Increasing the Overall Equipment Effectiveness(OEE) through targeted Machine Data Acquisition(MDA)

The Manufacturing Execution System LINERECORDERcreates transparency in production.The app-based user interface allows intuitive and easy handling of the system. For example, the currentperformance of a plant can be displayed in order to derive measures for optimisation.

Optimise production equipment suchas machines, individual lines, toolsor materials

Reduce production costs

Increase transparency in production

Improve overall equipmenteffectiveness, system performanceand availability

LINERECORDERMDA Module

OEE Semi E10 VDI 3423 FPY

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App for the MDA module

OEE evaluation

Effectiveness and availabilitySignalled states of individual machines or lines are assessed based on- performance- quality- availability

By offering a comparison between these three factors,the LINERECORDER makes it easier to detect weakspots.Performance, quality and availability can be displayedas horizontal or vertical bar graphs within a specifictime frame or as a time line.

Traffic light colours of the live status inform about- production time- planned downtime- unplanned downtime- ready for operation

OEE monitoring function of- warning limits- fault limits- notification history- acknowledgement of notifications

System requirements:- Windows XP SP3, Windows Vista SP2, Windows 7 SP1,Windows 8, Windows Server 2008 SP2, Windows Server 2008 R2 SP1, Windows Server 2012

- 4 GB RAM - 5 GB free hard-disk space- Dual Core CPU 2.0 GHz- Microsoft SQL Server 2008 R2 (Express),Microsoft SQL Server 2012 (Express)

- Web Browser

We reserve the right to make technical alterations without prior notice. · 11.2014

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For further technical data please go to:www.ifm-datalink.com

LINERECORDERThe LINERECORDER is a modular and scalable softwarethat can be used in any combination on individual machines, lines, manual workstations or for entire sites.The web-based browser technology offers location-independent data transfer, data storage and controlfunctionalities for all production processes. The LINERECORDER software can be used to calculatequantitative and qualitative key parameters throughoutproduction.The intermediate buffer of the LINERECORDER AGENTprevents data loss in case of a failure.

Product features• Process optimisation• Traceability• Quality control• Order and process control• Knowledge transfer• Material monitoring• Maintenance management• Calculation of MDA / OEE• ERP connectivity

Features of the MDA module• Recording of machine-related events• Data evaluation by time, machine or event• Recording of machine capability data• KPIs, SPC, CMK / CPK

Based on top 5 and top 10 criteria, signalled states are- recorded- classified- evaluated

User historyWho has last operated the machine, when, for howlong and what was done?

Fault management• Rating of errors as- top 5 errors- top 10 errors• Identification of malfunctions on the machine• Allocation of error codes• Error code handling, freely configurable

Industry standards on equipment effectiveness:OEE, SEMI E10, VDI 3423, IPC

Top 5 error rating