list of main equipment capacity clinker output: 1.150 t/d 400.000 t/y portland cement output:...
TRANSCRIPT
Production Capacity
Clinker output: 1.150 t/d
400.000 t/y
Portland Cement output: 480.000 t/y
Clinker Production Method
The dry process production line with 3,8-3,4×46,5 m rotary kiln equipped with precalciner
system and 4-stage cyclone preheater.
List of main equipment in whole plant
No. Name Specification and Size Q'ty Capacity (t/h)
1 Limestone
Crusher
HAZEMAG Type APT 4 Br-II
n. 2 rotors 1.300×1.340 mm
Single stage, impact type
Main motor: 2x160 kW
1 100
2 Limestone Crusher
Polypact
n. 1 rotors 1.400×1.300 mm Hammer type
Main motor: 220 kW
1 70
3 Limestone Filter
CTP TBR-B Bag filter Fan 132 kW Air flow 70.000 Nm3/h
1
4 Coal mill Loesche 14.2 Vertical type n. 2 rollers 1.400 mm Main motor: 110 kW Dynamic air separator Main fan 90 kW Air flow filter 30.000 Nm3/h Filter: 30 kW
1 6
5 Raw mill Loesche 31.3 Vertical type n. 3 rollers 3.130 mm Main motor: 1.000 kW Separator Loesche LSK47
1 150
6 Raw mill fan Main motor: 1.000kW 1
7 Preheater and
precalciner
4-stage
C1: 3.160 mm
C2: 2.400 mm
1 1150
C3: 4.446 mm
C4: 3.624 mm 8 Preheater fan Air flow: 210.000 m3/h
Main motor: 630 kW 1
9 Rotary kiln Dopol Polysius
3.8-3.4×46.5m
1 1.150
10 Burner Pillard Rotoflam
33 MW max
1
11 Grate cooler Polysius Repol
Effective grate areas: 7 m2
Polysius Recupol
Effective grate areas: 18,5 m2
1
12 EP for kiln and
raw mill
CTP MKPR 2x4-12x11-7
Bag filter
Air flow: 130.000 m3/h
Main fan: 315 kW
13
Cement mill Dopelrotator Polysius
3 chambers - central output
2,300 × 10,571 m ball mill
Ball mill main motor: 670 kW
1
28
14
Classify TSU Polysius
4.200 mm
Fan motor: 76 kW
1
15 Mill filter CTP 138CT 164S TBR-B
Bag filter
Air flow: 18.500 Nm3/h
1
16 Cement mill Zizem Polysius
2 chambers
2.860 × 9.550 m ball mill
Ball mill main motor: 1.050 kW
1 44
17 Classify Heyd
4.200 mm
Fan motor: 55 kW
1
18 Mill filter CTP 138 UDR 7252 OS TBR-B
Bag filter
Air flow: 17.500 Nm3/h
1
19 Cement mill Zizem Polysius 1 67
2 chambers
3.250 × 9.930 m ball mill
Ball mill main motor: 1.600 kW
20 Classify Cyclopol
Fan motor: 132 kW
1
21 Mill filter Standard
Bag filter
Air flow: 28.000 Nm3/h
90 kW
1
22 Cement
packer
Ventomatic GEV 9 Plus
1
23 Palletizer Ventomatic POLIMAT C25 1
24 Bulk loader for
truck
3
Preheater tower
Clinker silo
kiln
burner
EP for kiln and raw mill
Polab