list of main equipment capacity clinker output: 1.150 t/d 400.000 t/y portland cement output:...

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Production Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5 m rotary kiln equipped with precalciner system and 4-stage cyclone preheater. List of main equipment in whole plant No. Name Specification and Size Q'ty Capacity (t/h) 1 Limestone Crusher HAZEMAG Type APT 4 Br-II n. 2 rotors 1.300×1.340 mm Single stage, impact type Main motor: 2x160 kW 1 100 2 Limestone Crusher Polypact n. 1 rotors 1.400×1.300 mm Hammer type Main motor: 220 kW 1 70 3 Limestone Filter CTP TBR-B Bag filter Fan 132 kW Air flow 70.000 Nm 3 /h 1 4 Coal mill Loesche 14.2 Vertical type n. 2 rollers 1.400 mm Main motor: 110 kW Dynamic air separator Main fan 90 kW Air flow filter 30.000 Nm 3 /h Filter: 30 kW 1 6 5 Raw mill Loesche 31.3 Vertical type n. 3 rollers 3.130 mm Main motor: 1.000 kW Separator Loesche LSK47 1 150 6 Raw mill fan Main motor: 1.000kW 1 7 Preheater and precalciner 4-stage C1: 3.160 mm C2: 2.400 mm 1 1150

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Page 1: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

Production Capacity

Clinker output: 1.150 t/d

400.000 t/y

Portland Cement output: 480.000 t/y

Clinker Production Method

The dry process production line with 3,8-3,4×46,5 m rotary kiln equipped with precalciner

system and 4-stage cyclone preheater.

List of main equipment in whole plant

No. Name Specification and Size Q'ty Capacity (t/h)

1 Limestone

Crusher

HAZEMAG Type APT 4 Br-II

n. 2 rotors 1.300×1.340 mm

Single stage, impact type

Main motor: 2x160 kW

1 100

2 Limestone Crusher

Polypact

n. 1 rotors 1.400×1.300 mm Hammer type

Main motor: 220 kW

1 70

3 Limestone Filter

CTP TBR-B Bag filter Fan 132 kW Air flow 70.000 Nm3/h

1

4 Coal mill Loesche 14.2 Vertical type n. 2 rollers 1.400 mm Main motor: 110 kW Dynamic air separator Main fan 90 kW Air flow filter 30.000 Nm3/h Filter: 30 kW

1 6

5 Raw mill Loesche 31.3 Vertical type n. 3 rollers 3.130 mm Main motor: 1.000 kW Separator Loesche LSK47

1 150

6 Raw mill fan Main motor: 1.000kW 1

7 Preheater and

precalciner

4-stage

C1: 3.160 mm

C2: 2.400 mm

1 1150

Page 2: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

C3: 4.446 mm

C4: 3.624 mm 8 Preheater fan Air flow: 210.000 m3/h

Main motor: 630 kW 1

9 Rotary kiln Dopol Polysius

3.8-3.4×46.5m

1 1.150

10 Burner Pillard Rotoflam

33 MW max

1

11 Grate cooler Polysius Repol

Effective grate areas: 7 m2

Polysius Recupol

Effective grate areas: 18,5 m2

1

12 EP for kiln and

raw mill

CTP MKPR 2x4-12x11-7

Bag filter

Air flow: 130.000 m3/h

Main fan: 315 kW

13

Cement mill Dopelrotator Polysius

3 chambers - central output

2,300 × 10,571 m ball mill

Ball mill main motor: 670 kW

1

28

14

Classify TSU Polysius

4.200 mm

Fan motor: 76 kW

1

15 Mill filter CTP 138CT 164S TBR-B

Bag filter

Air flow: 18.500 Nm3/h

1

16 Cement mill Zizem Polysius

2 chambers

2.860 × 9.550 m ball mill

Ball mill main motor: 1.050 kW

1 44

17 Classify Heyd

4.200 mm

Fan motor: 55 kW

1

18 Mill filter CTP 138 UDR 7252 OS TBR-B

Bag filter

Air flow: 17.500 Nm3/h

1

19 Cement mill Zizem Polysius 1 67

Page 3: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

2 chambers

3.250 × 9.930 m ball mill

Ball mill main motor: 1.600 kW

20 Classify Cyclopol

Fan motor: 132 kW

1

21 Mill filter Standard

Bag filter

Air flow: 28.000 Nm3/h

90 kW

1

22 Cement

packer

Ventomatic GEV 9 Plus

1

23 Palletizer Ventomatic POLIMAT C25 1

24 Bulk loader for

truck

3

Page 4: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

 

Preheater tower 

Page 5: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

 

Clinker silo 

 

 

Page 6: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

 

 

kiln 

Page 7: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

 

burner 

 

EP for kiln and raw mill 

Page 8: List of main equipment Capacity Clinker output: 1.150 t/d 400.000 t/y Portland Cement output: 480.000 t/y Clinker Production Method The dry process production line with 3,8-3,4×46,5

 

Polab