CALCULATION REQUIREMENTPALLET & CAPACITY OF IFP

HPM AREA(MODEL 2MD / 2MG / 2SJ)

PT. MEKAR ARMADA JAYA

CALCULATION REQUIREMENT PALLET 2MD/2MG/2SJ (APRIL’16)

Minus of Pallet 2MD/2MG/2SJ will be Covering by Steelcase from HPM

Max. Stock Finish Good Production (2572 pcs)

CAPACITY of INVENTORY FINISH PART AREA (USING STANDARD DELIVERY PALLET)

Basically the Standard Delivery Pallet 2MD/2MG/2SJ is Special Designed for Minimize Requirement of IFP Area.

Capacity of IFP Area Can not to Cover Max. Stock Finish Good by Production Plan (Over 28,82 m²)

CAPACITY of INVENTORY FINISH PART AREA ( MINUS PALLET USING STEELCASE)

Basically if Using Steelcase Need Area more than Capacity IFP Area, Cause Wide of Steelcase is more than Wide of Standard Delivery Pallet 2MD/2MG/2SJ.

Over than Max. Capacity IFP Area if Using Steelcase( Spec. 2240 X 1440 X 670 mm ) to Support Max. Stock

Finish Good by Production Plan (Asumption Steelcase Not Stacking)

CAPACITY of INVENTORY FINISH PART AREA ( MAX. STOCK PALLET COMPARE WITH MAX. STOCK STEELCASE)

Need Expansion Area (Expan. 28.82 m² if Using Std. Delivery Pallet / Expan. 43 m² if Using Stellcase) to Cover Max. Stock Finish Good by Production Plan.

Over than Max. Capacity IFP Area if Using Steelcase( Spec. 2240 X

1440 X 670 mm ) to Support Max. Stock Finish Good by Production

Plan

Capacity of IFP Area Can not to Cover Max. Stock Finish Good by Production Plan

(Over 28,82 m²)

Capacity of IFP Area Can to Cover Norm. Stock Finish Good by Production Plan

(Space 147.47 m²)

CURRENT LAYOUT INVENTORY FINISH PART AREA (HPM)

Total Max. Capacity IFP Area for 2MD/2MG/2SJ = 335,67 m² . For Covering Max. Stock Finish Good by Production Plan, Temporary Action will be Expan. To NMI IFP Area

2MD/2MG/ 2SJ 2XP 2AN (R/O)2CF

Additional Temporary Area to Cover Max. Stock Finish Good by

Production Plan

2AN (R/O) IFP Area be Used for 2MD/2MG/2SJ IFP

Area

2MD/2MG/ 2SJ 2XP 2CF

25,150 m 10,050 m

9,53

6 m

CALCULATION REQUIREMENT PALLET 2MG/2SJ

SIMULATION OF FLOW PALLET FOR COVERING DOUBLE TOOLING 2MG/2SJ

SHIFT I

AWELDING

3 H

BI.F.P6 H

CSHIPPING

3 H

DTRUCK4*3 H

ECUST.3 H

FSTORE PALLET

6 H

SHIFT II

6 3 6 3 12 312

12

99

9

CONSTAN

T STOCK

18 H

6 3 6 3 12 312

12

99

9

9

Empty Pallet

Cont. To Shift 1

9

6 63 3

ACTION PLAN FABRICATION PALLET STIFF PILLAR COMP. & PILLAR QTR INN

NO DETAIL ACTIVITY PIC TARGET STATUS REMARK

1 Calculate requirement pallet HPM Imam K 09 Feb 16 Step-1 Finished, next Step-2

2 Scheduling fabrication pallet Imam K 09 Feb 16 Step-2 Finished, next Step-3

3 Update drawing pallet Gito / Fathur 9 Feb 16 Step-3 Finished,

next Step-4

4 Prepare HPP for PR Imam K 10 Feb 16 Step-4 Finished, next Step-5

5 Release PR pallet Doddy HL 12 Feb 16 Step-5 Finished, next Step-6

6 Monitoring incoming pallet Imam K 08 Mar 16 Delay

7 Marking & Supply to production Toto P 09 Mar 16 Delay

SCHEDULE FABRIKASI PALLET STIFF COMP

CURRENT DRAWING OF PALLET STIFF COMP. L & R

CURRENT DRAWING OF PLR R, QTR INN

CURRENT DRAWING OF PLR L, QTR INN