mikron hpm 1150u hpm 1350u mill/hpm 1150u... · 2018. 5. 14. · 2 mikron hpm 1150u / 1350u passion...
TRANSCRIPT
GF Machining Solutions
HPM 1150UHPM 1350U
Mikron
2 Mikron HPM 1150U / 1350U
Passion for Precision
GF Machining Solutions : all about youWhen all you need is everything, it’s good to know that there is one company that you can count on
to deliver complete solutions and services. From world-class electrical discharge machines (EDM),
Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling,
Automation and software systems — all backed by unrivalled customer service and support — we,
through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies,
help you raise your game and increase your competitive edge.
3 Mikron HPM 1150U / 1350U
Applications 4
Highlights 6
Accessibility 8
The basic machine 10
A hightech spindle 11
Tool magazine 14
Ergonomics 15
Options 16
smart machine 17
Technical data 18
GF Machining Solutions 22
Contents
GF Machining SolutionsThe Mikron HPM machines are designed for universal pro-duction of high quality parts.The very latest motor driven spindles, directly-driven
cir cular and swivel axes and the stable machine body offer
the very best conditions to manufacture modern tools
economically and precisely.
4 Mikron HPM 1150U / 1350U
Applications
A broad spectrum of parts can be machined using HPM
Turbines and compressor discs Extreme high temperature resistant tough steels
Aerospace+ High stability and precision+ Very good surface quality+ Absolute process security
Suspension Aluminium alloy
Car racing+ High concentricity+ 5-axis simultaneous machining+ Precise bores at various angles
Bevel gear wheel Hard machining
Transmission+ High stability and precision+ Very good surface quality+ Absolute process security+ Quality achieved: Q3
5 Mikron HPM 1150U / 1350U
Escape doors for a small aircraft
A plastic injection mold
6 Mikron HPM 1150U / 1350U
Mikron HPMUse for machining operations ranging from heavy rough machining to precise finish machining
Mikron HPM 1150U
Loading: up to 1.1 t
Mikron HPM 1350U
Standard rotary table up to 1.6 t
Pallet table up to 1.5 t
Pallet magazine for workpieces
up to 1 ton in weight
The work table and the loading
stations allow optimal access
Two loading stations
The A and C axes can be clamped together
for rough machining.
This increases tool life.
A one-piece machine bed
made out of a casting
A swiveling control unit
simplifies controlling and
monitoring of the process.
APS, APS extended, ITC and Adaptive Control.
These and further smart machine modules guarantee still
more flexibility and process security for the production of
high quality components.
Highlights
The pallets can be manually
locked and turned 360°
and locks into 4 positions.
3982
.5
1125
3680900
4770
132516
75
6990
1088
100
4400
320
900
5990
4045
730
7 Mikron HPM 1150U / 1350U
Unusual levels of accessMikron machining centers are characterised by
extra ordinary ergonomics.
The HPM series of machines engenders confidence based
on the unparalleled levels of access offered, independent
of the respective configuration of the machine.
8 Mikron HPM 1150U / 1350U
The Mikron HPM model series is universal+ Predestined for machining operations involving the
highest material cutting forces+ Both swivel and rotary axes can be clamped+ The tool life of the tools is extended by the high stability+ The water cooling for the table drive guarantees reliable
high precision over long machining times.
Ergonomics and the working space
Accessibility
Highlights+ Direct measuring system+ Water cooling+ C-axis with clamping+ A high loading weight
Mikron HPM 1350UA pallet table in the pallet magazine
Pallets 1000 mm in diameter
ErgonomicsThe pallets can be unlocked and turned manually using the
lever.
A view from above into the working space of Mikron HPM 1350U. Access to the workpiece is optimal.
Mikron HPM 1150URotary table 1000 mm in diameter
Mikron HPM 1350URotary table 1100 mm in diameter
9 Mikron HPM 1150U / 1350U
The long Y-axis also allows workpieceswith a large diameter to be machined.
10 Mikron HPM 1150U / 1350U
A well thought-through basic design for maximum rigidity
The basic machine
The swivelling head.
A water-cooled direct drive with the
measuring system on the swivel axis.
The A-axis can be clamped on both sides
in all positions for maximum rigidity.
A symmetrical table without an overhang
leads machining forces directly away
also during heavy loading.
The machine bed is cast out of one piece.
It stands on 3 main feet.
The Mikron HPM 1150U and 1350U are
built on the moving column principle.
Precision sustainability is guaranteed
during the whole machining process
due to the thermo-symmetrical
structure used.
The torsional rigidity of the X-axis is increased significantly
by having the guideways on two levels.
This particularly plays a role when heavy workpieces cannot
be clamped centrally on the rotary table and these are
turned.
For the highest levels of precision:
scraped support surfaces on the
linear guides
11 Mikron HPM 1150U / 1350U
Constant machining in the HPC area
High tech spindle
Tools spindles for demanding machining operationsWhichever machine configuration you choose you will always
obtain the latest tools spindles with your Mikron HPM
machine.
Tool spindle technology.+ A high torque 15,000 rpm ISO-B40 / HSK-A63
The ideal spindle for universal use+ For high spindle speeds of 24,000 rpm HSK-A63
An oil-air lubrication system with suction removal of the
used oil.
Optimal for machining materials which should be
machined at the highest cutting speeds or for tools with
a small diameter
Step-TecSince 1995 Step-Tec has developed, manufactured, sold and
repaired motor-driven spindles for leading manufacturers
of machining centers for milling and drilling applications.
Step-Tec is in a position to manufacture rapidly running and,
at the same time, very precise high performance spindles
with an integrated motor. The machining times for obtaining
optimal quality have been drastically reduced thanks to
these spindles.
The facts+ Vector regulation for the obtaining maximum torque in
the lowest rotational speed range+ Highly stable ceramic-hybrid spindle bearing system+ Spindle jacket cooling by means of a regulated coolant
circuit for constant temperatures during the whole
operating period+ Integrates “smart machine” sensors
Your benefits+ Precise high performance+ Shorter acceleration phases+ A high torque at lower rotational speeds+ Thread cutting without a compensating chuck
The scope of delivery includes the smart machine module
APS (Advanced Processing System) for reliable recording
and display of vibrations produced during the milling
process.
12 Mikron HPM 1150U / 1350U
Universal production ofhigh quality parts
13 Mikron HPM 1150U / 1350U
14 Mikron HPM 1150U / 1350U
30, 46 or 92 toolsTool magazine
The tools are loaded on the side of the machine in the tool
magazine.
The tool magazine has its own operating panel in order to
call up the desired tool.
No tool is needed to remove and load the tool holder.
The tools can be loaded and unloaded
using this unlocking system
Tool change takes place using a
double gripper.
15 Mikron HPM 1150U / 1350U
Simple monitoring of horizontal machining
Ergonomics
The operating panel is swivelled from the machine front
to the side window or in near the tool magazine in order
to be able to monitor the machining process also for
horizontal machining.
APSCAMpleteEconowattSIGMA FMCITCITC 5XITMOSSOSS extendedOSS extremePFPRNS
16 Mikron HPM 1150U / 1350U
Options
Our machines are prepared for a large number of options.
A control unit fromHEIDENHAIN
smart machineOperating modes 3+4KinematicsOptPallet magazine
A rotating viewing windowSuction removal of mistA belt filter plantInternal tool cooling
Motor-driven spindle for60,000 rpm
Minimum quantitylubrication and cooling
Laser tool measurementThe infrared measuringsensor
A control unit from SIEMENS
GF Machining Solutions
AdvancedProcessSystem
smart machine
GF Machining Solutions
EconowattMikron
GF Machining Solutions
IntelligentThermalControl
smart machine
GF Machining Solutions
IntelligentThermalControl 5X
smart machine
GF Machining Solutions
CAMpleteTruePath System
smart machine
GF Machining Solutions
CAMpleteTruePath System
smart machine
GF Machining Solutions
OperatorSupportSystem
smart machine
Oberflächen- güte
ZeitGenauigkeit
GF Machining Solutions
OperatorSupportSystem
smart machine
Oberflächen- güte
ZeitGenauigkeit
GF Machining Solutions
PowerFailProtection
smart machine
GF Machining Solutions
OperatorSupportSystem extreme
smart machine
Oberflächen- güte
ZeitGenauigkeit
GF Machining Solutions
OperatorSupportSystem extreme
smart machine
Oberflächen- güte
ZeitGenauigkeit
GF Machining Solutions
AdvancedProcessSystem
smart machine
GF Machining Solutions
RemoteNotificationSystem
smart machine
17 Mikron HPM 1150U / 1350U
Protection
Precision
Productivity
The smart machine is constantly being further developed.
The currently available modules can be found at
www.gfms.com
Bringing intelligence into the milling process is the intended aim of “smart machine”.This includes a range of modules that are collectively
referred to under the generic term “smart machine” and that
fulfil various functions. In order to make the milling process
“intelligent”, various requirements have to be implemented.
First of all, establishing comprehensive communication
bet ween man and machine, which makes precise informa-
tion that the operator requires to assess the milling process
available to him. Secondly, supporting the operator in the
optimisation of the process, which considerably improves
the performance. Thirdly, the machine optimises the milling
process, which improves the process safety and the quality
of the workpiece - above all in unmanned operation.
The facts+ Greater accuracy in shorter machining times+ Increase in the workpiece surface quality as well as the
surface and shape accuracy+ Recognition of critical machining strategies+ Improvement in the process safety+ Reduction of the machine set due to longer service life+ Higher availability+ Better operating comfort+ Considerable increase in reliability in unmanned
operation
smart machine construction kit systemEach of the modules fulfils a specific task. Just like in a
construction kit, the user can select the modules that seem
to him to be the best option for improving his process.
Your benefitProducing the workpieces in a process-secure and precise
manner, increasing the reliability in unmanned operation,
increasing the service life of the machine and significantly
reducing production costs.
smart machine
The new dimensionin modern production
Saving energy
18 Mikron HPM 1150U / 1350U
Working rangeLongitudinal X mmCross Y mmVertical Z mmA-axis °C-axis °Number of simultaneous axis pce.
Feed DrivesFeed rate / Rapid traverse X, Y m/minFeed rate / Rapid traverse Z m/minFeed rate / Rapid traverse A min-1
Feed rate / Rapid traverse C min-1
Working spindleWorking spindle 10`000 Spindle power 40% ED kWHSK-A100 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWISO-B40 Spindle torque 40% ED NmWorking spindle 15`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED NmWorking spindle 24`000 Spindle power 40% ED kWHSK-A63 Spindle torque 40% ED Nm
Accuracy XYZ ISO 230-2(97)Accuracy A μmRepeatability R μm
Work tableClamping surface Ø mmMax. workpiece weight kg
AutomationPallet magazine PositionsPallet clamping surface Ø mmTool magazine ISO-B40 / HSK-A63 Positions HSK-A100 Positions
Control unitHeidenhainSiemens
WeightMachine kg
smart machine
Mikron HPM 1150U
10001150700/895+16/-120n x 3605 axis/5 simultaneous
15 / 3015 / 3011 / 2040
34324 38193 38193 30 75
X = 8 Y + Z = 6X = 5 Y + Z = 4
10001100
--30, 46, 92170
iTNC 530840 D
12’300
APS, APS extended,Adaptive control, ITC
Technical data
Mikron HPM 1350U
13501150700/895+16/-120n x 3605 axis/5 simultaneous
15 / 3215 / 3211 / 2040
34324 38193 38193 30 75
X = 8 Y + Z = 6X = 5 Y + Z = 4
11001600
31000 / 84030, 46, 92170
iTNC 530840 D
12’600 - 17’100
APS, APS extended,Adaptive control, ITC
3150
1010
4190
2900
960
2700ca. 4890
Mikron
HPM 1150U
3990
3480
900
6990
1330
1680 4770
1040
100
690
19 Mikron HPM 1150U / 1350U
Mikron HPM 1150Uwithout Pallet magazine
Mikron
HPM 1350U
3000ca.4890
3150
1010
4190
2900
3990
1130
3680
900
4770
1330
1680
690
6990
1090
20 Mikron HPM 1150U / 1350U
Mikron HPM 1350Uwithout Pallet magazine
2870
3150
4090
Mikron
HPM 1150U
100
4400 320
900
59904050
730
Nm 38 kW / 40% ED S6
30 kW100%ED S1
193 Nm40% ED S6
152 Nm100% ED S1
0
14
3038
kW
min-10
16
152193
1900
6300
1500
0
75 Nm40% ED S6
30 kW / 40% ED S6
24 kW100%ED S1
60 Nm100% ED S1
kW
Nm
0
222430
min-10
10
6075
3480
2000
024
000
21 Mikron HPM 1150U / 1350U
Mikron HPM 1350Uwith Pallet magazine
HPM 1150U / 1350UHSK A63 / ISO B40 / 15000 min-1
HPM 1150U / 1350UHSK A63 / 24000 min-1
22 Mikron HPM 1150U / 1350U
GF Machining Solutions
EDM (electrical discharge machining)AgieCharmilles wire-cutting, die-sinking
and hole-drilling machines
For over 60 years we have been at the forefront of every EDM develop-
ment: designing and refining the EDM process and building machine
tools that deliver peerless part accuracies, surface finishes, cutting
speeds and process reliability. Today, our AgieCharmilles wire-cut-
ting, die-sinking and hole-drilling machines are recognized through-
out the world as the best in the business. Our continuous research and
development in digital generator technology, control systems and in-
tegrated Automation systems are evidence of our commitment to
keeping your EDM operations on the leading edge of technology.
MillingMikron high-speed (HSM), high-performance (HPM)
and high-efficiency (HEM) Milling centers
Customers operating in the mold, tool and die and precision compo-
nent manufacturing sectors stake their reputations on being able to
quickly and cost-competitively meet their customers’ demands.
That’s why they invest in GF Mikron machines. Incorporating the lat-
est and most advanced technologies and premium-performance
components, Mikron HSM, HPM and HEM machines help you in-
crease your production capabilities and improve your productivity.
Designed and built for speed, accuracy and reliability, the machines,
like you, are proven performers.
Liechti dedicated aerospace and energy machining centers
Aerospace and power generation turbine manufacturers increas-
ingly turn to Liechti dedicated five- and six-axis machining centers
to machine complex, high-precision airfoils on blades, disks, blings,
blisks/IBRs and impellers. It’s easy to see why because these ma-
chines, with their specific profile machining technology, specialized
CAD/CAM software and engineering competence for ultra-dynamic
machining in titanium, Inconel, nimonic, titanium-aluminide and
high-alloy steels, yield productivity gains as much as 30 percent,
thanks to reduced machining times. In the globally competitive aero-
space and power generation manufacturing sector, that’s definitely
worth shouting about.
Step-Tec Spindles
At the heart of every GF Mikron machining center is high-performance
Step-Tec Spindle. Step-Tec Spindles are essential core components of
our machining centers. Highly accurate and thermally stable Step-Tec
Spindles ensure that our machines can handle everything from
heavy-duty roughing to fine-finishing operations.
Tooling and AutomationSystem 3R Tooling, Automation and software
Productivity is the key to manufacturing success, and automating a
manufacturing process is a proven method of increasing its efficiency,
effectiveness, quality and reliability. System 3R’s integrated Tooling,
Automation and software solutions ranging from simple workpiece
pallet and electrode changers through to flexible manufacturing and
robot handling systems are guaranteed to help you increase their
competitive advantage.
Customer ServicesOperations Support, Machine Support and Business Support
To help you get the most and the best from your machine tools and
equipment, we offer three levels of support. Operations Support cov-
ers our range of original wear parts and certified consumables (EDM
wires, filters, resins, electrodes etc.) to ensure that your machines
are performing at the highest levels. Machine Support maximizes,
through our best-in-class technical support, preventive services and
quality spare parts, your machine tool uptime. Business Support is
designed to help you make a real step-change in your productivity
and performance with solutions tailored to your specific needs.
LaserAgieCharmilles Laser texturing machines
Laser texturing is a fully-digitized surface engineering process that
has huge potential. The technology enables precise 2D and 3D tex-
tures or engravings to be machined accurately and directly onto
complex parts or molds to improve and alter their aesthetic appeal,
functionality and performance. The process is infinitely repeatable
and offers many distinct environmental and economic advantages
over conventional texturing processes.
Laser Additive Manufacturing (AM)
GF Machining Solutions has partnered with EOS, the global leader
for high-end AM solutions, to integrate this innovative technology
and further develop it into its current solutions to fully benefit the
mold industry, by focusing on injection efficiency: optimized cooling
design to reduce cycle time, lower energy consumption, higher qual-
ity of plastic parts.
23 Mikron HPM 1150U / 1350U
259.
805.
842
At a glance
GF Machining Solutions
We enable our customers to run their businesses efficientlyand effectively by offering innovative Milling, EDM, Laser,Additive Manufacturing, Spindle, Tooling and Automationsolutions. A comprehensive package of Customer Servicescompletes our proposition.
www.gfms.com
© A
gie
Cha
rmill
es S
A, 2
015
The
tech
nica
l dat
a an
d ill
ustr
atio
ns a
re n
ot b
indi
ng.
They
are
not
war
rant
ed c
hara
cter
istic
s an
d ar
esu
bjec
t to
chan
ge.