1 For-Rev range switch 10 Spindle
MOTOR (18)
SPEED CHANGE HANDWHEEL (17)
HI-NEUTRAL-LO LEVER (16)
QUILL STOP KNOB (15)
QUILL FEED HANDLE (14)
MICROMETER ADJUSTING NUT AND LOCKNUT (11)
QUILL LOCK
(13)
INDICATOR MOUNTING ROD (12)
(1) For-Rev Range Switch
(Mounted on R.F. Side
of Head) (2) VARIABLE SPEED DIAL
(4) POWER FEED TRANSMISSION
ENGAEMENT CRANK
(3) SPINDLE BRAKE
(5) QUILL FEED
SELECTOR
(6) MANUAL FEED
HANDWHEELL
(8) FEED CONTROL LEVER
(7) FEED REVERSING KNOB
(9) QUILL
(10) SPINDLE
1 2 3
4 5 6
7 8 9
10
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(Mounted on R.F. side of head)
2 Variable speed dial. 11 Micrometer adjusting nut and
locknut
3 Spindle brake 12 Indicator mounting rod
4 Power feed transmission
engagement crank
13 Quill lock
5 Quill feed selector 14 Quill feed handle
6 Manual feed handwheel 15 Quill stop knob
7 Feed reversing knob 16 Hi-Neutral-Lo lever
8 Feed control lever 17 Speed Change handwheel
9 Quill 18 Motor
5.2.4 Step Speed Milling Head
(1) Reversing Switch is used to obtain clockwise or counter clockwise
(3) HIGH LOW SPEED CLUTCH CONTROL
BELT SHIFTING AND TENSION CONTROL
POWER FEED TRANSIMISSION ENGAEMET CRANK
QUILL FEED HANDLE
QUILL STOP
QUILL LOCK
MICROMETER ADJUSTING NUT
INDICATOR MOUNTING ROD
DRAWBAR KNOB
(2) SPINDLE BRAKE AND LOCK
SERIAL NUMBER
(1) REVERSING SWIICH
QUILL FEED SELECTOR
FEED REVERSING KNOB
FEED CONTROL LEVER
HARD CHROME PLATED QUILL 5 TRAVEL
HARDENED AND
GROUND SPINDLE
MANUAL FEED
4 BACKGEAR
CONTROL
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rotation of spindle.
Note: Due to back gear construction, when machine is running in low
speed range, spindle rotation is opposite to that of high speed range. Therefore forward on your reversing switch becomes reverse switch in low speed range.
(2) Spindle Brake
Lever can be moved in either direction to stop spindle; however, when locking spindle, lever should be moved to right or left and then raised.
Caution: Be certain that the spindle brake is released before starting the motor. This is important as the motor can be damaged if switch is left on with brake in locked position.
(3) High Low Speed Clutch Control is directly in front of motor. When
knob is in position as shown on picture, clutch is in high speed position. To
put clutch into low speed position turn lever to the extreme right. It is
necessary to rotate spindle while engaging high speed clutch. This can be
accomplished by either turning spindle nose by hand or by turning drawbar
knob using wrench, providing drawbar is pulled up tightly.
Caution: Do not shift clutch while motor is running.
(4) Back Gear Control is used in conjunction with the high low speed clutch
control above back gear control handle is stamped IN and OUT. When back
gear control handle is in OUT position, which is the position furthest from
face of machine, then HIGH LOW speed clutch control should be located as
illustrated in photograph. With these controls in position as explained, head
is set for operation in high range (660~2720 RPM). When back gear control
lever moved to IN position and HIGH LOW speed clutch control moved to
extreme right, then the head is ready for operation in the low speed range
(80-325 RPM).
5.3 Vari-Speed Milling Head
5.3.1 Forward-Reverse Switch (Item 1)
This is the motor reversing switch. When the head is in direct drive (High
Range), the motor and spindle are turning the same direction. When the
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head is in〝Back Gear〞(Low Range), the spindle runs backwards
unless the motor direction is reversed.
5.3.2 Spindle Brake (Item 3)
Brake lever can be moved in either direction to stop spindle. When locking spindle, lever should be moved right or left and then raised.
There are no adjustments on brake so it must be replaced when worn out.
Warning:
Be certain that the spindle brake is released before starting the motor. This is important as the motor can be damaged if switch is turned on
with brake in locked position.
5.3.3 Power Feed Engagement Crank (Item 4)
Engages power feed worm gear. When lever is in right hand hole, power feed is engaged. To disengage, pull knob out and turn
crank in clockwise or down direction and move to opposite position.
Note:
(1) Handle must be moved in clockwise direction to engage or
disengage power feed. If handle is moved counter-clockwise no
damage will be done. But nothing will be happen.
(2) Power feed gear may be engaged while spindle is turning.
However, it should be engaged slowly to avoid damage to the
worm gear. The gear may be disengaged at any time. Do not
use power feed at speed above 3000RPM.
(3) It is recommended that the power feed worm gear be
disengaged
whenever the power feed is not required. This will avoid
unnecessary wear on power feed worm gear.
5.3.4 Quill Feed Selector (Item 5)
This crank is used to select the feed rate to be used. It is shifted by pull
knob out and turning from one position to another. Feed rates are
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stamped on cover below each hole. Feed is more readily engaged with
spindle running.
5.3.5 Manual Feed Handwheel (Item 6)
Feed reversing knob should be in neutral position and feed control lever
engaged. Clockwise rotation of handwheel moves quill down. Manual
feed handwheel and quill feed handwheel may be disengaged by
moving them outward approximately 1/8〞.
Note:
The feed control lever must be engaged in order to use manual feed
controls. The quill feed handle and manual feed handwheel may be
taken off when not in use.
5.3.6 Feed Reverse Knob (Item 7)
Position of this knob depends upon direction of spindle rotation. If boring
with right hand cutting tools, pull feed handle towards operator until
clutch becomes engaged.
Neutral position is between forward and reverse position. It is
recommended that the handle be left in neutral position when not in use.
Note:
The feed control lever must be engaged in order to use manual feed
controls. The quill feed handle and manual feed handwheel may be
taken off when not in use.
5.3.7 Feed Control Lever (Item 8)
Engages over-load clutch on pinion shaft when moved left and will stay
engage until either quill stop comes in contact with micrometer adjusting
nut forcing feed control lever to disengage automatically, or released
manually be moving lever to right.
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Note:
(1) The feed control lever is carefully set at plant to disengage
automatically when quill stop goes against micrometer adjusting
nut or against through out pin at top. However, if this should go
out of adjustment, it may easily be brought back by regulating
the socket set screw located at bottom of tripping rod.
(2) When adjusting the socket set screw, check automatic
disengagement in both directions: That is with quill-stop nut
against the feed trip lever for down position, and against reverse
trip ball lever for the up position.
5.3.8 Quill Lock (Item 10)
This is a friction lock to be used when quill is in stationary position such as for milling. It is recommended this lock be used whenever quill
movement is not desired.
5.3.9 Micrometer Nut (Item 11)
This nut is used for setting of depths. Each graduation on nut indicates
0.001〞of depth, it reads directly to scale mounted along side of it.
Depths may be obtained by setting micrometer nut in conjunction with
quill stop.
5.3.10 Quill Feed Handle (Item 14)
May be removed by simply pulling handle off. It is recommended that
handle be disengaged when using power feed.
5.3.11 Quill Stop Knob (Item 15)
It used to disengage power feed in either direction as well as acting as a
depth stop when working to a given depth.
5.3.12 Vertical Main Spindle Speed Change and Hi-Neutral-Lo lever
(Item 16)
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The spindle speed was carried out by speed selector and H-L speed
control lever. The lever is used to put the head into either direct drive or
backgear. Rotate the spindle by hand to facilitate meshing of clutch or
gears. If you want to get high speed, then set the H-L speed control
handle to〝H〞position and the maximum number shown on the speed
selector is the desired one. On the contrary, if you want to get low
speed, then set the H-L speed control lever to 〝L〞position and the
minimum number shown on the speed selector is the desired one.
Neutral can be obtained at mid-way position, and is provided to permit
free spindle rotation for indicating and set-up.
After an extended period of use, the neutral position may cause noise
by allowing the clutch teeth to rub each other. This can be corrected by
loosening set screw and reversing the position of the detent plate.
In high speed (Direct Drive), the spindle is driven by a tapered clutch teeth. If
the clutch is not meshed tightly, clutch rattle will be heard. This can be
corrected by moving the detent plate upward as the clutch wears. This is also
the reason for possible loss of neutral, requiring the reversal of the detent
plate.
Warning:
(1) Do not shift Hi-Lo Lever while motor is running.
(2) Turn off the motor and let spindle stop before changing the spindle
speed.
(3) In order to prevent damage, don’t turn the speed change
handwheel、speed selector or H-L speed control handle while the
spindle is running.
5.4 Head Operating Instructions
Spindle feeds are adjusted by turning speed change handwheel on the front
of the belt housing. There are two ranges shown; 60 to 500RPM and 500 to
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4200RPM.
(1) 60-500RPM is obtained through the back-gear drive and is referred to as
low range. To engage the back-gears, use the lever marked Hi-Neutral-Lo on
the right side of the head. Move this lever to the〝LO〞position and use low
range on the variable speed dial.
When shifting to〝LO〞.〝DO NOT FORCE THE LEVER〞if the back gears
do not mesh. Hold the lever so that the gears are clear of one another, rotate
the spindle nose by hand until the gears line up, then put the unit
in〝LO〞(back gear).
(2) 500-4200RPM is direct drive and is the high range. The same
procedure
as previously described is used to select this range except the Hi-Neutral-Lo
lever is set in the Hi position.
Wear on the vari-drive belt will cause a slight change in the speeds to that
shown in windows on the dial. This can be corrected as follows. Crank the
speed change handwheel snugly against the high-speed stop. (This will be
near the 4200 reading on the dial.) Use a tachometer to determine the
spindle speed, then turn the pivot stud, after loosening the jam nut until the
spindle speed registers 4200 on the tachometer; tighten jam nut.
(3) Swiveling the vari-drive may be accomplished by loosening the lower 3
hex nuts (parts no. 7047) attaching the vari-drive unit to the quill housing
and then swiveling to any desired position. See arrangement of T-Bolts in
Gear Housing for this purpose.
Warning:
(1) Do not shift the Hi-Neutral-Lo lever when the feed gar is engaged.
(2) Do not try to change spindle speed on vari-drive head until motor is
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running. This could cause parts breakage.
(3) Do not loosen the 3 hex nuts (parts no.7061) on the upper part of the
quill housing. These are set at the factory and are used only for
alignment.
(4) Care must be taken to secure the nuts (parts no.7047) when the
attachment is in position, before the motor is turned on.
5.5 Table Operation
Loosen the table clamping levers before moving the table.
(a) Hand Feed: Push the table control handwheel in until the clutch is
engaged, and then turn the wheel in proper direction for
required feed. Use the dial for accuracy.
(b) Backlash eliminator: The backlash between nut and leadscrew can
be
eliminated by turning the backlash eliminator counter
clockwise about one turn.
5.6 Ram Operation
(A) Ram Swivel
Remove the swivel base dowel pin, and loosen the four swivel base
clamping bolts, then we can swivel the ram by hand in the range of 360
degrees. After setting the swivel, secure the four bolts.
(B) Ram Movement
In order to move the ram back and forth, loosen the two ram lock studs,
and turn the ram pinion with a spanner. After setting the movement,
secure the two studs. Care should be taken to lock ram securely after
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setting.
Note:
It is recommended that on heavy milling work, head should be kept
as close to column as possible, where maximum rigidity is obtained.
(C) Arbor Support Setting
Swivel the ram 180 degrees, return the swivel base dowel pin to
5.7 Clamping Device
In order to get the high accuracy of the workpiece during operation, the
movable and swiveling parts of this machine should be clamped with the
following clamping devices:
(A) Quill Clamping Lever. (Parts #6117&9 Quick Lock Bolt Handle )
(B) Knee Clamping Bolts. (Parts # 3030&31 Knee Lock Bolt Handle )
(C) Ram Clamping Levers. (Parts #5010 Ram Lock Stud )
(D) Table Clamping Levers. (Parts #3030&31Table Lock Bolt Handle )
(E) Saddle Clamping Levers. (Parts #3030&31 Saddle Lock Bolt Handle
)
(F) Turret Head Clamping Bolts. (Parts #5036&38 Locking Bolt & Nuts)
When milling with longitudinal table feed only, it is advised to clamp the knee
to the column and the saddle to the knee to add rigidity to these members
and provide for heavier cuts with a minimum of vibration.
5.7.1 Knee Clamping
The knee clamping bolts on the
left rear of the knee should only
be used when the knee will not
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be moved.
5.7.2 Table Clamping
The table clamping levers are
located on the front of saddle
and should always be clamped
when longitudinal movement
is not required.
5.7.3 Saddle Clamping
The saddle locking lever is
located on the left hand side of
the saddle.
Excessive pressure can cause slight
table bind. Use moderate clamping
pressure, as this will hold saddle
sufficiently.
5.8 Swarf Removing
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1. Firstly turn off the power and stop the revolution of the spindle.
2. Carefully to remove swarf by using a clean brush.
3. By hand, move table, saddle and knee to limit stop in one direction. Clean
and lubricate exposed ways and the move each unit to opposite limit stop
and similarly clean and lubricate the exposed ways.
Remark:
Always use the proper hand tool to remove swarf. Never hurry when
removing swarf. Beware of swarf wrapped around the spindle or work
piece.
5.9 General Speed Recommendations
Meter/minute(cutter perimeter x r.p.m.)
Material to be cut Rough Cut Rough and
finish
Light and
finish cut
Cast Iron-soft (under 200 Brinnell) 21 24-27 36
Cast Iron-medium (200-300 Brinnell) 16.7 18-21 27
Cast Iron-hard (over 300 Brinnell) 12 15-18 21
Steel (Chrome Nickel 40-45 Shore) 9 12 15
Steel (Stainless) 18 24 27
Steel ( Low Carbon) 24 27 42
Steel (High Carbon) 12 15 21
Bronze (Medium ) 27 36 45
Bronze (Hard ) 19.8 27 39
Brass (Hard ) 30.5 45 60
Copper 45.7 60 90
Duralumin 122 *** 180
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Aluminum 183 *** 300
5.10 Table of Cutting Speeds and Feeds
Meter/minute 4.5 6 7.5 9 12 15 18 21 24 27 30
Cutter diameter
(mm)
lubricate
1.6 917 1222 1528 1833 2445 3056 3667 *** *** *** ***
3.2 458 611 764 917 1222 1528 1883 2139 2445 2750 3056
4.8 307 407 509 611 815 1019 1222 1426 1630 1833 2037
6.4 229 306 382 458 611 754 917 1070 1375 1375 1528
8 183 244 306 367 489 611 733 856 978 1100 1222
9.6 153 204 255 306 407 509 611 713 815 917 1019
11.2 131 175 218 262 349 437 524 611 698 786 873
12.8 115 153 191 229 306 382 458 535 611 688 764
16 91 122 153 183 244 306 367 428 489 550 611
19.2 76 102 127 153 204 255 306 357 407 458 509
22.4 65 87 109 131 175 218 262 306 349 393 437
Meter/minute 4.5 6 7.5 9 12 15 18 21 24 27 30
Cutter diameter
(mm)
Revolutions per minute
25.4 57 76 95 115 153 191 229 267 306 344 382
28.6 50 67 84 102 136 170 204 238 272 306 340
31.8 45 61 76 91 122 153 183 214 244 275 306
35 41 55 69 83 111 139 167 194 222 250 278
38.2 38 50 63 76 102 127 153 178 204 229 255
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41.4 35 47 58 70 94 118 141 165 188 212 235
44.6 32 43 54 65 87 109 131 153 175 196 218
47.8 30 40 50 61 81 102 122 143 163 183 204
50.8 28 38 47 57 76 95 115 134 153 172 191
5.11 Drawbar and Collet
When tightening or loosening the drawbar, it is necessary to lock the spindle.
To accomplish this, use the spindle brake which is located on the left side of
the belt housing, turning it either to the right or left until it binds, then raise the
quill feed handle.
Drawbar has right hand thread and should be tightened with normal pressure
using wrech furnished with machine. To loosen collet, back off drawbar and if
collet does not open immediately, given top of drawbar a slight tap. Spindle
has non-sticking taper and collet should release readily.
CHAPTER 6
LUBRICATION AND COOLANT SYSTEM
6.1 Lubrication and Lubricant
It is most important to lubricate the machine before operating. The operator should be responsible for the proper lubrication of the machine. The grade and quality of lubricants are given in the following oil lubrication table. The instructions in this table are essential to the proper oiling of the internal parts of the machine. Oil levers should be strictly observed, for it is of primary importance for proper operation and long life.
No. Lubricating Point Oil Recommended Frequency
1 Quill Bearing Vactra heavy medium S.A.E 10
or 10W light
Twice a week
2 Spindle Bearing / Vactra heavy medium S.A.E 10 Twice a day
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Quill Feed or 10W light
3 Lead Screw Shell Conea oil 41
Mobil Vactra 2
Once a week
4 Saddle-Knee ways
Mobil Vactra 2 Once a week
5 Saddle-Table ways
Mobil Vactra 2 Once a week
6 Knee-Column ways
Mobil Vactra 2 Once a week
7 Pulley Cam Vactra heavy medium S.A.E 10
or 10W light
Once a day
8 Elevating Screw Shell Conea oil 41
Mobil Vactra 2
Once a week
Drawing:
6.2 Coolant System
The coolant system has manually controlled by On/Off push-button at the operator control panel and has a flexible stork to direct the coolant at the cutting trip.
6.2.1 Coolant System Filling Procedure
1. Turn off the machine before filling the coolant into the machine. 2. Pour the coolant from the coolant inlet at the bottom of the machine
carefully. 3. Clean any over spill on the floor immediately.
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4. Power up the machine, then open the coolant tap and run coolant pump to prime the system.
6.2.2 Coolant System Cleaning Procedure
1. Use the machine coolant pump to pump out all the coolant into a
suitable container. 2. Turn off the machine after all the coolant was pumped out. 3. Clean any over spill on the floor immediately. 4. Fill the coolant tank with proper quantity of coolant. 5. Power on the machine, then open the coolant tap and run coolant
pump to prime the system.
6.2.3 Recommended Coolant Types For Ferrous Metal
The recommended coolant for ferrous metal are Castrol Syntilor coolant
or Mobil Solvac 1535 or equivalent class.
Warning:
The following precautions should be taken: a) Avoid unnecessary contact with cutting fluid. If any part of your body touch the fluid, please wash it immediately. b) Wear protective clothing during operation. c) Change cutting fluids regularly. The recommended frequency is
about once a month. d) Dispose of fluids in accordance with statutory regulation. e) Avoid mixing different types of cutting fluids.
CHAPTER 7
ADJUSTMENT AND MAINTENANCE
Warning: Turn off the machine before removing any cover (guard)
and making adjustment
7.1 Adjustment
7.1.1 Adjustment of Table Gib
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The table is provided with a full
length tapered gib (Parts #3026
Saddle/Table Gib) in the saddle,
and an adjusting screw on the
left side. To take up gib, tighten
gib adjusting screw (Parts #3028)
slightly and repeat until a slight
drag is felt when moving the table
by hand.
7.1.2 Adjustment of Saddle Gib
A tapered gib (Parts #3027 Saddle/
Knee gib) is used for adjusting the
saddle bearing on the knee. This
forms a guide for the saddle. To
tighten gib, remove chip wiper
and use the same method as
described above. Replace chip
wiper after gib has been adjusted.
7.1.3 Adjustment of Knee Gib
To remove chip wiper and adjust
screw until smooth movement is
attained. Replace chip wiper.
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7.2 Mounting Vari-Drive Attachment to Ram Adapter
Insert the four (4) T-bolts into the ram adaptor and position them to
match the bolt holes in the head.
Slide the head onto the bolts, insert the spacers and washers and
secure with the nuts.
Tighten all nuts to 25 ft. lbs. Of torque, and then repeat to 50 ft. lbs.
Warning:
Improper tightening of these could cause a choppy quill movement.
7.3 Removing Table、Saddle and Motor
7.3.1 Removing Table:
Remove the following: Ball Crank, Handles, dial holders and
brackets. Turn the lead screw all the way out and slide the table
from the saddle. See figure 1.
7.3.2 Removing Saddle:
Follow the same procedures as removing table: however, it is
necessary to remove the entire front bracket assembly. Next,
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remove the cross feed nut bracket which can only be done by
removing the table. See figure 1.
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7.3.3 Removing the Motor
Run the head to the lowest speed of either range and shut off
the motor. This puts the Vari-Drive belt in the best position for
disassembly.
(1) Disconnect the power and then remove the switch from the side of
the belt housing.
(2) Remove the cover (B) at the lower end of the motor shaft. Use
two cover screws (A) to fasten the spring (C) on the lower
end of the motor shaft, to the lower motor vari-drive pulley
(#8043). This will reduce the hazard of personal injury that is
always present when a heavy spring is under compression.
When the pulley, spring retainer and spring are securely
fastened as a single unit, crank the speed change
handwheel to top speed position.
(3) Now remove the screw (D) that fasten the mtoor to the belt
housing. The motor should be lifted slightly and pulled
firmly away form the spindle and toward the rear of the belt
housing. This will pull the vari-drive belt deeply into the
spindle pulley, providing the slack needed to ship the belt
over the motor pulley.
(4) Now lift the motor high enough to rest the motor base carefully on
the adjusting screw (E) seen directly in front of the motor
flange. The belt can now be slipped over the lower pulley
and the motor removed from the housing.
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Removing the Motor
7.4 Changing Vari-drive Belt
Complete the previous procedures for removing the motor, then
removing the three screws (A) and lift out the top bearing cap (B).
Looking down inside of the housing, locate and remove two socket
head cap screws and sleeves (C). Next, remove the six screws (D), then
holding the belt housing (E) to the base. Unscrew and remove the two
lower screws in the speed change bracket just below the speed dial
(F).
The belt housing completed with speed change bracket is now
removed from its belt housing base. A slight blow under the speed
change bracket may be needed to separate the belt housing from the
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belt housing base.
Remove the old belt and replace it with a new one. Note that the
vibration and heat could cause the use of wrong belt.
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Removing the Vari-Drive Belt
7.5 Changing Timing Belt
Complete the operation for removing the motor. Then put the Hi-
Neutral-Lo lever in the Lo position, remove the drawbar and lower the
spindle.
Remove screws (B) holding the upper and lower housings together,
including the two lower screws (C) in speed changer bracket just
below the speed dial.
A slight blow under the speed changer bracket may be needed to
separate the upper housing (D) from its base.
As the housings are being separated, the HTD belt (E) still connects
them, resisting the separating movement. The separation can be
assisted by gently pushing the belt off the large pulley as the upper
housing is being raised.
Remove the old belt and replace with a new belt.
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Removing Timing Belt
7.6 Maintenance Program
7.6.1 Daily Maintenance
(A) Check the oil level of lubricating oil tank. When the oil amount is
below the standard, please fill it anytime.
(B) Check every lubricating parts and make sure that the lubrication
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situation of oil is good.
(C) When the machine is started, check if the coolant is sufficient and the
cooling device can work well.
(D) Clear the obstruction on the machine to avoid destroying the machine.
(E) After the work is finished, please keep the machine clean anytime and apply grease to the exposed slide surface to avoid rusting.
(F) Pay attention to the running of the machine anytime. If anything wrong happened, please turn off the machine immediately and check it.
7.6.2 Weekly Maintenance
(A) Make sure that the chuck is tightened and its loosening action is smooth.
(B) Check if the oiler is normal.
7.6.3 Half-Year Maintenance
(A) Check if the screw or nut is loosen. (B) Check if the gap of taper gib of every slide rail is too large. (C) Check if every wiring is good and clean the accumulated dust.
7.6.4 Yearly Maintenance
(A) Check if every controlling button or switch on control panel is normal and sensitive.
(B) Wash coolant tank and replace equivalent coolant. (C) Adjust machine’s level and accuracy. (D) Wash lubricating oil tank and replace equivalent new oil.
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7.7 Trouble Shooting
Trouble Shooting Chart
Trouble Probable Cause Correction
Incorrect spindle
rotation
The switch knob
indicated at the wrong
position.
Change it to the
correct position
Vibration 1. Loose leveling screws
2. Torn or mismatched vee belts.
1. Set all screws so the bear evenly on leveling plates.
2. Replace vee belts with matched set.
Chatter 1. Tool bit improperly ground or not on center.
2. Improper spindle speed.
3. Feed rate too higher too low.
4. Gibs of cross slide or compound rest loose.
5. Spindle bearings worn.
1. Regrind tool bit or adjust tool holder so that area of contact between tool bit and work is decreased.
2. Reduce or increase spindle speed.
3. Rejuce or increase feedrate.
4. Adjust gibs. 5. Adjust spindle
bearings.
Spindle doesn’t rotate 1. Poor motor. 2. Driving belt too
slack. 3. Poor contact on the
switch.
1. Change or repair the motor.
2. Adjust the belt. 3. Check the switch.
Abnormal spindle feed Quill clamping lever unreleased.
Release clamping lever.
Spindle brake fails Brake shoe worn out. Replace it
Table for vertical,
cross longitudinal
move unsmoothly.
1. Gib strip too tight. 2. Poor lubrication.
1. Release it. 2. Check the
lubrication system.
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CHAPTER 8
PARTS LIST
8.1 BASIC MACHINE FOR 2S/2VS
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ITEM NO. PARTS NO. DESCRIPTION
1 5033 Quill Housing Adj. Gear
2 5019 Ram Adapter
4 5027 Nut
6 5020 Vertical Adjusting Worm
7 5022 Worm Thrust Washer
8 5021 Vertical Adjusting Worm Shaft
9 5023 Worm Key
10 H 5018 Ram
13 5035 Socket Cap Screw
14 5034 Roll Dowel Pin
15 5043 Angle Platle
16 5032 Round HD Drive Screw
17 5026 Adapter Pivot Pin
18 5029 Chamfered & Hardened Washer
19 5028 Adapter Locking Bolt
23 2001 Table 9〞x 42〞
31 2031 Stop Piece T-bolt
32 2030 Table Stop Piece
33 2032 Hex Nut
37 3031 Table Lock Bolt Handle
38 3030 Saddle Lock Bolt
39 3032 Saddle Lock Plunger
40 3036 Socket HD Cap Screw
41 3028 Gib Adjusting Screw
42 3035 Table Stop Bracket
43 3026 Saddle/Table Gib
44 3037 Felt Wipers
46 3029 Table Lock Plunger
47 3030 Table Lock Bolt
48 3031 Table Lock Bolt Handle
49 3027 Saddle/Knee Gib
50 3037-1 Saddle Knee Wiper Plate
51 3038 Oval Head Screw
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ITEM NO. PARTS NO. DESCRIPTION
52 3001 Saddle
53 4028-2 Left Hand Column Wiper Holder
54 4028-1 Knee Wiper Felt
55 4038 Knee/Column Gib
56 4029 Allen Cap Screw
57 4028-2 Right Hand Column Wiper Holder
58 4028 Knee Wiper Felt
60 3040 Chip Guards - Upper
61 3039 Chip guards - Lower
62 4001 Knee
63 1001-1 Stop Screw
74 4023 Jam Nut
75 4020 Key
76 4022 Washer
77 4019 Bevel Gear
79 4040 Sealed Ball Bearing
80 4039 Bearing Retainer Ring
81 4041 Socket Head Cap Screw
82 4021 Elevating Screw Assembly
83 4003 Handle
84 4002 Elevating Crank
85 4013 Gear Shaft Clutch Insert
86 2016 Dial Lock Nut
87 4010 Dial
88 4011 Dial Holder
89 4009 Socket Head Cap Screw
90 2011 Bearing Retainer Ring
91 4007 Grearse Sealed Bearing
92 4006 Bearing Cap
93 4015 Key
94 4017 Elevating Shaft
95 4016 Grease Sealed Bearing
96 4014 Bevel Pinion
97 4042 Set Screw
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98 1001 Column
99 4017-1 Washer
102 4027 Socket Head Cap Screw
103 4026 Pedestal
ITEM NO. PARTS NO. DESCRIPTION
104 4024 Elevating Screw Nut
105 4025 Socket Head Cap Screw
118 5003 Spider
120 5012 Ram Pinion
121 5013 Ram Pinion Handle
122 5014 Plastic Ball
123 5005 Chamfered x Hardened Washer
124 5001 Turret
129 5004 Locking Bolt
130 5015 Ram Pinion Screw
131 5002 Ram/Turret Gib
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8.2 BASIC MACHINE FOR 3H/3VH
ITEM NO. PARTS NO. DESCRIPTION
1 5033 Quill Housing Adj. Gear
2 5019 Ram Adapter
3 5016 Ram Adapter Plate
4 5027 Nut
5 5023 Set Screw
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6 5020 Vertical Adjusting Worm
7 5022 Worm Thrust Washer
8 5021 Vertical Adjusting Worm Shaft
9 5023-1 Worm Key
10 H 5018 Ram
11 5038 Nut (4 Req)
12 5036 Locking Bolt (4 Req)
13 5035 Socket Cap Screw (2 Req)
14 5034 Roll Dowel Pin
15 5043 Angle Platle
16 5032 Round HD Drive Screw (15 Req)
17 5026 Adapter Pivot Pin
18 5029 Chamfered & Hardened Washer (7 Req)
19 5028 Adapter Locking Bolt (3 Req)
20 H 5028-1 Adapter Locking Bolt Washer
21 5031 Plate (5 Req)
23 2001 Table 10〞x 50〞
26 H 5044 Ram Plate
27 5030 Turret Plate
28 H 1002 Column Cover
29 H 1003 Socket Head Cap Screw (4 Req)
30 2035 Plug (2 Req)
31 2031 Stop Piece T-Bolt (2 Req)
32 2030 Table Stop Bracket (2 Req)
33 2032 Hex Nut (2 Req)
35 4043 Knee Lock Plunger
36 4044 Knee Lock Plunger
37 3031 Table Lock Bolt Handle (5 Req)
38 3030 Saddle Lock Bolt (5 Req)
39 H 3032 Saddle Lock Plunger
40 3036 Socket HD Cap Screw (2 Req)
41 3028 Gib Adjusting Screw (6 Req)
ITEM NO. PARTS NO. DESCRIPTION
42 3035 Table Stop Bracket
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43 3026 Saddle/Table Gib
44 3H 3037 Felt Wipers (4 Req)
46 H 3029 Table Lock Plunger
49 3027 Saddle/Knee Gib
50 3H 3037-1 Saddle Knee Wiper Plate (4 Req)
51 3038 Oval Head Screw (12 Req)
52 3H 3001 Saddle
53 4028-2 Left Hand Column Wiper Holder (2 Req)
54 4028-1 Knee Wiper Felt
55 4038 Knee/Column Gib
58 4028 Knee Wiper Felt
59 H 3039 Chip Guard
60 H 3039-1 Chip Guard
61 H 3040 Chip Guard
62 3H 4001 Knee
63 1001-1 Stop Screw
64 1001-2 Stop Screw
65 4034 Bevel Gear Cover
66 4036 Socket Head Cap Screw (2 Req)
67 4004 Washer
68 4005 Socket Head Cap Screw
74 4023 Jam Nut
75 4020 Key
76 4022 Washer
77 4019 Bevel Gear
79 4040 Sealed Ball Bearing
80 4039 Bearing Retainer Ring
81 4041 Socket Head Cap Screw (4 Req)
82 4021 Elevating Screw
83 4003 Elevating Crank Handle
84 4002 Elevating Crank
85 4013 Gear Shaft Clutch Insert
86 2016 Dial Lock Nut
87 4010 Dial
88 4011 Dial Holder
89 4009 Socket Head Cap Screw (3 Req)
LILIAN
1-8
90 2011 Bearing Retainer Ring
ITEM NO. PARTS NO. DESCRIPTION
91 2008 Grease Sealed Bearing
92 4006 Bearing Cap
93 4015 Key (2 Req)
94 H 4017 Elevating Shaft
96 4014 Bevel Pinion
97 4042 Set Screw
98 H 1001 Column
99 4017-1 Washer
100 H 1004 Filter
102 4027 Socket Head Cap Screw (4 Req)
103 H 4026 Pedestal
104 4024 Elevating Screw Nut
105 4025 Socket Head Cap Screw (3 Req)
106 4024-1 Grease Nipple
118 5003 Spider
119 H 5010 Ram Lock Stud (2 Req)
120 5012 Ram Pinion
123 5005 Chamfered x Hardened Washer (4 Req)
124 H 5001 Turret
125 H 5007-1 Gib Screw Nut (2 Req)
126 H 5007 Gib Screw (2 Req)
127 H 5006 Ram Lock Plunger (2 Req)
129 H 5004 Locking Bolt (2 Req)
130 5015 Ram Pinion Screw
131 H 5002 Ram/Turret Gib
LILIAN
1-9
LILIAN
1-10
8.3 LEAD SCREW ASSEMBLY FOR 2,3,4,5 SERIES.
ITEM NO. PARTS NO. DESCRIPTION
1 2004 Jam Nut (3 Req)
2 2018 Ball Crank Handle (3 Req.)
3 2016 Dial Lock Nut (3 Req.)
4 2012 Dial (3 Req.)
5 2014 Dial Holder (3 Req.)
6 2036 Socket Cap Screw (6 Req.)
7 2011 Bearing Retainer Ring (2 Req.)
8 2008 Grease Sealed Ball Bearings (2 Req.)
9 2027 Roll Pin (10 Req.)
10 2026 Socket Cap Screw (12 Req.)
11 2006 Left Bearing Bracket
12 2006 Right Bearing Bracket
13 2008 Grease Seal Ball Bearing
14 2003 Key (3 Req.)
15 2002 Longitudinal Feed Screw
16 3021 Socket Screw (6 Req.)
LILIAN
1-11
17 3020-1 Long Feed Nut (2 Req.)
18 3020-2 Cross Feed Nut (2 Req.)
20 3041 Fixed Socket Screw (6 Req.)
21 3024 Socket Cap Screw (4 Req.)
22 3025 Feed Nut Bracket
26 3005-1 Stop Screw
27 3002 Cross Feed Screw for Knee
28 3005 Cross Feed Bearing Bracket
LILIAN
1-12
8.4 STEP PULLEY HEAD TOP HOUSING FOR 3H/4H
ITEM NO. PARTS NO. DESCRIPTION
1 6031 Drawbar
2 6032 Drawbar Washer
3 6041 Upper Bearing Locknut
4 6042 Bearing Sleeve Locknut
5 6043 Ball Bearing
6 6044 Upper Bearing Spacer (Small)
7 6045 Upper Bearing Spacer (large)
LILIAN
1-13
8 6043 Ball Bearing
9 6049 Compression Spring (4 Req.)
10 6249 Socket Set Screw (2 Req.)
11 6047 Sprindle Pulley Bearing Sleeve
12 6019 Jam Nut
13 6022 External Lock Washer
14 6018 Brake Ring Screw (3 Req.)
15 6024 Spring (2 Req.)
16 6025 Machine Screw (4 Req.)
17 6020 Brake Lock Stud
18 6014 Brake Assembly
19 6048 Spindle Pulley
20 6040 Spindle Pulley Hub
22 6034 "V" Belt
23 6035 Timing Belt
24 6072 Timing Belt Pulley Flange
25 6071 Timing Belt Pulley Flange
26 6072 Timing Belt Pulley Flange
27 6073 Flat Head Screw
28 6070 Hex Jam Nut
29 6038 Black Plalstic Ball Handle (2 Req.)
30 6037 Spindle Clutch Lever
31 6036 Cam Ring
32 6039 Cam Ring Pin (2 Req.)
33 6023 Socket Set Screw
34 6016 Brake Lock Handle
35 6021 Brake Lock Pin
39 6008 Hex Jam Nut (2 Req.)
41 6002 Motor Mounting Studs (2 Req.)
42 6013 Belt Housing
ITEM NO. PARTS NO. DESCRIPTION
43 6003 Motor Locknut (2 Req)
45 6006 Motor Locknut Handle (2 Req)
46 6007 Black Plastic Ball (2 Req.)
LILIAN
1-14
49 6009 Motor Pulley
50 6078 Gear Housing Cover
51 6080 Round HD Screw (5 Req.)
55 6079 Oil Cup
56 6075-1 Bull Gear Key
57 6075 Splined Gear Hub
58 6074 Spindle Bull Gear Assembly
59 6056 Bearing
60 6068 Countershaft
61 6069 Key
62 6067 Countershaft Gear
63 6056 Bearing
64 6066 Dowel Pin
65 6065 Bacl Gear Sjofter fprl
66 6050 Gear Jpisomg
67 6051 Dowel Pin (2 Req.)
68 6052 Roll Pins (2 Req.)
69 6057 Socket Cap Screw (6 Req.)
71 6053 Ball Bearing
72 6054 Snap Ring
73 6077 Lockwasher
74 6076 Bearing Locknut
75 6083 Hex Nut Hardened (3 Req.)
76 6081 Vertical T-Bolt (3 Req.)
77 6082 vertical Bolt Washer (3 Req.)
78 6060 Back Gear Shift Crank
79 6167 Roll Pin
80 6058 Back Gear Shift Bushing
81 6168 Shift Crank
82 6171 Black Plalstic Ball 1" Dia.
83 6169 Gearshift Plunger
84 6170 Compression Spring
85 6026 Belt Guard Assembly
LILIAN
1-15
LILIAN
1-16
8.5 HEAD FOR 2, 3, 4 SERIES
ITEM NO. PARTS NO. DESCRIPTION
1 6141 RD. HD. Screw
2 6140 Bevel Pinion Washer
3 6139 Feed Bevel Pinion
4 6138 Feed Worm Gear Shaft Sleeve
5 6137 Worm Cradle Bushing
6 6123 Set Screw
7 6136 Worm Gear Spacer (4 Req.)
8 6134 Feed Drive Worm Gear
9 6133 Feed Drive Worm Gear Shaft
10 6142 Worm Shaft Key
11 6135 Key
12 6150 Locknut
13 6149 Washer
14 6147 Cluster Gear Key
15 6148 Feed Reverse Bevel Gear
16 6122 Feed Engage Pin
17 6121 Worm Gear Cradle
18 6126 Worm Gear Cradle Throw-out
19 6125 Shift sleeve
20 6169 Gearshift Plunger
21 6170 Compression Spring
22 6128 Roll Pin
23 6168 Shift Crank
24 6131 Black Plastic Ball
25 6132 Cap Screw (3 Req.)
27 6157 Cluster Gear Shaft Upper Bearing
LILIAN
1-17
28 6153 Cluster Gears Assembly
29 6160 Cluster Gear Key
31 6151 Cluster Gear Shaft
32 6158 Snap Ring
33 6156 Bevel Gear Bearing
34 6159 Bevel Gear thrust Spacer
36 6143 Feed Driving Gear
37 6145 Key
40 6144 Feed Drive Gear
41 6252 Needle Bearing
42 6227 Bushing
ITEM NO. PARTS NO. DESCRIPTION
43 6225 Worm
44 6224 Feed Worm Shaft Bushing
47 6223 Feed Worm Shaft Thrust Washer
48 6221 Bushing
49 6220 Feed Reverse Bevel Gear
50 6222 Feed Reverse Clutch
51 6220 Feed Reverse Bevel Gear
52 6221 Bushing
55 6216 Reverse Clutch Rod
56 6217 Roll Pin
57 6209 Feed Worm Shaft
59 6226 Pin
60 6163 Feed Shift Rod
61 6164 KP. Set Screw
62 6230 Key
63 6162 Feed Gear Shift Fork
64 6166 Cluster Gear Shift Crank
66 6161 Cluster Gear Cover
67 6165 Cap Screw (4 Req.)
68 6169 Gear Shift Plunger
69 6170 Compression Spring
70 6168 Shift Crank
LILIAN
1-18
71 6167 Roll Pi
72 6171 Black Plastic Ball
73 6206 Cap Screw (2 Req.)
74 6202 Clutch Ring Pin (2 Req.)
75 6200 Clutch Ring Pin (2 Req.)
76 6199 socket Set Screw
77 6199-1 Brass Plug
78 6198 Overload Clutch Locknut
79 6197 Safety Clutch Spring
80 6194 Overload Clutch
81 6195 Overload Clutch Sleeve
83 6189 Round Head Screw (3 Req.)
84 6228 Mock-it Lockscrew
85 6228-1 Socket Set Screw
86 6246 Lockscrew
87 6246-1 socket Set Screw
ITEM NO. PARTS NO. DESCRIPTION
88 6191 Compression Spring
89 6193 Overload Clutch Lever Spring Plunger
90 6186 Quill Pinion Shaft Bushing
91 6190 Pinion Shaft Worm Gear Spacer
92 6187 Overload Clutch Worm Gear
93 6188 Overload Clutch Ring
94 6188-1 Snap Ring
95 6236-1 Dowel Pin
96 6203 Overload Clutch Trip Lever
97 6201 Overload Clutch Wahser
98 6195-1 Snap Ring
99 6205 Clutch Arm Cover
100 6207 socket Set Screw
101 6208 Chem Blacked Locknut
103 6239 Cam Rod
LILIAN
1-19
104 6234 Trip Handle
105 6233 Black Plastic Ball
106 6231 Feed Trip Bracket
107 6232 Cap Screw (2 Req.)
108 6219 Socket Set Screw
109 6229 Key
110 6214 Feed Reverse Knob Stud
111 6213 Reverse Knob
112 6215 Snap Ring
113 6218 Handwheel Clutch
114 6255 Steel Ball
115 6219-2 Compression Spring
116 6219-1 Handwheel Clutch Spring Screw
117 6237 Roll Pin
118 6236 Cam Rod Sleeve Assy.
119 6241 Roll Pin
120 6242 Compression Spring
121 6240 Trip Plunger
123 6118-1 Trip Plunger Bushing
124 6118 Feed Trip Plunger
125 6210 Handwheel Clutch Spring Screw
127 6084 Spindle
128 6086 Quill Skirt
ITEM NO. PARTS NO. DESCRIPTION
129 6090 Locknut
130 6091 Lock Washer
131 6092 Bearing
132 6094 Sleeve
133 6098 Nose-piece
134 6097 Spindle Dirt Shield
135 6093 Bearing
136 6095 Bearing Spacer -- Large
LILIAN
1-20
137 6096 Bearing Spacer -- Small
138 6093 Bearing
140 6253 Special Socket Set Screw
141 6254 Collet Alignment Screw
142 6085 Quill Skirt
144 6113 Socket Set Screw
145 6111 Feed Trip Lever
146 6112 Trip Lever Pin
148 6116-1 quill Lock Sleeve
149 6119 Lock Handle
151 6088 Felt Washer
152 6117 Quick Lock Bolt
153 6116 Quill Lock Sleeve Tapped
155 5036 T-Bolt Assy.
156 6120 Lower Clamping Bolt Spacer (2 Req.)
157 5038 Locknut
158 6244 Chem Blacked RD.HD. Screw (2 Req.)
159 6243 Micrometer Scale
160 6115 Snap Ring
161 6108 Quill Micro-stop Nut
162 6107 Micrometer Nut
163 6105 Quill Stop Knob
164 6104 Quill Stop Micro-screw
165 6106 Screw
166 6172 Quill Pinion Shaft
168 6185 Spring Pin
169 6180-1 RD. Head Screw (2 Req.)
170 6179 Roll Pin
171 6184 Key
172 6183 Pinion Shaft Hub Screw
ITEM NO. PARTS NO. DESCRIPTION
173 6176 Steel Ball
LILIAN
1-21
174 6175 Compression Spring
175 6178 Rack Feed Handle Hub
176 6182 Pinion Shaft Hub Sleeve
177 6180 Spring Cover
178 6181 Clock Spring
181 6246-1 Socket Set Screw
182 6246 Lockscrew
183 6110 Reverse Trip Ball Lever
184 6109 Feed Reverse Trip Plunger
185 6114 Reverse Trip Ball Lever Screw
186 5039 Worm Gear
187 5041 Key
188 5042 Socket Set Screw
189 5040 ADJ. Worm Shaft
190 6174 Pinion Shaft Hub Handle
191 6173 Black Plastic Ball Handle
192 6101 Quill Housing
LILIAN
1-22
LILIAN
1-23
8.6 HEAD TOP HOUSING FOR 2VS/3VH/4VH
ITEM NO. PARTS NO. DESCRIPTION
1 H 7001 Hex Cap Nut
2 7002 Vari-speed Dial
3 7003 Bronze Bearing
4 7004 Full Dog Socket Set Screw
5 H 7005 Speed Changer Housing
8 7008 Chain Joint
8-1 7008-1 Roll Pin
8-a 7008-a Roll Pin
8-b 7008-b Speed Change Stud
8-c 7008-c Cotter Pin
10 7010 Speed Changer Chain
13 7013 Top Bearing Cap
15 7015 Roll Pin
16 7016 Spring
17 7017 Bronze Bearing
18 H 7018 Speed Change Shaft
19 7019 handle
20 7020 Cautin Plate
21 H 7021 Speed Change Handwheel
LILIAN
1-24
22 7022 Flat HD. Cap Screw (4 Req.)
23 7023 Plastic Face Plate
24 7024 Set Screw
25 H 7025 Socket HD Cap Screw (4 Req.)
30 7030 Worm Gear
31 7031 Bronze Bearing
32 7032 Roll Pin
33 7033 Speed Changer Spur Gear
35 H 7035 Speed Changer Chain Drum
36 7036 Belt
38 7038 Timing Pulley Clutch Sleeve
39 7039 Spined Gear Hub
40 7040 Spindle Bull Gear Assembly
41 7041 Ball Bearing (2 Req.)
42 7042 Snap Ring (2 Req.)
43 7043 Bull Gear Bearing Spacer
45 7045 Vert. T-Bolt (3 Req.)
46 7046 Steel Wahser (3 Req.)
ITEM NO. PARTS NO. DESCRIPTION
47 7047 Nut (3 Req.)
48 7048 Ball Bearing Gear Sleeve Washer
49 7049 Fixed Clutch Bracket
51 7051 Guide for Clutch Bracket (2 Req.)
52 7052 Flat HD Socket Cap Screw (2 Req.)
54 7054 Oil Cap (2 Req.)
55 7055 Compression Spring (3 Req.)
56 7056 Bearing Locknut
57 7057 Bearing Sleeve
57-2 7057-2 Washer
58 7058 Wave Spring Washer
59 7059 Bull Gear shift Pinion
60 7060 Hi-Low Detent Plate
61 7061 Hex Nut (3 Req.)
LILIAN
1-25
62 7062 Lock Washer (3 Req.)
63 7063 Studs (3 Req.)
64 7064 Socket Set Screw
65 7065 Adjustable Plate
66 7066 Hi-Low Detent Plunger
67 7067 Spring
68 7068 Socket Cap Screw (2 Req.)
69 7069 Bakelite Ball Handle
70 7070 Hi-Low Shift Crank
71 7071 Hi-Low Pinion Block
72 7072 Roll Pin
72-1 7072-1 Socket HD Cap Screw (2 Req.)
73 7073 Socket Cap Screw (6 Req.)
77 7077 Socket Set Screw
78 7078 Key (2 Req.)
79 7079 Ball Bearing (2 Req.)
80 7080 Bull Gear Pinion Counter Shaft
81 7081 Key (2 Req.)
82 7082 Wave Spring Washer
83 7083 Bull Gear Pinion
84 7084 Bull Gear Pinion Brearing Cap
85 7085 Socket HD Cap Screw (2 Req.)
86 7086 Timing Belt Pulley (2 Req.)
87 7087 Jam Nut
ITEM NO. PARTS NO. DESCRIPTION
88 H 7088 Ventilator (2 Req.)
89 H 7089 Round HD. Machine Screw (12 Req.)
LILIAN
1-26
LILIAN
1-27
LILIAN
1-28
8.7 Head Back Gear for 2VS/3VH/4VH
ITEM NO. PARTS NO. DESCRIPTION
1 8001 Socket Cap Screw (3 Req.)
3 8003 Spring Washer
4 8004 Ball Bearing
5 8005 Snap Ring
7 8007 Hex Jam Nut
8 8008 Motor
9 8009 Hex HD Screw (2 Req.)
10 H 8010 Belt Housing
13 8013 Speed Change Plate
14 8014 Drawbar
15 8015 Cotter Pin
16 8016 Speed Change Plate Pivot Stud
17 8017 Socket HD Cap Screw (2 Req.)
18 8018 Washer
19 8019 Pivot Sleeve (2 Req.)
20 8020 Draw Bar Washer
22 8022 Spindle Pulley Bearing Sliding Housing
23 8023 Ball Bearing (2 Req.)
24 8024 Plastic Insert (2 Req.)
25 8025 Adjustable - Driven Varidisc
26 8026 Snap Ring
27 8027 Belt Housing
28 8028 Stationary Driven Varidisc
29 8029 Brake Bearing Cap (4 Req.)
29-1 8029-1 Socket HD Cap Screw (2 Req.)
31 8031 Brake Spring (2 Req.)
32 8032 Brake Shoe Assembly
LILIAN
1-29
33 8033 Spindle Pulley Spacer
34 8034 Spindle Pulley Hub
35 8035 Hex HD Screw
36 8036 Brake Shoe Pivot Sleeve
37 8037 Roll Dowel Pin
38 8038 Drive Key
39 8039 Bronze Key with Screws for Motor Shaft
40 8040 Stationary Motor Varidisc
41 8041 Socket Set Screw
42 8042 Plastic Insert (2 Req.)
ITEM NO. PARTS NO. DESCRIPTION
43 8043 Adjustable Motor Varidisc
44 8044 Motor Shaft Spring
45 8045 Adjustable Varidisc Spring Collar
46 8046 Socket HD Cap Screw (2 Req.)
47 8047 Ret. Ring
48 8048 Socket Cap Screw
49 8049 Bronze Key with screws for Spindle Pulley
Hub
51 8051 Key
53 H 8053 Belt Housing Base
54 8054 Motor Pulley Cover
55 8055 Socket Cap Screw (3 Req.)
58 8058 Hi-Low Range Nameplate
59 8059 Drive Screw (8 Req.)
60 8060 Taper Pin (2 Req.)
61 8061 Quill Feed Nameplate
63 H 8063 Gear Housing
64 H 8064 Socket Cap Screw (5 Req.)
66 8066 Snap Ring
67 8067 Brake Operating Finger (2 Req.)
68 8068 Brake Finger Pivot Stud
69 8069 Bakelite Ball Handle
LILIAN
1-30
70 8070 Brake Lock Handle
71 8071 Brake Lock Pin
72 8072 Socket Set Screw
73 H 8073 Sleeve for Brake Lock Shaft
74 H 8074 Brake Lock Shaft
77 8077 Socket Set Screw (2 Req.)
LILIAN
1-31
8.8 BASIC MACHINE FOR 4H/4VH
ITEM NO. PARTS NO. DESCRIPTION
1 5033 Quill Housing Adj. Gear
2 5019 Ram Adapter
3 5016 Ram Adapter Plate
4 5027 Nut
5 5023 Set Screw
6 5020 Vertical Adjusting Worm
7 5022 Worm Thrust Washer
LILIAN
1-32
8 H 5021 Vertical Adjusting Worm Shaft
9 5023-1 Worm Key
10 H 5018 Ram
11 5038 Nut (4 Req)
12 5036 Locking Bolt (4 Req)
13 5035 Socket Cap Screw (2 Req)
14 5034 Roll Dowel Pin
15 5043 Angle Platle
16 5032 Round HD Drive Screw (15 Req)
17 5026 Adapter Pivot Pin
18 5029 Chamfered & Hardened Washer (7 Req)
19 5028 Adapter Locking Bolt (3 Req)
20 H 5028-1 Adapter Locking Bolt Washer
21 5031 Plate (5 Req)
23 2001 Table 10〞x 50〞
26 H 5044 Ram Plate
27 5030 Turret Plate
28 H 1002 Column Cover
29 H 1003 Socket Head Cap Screw (4 Req)
30 2035 Plug (2 Req)
31 2031 Stop Piece T-Bolt (2 Req)
32 2030 Table Stop Bracket (2 Req)
33 2032 Hex Nut (2 Req)
35 4H 4043 Knee Lock Plunger
37 3031 Table Lock Bolt Handle (5 Req)
38 3030 Saddle Lock Bolt (5 Req)
39 H 3032 Saddle Lock Plunger
40 3036 Socket HD Cap Screw (2 Req)
41 3028 Gib Adjusting Screw (6 Req)
42 3035 Table Stop Bracket
ITEM NO. PARTS NO. DESCRIPTION
43 3026 Saddle/Table Gib
LILIAN
1-33
44 4H 3037 Felt Wipers (4 Req)
46 H 3029 Table Lock Plunger
49 4H 3027 Saddle/Knee Gib
50 4H 3037-1 Saddle Knee Wiper Plate (4 Req)
51 3038 Oval Head Screw (12 Req)
52 4H 3001 Saddle
53 4H 4028-2 Left Hand Column Wiper Holder (2 Req)
54 4H 4028-1 Knee Wiper Felt
55 4H 4038 Knee/Column Gib
58 4H 4028 Knee Wiper Felt
59 4H 3039 Chip Guard
60 H 3039-1 Chip Guard
61 H 3040 Chip Guard
62 4H 4001 Knee
64 4H 1001-1 Stop Screw
65 4034 Bevel Gear Cover
66 4036 Socket Head Cap Screw (2 Req)
67 4004 Washer
68 4005 Socket Head Cap Screw
69 4H 3050 Saddle/Table Gib Support
70 4H 3051 Saddle/Table Gib Support
71 4H 3052 Socket Head Cap Screw (8 Req.)
74 4023 Jam Nut
75 4020 Key
76 4022 Washer
77 4019 Bevel Gear
79 4040 Sealed Ball Bearing
80 4039 Bearing Retainer Ring
81 4041 Socket Head Cap Screw (4 Req)
82 4H 4021 Elevating Screw
83 4003 Elevating Crank Handle
84 4002 Elevating Crank
85 4013 Gear Shaft Clutch Insert
86 2016 Dial Lock Nut
87 4010 Dial
88 4011 Dial Holder
LILIAN
1-34
89 4009 Socket Head Cap Screw (3 Req)
ITEM NO. PARTS NO. DESCRIPTION
90 2011 Bearing Retainer Ring
91 2008 Grease Sealed Bearing
92 4006 Bearing Cap
93 4015 Key (2 Req)
94 4H 4017 Elevating Shaft
96 4014 Bevel Pinion
97 4042 Set Screw
98 4H 1001 Column
99 4017-1 Washer
100 4H 1004 Filter (2 Req.)
102 4027 Socket Head Cap Screw (4 Req)
103 4H 4026 Pedestal
104 4H 4024 Elevating Screw Nut
105 4025 Socket Head Cap Screw (3 Req)
106 4024-1 Grease Nipple
107 4H 4050 Knee/Column Gib Support
108 4H 4051 Knee/Column Gib Support
109 4H 4053 Knee/Column Gib (2 Req.)
110 4H 4052 Socket Head Cap Screw (8 Req.)
118 5003 Spider
119 H 5010 Ram Lock Stud (2 Req)
120 5012 Ram Pinion
123 5005 Chamfered x Hardened Washer (4 Req)
124 H 5001 Turret
125 H 5007-1 Gib Screw Nut (2 Req)
126 H 5007 Gib Screw (2 Req)
127 H 5006 Ram Lock Plunger (2 Req)
129 H 5004 Locking Bolt (2 Req)
130 5015 Ram Pinion Screw
LILIAN
1-35
131 H 5002 Ram/Turret Gib
LILIAN
1-36
8.9 BASIC MACHINE FOR 5H/5VH
ITEM NO. PARTS NO. DESCRIPTION
1 5H 5033 Quill Housing Adj. Gear
2 5H 5035 Socket Cap Screw (2 Req)
3 5H 5034 Roll Dowel Pin
4 5H 5040 ADJ. Worm Shaft
5 5H 5018 Ram
6 4H 4050 Kee/Column Gib Support
7 4H 4053 Knee/Column Gib
11 4H 3027 Saddle/Knee Gib
12 4H 4028 Knee Wiper Felt
13 4H 4028-1 Knee Wiper Felt
23 2001 Table 10〞x 50〞
31 2031 Stop Piece T-Bolt (2 Req)
32 2030 Table Stop Bracket (2 Req)
33 2032 Hex Nut (2 Req)
34 4H 3050 Saddle/Table Gib Support
35 3028 Gib Adjusting Screw (6 Req)
36 4H 3051 Saddle/Table Gib Support
37 3031 Table Lock Bolt Handle (5 Req)
38 3030 Saddle Lock Bolt (5 Req)
39 H 3032 Saddle Lock Plunger
40 3036 Socket HD Cap Screw (2 Req)
42 3035 Table Stop Bracket
43 3026 Saddle/Table Gib
46 4H 4043 Knee Lock Plunger
47 3030 Saddle Lock Bolt (5 Req)
48 3031 Table Lock Bolt Handle (5 Req)
49 4H 3050-1 Saddle/Knee Gib
50 4H 3037 Felt Wipers (4 Req)
51 3038 Oval Head Screw (12 Req)
52 4H 3001 Saddle
56 3038 Oval Head Screw (12 Req)
57 4H 4028-2 Left Hand Column Wiper Holder (2 Req)
58 4H 4028-1 Knee Wiper Felt
LILIAN
1-37
59 4H 3039 Chip Guard
60 H 3039-1 Chip Guard
61 H 3040 Chip Guard
62 4H 4001 Knee
ITEM NO. PARTS NO. DESCRIPTION
74 4023 Jam Nut
75 4020 Key
76 4022 Washer
79 4040 Sealed Ball Bearing
80 4039 Bearing Retainer Ring
81 4041 Socket Head Cap Screw (4 Req)
82 4H 4021 Elevating Screw
83 4003 Elevating Crank Handle
84 4002 Elevating Crank
85 4013 Gear Shaft Clutch Insert
86 2016 Dial Lock Nut
87 4010 Dial
88 4011 Dial Holder
89 4009 Socket Head Cap Screw (3 Req)
90 2011 Bearing Retainer Ring
91 2008 Grease Sealed Bearing
92 4006 Bearing Cap
93 4015 Key (2 Req)
94 4H 4017 Elevating Shaft
95 2008 Grease Sealed Bearing
96 4014 Bevel Pinion
97 4042 Set Screw
98 4H 1001 Column
99 4017-1 Washer
100 4015 Key
102 4027 Socket Head Cap Screw (4 Req)
103 4H 4026 Pedestal
104 4H 4024 Elevating Screw Nut
LILIAN
1-38
105 4025 Socket Head Cap Screw (3 Req)
106 H 1002 Column Cover
107 H 1003 Socket Head Cap Screw (4 Req)
108 H 1009 Level Bolt
109 H 1010 Level Washer
111 H 1011 Lever Board
113 4029 Spring
114 4004 Washer
115 4005 Socket Head Cap Screw
116 5H 4032 Elevating Motor for Knee
ITEM NO. PARTS NO. DESCRIPTION
117 5H 4033 Socket Head Cap Screw
118 5H 5003 Spider
120 5012 Ram Pinion
123 5H 5015 Ram Pinion Screw
124 5H 5001 Turret
125 5H 5007-1 Gib Screw Nut (2 Req)
126 5H 5007 Gib Screw (2 Req)
127 5030 Turret Plate
128 5H 5010 Ram Lock Stud (2 Req)
129 5H 5004 Locking Bolt (2 Req)
131 5H 5002 Ram/Turret Gib
132 5H 4035 Key
133 5H 4036 Socket Head Cap Screw (2 Req)
134 5H 4041 Washer
135 5H 4042 Socket Head Cap Screw
136 1007 Knee Cover
137 1009 Socket Head Cap Screw
138 4H 3027 Saddle/Knee Gib
140 5H 5040-6 Shaft
141 5H 5040 Gear Shaft
LILIAN
1-39
142 5H 5040-2 Snap Ring
143 5H 5040-4 Bearing
144 5H 5040-1 Bearing Retainer Ring
145 5H 5040-3 Washer
146 5H 5040-5 Snap Ring
LILIAN
1-40
8.10 HEAD FOR 5H/5VH
ITEM NO. PARTS NO. DESCRIPTION
1 6141 RD. HD. Screw
2 6140 Bevel Pinion Washer
3 6139 Feed Bevel Pinion
4 5H 6138 Feed Worm Gear Shaft Sleeve
5 5H 6137 Worm Cradle Bushing
LILIAN
1-41
6 6123 Set Screw
7 6136 Worm Gear Spacer (4 Req.)
8 5H 6134 Feed Drive Worm Gear
9 5H 6133 Feed Drive Worm Gear Shaft
10 6142 Worm Shaft Key
11 6135 Key
12 6150 Locknut
13 6149 Washer
14 6147 Cluster Gear Key
15 5H 6148 Feed Reverse Bevel Gear
16 6122 Feed Engage Pin
17 5H 6121 Worm Gear Cradle
18 6126 Worm Gear Cradle Throw-out
19 6125 Shift sleeve
20 6169 Gearshift Plunger
21 6170 Compression Spring
22 6128 Roll Pin
23 6168 Shift Crank
24 6131 Black Plastic Ball
25 6132 Cap Screw (3 Req.)
27 6157 Cluster Gear Shaft Upper Bearing
28 6153 Cluster Gears Assembly
29 6160 Cluster Gear Key
31 6151 Cluster Gear Shaft
32 6158 Snap Ring
33 6156 Bevel Gear Bearing
34 6159 Bevel Gear thrust Spacer
36 6143 Feed Driving Gear
37 6145 Key
40 6144 Feed Drive Gear
41 6252 Needle Bearing
42 5H 6227 Bushing
ITEM NO. PARTS NO. DESCRIPTION
LILIAN
1-42
43 5H 6225 Worm
44 5H 6224 Feed Worm Shaft Bushing
47 5H 6223 Feed Worm Shaft Thrust Washer
47-1 5H 6223-1 Snap Ring
48 6221 Bushing
49 6220 Feed Reverse Bevel Gear
50 6222 Feed Reverse Clutch
51 6220 Feed Reverse Bevel Gear
52 6221 Bushing
55 5H 6216 Reverse Clutch Rod
56 6217 Roll Pin
57 6209 Feed Worm Shaft
59 6226 Pin
60 6163 Feed Shift Rod
61 6164 KP. Set Screw
62 6230 Key
63 6162 Feed Gear Shift Fork
64 6166 Cluster Gear Shift Crank
66 6161 Cluster Gear Cover
67 6165 Cap Screw (4 Req.)
68 6169 Gear Shift Plunger
69 6170 Compression Spring
70 6168 Shift Crank
71 6167 Roll Pi
72 6171 Black Plastic Ball
73 6206 Cap Screw (2 Req.)
74 6202 Clutch Ring Pin (2 Req.)
75 6200 Clutch Ring Pin (2 Req.)
76 6199 socket Set Screw
77 6199-1 Brass Plug
78 6198 Overload Clutch Locknut
79 6197 Safety Clutch Spring
80 6194 Overload Clutch
81 6195 Overload Clutch Sleeve
83 6189 Round Head Screw (3 Req.)
84 6228 Mock-it Lockscrew
LILIAN
1-43
85 6228-1 Socket Set Screw
86 6246 Lockscrew
ITEM NO. PARTS NO. DESCRIPTION
87 6246-1 socket Set Screw
88 6191 Compression Spring
89 6193 Overload Clutch Lever Spring Plunger
90 5H 6186 Quill Pinion Shaft Bushing
91 6190 Pinion Shaft Worm Gear Spacer
92 6187 Overload Clutch Worm Gear
93 6188 Overload Clutch Ring
94 6188-1 Snap Ring
95 6236-1 Dowel Pin
96 5H 6203 Overload Clutch Trip Lever
97 6201 Overload Clutch Wahser
98 6195-1 Snap Ring
99 6205 Clutch Arm Cover
100 6207 socket Set Screw
101 6208 Chem Blacked Locknut
103 5H 6239 Cam Rod
104 6234 Trip Handle
105 6233 Black Plastic Ball
106 5H 6231 Feed Trip Bracket
107 6232 Cap Screw (2 Req.)
108 6219 Socket Set Screw
109 6229 Key
110 6214 Feed Reverse Knob Stud
111 6213 Reverse Knob
112 6215 Snap Ring
113 6218 Handwheel Clutch
114 6255 Steel Ball
115 6219-2 Compression Spring
116 6219-1 Handwheel Clutch Spring Screw
LILIAN
1-44
117 6237 Roll Pin
118 5H 6236 Cam Rod Sleeve Assy.
119 6241 Roll Pin
120 6242 Compression Spring
121 6240 Trip Plunger
123 6118-1 Trip Plunger Bushing
124 6118 Feed Trip Plunger
125 5H 6210 Handwheel Clutch Spring Screw
127 5H 6084 Spindle (#40)
ITEM NO. PARTS NO. DESCRIPTION
128 5H 6086 Quill Skirt
129 5H 6090 Locknut
131 5H 6092 Bearing
132 5H 6094 Sleeve
133 5H 6098 Nose-piece
134 5H 6097 Spindle Dirt Shield
135 5H 6093 Bearing
136 5H 6095 Bearing Spacer -- Large
137 5H 6096 Bearing Spacer -- Small
138 5H 6093 Bearing
140 6253 Special Socket Set Screw
141 6254 Collet Alignment Screw
142 5H 6085 Quill Skirt
144 6113 Socket Set Screw
145 6111 Feed Trip Lever
146 6112 Trip Lever Pin
148 5H 6116-1 quill Lock Sleeve
149 5H 6119 Lock Handle
151 5H 6088 Felt Washer
152 5H 6117 Quick Lock Bolt
153 5H 6116 Quill Lock Sleeve Tapped
LILIAN
1-45
155 5H 5036 T-Bolt Assy.
156 5H 6120 Lower Clamping Bolt Spacer (2 Req.)
157 5H 5038 Locknut
158 6244 Chem Blacked RD.HD. Screw (2 Req.)
159 6243 Micrometer Scale
160 6115 Snap Ring
161 6108 Quill Micro-stop Nut
162 6107 Micrometer Nut
163 5H 6105 Quill Stop Knob
165 6106 Screw
166 6172 Quill Pinion Shaft
168 6185 Spring Pin
169 6180-1 RD. Head Screw (2 Req.)
170 6179 Roll Pin
171 6184 Key
172 5H 6183 Pinion Shaft Hub Screw
173 6176 Steel Ball
ITEM NO. PARTS NO. DESCRIPTION
174 6175 Compression Spring
175 5H 6178 Rack Feed Handle Hub
176 6182 Pinion Shaft Hub Sleeve
177 5H 6180 Spring Cover
178 5H 6181 Clock Spring
181 6246-1 Socket Set Screw
182 6246 Lockscrew
183 6110 Reverse Trip Ball Lever
184 6109 Feed Reverse Trip Plunger
185 6114 Reverse Trip Ball Lever Screw
188 5H 5042 Socket Set Screw
189 5H 5033 ADJ. Worm Gear
190 5H 6174 Pinion Shaft Hub Handle
191 5H 6173 Black Plastic Ball Handle
LILIAN
1-46
192 5H 6101 Quill Housing
LILIAN
1-47
8.11 HEAD TOP HOUSING FOR 5VH
LILIAN
1-48
ITEM NO. PARTS NO. DESCRIPTION
1 H 7001 Hex Cap Nut
2 5H 7002 Vari-speed Dial
3 7003 Bronze Bearing
4 7004 Full Dog Socket Set Screw
5 5H 7005 Speed Changer Housing
8 7008 Chain Joint
8-1 7008-1 Roll Pin
8-a 7008-a Roll Pin
8-b 7008-b Speed Change Stud
8-c 7008-c Cotter Pin
10 5H 7010 Speed Changer Chain
13 5H 7013 Top Bearing Cap
16 7016 Spring
17 7017 Bronze Bearing
18 H 7018 Speed Change Shaft
19 7019 handle
20 7020 Cautin Plate
21 H 7021 Speed Change Handwheel
22 7022 Flat HD. Cap Screw (4 Req.)
23 5H 7023 Plastic Face Plate
24 7024 Set Screw
25 H 7025 Socket HD Cap Screw (4 Req.)
30 7030 Worm Gear
31 7031 Bronze Bearing
32 7032 Roll Pin
33 7033 Speed Changer Spur Gear
35 5H 7035 Speed Changer Chain Drum
36 5H 7036 Belt
38 5H 7038 Timing Pulley Clutch Sleeve
39 5H 7039 Spined Gear Hub
40 5H 7040 Spindle Bull Gear Assembly
41 5H 7041 Ball Bearing (2 Req.)
42 5H 7042 Snap Ring (2 Req.)
43 5H 7043 Bull Gear Bearing Spacer
LILIAN
1-49
48 5H 7048 Ball Bearing Gear Sleeve Washer
51 7051 Guide for Clutch Bracket (2 Req.)
52 7052 Flat HD Socket Cap Screw (2 Req.)
ITEM NO. PARTS NO. DESCRIPTION
54 7054 Oil Cap (2 Req.)
55 5H 7055 Compression Spring (3 Req.)
56 5H 7056 Bearing Locknut
57 5H 7057 Bearing Sleeve
57-2 5H 7057-2 Washer
58 5H 7058 Wave Spring Washer
59 5H 7059 Bull Gear shift Pinion
60 7060 Hi-Low Detent Plate
61 5H 7061 Hex Nut (3 Req.)
62 5H 7062 Lock Washer (3 Req.)
63 5H 7063 Studs (3 Req.)
64 7064 Socket Set Screw
65 7065 Adjustable Plate
66 7066 Hi-Low Detent Plunger
67 7067 Spring
68 7068 Socket Cap Screw (2 Req.)
69 5H 7069 Bakelite Ball Handle
70 7070 Hi-Low Shift Crank
71 7071 Hi-Low Pinion Block
72 7072 Roll Pin
72-1 7072-1 Socket HD Cap Screw (2 Req.)
73 5H 7073 Socket Cap Screw (6 Req.)
77 7077 Socket Set Screw
78 7078 Key (2 Req.)
79 7079 Ball Bearing (2 Req.)
80 7080 Bull Gear Pinion Counter Shaft
81 7081 Key (2 Req.)
82 7082 Wave Spring Washer
83 7083 Bull Gear Pinion
84 7084 Bull Gear Pinion Brearing Cap
LILIAN
1-50
85 7085 Socket HD Cap Screw (2 Req.)
86 5H 7086 Timing Belt Pulley (2 Req.)
87 7087 Jam Nut
88 H 7088 Ventilator (2 Req.)
89 H 7089 Round HD. Machine Screw (12 Req.)
LILIAN
1-51
8.12 HEAD BACK GEAR FOR 5VH
ITEM NO. PARTS NO. DESCRIPTION
1 8001 Socket Cap Screw (3 Req.)
3 5H 8003 Spring Washer
4 5H 8004 Ball Bearing
5 5H 8005 Snap Ring
7 8007 Hex Jam Nut
8 5H 8008 Motor
9 8009 Hex HD Screw (2 Req.)
10 5H 8010 Belt Housing
13 5H 8013 Speed Change Plate
14 5H 8014 Drawbar
15 8015 Cotter Pin
16 5H 8016 Speed Change Plate Pivot Stud
17 5H 8017 Socket HD Cap Screw (2 Req.)
18 5H 8018 Washer
LILIAN
1-52
19 5H 8019 Pivot Sleeve (2 Req.)
20 5H 8020 Draw Bar Washer
22 5H 8022 Spindle Pulley Bearing Sliding Housing
23 5H 8023 Ball Bearing (2 Req.)
24 5H 8024 Plastic Insert (2 Req.)
25 5H 8025 Adjustable - Driven Varidisc
26 5H 8026 Snap Ring
27 5H 8027 Belt Housing
28 5H 8028 Stationary Driven Varidisc
29 5H 8029 Brake Bearing Cap (4 Req.)
29-1 5H 8029-1 Socket HD Cap Screw (2 Req.)
31 5H 8031 Brake Spring (2 Req.)
32 5H 8032 Brake Shoe Assembly
33 5H 8033 Spindle Pulley Spacer
34 5H 8034 Spindle Pulley Hub
35 8035 Hex HD Screw
36 8036 Brake Shoe Pivot Sleeve
37 5H 8037 Roll Dowel Pin
38 5H 8038 Drive Key
39 5H 8039 Bronze Key with Screws for Motor Shaft
40 5H 8040 Stationary Motor Varidisc
41 5H 8041 Socket Set Screw
42 5H 8042 Plastic Insert (2 Req.)
ITEM NO. PARTS NO. DESCRIPTION
43 5H 8043 Adjustable Motor Varidisc
44 5H 8044 Motor Shaft Spring
45 5H 8045 Adjustable Varidisc Spring Collar
46 5H 8046 Socket HD Cap Screw (2 Req.)
47 5H 8047 Ret. Ring
48 5H 8048 Socket Cap Screw
49 5H 8049 Bronze Key with screws for Spindle Pulley
Hub
51 5H 8051 Key
53 5H 8053 Belt Housing Base
LILIAN
1-53
54 5H 8054 Motor Pulley Cover
55 5H 8055 Socket Cap Screw (3 Req.)
58 8058 Hi-Low Range Nameplate
59 8059 Drive Screw (8 Req.)
60 8060 Taper Pin (2 Req.)
61 8061 Quill Feed Nameplate
63 5H 8063 Gear Housing
64 5H 8064 Socket Cap Screw (5 Req.)
66 5H 8066 Snap Ring
67 5H 8067 Brake Operating Finger (2 Req.)
68 5H 8068 Brake Finger Pivot Stud
69 8069 Bakelite Ball Handle
70 8070 Brake Lock Handle
71 8071 Brake Lock Pin
72 8072 Socket Set Screw
73 5H 8073 Sleeve for Brake Lock Shaft
74 5H 8074 Brake Lock Shaft
77 5H 8077 Socket Set Screw (2 Req.)
78 5H 8078 Bearing
LILIAN
1-54
LILIAN
1-55
Head Back Gear for 5VH
8.13 GENERAL LUBRICATING OIL-FEEDING EQUIPMENT
ITEM NO. PARTS NO. DESCRIPTION
1 9001 Hand Oiler
2 9002 Aluminum Pipe
3 9003 Ratio Distribution Controller - PV4 (4 Req.)
4 9004 Socket Cap Screw (8 Req.)
5 9005 " A " Type Distributor - A4
6 9006 Ratio Distribution Controller - PV2 (4 Req.)
7 9007 Outside Steel Wire Soft Tube.
8 9008 " A " Type Distributor - A8
LILIAN
1-56
8.14 X/Y HTD SERVO ASSY FOR 6H/6VH/6VI
ITEM NO. PARTS NO. DESCRIPTION
1 BF-014 Hexagon Nut
2 D-002 Handle
3 D-025A Hand Wheel
4 D-003 Lock Nut For Dial
5 D-004 Dial
6 D-005 Dial Shaft
7 BF BF-013 Allen Head Screw
8 D-007 Bearing Retainer
9 BF-010 Bearing
10 BF-009 Allen Head Screw
11 BF-065 Spring Pin
12 D-011 D-011 Bearing Bracket
13 BG-026 Work Table
14 BF-101 Drive Housing Back Plaete
15 BF-027 Key
16 BF-006 Allen Head Screw
17 BF-7F2 Ballscrew
18 BF-032 Key
19 BF-135 Screw
20 BF-127 Back Plate Cover
21 BF-116 Ball Bearing
22 BF-110 Lock Nut
23 BF-109 Bearing Retainer
LILIAN
1-57
24 BF-041 Allen Head Screw
25 BF-131A Spacer
26 BF-113 Htd Pulley
27 BF-111 Spacer
28 BF-102 Drive Housing Front Cover
29 BF-136 Allen Head Screw
30 BF-119 Bearing Sleeve
31 BF-010 Ball Bearing
32 BF-028 Bearing Retainer
33 BF-013 Allen Head Screw
34 B BF-134 Allen Head Screw
35 BF-137 HTD Belt
36 BF-114 Motor Pulley
37 BF-141 Set Screw
38 BF-025 Key
39 BF-064 Allen Head Screw
40 BF-145 Washer
ITEM NO. PARTS NO. DESCRIPTION
41 BF-105 X Axis Motor Mounting Plate
42 BF-145 Spring Washer
43 BF-143 Allen Head Screw
44 BF-036 Motor
45 BF-001B Screw Nut Housing
46 BF-033 Allen Head Screw
47 BF-065 Spring Pin
48 BF-103 Y Drive Housing Rear
49 BF-009 Allen Head Screw
50 BF-068F2 Ballscrew
51 BF-032 Key
52 BF-134 Allen Head Screw
53 BF-104 Y Drive Housing Front
54 BF-138 Allen Head Screw
55 BF-141 Set Screw
56 BF-114 Motor Pulley
57 BF-123 HTD Belt
LILIAN
1-58
58 BF-064 Allen Head Screw
59 BF-145 Washer
60 BF-106 Y Axis Motor Mounting Plate
61 BF-143 Allen Head Screw
62 BF-142 Spring Washer
63 BF-036 Motor
64 BF-118 Circlip
65 BF-115 Clutch Gear
66 BF-037 Selector Fork
67 BF-038 Eccentric Shaft
68 BF-129 Fork Housing
69 BF-023 Set Screw
70 BF-122 Shaft
71 BF-121 Eccentric Shaft Holder
72 BF-046 Locating Ring
73 BF-023 Set Screw
74 BF-047 Steel Ball
75 BF-048 Spring
76 BF-049 Set Screw
77 BF-045 Spring Pin
78 BF-050 Hexagon Nut
79 BC-073 Handle Shaft
80 BF-052 Plastic Ball
81 D-013 Spacer
ITEM NO. PARTS NO. DESCRIPTION
82 BF-146 Allen Head Screw
83 BF-006 Allen Head Screw
LILIAN
1-59
LILIAN
1-60
X/Y HTD SERVO ASSEMBLY
8.15 HEAD TOP HOUSING FOR 2VI/3VI/4VI
ITEM NO. PARTS NO. DESCRIPTION
1 VS -106 Drawbar
LILIAN
1-61
2 VS -107 Washer
3 A -009A Pulley Shaft
4 A -021 Key
5 VS -100A Collar
6 VS -063 Timing Belt
7 VS -072 Key
8 VS -073 Clutch Gear Shaft
9 VS -074 Gear Wheel
10 VS -075 Quill
11 VS -076 Lock Washer
12 VS -102 Pin
13 VS -084 Spring
14 VS -077 Bearing
15 VS -079 Outer Bearing Spacer Housing
16 VS -078 Spacer
17 VS -080 Circlip
18 VS -105 Socket Washer
19 VS -104 Spring Washer
20 VS -018 Clutch Gear Shaft Locknut
21 VS -082 Gear Box Base
22 BA -020 Allen Head Screw
23 VS -085 Bolt
24 BA -068 Spring Washer
25 BA -069 Hexagon Nut
26 VS -142 Quill Feed Plate
27 VS -141 High/Low Speed Plate
28 BA -038 Hexagon Nut
29 BA -072 Spring Washer
30 VS -062 Toolthed Pulley
31 VS -139 Allen Head Screw
32 VS -064 Bearing Housing
33 VS -065 Bearing
34 VS -066 Gear
35 BA -059 Set Screw
36 VS -067 Gear Shaft
37 VS -068 Key
LILIAN
1-62
38 VS -069 Key
39 VS -065 Bearing
40 VS -087 Clutch Ring Control Shaft
ITEM NO. PARTS NO. DESCRIPTION
41 VS -089 High/Low Speed Plate
42 VS -090 Locating Pin
43 VS -091 Spring
44 VS -088 Spring Pin
45 VS -095 Allen Head Screw
46 VS -093 Allen Head Screw
47 VS -092 Handle Base
48 VS -094 Clutch Handle
49 VS -131 Plastic Handle
50 VS -014 Allen Head Screw
51 VS -013 Bearing Block
52 VS -015 Bearing
53 A -0421 Belt Housing
54 5C 02A094A
55 A -061A Rivet
56 6C 02A095A Control Panel
57 BA -023A Belt
58 A -010A Lock Nut
59 A -073A Spring Washer
60 A -012B Spindle Pulley
61 2C 02A0930
62 VS -046 Brake Bearing Base
63 VS -117 Allen Head Screw
64 VS -118 Bearing
65 A -017B Bearing
66 VS -120 Hexagon Screw
67 VS -048 Brake Drum Locknut
68 VS -047 Brake Drum
69 VS -119 Cap Screw
70 VS -049 Spring
71 VS -051 Allen Head Screw
LILIAN
1-63
72 VS -050 Brake Base
73 VS -055 Brake Lock Pin
74 VS -054 Brake Handle Base
75 VS -121 Circlip
76 VS -122 Hexagon Nut
77 VS -056 Brake Handle
78 VS -057 Black Plastic Ball
79 VS -123 Washer
80 VS -052 Brake Bushing
81 VS -053 Brake Shaft
ITEM NO. PARTS NO. DESCRIPTION
82 VS -124 Set Screw
83 VS -060 Circlip
84 VS -124 Set Screw
85 VS -058 Brake Operation Axle
86 VS -059 Brake Block
87 VS -059 Brake Block
88 BA -025B Motor
89 BA -031A Hexagon Nut
90 BA -030A Washer
91 BA -033A Balancing Block
92 BA -029A Hexagon Screw
93 BA -032A Hexagon Nut
94 BA -029A Hexagon Screw
95 BA -035A Cover
96 BA -036A Round Head Philips Screw
97 BA -024A Motor Pulley
98 BA -026A Key
99 BA -027A Set Washer
100 BA -028A Allen Head Screw
101 IDK 060630 Key
102 VS -155 Allen Head Screw
103 B -158 Round Head Philips Screw
104 1DK 060630 Key
LILIAN
1-64
LILIAN
1-65
Head Top Housing for 2VI/3VI/4VI.
8.16 HEAD TOP HOUSING FOR 5VI/6VI
ITEM NO. PARTS NO. DESCRIPTION
1 VS -106 Drawbar
2 VS -107 Washer
3 A -009A Pulley Shaft
4 A -021 Key
5 VS -100A Collar
6 VS -063 Timing Belt
7 VS -072 Key
8 VS -073 Clutch Gear Shaft
9 VS -074 Gear Wheel
10 VS -075 Quill
11 VS -076 Lock Washer
12 VS -102 Pin
13 VS -084 Spring
14 VS -077 Bearing
15 VS -079 Outer Bearing Spacer Housing
16 VS -078 Spacer
17 VS -080 Circlip
18 VS -105 Spacer Washer
19 VS -104 Spring Washer
LILIAN
1-66
20 VS -081 Clutch Gear Shaft Locknut
21 VS -082 Gear Box Base
22 BA -020 Allen Head Screw
23 VS -085 Bolt
24 BA -068 Spring Washer
25 BA -069 Hexagon Nut
26 VS -142 Quill feed Plate
27 VS -141 High/Low Speed Plate
28 BA -038 Hexagon Nut
29 BA -072 Spring Washer
30 VS -062 Toothed Pulley
31 VS -139 Allen Head Screw
32 VS -064 Bearing Housing
33 VS -065 Bearing
34 VS -066 Gear
35 BA -059 Set Screw
36 VS -067 Gear Shaft
37 VS -068 Key
38 VS -069 Key
39 VS -065 Bearing
40 VS -087 Clutch Ring Control Shaft
ITEM NO. PARTS NO. DESCRIPTION
41 VS -089 High/Low Speed Plate
42 VS -090 Locating Pin
43 VS -091 Spring
44 VS -088 Spring Pin
45 VS -095 Allen Head Screw
46 VS -093 Allen Head Screw
47 VS -092 Handle Base
48 VS -094 Clutch Handle
49 VS -131 Plastic Handle
50 VS -014 Allen Head Screw
51 VS -013 Bearing Block
52 VS -015 Bearing
53 A -042A Belt Housing
LILIAN
1-67
54 5C 02A094A Switch Box
55 A -061A Rivet
56 6C 02A095A Control Panel
57 BA -023A Belt
58 A -010A Lock Nut
59 A -073A Spring Washer
60 A -012B Spindle Pulley
61 2C 02A0930 Spindle Brake Plate
62 VS -046 Brake Bearing Base
63 VS -117 Allen Head Screw
64 VS -118 Bearing
65 A -017B Bearing
66 VS -120 Hexagon jscrew
67 VS -048 Brake Drum Locknut
68 VS -047 Brake Drum
69 VS -119 Cap Screw
70 VS -049 Spring
71 VS -051 Allen Head Screw
72 VS -050 Brake Base
73 VS -055 Brake Lock Pin
74 VS -054 Brake Handle Base
75 VS -121 Circlip
76 VS -122 Hexagon Nut
77 VS -056 Brake Handle
78 VS -057 Black Plastic Ball
79 VS -123 Washer
80 VS -052 Brake Bushing
81 VS -053 Brake Shaft
ITEM NO. PARTS NO. DESCRIPTION
82 VS -124 Set Crew
83 VS -060 Circlip
84 VS -124 Set Screw
85 VS -058 Brake Operation Axle
86 VS -059 Brake Block
87 VS -059 Brake Block
LILIAN
1-68
88 BA -025B Motor
89 BA -031A Hexagon Nut
90 BA -030A Washer
91 BA -033A Balancing Block
92 BA -029A Hexagon Screw
93 BA -032A Hexagon Nut
94 BA -029A Hexagon Screw
95 BA -035A Cover
96 BA -036A Round Head Philips Screw
97 BA -024A Motor Pulley
98 BA -026A Key
99 BA -027A Set Washer
100 BA -028A Allen Head Screw
101 1D K060630 Key
102 VS -155 Allen Head Screw
103 B -158 Round Head Philips Screw
104 1D K060630 Key
LILIAN
1-69
LILIAN
1-70
HEAD TOP HOUSING FOR 5VI/6VI
8.17 STEP PULLEY HEAD TOP HOUSING FOR 5H/6H
ITEM NO. PARTS NO. DESCRIPTION
1 A001 Drawbar NST#40-5/8”*11UNC
2 A002 Drawbar Washer
3 A003 Drawbar NST#40-M16*P2.0
4 A004 Top Bearing Cap
5 A005 Spindle Pulley Hub
6 A006 Lock Nut
7 A007 Spindle Pulley Hub Spacer
8 A008 Spindle Pulley
9 A009 Down Bearing Cap
10 A010 Brake Ring Screw
11 A011 Brake Base
12 A012 Belt Housing
13 A013 Brake Warning Plate
14 A016 Motor
15 A017 Motor Pulley
16 A018 Motor Locknut Handle
17 A019 Spindle Speed Operating Instruction Plate
18 A022 Brake Lock Shaft
19 A023 Motor Adj. Handle
20 A024 Disengage Feed Instruction Plate
21 A025 Brake Shoes
22 A026 Brake Lock Shaft Base
23 A027 Brake Shoes Shaft
24 A028 Brake Handle Bracket
25 A029 V-Belt
26 A034 Brake Handle
27 A052 Ball Bearing
LILIAN
1-71
28 A053 Ball Bearing
29 A054 Ball Bearing
30 A055 Ball Bearing
31 A056 Hex-Socket Head Cap Screw
32 A057 Hex-Socket Head Cap Screw
33 A058 Set Screw
34 A059 Nut
35 A060 Hex Head Screw
36 A061 Oil Cup
37 A062 Snap Ring
38 A063 Snap Ring
39 A064 Snap Ring
40 A065 Washer
ITEM NO.
PARTS NO. DESCRIPTION
41 A066 Washer
42 A067 Key
43 A068 Key
44 A069 Key
45 A070 Key
46 A071 Steel Ball
47 A072 Spring
48 T038 Timing Pulley Clutch Sleeve
49 T039 Spindle Pulley Hub
50 T040 Spindle Bull Gear Assembly
51 T043 Bull Gear Bearing Spacer
52 T048 Bull Gear Bearing Sleeve Washer
53 T049 Fixed Clutch Bracket
54 T056 Bearing Lock Nut
55 T057 Bull Gear Bearing Sleeve
56 T059 Bull Gear Shifter Pinion
57 T090 Washer
58 G080 Stud
59 VSG068 Brake Operation Finger
60 VSG073 Sleeve for Brake
LILIAN
1-72
61 VST051 Guide
62 VST055 Spring
63 VST065 Adj. Plate
64 VST067 Spring
65 VST070 Hi-Low Shaft Crank
66 VST071 Hi-Low Pinion Block
67 VST080 Bull Gear Pinion Counter Shaft
68 VST083 Bull Gear Pinion Counter Shaft
69 VST084 Bearing Cap
70 VST086 Timing Belt Pulley
71 VST036 Timing Belt
LILIAN
1-73
STEP PULLEY HEAD TOP HOUSING FOR 5H/6H