lmt onsrud has provided tooling · pdf filelmt onsrud has provided tooling to the aerospace,...

LMT Onsrud has provided tooling

to the aerospace, medical and energy

industries for over 60 years. As materials

have changed so have our tool designs…

from high-speed steel used in hand routing

of aluminum sheet to sophisticated coated

solid carbide and diamond for today’s

composite and exotic metal materials.

The manufacturing facility in Waukegan

Illinois, which houses the latest CNC

grinding equipment, and in house coating

can provide special tooling with fast

response to meet customer demands.

LMT Onsrud enhances state-of-the-art

manufacturing with highly trained

professional technicians who are available

to evaluate your cutting tool needs.

When you want the right tool for the

job, contact The Performance Team

at LMT Onsrud.

Table of Contents

www.onsrud.com | 1

Technical Data for Aluminum Series 4, 21, 30

Aluminum 4 - 34

Technical Data for Exotic Metal Series 36, 42, 48, 55

Exotic Metals & Stainless Steel 35 - 60

Technical Series for Routing Tools 61

Routing Tools 61 - 64

Quote Request Forms 65

Terms and Conditions 69

TABLE of CONTENTS by SERIES

TABLE of CONTENTS

ALUMINUMAFS - 2 5Aluminum Standard Length 2 Flute

AFM - 2 6Aluminum Medium Length 2 Flute

AFL - 2 7Aluminum Long Length 2 Flute

AFX - 2 8Aluminum Extra Long Length 2 Flute

AFNS - 2 9Aluminum Standard Length 2 Flute Necked

AFNM - 2 10Aluminum Medium Length 2 Flute Necked

AFNL - 2 11Aluminum Long Length 2 Flute Necked

AFNX - 2 12Aluminum Extra Long Length 2 Flute Necked

AFCNS - 2 22Aluminum Coolant Through Standard Length2 Flute Necked

AFCNM - 2 23Aluminum Coolant Through Medium Length2 Flute Necked

AFCNL - 2 24Aluminum Coolant Through Long Length2 Flute Necked

AFCNX - 2 25Aluminum Coolant Through Extra Long Length2 Flute Necked

ARS - 2 NEW 31Aluminum Rougher Standard Length 2 Flute

ARNS - 2NEW 31Aluminum Rougher Standard Length2 Flute Necked

ARNM - 2NEW 31Aluminum Rougher Medium Length2 Flute Necked

ARNL - 2 NEW 31Aluminum Rougher Long Length 2 Flute Necked

ARCS - 2NEW 33Aluminum Rougher Coolant Through StandardLength 2 Flute

ARCNS - 2NEW 33Aluminum Rougher Coolant ThroughStandard Length 2 Flute Necked

ARCNM - 2NEW 33Aluminum Rougher Coolant ThroughMedium Length 2 Flute Necked

ARCNL - 2NEW 33Aluminum Rougher Coolant ThroughLong Length 2 Flute Necked

AFS - 3 13Aluminum Standard Length 3 Flute

AFM - 3 14Aluminum Medium Length 3 Flute

AFL - 3 15Aluminum Long Length 3 Flute

AFX - 3 16Aluminum Extra Long Length 3 Flute

AFNS - 3 17Aluminum Standard Length 3 Flute Necked

AFNM - 3 18Aluminum Medium Length 3 Flute Necked

AFNL - 3 19Aluminum Long Length 3 Flute Necked

AFNX - 3 20Aluminum Extra Long Length 3 Flute Necked

AFCNS - 3 26Aluminum Coolant Through Standard Length3 Flute Necked

AFCNM - 3 27Aluminum Coolant Through Medium Length3 Flute Necked

AFCNL - 3 28Aluminum Coolant Through Long Length3 Flute Necked

AFCNX - 3 29Aluminum Coolant Through Extra Long Length3 Flute Necked

ARS - 3 NEW 32Aluminum Rougher Standard Length 3 Flute

ARNS - 3NEW 32Aluminum Rougher Standard Length3 Flute Necked

ARNM - 3NEW 32Aluminum Rougher Medium Length3 Flute Necked

ARNL - 3 NEW 32Aluminum Rougher Long Length 3 Flute Necked

ARCS - 3NEW 34Aluminum Rougher Coolant Through StandardLength 3 Flute

ARCNS - 3NEW 34Aluminum Rougher Coolant ThroughStandard Length 3 Flute Necked

ARCNM - 3NEW 34Aluminum Rougher Coolant ThroughMedium Length 3 Flute Necked

ARCNL - 3NEW 34Aluminum Rougher Coolant ThroughLong Length 3 Flute Necked

Table of Contents

EXOTIC METALS & STAINLESS STEELTVS - 4 37Exotic Metals Variable IndexStandard Length 4 Flute

TVM - 4 38Exotic Metals Variable IndexMedium Length 4 Flute

TVNS - 4 39Exotic Metals Variable IndexStandard Length 4 Flute Necked

TVNM - 4 40Exotic Metals Variable IndexMedium Length 4 Flute Necked

TVNL - 4 41Exotic Metals Variable IndexLong Length 4 Flute Necked

TVS - 5 43Exotic Metals Variable IndexStandard Length 5 Flute

TVM - 5 44Exotic Metals Variable IndexMedium Length 5 Flute

TVNS - 5 45Exotic Metals Variable IndexStandard Length 5 Flute Necked

TVNM - 5 46Exotic Metals Variable IndexMedium Length 5 Flute Necked

TVNL - 5 47Exotic Metals Variable IndexLong Length 5 Flute Necked

TVS - 7NEW 49Exotic Metals Variable IndexStandard Length 7 Flute

TVM - 7NEW 50Exotic Metals Variable IndexMedium Length 7 Flute

TVL - 7NEW 51Exotic Metals Variable IndexLong Length 7 Flute

TVNS - 7NEW 52Exotic Metals Variable IndexStandard Length 7 Flute Necked

TVNM - 7NEW 53Exotic Metals Variable IndexMedium Length 7 Flute Necked

TVNL - 7NEW 54Exotic Metals Variable IndexLong Length 7 Flute Necked

TFS 56Exotic Metals FinishersStandard Length 6, 8, & 10 Flute

TFM 57Exotic Metals Finishers Medium Length 6, 8, & 10 Flute

TFNS 58Exotic Metals Finishers Standard Length 6, 8, & 10 Flute Necked

TFNM 59Exotic Metals Finishers Medium Length 6, 8, & 10 Flute Necked

TFNL 60Exotic Metals Finishers Long Length 6, 8, & 10 Flute Necked

ROUTING TOOLS FORSPECIAL APPLICATIONS

40-000 62HSS 1 Flute Upcut Spiral

40-000 62HSS 1 Flute Downcut Spiral

49-000 62HSS 2 Flute Steel Downcut

62-600 63SC 1 Flute "O" Flute Downcut Spiral

63-400 63SC 1 Flute Upcut for Soft Aluminum

63-600 64SC 1 Flute "O" Flute Upcut Spiral

63-900 64SC 1 Flute "O" Flute Upcut Spiral

2 | www.onsrud.com

Faster Machining is what you get fromLMT Onsrud’s “AR” and “AF” performance lineof End Mills for aluminum applications. The large“sweet spot” allows for chatter free machiningat high RPM and heavy cuts. The resultingmaximum metal removal rates mean maximumproductivity in aluminum machining applications.

• 2 and 3 flute tools for both roughing andfinishing applications

• 2 flute tools with open flute geometryoptimized for slotting applications

• Polished flutes for better chip removal andlow HP requirements

• 3 flute tools with large “sweet spot” for chatterfree machining at high rpm and heavy cuts

• Efficient roughing metal removal rates up to5 cubic inches per minute per HP

• Industry’s largest selection of corner radii andneck and flute lengths in a standard program

• Available uncoated with high Polished Flutes & Specialty Coatings for Aluminum

If your machining center has Coolant Throughthe Spindle capabilities try the same 2 and 3 flutetools with Onsrud’s unique coolant-through designthat directs the coolant at the cutting edge. Thecoolant provides lubrication, dissipates heat andclears chips, which is especially important duringdeep cavity work, resulting in increased tool lifeand productivity levels.

Coolant at the cutting edge also contributesto superior finishes and prevents chips fromadhering between the flutes. The unique designalso maximizes the effect of “minimum quantitylubricant,” or MQL, by ensuring that lubricantreaches the cutting edge of the tool.

AR & AF SeriesHigh PerformanceEnd Millsfor AluminumApplications

LMT ONSRUD

4 | www.onsrud.com

Aluminum End Mills

Aluminum

Grade Power Factor SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

Aluminum 6061 / 7075 4 500 / 1500

Slotting .0015 .0020 .0034 .0040 .0051 .0068 .0085 .0102 .0136

Profiling 33% RDoC .0021 .0030 .0042 .0050 .0063 .0084 .0104 .0125 .0167

Brass / Bronze 8 500 / 900

Slotting .0010 .0020 .0028 .0030 .0042 .0057 .0071 .0086 .0115

Profiling 33% RDoC .0020 .0030 .0034 .0045 .0052 .0070 .0087 .0105 .0141

Copper Alloys 2 700 / 1000

Slotting .0010 .0020 .0028 .0030 .0042 .0057 .0071 .0086 .0115

Profiling 33% RDoC .0020 .0030 .0034 .0045 .0052 .0070 .0087 .0105 .0141

Magnesium 4 500 / 900

Slotting .0010 .0020 .0028 .0030 .0042 .0057 .0071 .0086 .0115

Profiling 33% RDoC .0020 .0030 .0034 .0045 .0052 .0070 .0087 .0105 .0141

Programming Tip:

Standard Length Tools Select SFM on High End of Recommendation

Medium Length Tools (2.5 X D) Reduce SFM by 25% from Top Speed

Long Length Tools (3 X D) Reduce SFM by 40-60% from Top Speed

Extra Long Tools (4 X D) Reduce SFM by 80-85% from Top Speed

Necessary Formulas

RPM = (3.82 x SFM)/tool dia.

SFM = 3.14 x Diameter x RPM / 12

Feed Rate (I.P.M) = F/T x # of Flutes x RPM

Feed / Tooth = I.P.M / (RPM x # of Flutes)

In³ / Minute = I.P.M x ADoC x RDoC

Horse Power Required = (In³ / Min) / Power Factor

Horse Power = 1.341 x kW

Depths of Cut

Profile Milling ADoC = 1 to 1.5 x Endmill DiameterRDoC = .2 to .5 x Endmill Diameter

Slotting ADoC = .5 to 1 x Endmill Diameter

Troubleshooting Cause & Effect

Excessive Wear Increase Feed Rate

Decrease RPM

Increase DoC

Chipping Increase RPM

Decrease Feed Rate

Increase DoC

Build Up on Cutting Edge Double Check Speeds & Feeds

Adjust RPM

Increase Feed Rate

Increase DoC

Poor Finish / Chatter Reduce Gauge Length

Ensure Rigidly of Tool Holder

Check Tool Run Out

Check for Tool Wear

Tool Breakage @ Shank Decrease DoC

Decrease Feed Rate

Shorten Gauge Length

CHIP LOAD PER TOOTH

AF-2 & AF-3 SERIESTECHNICAL DATAFOR ALUMINUM

LMT Onsrud’s aluminum tools are suitable for usein both low and high speed machining applications.Cutting recommendations listed below, either slottingor profiling, will assist in the reduction of chatter.Reduced chatter will increase tool life, produce ahigher quality part, and optimize cutting efficiencies.

Optimized cutting combined with LMT Onsrud’sconsistent quality from tool to tool will result in thelowest cost per part possible.

www.onsrud.com | 5

Alum

inum 2 Flute

AFS-2Standard Length 2 Flute

Description Cutting SHK LOC OAL No of Corner Uncoated ZRNDIA DIA Flutes Radius EDP # EDP #

AFS-20125 1/8 1/8 1/4 2 2 Square • AMC400002 AMC4000030.010 • AMC400004 AMC400005Ball • AMC400006 AMC400007


AFS-20250 1/4 1/4 3/8 2 2 Square • AMC700102 AMC7001030.015 • AMC700106 AMC7001070.030 • AMC700110 AMC7001110.060 • AMC700114 AMC7001150.090 • AMC700118 AMC700119Ball • AMC700138 AMC700139

AFS-20313 5/16 5/16 9/16 2 1/2 2 Square • AMC400014 AMC4000150.015 • AMC400016 AMC400017Ball • AMC400018 AMC400019

AFS-20375 3/8 3/8 1/2 2 1/2 2 Square • AMC700202 AMC7002030.015 • AMC700206 AMC7002070.030 • AMC700210 AMC7002110.060 • AMC700214 AMC7002150.090 • AMC700218 AMC7002190.120 • AMC700222 AMC7002230.156 • AMC700226 AMC700227Ball • AMC700238 AMC700239

AFS-20500 1/2 1/2 5/8 3 2 Square • AMC700302 AMC7003030.015 • AMC700306 AMC7003070.030 • AMC700310 AMC7003110.060 • AMC700314 AMC7003150.090 • AMC700318 AMC7003190.120 • AMC700322 AMC7003230.156 • AMC700326 AMC7003270.190 • AMC700330 AMC700331Ball • AMC700338 AMC700339


AFS-20750 3/4 3/4 1 3 2 Square • AMC700502 AMC7005030.030 • AMC700510 AMC7005110.060 • AMC700514 AMC7005150.090 • AMC700518 AMC7005190.120 • AMC700522 AMC7005230.156 • AMC700526 AMC7005270.190 • AMC700530 AMC7005310.250 • AMC700534 AMC700535Ball • AMC700538 AMC700539

AFS-21000 1 1 1 1/4 4 2 Square • AMC700602 AMC7006030.030 • AMC700610 AMC7006110.060 • AMC700614 AMC7006150.090 • AMC700618 AMC7006190.120 • AMC700622 AMC7006230.156 • AMC700626 AMC7006270.190 • AMC700630 AMC7006310.250 • AMC700634 AMC700635Ball • AMC700638 AMC700639

• = In-StockLead Times for non-stock EDP Numbers are 6 working days for uncoated tools and 8 working days for coated tools.

6 | www.onsrud.com

Aluminum 2 Flute

AFM-2Medium Length 2 Flute


AFM-20125 1/8 1/8 1/2 2 2 Square • AMC400020 AMC4000210.010 • AMC400022 AMC400023Ball • AMC400024 AMC400025

AFM-20188 3/16 3/16 9/16 2 1/2 2 Square • AMC400026 AMC4000270.010 • AMC400028 AMC400029Ball • AMC400030 AMC400031

AFM-20250 1/4 1/4 3/4 2 2 Square • AMC700752 AMC7007530.015 • AMC700756 AMC7007570.030 • AMC700760 AMC7007610.060 • AMC700764 AMC7007650.090 • AMC700768 AMC700769Ball • AMC700788 AMC700789


AFM-20375 3/8 3/8 1 2 1/2 2 Square • AMC700852 AMC7008530.015 • AMC700856 AMC7008570.030 • AMC700860 AMC7008610.060 • AMC700864 AMC7008650.090 • AMC700868 AMC7008690.120 • AMC700872 AMC7008730.156 • AMC700876 AMC700877Ball • AMC700888 AMC700889

AFM-20500 1/2 1/2 1 1/4 3 2 Square • AMC700952 AMC7009530.015 • AMC700956 AMC7009570.030 • AMC700960 AMC7009610.060 • AMC700964 AMC7009650.090 • AMC700968 AMC7009690.120 • AMC700972 AMC7009730.156 • AMC700976 AMC7009770.190 • AMC700980 AMC700981Ball • AMC700988 AMC700989



AFM-21000 1 1 2 1/2 5 2 Square • AMC701252 AMC7012530.030 • AMC701260 AMC7012610.060 • AMC701264 AMC7012650.090 • AMC701268 AMC7012690.120 • AMC701272 AMC7012730.156 • AMC701276 AMC7012770.190 • AMC701280 AMC7012810.250 • AMC701284 AMC701285Ball • AMC701288 AMC701289


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Alum

inum 2 Flute

AFL-2Long Length 2 Flute


AFL-20250 1/4 1/4 1 1/4 2 1/2 2 Square • AMC701402 AMC7014030.015 • AMC701406 AMC7014070.030 • AMC701410 AMC7014110.060 • AMC701414 AMC7014150.090 • AMC701418 AMC701419Ball • AMC701438 AMC701439

AFL-20375 3/8 3/8 1 1/2 4 2 Square • AMC701502 AMC7015030.015 • AMC701506 AMC7015070.030 • AMC701510 AMC7015110.060 • AMC701514 AMC7015150.090 • AMC701518 AMC7015190.120 • AMC701522 AMC7015230.156 • AMC701526 AMC701527Ball • AMC701538 AMC701539

AFL-20500 1/2 1/2 2 4 2 Square • AMC701602 AMC7016030.015 • AMC701606 AMC7016070.030 • AMC701610 AMC7016110.060 • AMC701614 AMC7016150.090 • AMC701618 AMC7016190.120 • AMC701622 AMC7016230.156 • AMC701626 AMC7016270.190 • AMC701630 AMC701631Ball • AMC701638 AMC701639

AFL-20625 5/8 5/8 2 1/4 5 2 Square • AMC701702 AMC7017030.030 • AMC701710 AMC7017110.060 • AMC701714 AMC7017150.090 • AMC701718 AMC7017190.120 • AMC701722 AMC7017230.156 • AMC701726 AMC7017270.190 • AMC701730 AMC7017310.250 • AMC701734 AMC701735Ball • AMC701738 AMC701739


AFL-21000 1 1 3 1/4 6 2 Square • AMC701902 AMC7019030.030 • AMC701910 AMC7019110.060 • AMC701914 AMC7019150.090 • AMC701918 AMC7019190.120 • AMC701922 AMC7019230.156 • AMC701926 AMC7019270.190 • AMC701930 AMC7019310.250 • AMC701934 AMC701935Ball • AMC701938 AMC701939


8 | www.onsrud.com

Aluminum 2 Flute

AFX-2Extra Long Length 2 Flute


AFX-20500 1/2 1/2 3 1/8 6 2 Square • AMC702252 AMC7022530.015 • AMC702256 AMC7022570.030 • AMC702260 AMC7022610.060 • AMC702264 AMC7022650.090 • AMC702268 AMC7022690.120 • AMC702272 AMC7022730.156 • AMC702276 AMC7022770.190 • AMC702280 AMC702281Ball • AMC702288 AMC702289



AFX-21000 1 1 4 1/8 7 2 Square • AMC702552 AMC7025530.030 • AMC702560 AMC7025610.060 • AMC702564 AMC7025650.090 • AMC702568 AMC7025690.120 • AMC702572 AMC7025730.156 • AMC702576 AMC7025770.190 • AMC702580 AMC7025810.250 • AMC702584 AMC702585Ball • AMC702588 AMC702589


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Alum

inum 2 Flute N

ecked

AFNS-2Standard Length 2 Flute Necked

Description Cutting SHK LOC OAL No of Neck Neck Corner Uncoated ZRNDIA DIA Flutes LGTHS DIA Radius EDP # EDP #

AFNS-20250 1/4 1/4 3/8 4 2 1 1/2 .236 Square • AMC706102 AMC7061030.015 • AMC706106 AMC7061070.030 • AMC706110 AMC7061110.060 • AMC706114 AMC7061150.090 • AMC706118 AMC706119Ball • AMC706138 AMC706139

AFNS-20375 3/8 3/8 1/2 4 2 1 3/4 .355 Square • AMC706202 AMC7062030.015 • AMC706206 AMC7062070.030 • AMC706210 AMC7062110.060 • AMC706214 AMC7062150.090 • AMC706218 AMC7062190.120 • AMC706222 AMC7062230.156 • AMC706226 AMC706227Ball • AMC706238 AMC706239

AFNS-20500 1/2 1/2 5/8 4 2 2 1/8 .470 Square • AMC706302 AMC7063030.015 • AMC706306 AMC7063070.030 • AMC706310 AMC7063110.060 • AMC706314 AMC7063150.090 • AMC706318 AMC7063190.120 • AMC706322 AMC7063230.156 • AMC706326 AMC7063270.190 • AMC706330 AMC706331Ball • AMC706338 AMC706339


AFNS-20750 3/4 3/4 1 4 2 2 1/8 .715 Square • AMC706502 AMC7065030.030 • AMC706510 AMC7065110.060 • AMC706514 AMC7065150.090 • AMC706518 AMC7065190.120 • AMC706522 AMC7065230.156 • AMC706526 AMC7065270.190 • AMC706530 AMC7065310.250 • AMC706534 AMC706535Ball • AMC706538 AMC706539

AFNS-21000 1 1 1 1/4 5 2 2 1/8 .955 Square • AMC706602 AMC7066030.030 • AMC706610 AMC7066110.060 • AMC706614 AMC7066150.090 • AMC706618 AMC7066190.120 • AMC706622 AMC7066230.156 • AMC706626 AMC7066270.190 • AMC706630 AMC7066310.250 • AMC706634 AMC706635Ball • AMC706638 AMC706639


10 | www.onsrud.com

Aluminum 2 Flute Necked

AFNM-2Medium Length 2 Flute Necked


AFNM-20250 1/4 1/4 3/8 4 2 1 3/4 .236 Square • AMC706752 AMC7067530.015 • AMC706756 AMC7067570.030 • AMC706760 AMC7067610.060 • AMC706764 AMC7067650.090 • AMC706768 AMC706769Ball • AMC706788 AMC706789

AFNM-20375 3/8 3/8 1/2 4 2 2 1/4 .355 Square • AMC706852 AMC7068530.015 • AMC706856 AMC7068570.030 • AMC706860 AMC7068610.060 • AMC706864 AMC7068650.090 • AMC706868 AMC7068690.120 • AMC706872 AMC7068730.156 • AMC706876 AMC706877Ball • AMC706888 AMC706889

AFNM-20500 1/2 1/2 5/8 5 2 3 1/8 .470 Square • AMC706952 AMC7069530.015 • AMC706956 AMC7069570.030 • AMC706960 AMC7069610.060 • AMC706964 AMC7069650.090 • AMC706968 AMC7069690.120 • AMC706972 AMC7069730.156 • AMC706976 AMC7069770.190 • AMC706980 AMC706981Ball • AMC706988 AMC706989


AFNM-20750 3/4 3/4 1 5 2 3 1/8 .715 Square • AMC707152 AMC7071530.030 • AMC707160 AMC7071610.060 • AMC707164 AMC7071650.090 • AMC707168 AMC7071690.120 • AMC707172 AMC7071730.156 • AMC707176 AMC7071770.190 • AMC707180 AMC7071810.250 • AMC707184 AMC707185Ball • AMC707188 AMC707189

AFNM-21000 1 1 1 1/4 6 2 3 1/8 .955 Square • AMC707252 AMC7072530.030 • AMC707260 AMC7072610.060 • AMC707264 AMC7072650.090 • AMC707268 AMC7072690.120 • AMC707272 AMC7072730.156 • AMC707276 AMC7072770.190 • AMC707280 AMC7072810.250 • AMC707284 AMC707285Ball • AMC707288 AMC707289


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Alum

inum 2 Flute N

ecked

AFNL-2Long Length 2 Flute Necked


AFNL-20250 1/4 1/4 3/8 4 2 2 1/8 .236 Square • AMC707402 AMC7074030.015 • AMC707406 AMC7074070.030 • AMC707410 AMC7074110.060 • AMC707414 AMC7074150.090 • AMC707418 AMC707419Ball • AMC707438 AMC707439

AFNL-20375 3/8 3/8 1/2 5 2 2 3/4 .355 Square • AMC707502 AMC7075030.015 • AMC707506 AMC7075070.030 • AMC707510 AMC7075110.060 • AMC707514 AMC7075150.090 • AMC707518 AMC7075190.120 • AMC707522 AMC7075230.156 • AMC707526 AMC707527Ball • AMC707538 AMC707539

AFNL-20500 1/2 1/2 5/8 6 2 4 1/8 .470 Square • AMC707602 AMC7076030.015 • AMC707606 AMC7076070.030 • AMC707610 AMC7076110.060 • AMC707614 AMC7076150.090 • AMC707618 AMC7076190.120 • AMC707622 AMC7076230.156 • AMC707626 AMC7076270.190 • AMC707630 AMC707631Ball • AMC707638 AMC707639


AFNL-20750 3/4 3/4 1 6 2 4 1/8 .715 Square • AMC707802 AMC7078030.030 • AMC707810 AMC7078110.060 • AMC707814 AMC7078150.090 • AMC707818 AMC7078190.120 • AMC707822 AMC7078230.156 • AMC707826 AMC7078270.190 • AMC707830 AMC7078310.250 • AMC707834 AMC707835Ball • AMC707838 AMC707839

AFNL-21000 1 1 1 1/4 7 2 4 1/8 .955 Square • AMC707902 AMC7079030.030 • AMC707910 AMC7079110.060 • AMC707914 AMC7079150.090 • AMC707918 AMC7079190.120 • AMC707922 AMC7079230.156 • AMC707926 AMC7079270.190 • AMC707930 AMC7079310.250 • AMC707934 AMC707935Ball • AMC707938 AMC707939


AFNX-2Extra Long Length 2 Flute Necked

12 | www.onsrud.com



AFNX-21000 1 1 1 1/4 7 2 4 5/8 .955 Square • AMC707952 AMC7079530.030 • AMC707960 AMC7079610.060 • AMC707964 AMC7079650.090 • AMC707968 AMC7079690.120 • AMC707972 AMC7079730.156 • AMC707976 AMC7079770.190 • AMC707980 AMC7079810.250 • AMC707984 AMC707985Ball • AMC707988 AMC707989


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Alum

inum 3 Flute

AFS-3Standard Length 3 Flute




AFS-30250 1/4 1/4 3/8 2 3 Square • AMC703102 AMC7031030.015 • AMC703106 AMC7031070.030 • AMC703110 AMC7031110.060 • AMC703114 AMC7031150.090 • AMC703118 AMC703119Ball • AMC703138 AMC703139

AFS-30313 5/16 5/16 9/16 2 1/2 3 Square • AMC400050 AMC4000510.015 • AMC400052 AMC400053Ball • AMC400054 AMC400055

AFS-30375 3/8 3/8 1/2 2 1/2 3 Square • AMC703202 AMC7032030.015 • AMC703206 AMC7032070.030 • AMC703210 AMC7032110.060 • AMC703214 AMC7032150.090 • AMC703218 AMC7032190.120 • AMC703222 AMC7032230.156 • AMC703226 AMC703227Ball • AMC703238 AMC703239



AFS-30750 3/4 3/4 1 3 3 Square • AMC703502 AMC7035030.030 • AMC703510 AMC7035110.060 • AMC703514 AMC7035150.090 • AMC703518 AMC7035190.120 • AMC703522 AMC7035230.156 • AMC703526 AMC7035270.190 • AMC703530 AMC7035310.250 • AMC703534 AMC703535Ball • AMC703538 AMC703539

AFS-31000 1 1 1 1/4 4 3 Square • AMC703602 AMC7036030.030 • AMC703610 AMC7036110.060 • AMC703614 AMC7036150.090 • AMC703618 AMC7036190.120 • AMC703622 AMC7036230.156 • AMC703626 AMC7036270.190 • AMC703630 AMC7036310.250 • AMC703634 AMC703635Ball • AMC703638 AMC703639


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Aluminum 3 Flute

AFM-3Medium Length 3 Flute


AFM-30125 1/8 1/8 1/2 2 3 Square • AMC400056 AMC4000570.010 • AMC400058 AMC400059Ball • AMC400060 AMC400061


AFM-30250 1/4 1/4 3/4 2 3 Square • AMC703752 AMC7037530.015 • AMC703756 AMC7037570.030 • AMC703760 AMC7037610.060 • AMC703764 AMC7037650.090 • AMC703768 AMC703769Ball • AMC703788 AMC703789


AFM-30375 3/8 3/8 1 2 1/2 3 Square • AMC703852 AMC7038530.015 • AMC703856 AMC7038570.030 • AMC703860 AMC7038610.060 • AMC703864 AMC7038650.090 • AMC703868 AMC7038690.120 • AMC703872 AMC7038730.156 • AMC703876 AMC703877Ball • AMC703888 AMC703889




AFM-31000 1 1 2 1/2 5 3 Square • AMC704252 AMC7042530.030 • AMC704260 AMC7042610.060 • AMC704264 AMC7042650.090 • AMC704268 AMC7042690.120 • AMC704272 AMC7042730.156 • AMC704276 AMC7042770.190 • AMC704280 AMC7042810.250 • AMC704284 AMC704285Ball • AMC704288 AMC704289


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Alum

inum 3 Flute

AFL-3Long Length 3 Flute


AFL-30250 1/4 1/4 1 1/4 2 1/2 3 Square • AMC704402 AMC7044030.015 • AMC704406 AMC7044070.030 • AMC704410 AMC7044110.060 • AMC704414 AMC7044150.090 • AMC704418 AMC704419Ball • AMC704438 AMC704439

AFL-30375 3/8 3/8 1 1/2 4 3 Square • AMC704502 AMC7045030.015 • AMC704506 AMC7045070.030 • AMC704510 AMC7045110.060 • AMC704514 AMC7045150.090 • AMC704518 AMC7045190.120 • AMC704522 AMC7045230.156 • AMC704526 AMC704527Ball • AMC704538 AMC704539

AFL-30500 1/2 1/2 2 4 3 Square • AMC704602 AMC7046030.015 • AMC704606 AMC7046070.030 • AMC704610 AMC7046110.060 • AMC704614 AMC7046150.090 • AMC704618 AMC7046190.120 • AMC704622 AMC7046230.156 • AMC704626 AMC7046270.190 • AMC704630 AMC704631Ball • AMC704638 AMC704639



AFL-31000 1 1 3 1/4 6 3 Square • AMC704902 AMC7049030.030 • AMC704910 AMC7049110.060 • AMC704914 AMC7049150.090 • AMC704918 AMC7049190.120 • AMC704922 AMC7049230.156 • AMC704926 AMC7049270.190 • AMC704930 AMC7049310.250 • AMC704934 AMC704935Ball • AMC704938 AMC704939


16 | www.onsrud.com

Aluminum 3 Flute

AFX-3Extra Long Length 3 Flute





AFX-31000 1 1 4 1/8 7 3 Square • AMC705552 AMC7055530.030 • AMC705560 AMC7055610.060 • AMC705564 AMC7055650.090 • AMC705568 AMC7055690.120 • AMC705572 AMC7055730.156 • AMC705576 AMC7055770.190 • AMC705580 AMC7055810.250 • AMC705584 AMC705585Ball • AMC705588 AMC705589


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Alum

inum 3 Flute N

ecked

AFNS-3Standard Length 3 Flute Necked


AFNS-30250 1/4 1/4 3/8 4 3 1 1/2 .236 Square • AMC709102 AMC7091030.015 • AMC709106 AMC7091070.030 • AMC709110 AMC7091110.060 • AMC709114 AMC7091150.090 • AMC709118 AMC709119Ball • AMC709138 AMC709139

AFNS-30375 3/8 3/8 1/2 4 3 1 3/4 .355 Square • AMC709202 AMC7092030.015 • AMC709206 AMC7092070.030 • AMC709210 AMC7092110.060 • AMC709214 AMC7092150.090 • AMC709218 AMC7092190.120 • AMC709222 AMC7092230.156 • AMC709226 AMC709227Ball • AMC709238 AMC709239



AFNS-30750 3/4 3/4 1 4 3 2 1/8 .715 Square • AMC709502 AMC7095030.030 • AMC709510 AMC7095110.060 • AMC709514 AMC7095150.090 • AMC709518 AMC7095190.120 • AMC709522 AMC7095230.156 • AMC709526 AMC7095270.190 • AMC709530 AMC7095310.250 • AMC709534 AMC709535Ball • AMC709538 AMC709539

AFNS-31000 1 1 1 1/4 5 3 2 1/8 .955 Square • AMC709602 AMC7096030.030 • AMC709610 AMC7096110.060 • AMC709614 AMC7096150.090 • AMC709618 AMC7096190.120 • AMC709622 AMC7096230.156 • AMC709626 AMC7096270.190 • AMC709630 AMC7096310.250 • AMC709634 AMC709635Ball • AMC709638 AMC709639


18 | www.onsrud.com


AFNM-3Medium Length 3 Flute Necked


AFNM-30250 1/4 1/4 3/8 4 3 1 3/4 .236 Square • AMC709752 AMC7097530.015 • AMC709756 AMC7097570.030 • AMC709760 AMC7097610.060 • AMC709764 AMC7097650.090 • AMC709768 AMC709769Ball • AMC709788 AMC709789

AFNM-30375 3/8 3/8 1/2 4 3 2 1/4 .355 Square • AMC709852 AMC7098530.015 • AMC709856 AMC7098570.030 • AMC709860 AMC7098610.060 • AMC709864 AMC7098650.090 • AMC709868 AMC7098690.120 • AMC709872 AMC7098730.156 • AMC709876 AMC709877Ball • AMC709888 AMC709889



AFNM-30750 3/4 3/4 1 5 3 3 1/8 .715 Square • AMC710152 AMC7101530.030 • AMC710160 AMC7101610.060 • AMC710164 AMC7101650.090 • AMC710168 AMC7101690.120 • AMC710172 AMC7101730.156 • AMC710176 AMC7101770.190 • AMC710180 AMC7101810.250 • AMC710184 AMC710185Ball • AMC710188 AMC710189

AFNM-31000 1 1 1 1/4 6 3 3 1/8 .955 Square • AMC710252 AMC7102530.030 • AMC710260 AMC7102610.060 • AMC710264 AMC7102650.090 • AMC710268 AMC7102690.120 • AMC710272 AMC7102730.156 • AMC710276 AMC7102770.190 • AMC710280 AMC7102810.250 • AMC710284 AMC710285Ball • AMC710288 AMC710289


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Alum

inum 3 Flute N

ecked

AFNL-3Long Length 3 Flute Necked


AFNL-30250 1/4 1/4 3/8 4 3 2 1/8 .236 Square • AMC710402 AMC7104030.015 • AMC710406 AMC7104070.030 • AMC710410 AMC7104110.060 • AMC710414 AMC7104150.090 • AMC710418 AMC710419Ball • AMC710438 AMC710439

AFNL-30375 3/8 3/8 1/2 5 3 2 3/4 .355 Square • AMC710502 AMC7105030.015 • AMC710506 AMC7105070.030 • AMC710510 AMC7105110.060 • AMC710514 AMC7105150.090 • AMC710518 AMC7105190.120 • AMC710522 AMC7105230.156 • AMC710526 AMC710527Ball • AMC710538 AMC710539



AFNL-30750 3/4 3/4 1 6 3 4 1/8 .715 Square • AMC710802 AMC7108030.030 • AMC710810 AMC7108110.060 • AMC710814 AMC7108150.090 • AMC710818 AMC7108190.120 • AMC710822 AMC7108230.156 • AMC710826 AMC7108270.190 • AMC710830 AMC7108310.250 • AMC710834 AMC710835Ball • AMC710838 AMC710839

AFNL-31000 1 1 1 1/4 7 3 4 1/8 .955 Square • AMC710902 AMC7109030.030 • AMC710910 AMC7109110.060 • AMC710914 AMC7109150.090 • AMC710918 AMC7109190.120 • AMC710922 AMC7109230.156 • AMC710926 AMC7109270.190 • AMC710930 AMC7109310.250 • AMC710934 AMC710935Ball • AMC710938 AMC710939


20 | www.onsrud.com


AFNX-3Extra Long Length 3 Flute Necked


AFNX-31000 1 1 1 1/4 7 3 4 5/8 .955 Square • AMC710952 AMC7109530.030 • AMC710960 AMC7109610.060 • AMC710964 AMC7109650.090 • AMC710968 AMC7109690.120 • AMC710972 AMC7109730.156 • AMC710976 AMC7109770.190 • AMC710980 AMC7109810.250 • AMC710984 AMC710985Ball • AMC710988 AMC710989


www.onsrud.com | 21

Alum

inum Coolant Through

CHIP LOAD PER TOOTHAluminum Coolant Through

Grade Power Factor SFM 1/4 3/8 1/2 5/8 3/4 1

Aluminum 6061/7075 4 500/1500Slotting .0041 .0061 .0081 .0101 .0121 .0162Profiling 33% RDoC .0049 .0073 .0097 .0120 .0144 .0193Brass/Bronze 8 500/900Slotting .0034 .0051 .0068 .0085 .0102 .0136Profiling 33% RDoC .0040 .0061 .0081 .0101 .0121 .0162Copper Alloys 2 700/1000Slotting .0034 .0051 .0068 .0085 .0102 .0136Profiling 33% RDoC .0040 .0061 .0081 .0101 .0121 .0162Magnesium 4 500/900Slotting .0034 .0051 .0068 .0085 .0102 .0136Profiling 33% RDoC .0040 .0061 .0081 .0101 .0121 .0162

LMT Onsrud's standard radial coolant hole designdirects coolant at the cutting edge which provideslubrication, heat dissipation and chip evacuation.These benefits all improve performance inlow and high speed machining.

AFC-2 & AFC-3 SERIESTECHNICAL DATA FORALUMINUM COOLANTTHROUGH END MILLSSlot over 15% Faster withwith Onsrud’s 2 & 3 FluteHigh-PerformanceCoolant Through End Mills

22 | www.onsrud.com

Aluminum 2 Flute Coolant Through

AFCNS-2Standard Length 2 Flute Necked


AFCNS-20250 1/4 1/4 3/8 4 2 1 1/2 .236 Square • AMC712102 AMC7121030.015 • AMC712106 AMC7121070.030 • AMC712110 AMC7121110.060 • AMC712114 AMC7121150.090 • AMC712118 AMC712119Ball • AMC712138 AMC712139

AFCNS-20375 3/8 3/8 1/2 4 2 1 3/4 .355 Square • AMC712202 AMC7122030.015 • AMC712206 AMC7122070.030 • AMC712210 AMC7122110.060 • AMC712214 AMC7122150.090 • AMC712218 AMC7122190.120 • AMC712222 AMC7122230.156 • AMC712226 AMC712227Ball • AMC712238 AMC712239

AFCNS-20500 1/2 1/2 5/8 4 2 2 1/8 .470 Square • AMC712302 AMC7123030.015 • AMC712306 AMC7123070.030 • AMC712310 AMC7123110.060 • AMC712314 AMC7123150.090 • AMC712318 AMC7123190.120 • AMC712322 AMC7123230.156 • AMC712326 AMC7123270.190 • AMC712330 AMC712331Ball • AMC712338 AMC712339


AFCNS-20750 3/4 3/4 1 4 2 2 1/8 .715 Square • AMC712502 AMC7125030.030 • AMC712510 AMC7125110.060 • AMC712514 AMC7125150.090 • AMC712518 AMC7125190.120 • AMC712522 AMC7125230.156 • AMC712526 AMC7125270.190 • AMC712530 AMC7125310.250 • AMC712534 AMC712535Ball • AMC712538 AMC712539

AFCNS-21000 1 1 1 1/4 5 2 2 1/8 .955 Square • AMC712602 AMC7126030.030 • AMC712610 AMC7126110.060 • AMC712614 AMC7126150.090 • AMC712618 AMC7126190.120 • AMC712622 AMC7126230.156 • AMC712626 AMC7126270.190 • AMC712630 AMC7126310.250 • AMC712634 AMC712635Ball • AMC712638 AMC712639


AFCNM-2Medium Length 2 Flute Necked

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Alum

inum 2 Flute C

oolant Through


AFCNM-20250 1/4 1/4 3/8 4 2 1 3/4 .236 Square • AMC712752 AMC7127530.015 • AMC712756 AMC7127570.030 • AMC712760 AMC7127610.060 • AMC712764 AMC7127650.090 • AMC712768 AMC712769Ball • AMC712788 AMC712789

AFCNM-20375 3/8 3/8 1/2 4 2 2 1/4 .355 Square • AMC712852 AMC7128530.015 • AMC712856 AMC7128570.030 • AMC712860 AMC7128610.060 • AMC712864 AMC7128650.090 • AMC712868 AMC7128690.120 • AMC712872 AMC7128730.156 • AMC712876 AMC712877Ball • AMC712888 AMC712889

AFCNM-20500 1/2 1/2 5/8 5 2 3 1/8 .470 Square • AMC712952 AMC7129530.015 • AMC712956 AMC7129570.030 • AMC712960 AMC7129610.060 • AMC712964 AMC7129650.090 • AMC712968 AMC7129690.120 • AMC712972 AMC7129730.156 • AMC712976 AMC7129770.190 • AMC712980 AMC712981Ball • AMC712988 AMC712989


AFCNM-20750 3/4 3/4 1 6 2 3 1/8 .715 Square • AMC713152 AMC7131530.030 • AMC713160 AMC7131610.060 • AMC713164 AMC7131650.090 • AMC713168 AMC7131690.120 • AMC713172 AMC7131730.156 • AMC713176 AMC7131770.190 • AMC713180 AMC7131810.250 • AMC713184 AMC713185Ball • AMC713188 AMC713189

AFCNM-21000 1 1 1 1/4 6 2 3 1/8 .955 Square • AMC713252 AMC7132530.030 • AMC713260 AMC7132610.060 • AMC713264 AMC7132650.090 • AMC713268 AMC7132690.120 • AMC713272 AMC7132730.156 • AMC713276 AMC7132770.190 • AMC713280 AMC7132810.250 • AMC713284 AMC713285Ball • AMC713288 AMC713289


24 | www.onsrud.com


AFCNL-2Long Length 2 Flute Necked


AFCNL-20250 1/4 1/4 3/8 4 2 2 1/8 .236 Square • AMC713402 AMC7134030.015 • AMC713406 AMC7134070.030 • AMC713410 AMC7134110.060 • AMC713414 AMC7134150.090 • AMC713418 AMC713419Ball • AMC713438 AMC713439

AFCNL-20375 3/8 3/8 1/2 5 2 2 3/4 .355 Square • AMC713502 AMC7135030.015 • AMC713506 AMC7135070.030 • AMC713510 AMC7135110.060 • AMC713514 AMC7135150.090 • AMC713518 AMC7135190.120 • AMC713522 AMC7135230.156 • AMC713526 AMC713527Ball • AMC713538 AMC713539

AFCNL-20500 1/2 1/2 5/8 6 2 4 1/8 .470 Square • AMC713602 AMC7136030.015 • AMC713606 AMC7136070.030 • AMC713610 AMC7136110.060 • AMC713614 AMC7136150.090 • AMC713618 AMC7136190.120 • AMC713622 AMC7136230.156 • AMC713626 AMC7136270.190 • AMC713630 AMC713631Ball • AMC713638 AMC713639


AFCNL-20750 3/4 3/4 1 6 2 4 1/8 .715 Square • AMC713802 AMC7138030.030 • AMC713810 AMC7138110.060 • AMC713814 AMC7138150.090 • AMC713818 AMC7138190.120 • AMC713822 AMC7138230.156 • AMC713826 AMC7138270.190 • AMC713830 AMC7138310.250 • AMC713834 AMC713835Ball • AMC713838 AMC713839

AFCNL-21000 1 1 1 1/4 7 2 4 1/8 .955 Square • AMC713902 AMC7139030.030 • AMC713910 AMC7139110.060 • AMC713914 AMC7139150.090 • AMC713918 AMC7139190.120 • AMC713922 AMC7139230.156 • AMC713926 AMC7139270.190 • AMC713930 AMC7139310.250 • AMC713934 AMC713935Ball • AMC713938 AMC713939


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Alum

inum 2 Flute C

oolant Through

AFCNX-2Extra Long Length 2 Flute Necked


AFCNX-21000 1 1 1 1/4 7 2 4 5/8 .955 Square • AMC713952 AMC7139530.030 • AMC713960 AMC7139610.060 • AMC713964 AMC7139650.090 • AMC713968 AMC7139690.120 • AMC713972 AMC7139730.156 • AMC713976 AMC7139770.190 • AMC713980 AMC7139810.250 • AMC713984 AMC713985Ball • AMC713988 AMC713989


26 | www.onsrud.com


AFCNS-3Standard Length 3 Flute Necked


AFCNS-30250 1/4 1/4 3/8 4 3 1 1/2 .236 Square • AMC715102 AMC7151030.015 • AMC715106 AMC7151070.030 • AMC715110 AMC7151110.060 • AMC715114 AMC7151150.090 • AMC715118 AMC715119Ball • AMC715138 AMC715139

AFCNS-30375 3/8 3/8 1/2 4 3 1 3/4 .355 Square • AMC715202 AMC7152030.015 • AMC715206 AMC7152070.030 • AMC715210 AMC7152110.060 • AMC715214 AMC7152150.090 • AMC715218 AMC7152190.120 • AMC715222 AMC7152230.156 • AMC715226 AMC715227Ball • AMC715238 AMC715239



AFCNS-30750 3/4 3/4 1 4 3 2 1/8 .715 Square • AMC715502 AMC7155030.030 • AMC715510 AMC7155110.060 • AMC715514 AMC7155150.090 • AMC715518 AMC7155190.120 • AMC715522 AMC7155230.156 • AMC715526 AMC7155270.190 • AMC715530 AMC7155310.250 • AMC715534 AMC715535Ball • AMC715538 AMC715539

AFCNS-31000 1 1 1 1/4 5 3 2 1/8 .955 Square • AMC715602 AMC7156030.030 • AMC715610 AMC7156110.060 • AMC715614 AMC7156150.090 • AMC715618 AMC7156190.120 • AMC715622 AMC7156230.156 • AMC715626 AMC7156270.190 • AMC715630 AMC7156310.250 • AMC715634 AMC715635Ball • AMC715638 AMC715639


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Alum

inum 3 Flute C

oolant Through

AFCNM-3Medium Length 3 Flute Necked


AFCNM-30250 1/4 1/4 3/8 4 3 1 3/4 .236 Square • AMC715752 AMC7157530.015 • AMC715756 AMC7157570.030 • AMC715760 AMC7157610.060 • AMC715764 AMC7157650.090 • AMC715768 AMC715769Ball • AMC715788 AMC715789

AFCNM-30375 3/8 3/8 1/2 4 3 2 1/4 .355 Square • AMC715852 AMC7158530.015 • AMC715856 AMC7158570.030 • AMC715860 AMC7158610.060 • AMC715864 AMC7158650.090 • AMC715868 AMC7158690.120 • AMC715872 AMC7158730.156 • AMC715876 AMC715877Ball • AMC715888 AMC715889



AFCNM-30750 3/4 3/4 1 6 3 3 1/8 .715 Square • AMC716152 AMC7161530.030 • AMC716160 AMC7161610.060 • AMC716164 AMC7161650.090 • AMC716168 AMC7161690.120 • AMC716172 AMC7161730.156 • AMC716176 AMC7161770.190 • AMC716180 AMC7161810.250 • AMC716184 AMC716185Ball • AMC716188 AMC716189

AFCNM-31000 1 1 1 1/4 6 3 3 1/8 .955 Square • AMC716252 AMC7162530.030 • AMC716260 AMC7162610.060 • AMC716264 AMC7162650.090 • AMC716268 AMC7162690.120 • AMC716272 AMC7162730.156 • AMC716276 AMC7162770.190 • AMC716280 AMC7162810.250 • AMC716284 AMC716285Ball • AMC716288 AMC716289


28 | www.onsrud.com


AFCNL-3Long Length 3 Flute Necked


AFCNL-30250 1/4 1/4 3/8 4 3 2 1/8 .236 Square • AMC716402 AMC7164030.015 • AMC716406 AMC7164070.030 • AMC716410 AMC7164110.060 • AMC716414 AMC7164150.090 • AMC716418 AMC716419Ball • AMC716438 AMC716439

AFCNL-30375 3/8 3/8 1/2 5 3 2 3/4 .355 Square • AMC716502 AMC7165030.015 • AMC716506 AMC7165070.030 • AMC716510 AMC7165110.060 • AMC716514 AMC7165150.090 • AMC716518 AMC7165190.120 • AMC716522 AMC7165230.156 • AMC716526 AMC716527Ball • AMC716538 AMC716539



AFCNL-30750 3/4 3/4 1 6 3 4 1/8 .715 Square • AMC716802 AMC7168030.030 • AMC716810 AMC7168110.060 • AMC716814 AMC7168150.090 • AMC716818 AMC7168190.120 • AMC716822 AMC7168230.156 • AMC716826 AMC7168270.190 • AMC716830 AMC7168310.250 • AMC716834 AMC716835Ball • AMC716838 AMC716839

AFCNL-31000 1 1 1 1/4 7 3 4 1/8 .955 Square • AMC716902 AMC7169030.030 • AMC716910 AMC7169110.060 • AMC716914 AMC7169150.090 • AMC716918 AMC7169190.120 • AMC716922 AMC7169230.156 • AMC716926 AMC7169270.190 • AMC716930 AMC7169310.250 • AMC716934 AMC716935Ball • AMC716938 AMC716939


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Alum

inum 3 Flute C

oolant Through

AFCNX-3Extra Long Length 3 Flute Necked


AFCNX-31000 1 1 1 1/4 7 3 4 5/8 .955 Square • AMC716952 AMC7169530.030 • AMC716960 AMC7169610.060 • AMC716964 AMC7169650.090 • AMC716968 AMC7169690.120 • AMC716972 AMC7169730.156 • AMC716976 AMC7169770.190 • AMC716980 AMC7169810.250 • AMC716984 AMC716985Ball • AMC716988 AMC716989


NEW

30 | www.onsrud.com

Aluminum Roughers

CHIP LOAD PER TOOTHAR Series

Material/Grade Power Factor SFM 3/8 1/2 3/4 1

Aluminum 6061/7075 4 500/1500Slotting 0.0073 0.0097 0.0145 0.0194Brass/Bronze 8 500/900Slotting 0.0061 0.0086 0.0122 0.0163Copper Alloys 2 700/1000Slotting 0.0061 0.0086 0.0122 0.0163Magnesium 4 500/900Slotting 0.0061 0.0086 0.0122 0.0163

CHIP LOAD PER TOOTHARC Series

Material/Grade Power Factor SFM 3/8 1/2 3/4 1

Aluminum 6061/7075 4 500/1500Slotting 0.0091 0.0121 0.0181 0.0243Brass/Bronze 8 500/900Slotting 0.0076 0.0108 0.0153 0.0204Copper Alloys 2 700/1000Slotting 0.0076 0.0108 0.0153 0.0204Magnesium 4 500/900Slotting 0.0076 0.0108 0.0153 0.0204

AR & ARC SERIESTECHNICAL DATA FORALUMINUM ROUGHERSRemove Material 30% FasterWith Onsrud’s 2 & 3 FluteHigh-Performance RoughersLMT Onsrud Aluminum Roughers are designedfor heavy metal removal rates. The ground inchipbreaker pattern and open flute geometry areoptimized to slot 30% faster than our standardAF Series. Utilize the ARC End mills for improvedchip evacuation and longer tool life.

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Alum

inum 2 Flute R

ougher

AR-22 Flute

Description Cutting SHK LOC OAL No of Neck Neck Corner ZRNDIA DIA Flutes LGTHS DIA Radius EDP #

ARS-20375 3/8 3/8 1/2 3 2 – – 0.030 • AMC800003

ARNS-20375 3/8 3/8 1/2 4 2 1 5/8 0.355 0.030 • AMC800011

ARS-20500 1/2 1/2 5/8 3 2 – – 0.030 • AMC800005

ARNS-20500 1/2 1/2 5/8 4 2 2 1/8 0.470 0.030 • AMC8000131/2 1/2 5/8 4 2 2 1/8 0.470 0.060 • AMC800015

ARNM-20500 1/2 1/2 5/8 5 2 3 1/8 0.470 0.030 • AMC8000251/2 1/2 5/8 5 2 3 1/8 0.470 0.060 • AMC800027

ARNL-20500 1/2 1/2 5/8 6 2 4 1/8 0.470 0.030 • AMC8000351/2 1/2 5/8 6 2 4 1/8 0.470 0.060 • AMC800037

ARS-20750 3/4 3/4 1 4 2 – – 0.060 • AMC800007

ARNS-20750 3/4 3/4 1 4 2 2 1/8 0.715 0.060 • AMC8000173/4 3/4 1 4 2 2 1/8 0.715 0.120 • AMC800019

ARNM-20750 3/4 3/4 1 6 2 3 1/8 0.715 0.060 • AMC8000293/4 3/4 1 6 2 3 1/8 0.715 0.120 • AMC800031

ARNL-20750 3/4 3/4 1 6 2 4 1/8 0.715 0.060 • AMC8000393/4 3/4 1 6 2 4 1/8 0.715 0.120 • AMC800041

ARS-21000 1 1 1 1/4 4 2 – – 0.060 • AMC800009

ARNS-21000 1 1 1 1/4 5 2 2 1/8 0.955 0.060 • AMC8000211 1 1 1/4 5 2 2 1/8 0.955 0.120 • AMC800023

ARNM-21000 1 1 1 1/4 6 2 3 1/8 0.955 0.120 • AMC800033

ARNL-21000 1 1 1 1/4 7 2 4 1/8 0.955 0.120 • AMC800043


32 | www.onsrud.com

Aluminum 3 Flute Rougher

AR-33 Flute


ARS-30375 3/8 3/8 1/2 3 3 – – 0.030 • AMC800103

ARNS-30375 3/8 3/8 1/2 4 3 1 5/8 0.355 0.030 • AMC800111

ARS-30500 1/2 1/2 5/8 3 3 – – 0.030 • AMC800105

ARNS-30500 1/2 1/2 5/8 4 3 2 1/8 0.470 0.030 • AMC8001131/2 1/2 5/8 4 3 2 1/8 0.470 0.060 • AMC800115

ARNM-30500 1/2 1/2 5/8 5 3 3 1/8 0.470 0.030 • AMC8001251/2 1/2 5/8 5 3 3 1/8 0.470 0.060 • AMC800127

ARNL-30500 1/2 1/2 5/8 6 3 4 1/8 0.470 0.030 • AMC8001351/2 1/2 5/8 6 3 4 1/8 0.470 0.060 • AMC800137

ARS-30750 3/4 3/4 1 4 3 – – 0.060 • AMC800107

ARNS-30750 3/4 3/4 1 4 3 2 1/8 0.715 0.060 • AMC8001173/4 3/4 1 4 3 2 1/8 0.715 0.120 • AMC800119

ARNM-30750 3/4 3/4 1 6 3 3 1/8 0.715 0.060 • AMC8001293/4 3/4 1 6 3 3 1/8 0.715 0.120 • AMC800131

ARNL-30750 3/4 3/4 1 6 3 4 1/8 0.715 0.060 • AMC8001393/4 3/4 1 6 3 4 1/8 0.715 0.120 • AMC800141

ARS-31000 1 1 1 1/4 4 3 – – 0.060 • AMC800109

ARNS-31000 1 1 1 1/4 5 3 2 1/8 0.955 0.060 • AMC8001211 1 1 1/4 5 3 2 1/8 0.955 0.120 • AMC800123

ARNM-31000 1 1 1 1/4 6 3 3 1/8 0.955 0.120 • AMC800133

ARNL-31000 1 1 1 1/4 7 3 4 1/8 0.955 0.120 • AMC800143


www.onsrud.com | 33

Alum

inum 2 Flute R

ougher Coolant Through

ARC-22 Flute


ARCS-20375 3/8 3/8 1/2 3 2 – – 0.030 • AMC800045

ARCS-20500 1/2 1/2 5/8 3 2 – – 0.030 • AMC800047

ARCNS-20500 1/2 1/2 5/8 4 2 2 1/8 0.470 0.030 • AMC8000531/2 1/2 5/8 4 2 2 1/8 0.470 0.060 • AMC800055

ARCNM-20500 1/2 1/2 5/8 5 2 3 1/8 0.470 0.030 • AMC8000651/2 1/2 5/8 5 2 3 1/8 0.470 0.060 • AMC800067

ARCNL-20500 1/2 1/2 5/8 6 2 4 1/8 0.470 0.030 • AMC8000751/2 1/2 5/8 6 2 4 1/8 0.470 0.060 • AMC800077

ARCS-20750 3/4 3/4 1 4 2 – – 0.060 • AMC800049

ARCNS-20750 3/4 3/4 1 4 2 2 1/8 0.715 0.060 • AMC8000573/4 3/4 1 4 2 2 1/8 0.715 0.120 • AMC800059

ARCNM-20750 3/4 3/4 1 6 2 3 1/8 0.715 0.060 • AMC8000693/4 3/4 1 6 2 3 1/8 0.715 0.120 • AMC800071

ARCNL-20750 3/4 3/4 1 6 2 4 1/8 0.715 0.060 • AMC8000793/4 3/4 1 6 2 4 1/8 0.715 0.120 • AMC800081

ARCS-21000 1 1 1 1/4 4 2 – – 0.060 • AMC800051

ARCNS-21000 1 1 1 1/4 5 2 2 1/8 0.955 0.060 • AMC8000611 1 1 1/4 5 2 2 1/8 0.955 0.120 • AMC800063

ARCNM-21000 1 1 1 1/4 6 2 3 1/8 0.955 0.120 • AMC800073

ARCNL-21000 1 1 1 1/4 7 2 4 1/8 0.955 0.120 • AMC800083


34 | www.onsrud.com

Aluminum 3 Flute Rougher Coolant Through

ARC-33 Flute


ARCS-30375 3/8 3/8 1/2 3 3 – – 0.030 • AMC800145

ARCS-30500 1/2 1/2 5/8 3 3 – – 0.030 • AMC800147

ARCNS-30500 1/2 1/2 5/8 4 3 2 1/8 0.470 0.030 • AMC8001531/2 1/2 5/8 4 3 2 1/8 0.470 0.060 • AMC800155

ARCNM-30500 1/2 1/2 5/8 5 3 3 1/8 0.470 0.030 • AMC8001651/2 1/2 5/8 5 3 3 1/8 0.470 0.060 • AMC800167

ARCNL-30500 1/2 1/2 5/8 6 3 4 1/8 0.470 0.030 • AMC8001751/2 1/2 5/8 6 3 4 1/8 0.470 0.060 • AMC800177

ARCS-30750 3/4 3/4 1 4 3 – – 0.060 • AMC800149

ARCNS-30750 3/4 3/4 1 4 3 2 1/8 0.715 0.060 • AMC8001573/4 3/4 1 4 3 2 1/8 0.715 0.120 • AMC800159

ARCNM-30750 3/4 3/4 1 6 3 3 1/8 0.715 0.060 • AMC8001693/4 3/4 1 6 3 3 1/8 0.715 0.120 • AMC800171

ARCNL-30750 3/4 3/4 1 6 3 4 1/8 0.715 0.060 • AMC8001793/4 3/4 1 6 3 4 1/8 0.715 0.120 • AMC800181

ARCS-31000 1 1 1 1/4 4 3 – – 0.060 • AMC800151

ARCNS-31000 1 1 1 1/4 5 3 2 1/8 0.955 0.060 • AMC8001611 1 1 1/4 5 3 2 1/8 0.955 0.120 • AMC800163

ARCNM-31000 1 1 1 1/4 6 3 3 1/8 0.955 0.120 • AMC800173

ARCNL-31000 1 1 1 1/4 7 3 4 1/8 0.955 0.120 • AMC800183


LMT Onsrud's broad offering of High PerformanceEnd Mills for Exotic Metals & Stainless Steels featurethe TV Series for versatility in slotting , roughing andsemi-finishing and the TF Series for superior finishing.

LMT Onsrud tools maximize output of your spindlewhile producing accurate and quality parts. Featuressuch as variable flute indexing, rigid tool design, andbuilt-in dampening effects increase productivity invarious Exotic Metals & Stainless Steels.

LMT Onsrud will further enhance your productivityby offering as standard tools the industry’s largestselection of corner radii and neck and flute lengths.

TV & TF SeriesHigh PerformanceEnd Millsfor Exotic Metals& Stainless Steels

LMT ONSRUD

36 | www.onsrud.com

Exotic Metals 4 Flute

CHIP LOAD PER TOOTH

Material/Grade SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

Titanium5553 Slotting 60 - 220 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .00566Al-4V Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Commercially PureCobalt BaseHaynes 21/26 Slotting 40 - 100 .0005 .0010 .001 .0012 .0014 .002 .0026 .0031 .004NASA CO-W-RE Profiling 33% RDoC .0006 .0009 .0012 .0014 .0018 .0026 .0031 .0038 .005StelliteIron BaseA-286, Discoly Slotting 50 -100 .0006 .0009 .0012 .0017 .0021 .0025 .0031 .0038 .005Incoly, Multimet Profiling 33% RDoC .0007 .0010 .0014 .0022 .0025 .003 .0038 .0045 .006Timken 16-25-6Nickel BaseHastalloy, Waspalloy Slotting 40 - 100 .0005 .0008 .001 .0012 .0014 .002 .0026 .0031 .004Rene 41-95, Monel Profiling 33% RDoC .0006 .0009 .0012 .0014 .0018 .0026 .0031 .0038 .005Inconel 625, 718Austenic Stainless304, 310, 314 Slotting 100 - 350 .00065 .0009 .0013 .0017 .0021 .0028 .0035 .0042 .0056316L Profiling 33% RDoC .00085 .0010 .0017 .0021 .0027 .0036 .0044 .0053 .0072302, 304LPrecipitation Stainless13-8PH, 15-5PH Slotting 90 - 250 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .005617-4PH Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Martensitic Stainless420, 430F, 440 Slotting 100 - 250 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .0056403, 410, 416 Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Carbon Steels10XX, 11XX, Slotting 400 / 600 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .005613XX, 15XX Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072Alloy Steels4140, 4340, Slotting 250/450 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .0056200, 250, 300 Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072Mold & Die SteelA2, D2, 01, Slotting 150 / 250 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .0056H-13, S7 Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072

TV-4 SERIESTECHNICAL DATA FOREXOTIC METAL END MILLSGet the Most Versatility with Onsrud’s4 Flute High-Performance End MillsThe TV-4 Series End Mills are able to achieve highmetal removal rates due to variable flute indexingthat reduces cutting forces and likeliness of chatter.Longer length tools incorporate a large core diameterthat further prevents chatter caused by deflection.Tools range from square to full ball nose to meetaerospace industry requirements.

www.onsrud.com | 37

Exotic M

etals 4 Flute

TVS-4Standard Length

Description Cutting SHK LOC OAL No of Corner CoatedDIA DIA Flutes Radius EDP #

TVS-40125 1/8 1/8 1/4 2 4 Square • EMC4000020.010 • EMC400004Ball • EMC400006


TVS-40250 1/4 1/4 3/8 2 4 Square • EMC6016040.015 • EMC6017340.030 • EMC6016240.060 • EMC6016400.090 • EMC601656Ball • EMC601714

TVS-40313 5/16 5/16 9/16 2 1/2 4 Square • EMC4000140.015 • EMC400016Ball • EMC400018

TVS-40375 3/8 3/8 1/2 2 4 Square • EMC6016080.015 • EMC6017380.030 • EMC6016280.060 • EMC6016440.090 • EMC6016600.120 • EMC6016720.156 • EMC601684Ball • EMC601718

TVS-40500 1/2 1/2 5/8 2 1/2 4 Square • EMC6016120.015 • EMC6017420.030 • EMC6016320.060 • EMC6016480.090 • EMC6016640.120 • EMC6016760.156 • EMC6016880.190 • EMC601696Ball • EMC601722

TVS-40625 5/8 5/8 3/4 3 4 Square • EMC6016140.030 • EMC6016340.060 • EMC6016500.090 • EMC6016660.120 • EMC6016780.156 • EMC6016900.190 • EMC6016980.250 • EMC601704Ball • EMC601724

TVS-40750 3/4 3/4 1 1/8 3 4 Square • EMC6016160.030 • EMC6016360.060 • EMC6016520.090 • EMC6016680.120 • EMC6016800.156 • EMC6016920.190 • EMC6017000.250 • EMC601706Ball • EMC601726

TVS-41000 1 1 1 1/4 3 4 Square • EMC6016180.030 • EMC6016380.060 • EMC6016540.090 • EMC6016700.120 • EMC6016820.156 • EMC6016940.190 • EMC6017020.250 • EMC601708Ball • EMC601728


38 | www.onsrud.com


TVM-4Medium Length


TVM-40125 1/8 1/8 1/2 2 1/2 4 Square • EMC4000200.010 • EMC400022Ball • EMC400024


TVM-40250 1/4 1/4 3/4 2 1/2 4 Square • EMC6019040.015 • EMC6020340.030 • EMC6019240.060 • EMC6019400.090 • EMC601956Ball • EMC602014


TVM-40375 3/8 3/8 1 1/8 2 1/2 4 Square • EMC6019080.015 • EMC6020380.030 • EMC6019280.060 • EMC6019440.090 • EMC6019600.120 • EMC6019720.156 • EMC601984Ball • EMC602018

TVM-40500 1/2 1/2 1 1/4 3 4 Square • EMC6019120.015 • EMC6020420.030 • EMC6019320.060 • EMC6019480.090 • EMC6019640.120 • EMC6019760.156 • EMC6019880.190 • EMC601996Ball • EMC602022

TVM-40625 5/8 5/8 1 5/8 3 1/2 4 Square • EMC6019140.030 • EMC6019340.060 • EMC6019500.090 • EMC6019660.120 • EMC6019780.156 • EMC6019900.190 • EMC6019980.250 • EMC602004Ball • EMC602024


TVM-41000 1 1 2 4 4 Square • EMC6019180.030 • EMC6019380.060 • EMC6019540.090 • EMC6019700.120 • EMC6019820.156 • EMC6019940.190 • EMC6020020.250 • EMC602008Ball • EMC602028


www.onsrud.com | 39

Exotic M

etals 4 Flute Necked

TVNS-4Standard Length Necked

Description Cutting SHK LOC OAL No of Neck Neck Corner CoatedDIA DIA Flutes LGTHS DIA Radius EDP #

TVNS-40250 1/4 1/4 3/8 4 4 2 1/8 .236 Square • EMC6025040.015 • EMC6026160.030 • EMC6025220.060 • EMC6025360.090 • EMC602550Ball • EMC602604

TVNS-40375 3/8 3/8 1/2 4 4 2 1/4 .355 Square • EMC6025080.015 • EMC6026200.030 • EMC6025260.060 • EMC6025400.090 • EMC6025540.120 • EMC6025640.156 • EMC602574Ball • EMC602584

TVNS-40500 1/2 1/2 5/8 4 4 2 3/8 .470 Square • EMC6025120.015 • EMC6026240.030 • EMC6025300.060 • EMC6025440.090 • EMC6025580.120 • EMC6025680.156 • EMC6025780.190 • EMC602590Ball • EMC602588

TVNS-40625 5/8 5/8 3/4 4 4 2 3/8 0.593 Square • EMC6026320.030 • EMC6026340.060 • EMC6026360.090 • EMC6026380.120 • EMC6026400.156 • EMC6026420.190 • EMC6026440.250 • EMC602646Ball • EMC602648

TVNS-40750 3/4 3/4 1 1/8 4 4 2 1/2 .715 Square • EMC6025140.030 • EMC6025320.060 • EMC6025460.090 • EMC6025600.120 • EMC6025700.156 • EMC6025800.190 • EMC6025920.250 • EMC602596Ball • EMC602608

TVNS-41000 1 1 1 1/4 5 4 2 1/2 .955 Square • EMC6025160.030 • EMC6025340.060 • EMC6025480.090 • EMC6025620.120 • EMC6025720.156 • EMC6025820.190 • EMC6025940.250 • EMC602598Ball • EMC602610


40 | www.onsrud.com

Exotic Metals 4 Flute Necked


TVNM-40250 1/4 1/4 3/8 4 4 2 1/2 .236 Square • EMC6028040.015 • EMC6029160.030 • EMC6028220.060 • EMC6028360.090 • EMC602850Ball • EMC602898

TVNM-40375 3/8 3/8 1/2 4 4 2 5/8 .355 Square • EMC6028080.015 • EMC6029200.030 • EMC6028260.060 • EMC6028400.090 • EMC6028540.120 • EMC6028640.156 • EMC602874Ball • EMC602902

TVNM-40500 1/2 1/2 5/8 6 4 3 1/8 .470 Square • EMC6028120.015 • EMC6029240.030 • EMC6028300.060 • EMC6028440.090 • EMC6028580.120 • EMC6028680.156 • EMC6028780.190 • EMC602884Ball • EMC602906

TVNM-40625 5/8 5/8 3/4 6 4 3 1/8 0.593 Square • EMC6029320.030 • EMC6029340.060 • EMC6029360.090 • EMC6029380.120 • EMC6029400.156 • EMC6029420.190 • EMC6029440.250 • EMC602946Ball • EMC602948

TVNM-40750 3/4 3/4 1 1/8 6 4 3 1/8 .715 Square • EMC6028140.030 • EMC6028320.060 • EMC6028460.090 • EMC6028600.120 • EMC6028700.156 • EMC6028800.190 • EMC6028860.250 • EMC602890Ball • EMC602908

TVNM-41000 1 1 1 1/4 6 4 3 1/8 .955 Square • EMC6028160.030 • EMC6028340.060 • EMC6028480.090 • EMC6028620.120 • EMC6028720.156 • EMC6028820.190 • EMC6028880.250 • EMC602892Ball • EMC602910


TVNM-4Medium Length Necked

www.onsrud.com | 41

Exotic M


TVNL-4Long Length Necked


TVNL-40250 1/4 1/4 3/8 4 4 3 1/8 .236 Square • EMC6032040.015 • EMC6033160.030 • EMC6032220.060 • EMC6032360.090 • EMC603250Ball • EMC603298

TVNL-40375 3/8 3/8 1/2 6 4 3 1/4 .355 Square • EMC6032080.015 • EMC6033200.030 • EMC6032260.060 • EMC6032400.090 • EMC6032540.120 • EMC6032640.156 • EMC603274Ball • EMC603302

TVNL-40500 1/2 1/2 5/8 6 4 4 1/8 .470 Square • EMC6032120.015 • EMC6033240.030 • EMC6032300.060 • EMC6032440.090 • EMC6032580.120 • EMC6032680.156 • EMC6032780.190 • EMC603284Ball • EMC603306


TVNL-40750 3/4 3/4 1 1/8 6 4 4 1/8 .715 Square • EMC6032140.030 • EMC6032320.060 • EMC6032460.090 • EMC6032600.120 • EMC6032700.156 • EMC6032800.190 • EMC6032860.250 • EMC603290Ball • EMC603308

TVNL-41000 1 1 1 1/4 7 4 4 1/8 .955 Square • EMC6032160.030 • EMC6032340.060 • EMC6032480.090 • EMC6032620.120 • EMC6032720.156 • EMC6032820.190 • EMC6032880.250 • EMC603292Ball • EMC603310


42 | www.onsrud.com


CHIP LOAD PER TOOTH

Material/Grade SFM 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

Titanium5553 Slotting 60 - 220 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .00566Al-4V Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Commercially PureCobalt BaseHaynes 21/26 Slotting 40 - 100 .0005 .0010 .001 .0012 .0014 .002 .0026 .0031 .004NASA CO-W-RE Profiling 33% RDoC .0006 .0009 .0012 .0014 .0018 .0026 .0031 .0038 .005StelliteIron BaseA-286, Discoly Slotting 50 -100 .0006 .0009 .0012 .0017 .0021 .0025 .0031 .0038 .005Incoly, Multimet Profiling 33% RDoC .0007 .0010 .0014 .0022 .0025 .003 .0038 .0045 .006Timken 16-25-6Nickel BaseHastalloy, Waspalloy Slotting 40 - 100 .0005 .0008 .001 .0012 .0014 .002 .0026 .0031 .004Rene 41-95, Monel Profiling 33% RDoC .0006 .0009 .0012 .0014 .0018 .0026 .0031 .0038 .005Inconel 625, 718Austenic Stainless304, 310, 314 Slotting 100 - 350 .00065 .0009 .0013 .0017 .0021 .0028 .0035 .0042 .0056316L Profiling 33% RDoC .00085 .0010 .0017 .0021 .0027 .0036 .0044 .0053 .0072302, 304LPrecipitation Stainless13-8PH, 15-5PH Slotting 90 - 250 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .005617-4PH Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Martensitic Stainless420, 430F, 440 Slotting 100 - 250 .0007 .0010 .0014 .0017 .0021 .0028 .0035 .0042 .0056403, 410, 416 Profiling 33% RDoC .0009 .0014 .0018 .0022 .0027 .0036 .0044 .0053 .0072Carbon Steels10XX, 11XX, Slotting 400 / 600 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .005613XX, 15XX Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072Alloy Steels4140, 4340, Slotting 250/450 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .0056200, 250, 300 Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072Mold & Die SteelA2, D2, 01, Slotting 150 / 250 .0007 .0011 .0014 .0018 .0021 .0028 .0035 .0042 .0056H-13, S7 Profiling 33% .0009 .0015 .0018 .0023 .0027 .0036 .0044 .0053 .0072

TV-5 SERIESTECHNICAL DATA FOREXOTIC METAL END MILLSSlot, Profile and Semi-Finish withOnsrud’s 5 Flute High-Performance End MillsIncrease feed rates 20% over 4 flute tools. Variableflute indexing reduces chatter. Largest selection ofaerospace specific corner radii. Manufactured withhighest transverse rupture strength, premium gradecarbide. Combine Onsrud’s 5 Flute TV series with10 Flute finishers and watch your profits SOAR!

www.onsrud.com | 43

Exotic M

etals 5 Flute

Description Cutting SHK LOC OAL No of Corner AITiNDIA DIA Flutes RadiusTVS-50125 1/8 1/8 1/4 2 5 Square • EMC400038

.010 • EMC400040Ball • EMC400042


TVS-50250 1/4 1/4 3/8 2 5 Square • EMC604000.015 • EMC604002.030 • EMC604004.060 • EMC604006.090 • EMC604008Ball • EMC604010

TVS-50313 5/16 5/16 9/16 2 1/2 5 Square • EMC400050.015 • EMC400052Ball • EMC400054

TVS-50375 3/8 3/8 1/2 2 5 Square • EMC604012.015 • EMC604014.030 • EMC604016.060 • EMC604018.090 • EMC604020.120 • EMC604022Ball • EMC604024

TVS-50500 1/2 1/2 5/8 2 1/2 5 Square • EMC604026.015 • EMC604028.030 • EMC604030.060 • EMC604032.090 • EMC604034.120 • EMC604036.156 • EMC604038.190 • EMC604040Ball • EMC604042

TVS-50625 5/8 5/8 3/4 3 5 Square • EMC604044.030 • EMC604046.060 • EMC604048.090 • EMC604050.120 • EMC604052.156 • EMC604054.190 • EMC604056.250 • EMC604058Ball • EMC604060

TVS-50750 3/4 3/4 1 1/8 3 5 Square • EMC604062.030 • EMC604064.060 • EMC604066.090 • EMC604068.120 • EMC604070.156 • EMC604072.190 • EMC604074.250 • EMC604076Ball • EMC604078

TVS-51000 1 1 1 1/4 4 5 Square • EMC604080.030 • EMC604082.060 • EMC604084.090 • EMC604086.120 • EMC604088.156 • EMC604090.190 • EMC604092.250 • EMC604094Ball • EMC604096



44 | www.onsrud.com


Description Cutting SHK LOC OAL No of Corner AITiNDIA DIA Flutes RadiusTVM-50125 1/8 1/8 1/2 2 1/2 5 Square • EMC400056

.010 • EMC400058Ball • EMC400060


TVM-50250 1/4 1/4 3/4 2 1/2 5 Square • EMC604100.015 • EMC604102.030 • EMC604104.060 • EMC604106.090 • EMC604108Ball • EMC604110


TVM-50375 3/8 3/8 1 1/8 2 1/2 5 Square • EMC604112.015 • EMC604114.030 • EMC604116.060 • EMC604118.090 • EMC604120.120 • EMC604122Ball • EMC604124


TVM-50625 5/8 5/8 1 5/8 3 1/2 5 Square • EMC604144.030 • EMC604146.060 • EMC604148.090 • EMC604150.120 • EMC604152.156 • EMC604154.190 • EMC604156.250 • EMC604158Ball • EMC604160


TVM-51000 1 1 2 5 5 Square • EMC604180.030 • EMC604182.060 • EMC604184.090 • EMC604186.120 • EMC604188.156 • EMC604190.190 • EMC604192.250 • EMC604194Ball • EMC604196


TVM-5Medium Length

Exotic M


www.onsrud.com | 45

Description Cutting SHK LOC OAL No of Neck Neck Corner AITiNDIA DIA Flutes LGTH DIA RadiusTVNS-50250 1/4 1/4 3/8 3 5 1 3/8 .236 Square • EMC604200

.015 • EMC604202

.030 • EMC604204

.060 • EMC604206

.090 • EMC604208Ball • EMC604210

TVNS-50375 3/8 3/8 1/2 3 5 1 5/8 .355 Square • EMC604212.015 • EMC604214.030 • EMC604216.060 • EMC604218.090 • EMC604220.120 • EMC604222Ball • EMC604224

TVNS-50500 1/2 1/2 5/8 4 5 2 1/8 .470 Square • EMC604226.015 • EMC604228.030 • EMC604230.060 • EMC604232.090 • EMC604234.120 • EMC604236.156 • EMC604238.190 • EMC604240Ball • EMC604242

TVNS-50625 5/8 5/8 3/4 5 5 2 3/8 0.593 Square • EMC604244.030 • EMC604246.060 • EMC604248.090 • EMC604250.120 • EMC604252.156 • EMC604254.190 • EMC604256.250 • EMC604258Ball • EMC604260

TVNS-50750 3/4 3/4 1 1/8 5 5 2 5/8 .715 Square • EMC604262.030 • EMC604264.060 • EMC604266.090 • EMC604268.120 • EMC604270.156 • EMC604272.190 • EMC604274.250 • EMC604276Ball • EMC604278

TVNS-51000 1 1 1 1/4 5 5 2 5/8 .955 Square • EMC604280.030 • EMC604282.060 • EMC604284.090 • EMC604286.120 • EMC604288.156 • EMC604290.190 • EMC604292.250 • EMC604294Ball • EMC604296



46 | www.onsrud.com


Description Cutting SHK LOC OAL No of Neck Neck Corner AITiNDIA DIA Flutes LGTH DIA RadiusTVNM-50250 1/4 1/4 3/8 4 5 1 3/4 .236 Square • EMC604300

.015 • EMC604302

.030 • EMC604304

.060 • EMC604306

.090 • EMC604308Ball • EMC604310

TVNM-50375 3/8 3/8 1/2 4 5 2 1/8 .355 Square • EMC604312.015 • EMC604314.030 • EMC604316.060 • EMC604318.090 • EMC604320.120 • EMC604322Ball • EMC604324

TVNM-50500 1/2 1/2 5/8 5 5 2 3/4 .470 Square • EMC604326.015 • EMC604328.030 • EMC604330.060 • EMC604332.090 • EMC604334.120 • EMC604336.156 • EMC604338.190 • EMC604340Ball • EMC604342

TVNM-50625 5/8 5/8 3/4 5 5 3 1/8 0.593 Square • EMC604344.030 • EMC604346.060 • EMC604348.090 • EMC604350.120 • EMC604352.156 • EMC604354.190 • EMC604356.250 • EMC604358Ball • EMC604360

TVNM-50750 3/4 3/4 1 1/8 6 5 3 1/8 .715 Square • EMC604362.030 • EMC604364.060 • EMC604366.090 • EMC604368.120 • EMC604370.156 • EMC604372.190 • EMC604374.250 • EMC604376Ball • EMC604378

TVNM-51000 1 1 1 1/4 6 5 3 1/8 .955 Square • EMC604380.030 • EMC604382.060 • EMC604384.090 • EMC604386.120 • EMC604388.156 • EMC604390.190 • EMC604392.250 • EMC604394Ball • EMC604396



www.onsrud.com | 47

Description Cutting SHK LOC OAL No of Neck Neck Corner AITiNDIA DIA Flutes LGTH DIA RadiusTVNL-50250 1/4 1/4 3/8 4 5 2 1/8 .236 Square • EMC604400

.015 • EMC604402

.030 • EMC604404

.060 • EMC604406

.090 • EMC604408Ball • EMC604410

TVNL-50375 3/8 3/8 1/2 4 5 2 5/8 .355 Square • EMC604412.015 • EMC604414.030 • EMC604416.060 • EMC604418.090 • EMC604420.120 • EMC604422Ball • EMC604424



TVNL-50750 3/4 3/4 1 1/8 6 5 4 1/8 .715 Square • EMC604462.030 • EMC604464.060 • EMC604466.090 • EMC604468.120 • EMC604470.156 • EMC604472.190 • EMC604474.250 • EMC604476Ball • EMC604478

TVNL-51000 1 1 1 1/4 7 5 4 1/8 .955 Square • EMC604480.030 • EMC604482.060 • EMC604484.090 • EMC604486.120 • EMC604488.156 • EMC604490.190 • EMC604492.250 • EMC604494Ball • EMC604496



Exotic M


NEW

48 | www.onsrud.com


Material/Grade SFM 1/2 5/8 3/4 1

Titanium5553 180 .002 .0023 .0028 .0036Al-4V 400Commercially Pure 90 -120Cobalt BaseHaynes 21/26 40 - 80 .0014 .0017 .0021 .0029NASA CO-W-RE 60 - 100StelliteIron BaseA-286, Discoly 50 - 80 .002 .0025 .003 .004Incoly, Multimet 80 - 100Timken 16-25-6Nickel BaseHastalloy, Waspalloy 40 - 60 .002 .0025 .003 .004Rene 41-95, Monel 45 - 100Inconel 625, 718Austenic Stainless304, 310, 314 100 - 250 .0014 .0017 .0021 .0028316L 100 - 350302, 304LPrecipitation Stainless13-8PH, 15-5PH 90 - 250 .0014 .0017 .0021 .002817-4PH 100 - 350Martensitic Stainless420, 430F, 440 90 - 250 .0014 .0017 .0021 .0028403, 410, 416 100 - 250

CHIP LOAD PER TOOTH

TV-7 SERIESTECHNICAL DATA FOREXOTIC METAL FINISHERSSemi-Finish & Finish with Onsrud’s7 Flute High Performance End MillsLMT Onsrud Exotic Metals 7 Flute End Mills are optimizedfor high speed machining with low radial engagement,producing accurate and superior surface finishes. Theunique geometry and large core diameter preventsdeflection on even the longest length tools.

LMT Onsrud's in house coating features High HeatResistance which leads to increased wear resistanceand tool life compared to industry standard AlTiN

www.onsrud.com | 49

Exotic M

etals 7 Flute

Description Cutting SHK LOC OAL No of Corner CoatedDIA DIA Flutes Radius EDP#

TVS-70500 1/2 1/2 5/8 2 1/2 7 Square • EMC7000510.015 • EMC7000530.030 • EMC7000550.060 • EMC7000570.090 • EMC7000590.120 • EMC700061

TVS-70625 5/8 5/8 3/4 3 7 Square • EMC7000650.030 • EMC7000670.060 • EMC7000690.090 • EMC7000710.120 • EMC7000730.190 • EMC700075

TVS-70750 3/4 3/4 1 1/8 3 7 Square • EMC7000790.030 • EMC7000810.060 • EMC7000830.090 • EMC7000850.120 • EMC7000870.190 • EMC7000890.250 • EMC700091

TVS-71000 1 1 1 1/4 4 7 Square • EMC7000930.030 • EMC7000950.060 • EMC7000970.090 • EMC7000990.120 • EMC7001010.190 • EMC7001030.250 • EMC700105



50 | www.onsrud.com



TVM-70500 1/2 1/2 1 1/4 3 7 Square • EMC7001070.015 • EMC7001090.030 • EMC7001110.060 • EMC7001130.090 • EMC7001150.120 • EMC700117

TVM-70625 5/8 5/8 1 5/8 3 1/2 7 Square • EMC7001210.030 • EMC7001230.060 • EMC7001250.090 • EMC7001270.120 • EMC7001290.190 • EMC700131

TVM-70750 3/4 3/4 1 5/8 4 7 Square • EMC7001350.030 • EMC7001370.060 • EMC7001390.090 • EMC7001410.120 • EMC7001430.190 • EMC7001450.250 • EMC700147

TVM-71000 1 1 2 5 7 Square • EMC7001490.030 • EMC7001510.060 • EMC7001530.090 • EMC7001550.120 • EMC7001570.190 • EMC7001590.250 • EMC700161


TVM-7Medium Length

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Exotic M

etals 7 Flute


TVL-70500 1/2 1/2 2 4 7 Square • EMC7001630.015 • EMC7001650.030 • EMC7001670.060 • EMC7001690.090 • EMC7001710.120 • EMC700173

TVL-70625 5/8 5/8 2 1/8 4 7 Square • EMC7001770.030 • EMC7001790.060 • EMC7001810.090 • EMC7001830.120 • EMC7001850.190 • EMC700187

TVL-70750 3/4 3/4 2 5/8 5 7 Square • EMC7001910.030 • EMC7001930.060 • EMC7001950.090 • EMC7001970.120 • EMC7001990.190 • EMC7002010.250 • EMC700203

TVL-71000 1 1 3 6 7 Square • EMC7002050.030 • EMC7002070.060 • EMC7002090.090 • EMC7002110.120 • EMC7002130.190 • EMC7002150.250 • EMC700217


TVL-7Long Length

52 | www.onsrud.com


Description Cutting SHK LOC OAL No of Neck Neck Corner CoatedDIA DIA Flutes LGTH DIA Radius EDP#

TVNS-70500 1/2 1/2 5/8 5 7 2 1/8 0.470 Square • EMC7002190.015 • EMC7002210.030 • EMC7002230.060 • EMC7002250.090 • EMC7002270.120 • EMC700229

TVNS-70625 5/8 5/8 3/4 5 7 2 3/8 0.593 Square • EMC7002330.030 • EMC7002350.060 • EMC7002370.090 • EMC7002390.120 • EMC7002410.190 • EMC700243

TVNS-70750 3/4 3/4 1 1/8 5 7 2 5/8 0.715 Square • EMC7002470.030 • EMC7002490.060 • EMC7002510.090 • EMC7002530.120 • EMC7002550.190 • EMC7002570.250 • EMC700259

TVNS-71000 1 1 1 1/4 5 7 2 5/8 0.955 Square • EMC7002610.030 • EMC7002630.060 • EMC7002650.090 • EMC7002670.120 • EMC7002690.190 • EMC7002710.250 • EMC700273



www.onsrud.com | 53

Exotic M



TVNM-70500 1/2 1/2 5/8 5 7 3 1/8 0.470 Square • EMC7002750.015 • EMC7002770.030 • EMC7002790.060 • EMC7002810.090 • EMC7002830.120 • EMC700285

TVNM-70625 5/8 5/8 3/4 5 7 3 1/8 0.593 Square • EMC7002890.030 • EMC7002910.060 • EMC7002930.090 • EMC7002950.120 • EMC7002970.190 • EMC700299

TVNM-70750 3/4 3/4 1 1/8 5 7 3 1/8 0.715 Square • EMC7003030.030 • EMC7003050.060 • EMC7003070.090 • EMC7003090.120 • EMC7003110.190 • EMC7003130.250 • EMC700315

TVNM-71000 1 1 1 1/4 5 7 3 1/8 0.955 Square • EMC7003170.030 • EMC7003190.060 • EMC7003210.090 • EMC7003230.120 • EMC7003250.190 • EMC7003270.250 • EMC700329



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TVNL-70500 1/2 1/2 5/8 6 7 4 1/8 0.470 Square • EMC7003310.015 • EMC7003330.030 • EMC7003350.060 • EMC7003370.090 • EMC7003390.120 • EMC700341

TVNL-70625 5/8 5/8 3/4 6 7 4 1/8 0.593 Square • EMC7003450.030 • EMC7003470.060 • EMC7003490.090 • EMC7003510.120 • EMC7003530.190 • EMC700355

TVNL-70750 3/4 3/4 1 1/8 6 7 4 1/8 0.715 Square • EMC7003590.030 • EMC7003610.060 • EMC7003630.090 • EMC7003650.120 • EMC7003670.190 • EMC7003690.250 • EMC700371

TVNL-71000 1 1 1 1/4 7 7 4 1/8 0.955 Square • EMC7003730.030 • EMC7003750.060 • EMC7003770.090 • EMC7003790.120 • EMC7003810.190 • EMC7003830.250 • EMC700385



TF SERIESTECHNICAL DATA FOREXOTIC METAL FINISHERSOnsrud’s 6 Flute, 8 Flute & 10 FluteHigh-Performance End Mills

www.onsrud.com | 55

Exotic M

etals Finishers

Finishing Series (Note: All Cutting Data Is For Profile Finishing)Material/Grade SFM 1/4 3/8 1/2 5/8 3/4 1

Titanium5553 180 .0013 .0017 .002 .0023 .0028 .0036Al-4V 400Commercially Pure 90 -120Cobalt BaseHaynes 21/26 40 - 80 .0011 .0013 .0014 .0017 .0021 .0029NASA CO-W-RE 60 - 100StelliteIron BaseA-286, Discoly 50 - 80 .0015 .0017 .002 .0025 .003 .004Incoly, Multimet 80 - 100Timken 16-25-6Nickel BaseHastalloy, Waspalloy 40 - 60 .0015 .0017 .002 .0025 .003 .004Rene 41-95, Monel 45 - 100Inconel 625, 718Austenic Stainless304, 310, 314 100 - 250 .001 .0013 .0014 .0017 .0021 .0028316L 100 - 350302, 304LPrecipitation Stainless13-8PH, 15-5PH 90 - 250 .001 .0013 .0014 .0017 .0021 .002817-4PH 100 - 350Martensitic Stainless420, 430F, 440 90 - 250 .001 .0013 .0014 .0017 .0021 .0028403, 410, 416 100 - 250

Note: Please call your LMT Onsrud Salesperson for programming tips!

Finishers produce accurate parts with superiorsurface finishes that meet, or exceed, demandingaerospace specifications. Shallow flute designcombined with a large core diameter preventsdeflection on even the longest length tools.Eccentric relief creates a dampening effect tofurther reduce chatter on both thin wall parts andfloors. Corner radii range from square to .250”.

CHIP LOAD PER TOOTH

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Exotic Metals Finishers

TFSStandard Length


TFS-60250 1/4 1/4 3/8 2 6 Square • EMC6009000.015 • EMC6011040.030 • EMC6009160.060 • EMC6009320.090 • EMC600948

TFS-60375 3/8 3/8 1/2 2 6 Square • EMC6009040.015 • EMC6011080.030 • EMC6009200.060 • EMC6009360.090 • EMC6009520.120 • EMC6009640.156 • EMC600976

TFS-60500 1/2 1/2 5/8 2 1/2 6 Square • EMC6009080.015 • EMC6011120.030 • EMC6009240.060 • EMC6009400.090 • EMC6009560.120 • EMC6009680.156 • EMC6009800.190 • EMC600988

TFS-60625 5/8 5/8 3/4 3 6 Square • EMC6009100.030 • EMC6009260.060 • EMC6009420.090 • EMC6009580.120 • EMC6009700.156 • EMC6009820.190 • EMC6009900.250 • EMC600996

TFS-80750 3/4 3/4 1 1/8 3 8 Square • EMC6009120.030 • EMC6009280.060 • EMC6009440.090 • EMC6009600.120 • EMC6009720.156 • EMC6009840.190 • EMC6009920.250 • EMC600998

TFS-101000 1 1 1 1/4 3 10 Square • EMC6009140.030 • EMC6009300.060 • EMC6009460.090 • EMC6009620.120 • EMC6009740.156 • EMC6009860.190 • EMC6009940.250 • EMC601000


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Exotic M

etals Finishers


TFM-60250 1/4 1/4 3/4 2 1/2 6 Square • EMC6010020.015 • EMC6011200.030 • EMC6010180.060 • EMC6010340.090 • EMC601050

TFM-60375 3/8 3/8 1 1/8 2 1/2 6 Square • EMC6010060.015 • EMC6011240.030 • EMC6010220.060 • EMC6010380.090 • EMC6010540.120 • EMC6010660.156 • EMC601078

TFM-60500 1/2 1/2 1 1/4 3 6 Square • EMC6010100.015 • EMC6011280.030 • EMC6010260.060 • EMC6010420.090 • EMC6010580.120 • EMC6010700.156 • EMC6010820.190 • EMC601090

TFM-60625 5/8 5/8 1 5/8 3 1/2 6 Square • EMC6010120.030 • EMC6010280.060 • EMC6010440.090 • EMC6010600.120 • EMC6010720.156 • EMC6010840.190 • EMC6010920.250 • EMC601098

TFM-80750 3/4 3/4 1 5/8 4 8 Square • EMC6010140.030 • EMC6010300.060 • EMC6010460.090 • EMC6010620.120 • EMC6010740.156 • EMC6010860.190 • EMC6010940.250 • EMC601100

TFM-101000 1 1 2 4 10 Square • EMC6010160.030 • EMC6010320.060 • EMC6010480.090 • EMC6010640.120 • EMC6010760.156 • EMC6010880.190 • EMC6010960.250 • EMC601102


TFMMedium Length

Exotic Metals Finishers Necked

58 | www.onsrud.com

TFNSStandard Length Necked


TFNS-60250 1/4 1/4 3/8 4 6 2 1/8 .236 Square • EMC6000020.015 • EMC6001040.030 • EMC6000180.060 • EMC6000340.090 • EMC600050

TFNS-60375 3/8 3/8 1/2 4 6 2 1/4 .355 Square • EMC6000060.015 • EMC6001080.030 • EMC6000220.060 • EMC6000380.090 • EMC6000540.120 • EMC6000660.156 • EMC600078

TFNS-60500 1/2 1/2 5/8 4 6 2 3/8 .470 Square • EMC6000100.015 • EMC6001120.030 • EMC6000260.060 • EMC6000420.090 • EMC6000580.120 • EMC6000700.156 • EMC6000820.190 • EMC600090

TFNS-60625 5/8 5/8 3/4 4 6 2 3/8 0.593 Square • EMC6000120.030 • EMC6000280.060 • EMC6000440.090 • EMC6000600.120 • EMC6000720.156 • EMC6000840.190 • EMC6000920.250 • EMC600098

TFNS-80750 3/4 3/4 1 1/8 4 8 2 1/2 .715 Square • EMC6000140.030 • EMC6000300.060 • EMC6000460.090 • EMC6000620.120 • EMC6000740.156 • EMC6000860.190 • EMC6000940.250 • EMC600100

TFNS-101000 1 1 1 1/4 5 10 2 1/2 .955 Square • EMC6000160.030 • EMC6000320.060 • EMC6000480.090 • EMC6000640.120 • EMC6000760.156 • EMC6000880.190 • EMC6000960.250 • EMC600102


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TFNMMedium Length Necked


TFNM-60250 1/4 1/4 3/8 4 6 2 1/2 .236 Square • EMC6003020.015 • EMC6004020.030 • EMC6003180.060 • EMC6003340.090 • EMC600350

TFNM-60375 3/8 3/8 1/2 4 6 2 5/8 .355 Square • EMC6003060.015 • EMC6004060.030 • EMC6003220.060 • EMC6003380.090 • EMC6003540.120 • EMC6003660.156 • EMC600378

TFNM-60500 1/2 1/2 5/8 6 6 3 1/8 .470 Square • EMC6003100.015 • EMC6004100.030 • EMC6003260.060 • EMC6003420.090 • EMC6003580.120 • EMC6003700.156 • EMC6003820.190 • EMC600390

TFNM-60625 5/8 5/8 3/4 6 6 3 1/8 0.593 Square • EMC6003120.030 • EMC6003280.060 • EMC6003440.090 • EMC6003600.120 • EMC6003720.156 • EMC6003840.190 • EMC6003920.250 • EMC600420

TFNM-80750 3/4 3/4 1 1/8 6 8 3 1/8 .715 Square • EMC6003140.030 • EMC6003300.060 • EMC6003460.090 • EMC6003620.120 • EMC6003740.156 • EMC6003860.190 • EMC6003940.250 • EMC600398

TFNM-101000 1 1 1 1/4 6 10 3 1/8 .955 Square • EMC6003160.030 • EMC6003320.060 • EMC6003480.090 • EMC6003640.120 • EMC6003760.156 • EMC6003880.190 • EMC6003960.250 • EMC600400


Exotic M

etals Finishers Necked

60 | www.onsrud.com

Exotic Metals Finishers Necked


TFNL-60250 1/4 1/4 3/8 4 6 3 1/8 .236 Square • EMC6006000.015 • EMC6007000.030 • EMC6006160.060 • EMC6006320.090 • EMC600648

TFNL-60375 3/8 3/8 1/2 6 6 3 1/4 .355 Square • EMC6006040.015 • EMC6007040.030 • EMC6006200.060 • EMC6006360.090 • EMC6006520.120 • EMC6006640.156 • EMC600676

TFNL-60500 1/2 1/2 5/8 6 6 4 1/8 .470 Square • EMC6006080.015 • EMC6007080.030 • EMC6006240.060 • EMC6006400.090 • EMC6006560.120 • EMC6006680.156 • EMC6006800.190 • EMC600688

TFNL-60625 5/8 5/8 3/4 6 6 4 1/8 .593 Square • EMC6006100.030 • EMC6006260.060 • EMC6006420.090 • EMC6006580.120 • EMC6006700.156 • EMC6006820.190 • EMC6006900.250 • EMC600718

TFNL-80750 3/4 3/4 1 1/8 6 8 4 1/8 .715 Square • EMC6006120.030 • EMC6006280.060 • EMC6006440.090 • EMC6006600.120 • EMC6006720.156 • EMC6006840.190 • EMC6006920.250 • EMC600696

TFNL-101000 1 1 1 1/4 7 10 4 1/8 .955 Square • EMC6006140.030 • EMC6006300.060 • EMC6006460.090 • EMC6006620.120 • EMC6006740.156 • EMC6006860.190 • EMC6006940.250 • EMC600698


TFNLLong Length Necked

www.onsrud.com | 61

LMT Onsrud is a leading supplier of smalldiameter, high rpm tooling for CNC routing andmilling of aluminum sheet, stacks and extrusions.Our unique single flute tool design featuresincreased clearance resulting in maximumchip flow and maximum productivity at highrpm and feed rates.

Routing Toolsfor Special Applications

SPECIALTY TOOL CHIPLOADSDEPTH OF CUT: 1 x D Use recommended chip load

2 x D Reduce chip load by 25%3 x D Reduce chip load by 50%

NOTE: When cutting soft aluminum a squirt of cuttingfluid every now and then will help to eliminatechip rewelding and improve surface finish

FORMULAS: Chip Load = Feed Rate /(RPM x # of cutting edges)Feed Rate (IPM) = RPM x # of cuttingedges x chip loadSpeed (RPM) = Feed Rate /(# of cutting edges x chip load)

DEFINITIONS: IPM = Inches Per MinuteIPR = Inches Per Revolution

CHIP LOAD PER TOOTH

Cutting Edge DiameterSeries Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 140-000* 1 x D .005 - .007 .005 - .007 .005 - .007 .006 - .008 .006 - .008 .007 - .009 .008 - .01049-000 1 x D .004 - .006 .004 - .006 .006 - .00862-600 1 x D .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .01062-900 1 x D .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .01063-600 1 x D .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .01080-000 1 x D .002 - .004 .002 - .004 .002 - .004

62 | www.onsrud.com

Specialty Tooling

1 Flute - High Speed Steel Upcut Spiral

Designed for routing applications where speedand chip removal are primary considerations.They are also recommended when grooving,slotting or blind routing.

40-000

Usage Sheet and stacked aluminum

Part CuttingLOC

SHKOALNumber DIA DIA

40-001 1/8 3/8 1/4 2 5/8

40-003 3/16 5/8 1/4 2 7/8

40-005 1/4 5/8 1/4 2 3/4

40-009 1/4 3/4 1/2 3 1/4

40-021 5/16 3/4 1/2 3 1/4

40-023 5/16 1 1/2 3 1/2

40-025 21/64 3/4 1/2 3 1/4

40-033 3/8 1 1/2 3 1/2

HELIX ANGLE ≈ 19° - 32° Shear

These tools are designed and toleranced for air routers with guide bushings.

1 Flute - High Speed Steel Downcut Spiral

Designed for through cut routing operationswhere speed is the primary concern andfixturing is such that both chips and materialare better off forced down.

40-000

Usage Sheet aluminum

Part CuttingLOC


40-008 1/4 3/4 1/4 2 3/4

40-012 1/4 1 1/4 3

HELIX ANGLE ≈ 19° - 32° Shear

These tools are designed and toleranced for air routers with guide bushings.

2 Flute - High Speed Steel Downcut

These double flute downcuts with adrill type point were developed initially as“Aircraft Throwaway” tools. They have manyuses in trimming and routing primarily withhand held routers.

49-000

Usage Aluminum

Part CuttingLOC


49-005 1/4 9/16 1/4 2 1/2

49-001 1/4 9/16 1/4 2 3/4

49-007 1/4 9/16 1/4 3 1/4

49-003 3/8 3/4 3/8 2 1/2

THESE TOOLS ARE DESIGNED AND TOLERANCEDFOR AIR ROUTERS WITH GUIDE BUSHINGS, + .000 - .006

HELIX ANGLE ≈ 24°

www.onsrud.com | 63

1 Flute - Solid Carbide Downcut Spiral O Flute

High speed cutters for machining aluminumsheet material. These tools are optimized foruse on high-speed CNC mills, high speedmachining centers and CNC routers.

62-600

Usage Aluminum sheetor extrusions

Part CuttingLOC


62-602 1/16 1/4 1/8 1 1/2

62-604 1/8 1/4 1/8 1 1/2

62-606 1/8 1/4 1/4 2

62-610 1/8 1/2 1/4 2

62-614 3/16 3/8 1/4 2

62-620 1/4 3/8 1/4 2

62-622 1/4 3/4 1/4 2 1/2

62-624 1/4 1 1/4 1/4 3

62-630 5/16 3/4 1/2 3

62-625 3/8 3/4 3/8 3

62-631 1/2 1 1/8 1/2 3 1/2


1 Flute - Solid Carbide Upcut for Soft Aluminum

These tools are specially designed to cut softgrades of aluminum and create a good edgefinish. The improved cutting geometry properlyforms and evacuates the chips preventingchip rewelding.

63-400

Usage Aluminum sheet

Part CuttingLOC

SHKOAL COATINGNumber DIA DIA

63-420 3/16 1/4 1/4 2 ZRN

63-430 1/4 1/4 1/4 2 ZRN

63-450 5mm 6mm 6mm 64mm ZRN

63-460 6mm 6mm 6mm 64mm ZRN

Part Number RPM Feed Rate

63-420 10,000 80 IPM

63-430 13,250 100 IPM

63-450 10,000 80 IPM

63-460 13,250 100 IPM

NEW

Specialty Tooling

Cutting Parameters

64 | www.onsrud.com

Specialty Tooling

1 Flute - Solid Carbide Upcut Spiral O Flute

High speed cutters for machining aluminumsheet and block material. These tools areoptimized for use on high-speed CNCmills, high speed machining centersand CNC routers.

63-600

Usage Aluminum plate,single/multi sheet aluminumand extrusions

Part CuttingLOC


63-602 1/16 1/4 1/8 1 1/2

63-603 3/32 1/4 1/8 2

63-604 1/8 1/4 1/8 1 1/2

63-606 1/8 1/4 1/4 2

63-610 1/8 1/2 1/4 2

63-611 5/32 5/16 3/16 2

63-612 3/16 3/8 3/16 1 1/2

63-614 3/16 3/8 1/4 2

63-618 3/16 5/8 1/4 2

63-620 1/4 3/8 1/4 2

63-622 1/4 3/4 1/4 2 1/2

63-624 1/4 11/4 1/4 3

63-629 5/16 9/16 5/16 2 1/2

63-630 5/16 3/4 1/2 3

63-634 21/64 3/4 1/2 3

63-625 3/8 3/4 3/8 3

63-626 3/8 1 1/8 3/8 3

63-627 3/8 1 3/8 3/8 3 1/2

63-631 1/2 1 1/8 1/2 3 1/2

63-632 1/2 1 3/8 1/2 3 1/2


1 Flute - Solid Carbide Upcut Spiral O Flute

High speed cutters for machining aluminumsheet and block material. These tools areoptimized for use on high-speed CNCmills, high speed machining centersand CNC routers.

63-900

Usage Aluminum plate,single/multi sheet aluminumand extrusions

Part CuttingLOC


63-904 2mm 6mm 6mm 64mm

63-908 2.5mm 6mm 6mm 64mm

63-912 3mm 8mm 6mm 64mm

63-916 3mm 12mm 6mm 64mm

63-918 4mm 8mm 4mm 64mm

63-924 4mm 20mm 6mm 64mm

63-930 5mm 16mm 6mm 64mm

63-934 6mm 8mm 6mm 64mm

63-938 6mm 20mm 6mm 64mm

63-944 8mm 25mm 8mm 64mm

63-946 8mm 38mm 8mm 76mm

63-948 10mm 30mm 10mm 76mm


www.onsrud.com | 65

LMT Onsrud LP - END MILL REQUEST FORM1081 S. Northpoint Blvd. • Waukegan, Illinois 60085 • Phone (847) 362-1560 • Fax (800) 557-6720 • www.onsrud.com

*Starred Items = Required information

*Distributor's Reference Number_____________________________________________________________________________

*Distributor Name _________________________________________________________________________________________

*Distributor Address _______________________________________________________________________________________

*Contact _________________________________________________________________________________________________

*Telephone _________________________________________________ *Fax ________________________________________

End user name ____________________________________________________________________________________________

Customer Quote number_____________________________________________________________________________________

End user address __________________________________________________________________________________________

Contact __________________________________________________________________________________________________

*Telephone _________________________________________________ *Fax ________________________________________

*Material being machined _________________________________ Hardness _________________________________________

Machine type (Check all that apply): � Vertical � Hortizontal � Multi Spindle � Geared Head � Belt Drive � Other

Machine Make and Model ____________________________________________________________________________________

H.P.= _______________________________________ Rigidity of Set-Up ______________________________________________

Max. Spindle Speed _______________________________ Spindle Taper _____________________________________________

Coolant Type _____________________________________________________ Through the Spindle Coolant � Yes � No*Style of Milling � Slotting � Profiling � Pocketing � Multi Axis

Approval drawings � Not necessary � Required

*Tool Material (Specify if other than carbide) ___________________________________________

Tool Modification (Tool to be modified) _________________________________________________

� Corner Radius � Chamfer � Weldon Flat � Whistle Notch

Quote Quantities ___________________________

Yearly Quantities ___________________________

Cutting Diameter______________________________________

Shank Diameter_______________________________________ Number of Flutes ___________________________________

Length of Cut (LOC)____________________________________ Corner Radius______________________________________

Neck Diameter________________________________________ Coating___________________________________________

Neck Length __________________________________________ Coolant Through____________________________________

Overall Length (OAL)___________________________________ Cylindrical Margin___________________________________

Notes:

ShankDiameter

CuttingDiameter

Neck Diameter

OAL

Neck Length

LOC

CornerRadius

66 | www.onsrud.com

NOTES

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NOTES

68 | www.onsrud.com

NOTES

LMT Onsrud Terms & Conditions

Shipping - F.O.B. Waukegan, IL. All shipments ground unless otherwise specified.

Claims – Any claims for shortage, damage or loss must be made within 30 days ofinvoice date. United Parcel Service is a preferred method of shipment because ofreliability and ease of tracing problem shipments.

Guarantee - Our products are guaranteed against defects in material and quality ofmanufacture when used in the proper manner. If tools are returned and found to bedefective, we will repair or replace the tools. Continued tool breakage caused by impropertool usage without the knowledge of LMT Onsrud’s technical staff is not a conditionfor return and replacement of such tools.

Errors - LMT Onsrud, LP cannot be held responsible for incorrect parts made with ourproducts due to mislabeling or defect.

Return Goods Policy – No merchandise can be returned without prior authorization.Credit will not be issued for merchandise returned without a return authorization number.Product must be a current revision catalog item in new and saleable condition. All returnssubject to a 15% restocking fee or offsetting order of equal value.

Specials - LMT Onsrud, LP has the right to over or under ship by 10% all specials.Special orders less than 10 pieces are subject to +/- 1 piece. Specials and modifiedtools are not returnable for credit. Specials cancelled will be assessed an in-processcharge based on the status of the order and expenses incurred at the time ofcancellation. If a special tool has been completed, the tool will be shipped and theprice quoted will be billed.

Safety Precautions – Cutting tools should only be used to perform operations that arecompatible with the original tool design. Safety glasses and other appropriate safetyequipment should be worn by all people in the vicinity of tool use.

Prices & Terms - All prices and terms are subject to change without notice. All ordersare subject to acceptance at LMT Onsrud.

LMT BELIN S.A.S.01590 LavanciaFrankreichTelefon +33 474 758989Telefax +33 474 [email protected]

LMT Tool Systems GmbHHeidenheimer Straße 8473447OberkochenFon +49 73 64 95 79-0Fax +49 73 64 95 79-80 [email protected]

LMT FETTE WerkzeugtechnikGmbH & Co. KGGrabauer Straße 2421493 SchwarzenbekDeutschlandTelefon +49 4151 12-0Telefax +49 4151 [email protected]

LMT KIENINGER GmbHVogesenstraße 2377933 LahrDeutschlandTelefon +49 7821 943-0Telefax +49 7821 [email protected]

LMT ONSRUD LP1081 S. Northpoint Blvd.Waukegan, Il l inois 60085USAPhone +1 847 362 1560Fax +1 800 557 [email protected]

BILZ WerkzeugfabrikGmbH & Co. KGVogelsangstraße 873760 OstfildernDeutschlandTelefon +49 711 348010Telefax +49 711 [email protected]

in alliance

BOEHLERIT GmbH & Co. KGWerk-VI-Straße8605 KapfenbergOsterreichTelefon +43 3862 300-0Telefax +43 3862 [email protected]

LMT Technology Group

BELINFETTEKIENINGERONSRUDin alliance

BILZBOEHLERIT

lmt onsrud has provided tooling · pdf filelmt onsrud has provided tooling to the aerospace,...

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