loramendi machine startupstop checklist

8/12/2019 Loramendi Machine Startupstop Checklist

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Sr.NO Automation Cell -11 Ensure all safety doors closed and emergency switch open2 Robot shoud be there in Respective Home Position3 Glue level should be above 50% of buffer tank4 Ensure correct Gripper fingers and Fixtures mounted in Cell respective to the Item change5 Water level and piant level should be checked and it should above the safety level6 Robot Gripper Number and Actual model Numbe r should be same7 Turn table should be either in POS 1 or POS28 Change program module in Pendant with respect to Item change for R1 and R39 Defining Fixture position as to be checked

10 Core presence photo cell in assembly table as to cleaned and remove core if any11 Check there should not be half package indication on Assembly table in ABB Automation panel12 Paint tank2 Level should be depend on production target and paint should be change with the interval of 5 Days13 Put Wash tank1,dip tank1,paint tank1 in Auto mode14 Keep robot gripper cleaning time as Water time : 3s , Air time : 1s for both the cell15 Clean glue nozzle with 0.028 inch pin16 Wash viscousity should be checked and viscousity range depends on item reqirnment normally around (14-16)s


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Sr.NO AUTOMATION CELL-21 Ensure all safety doors closed and emergency switch open2 Robot shoud be in Respective Home Position3 Glue level should be above 50% in glue buffer tank4 Ensure correct Gripper fingers and Fixtures mounted in Cell respective to the Item change5 Water level and paint level should be checked it should above the safety level

6 Check the Robot Gripper number in Operator panel, it should be same as actual model7 Turn table position should be either in POS 1 or POS28 Change module in main program with respect to Item in both R4 and R59 Paint tank2 Level as to be checked and paint should be changed with the interval of 5 Days

10 Put Wash tank2,dip tank2,paint tank 2 in Auto mode11 Keep robot gripper cleaning time like Water time : 3s , Air time : 1s12 Clean glue nozzle with 0.024 inch pin

13 Wash viscousity should be checked and viscousity range depends on item reqirnment normally around(14-16)s

14 Keep Turn table,transfer table,robot,oven in auto mode15 Ensure full opening of inlet Pnematic valve for Robot,Washing tank,Dippingtank and gluing station


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Sr.NO CORE BOX MOUNTING PROCEDURE

1 Ensure full tigthtening of Core box presence /absence sensor sensing pin

2 Check the orientation of core box before mounting

3 Check core box in station sensor and station position sensor are actuated

4 Ensure full cleaning of core box before mounting


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Sr.NO LPG Tunnel Oven STARTUP Procedure1 Incoming Pneuamtic pressure should be in the range of (5-6)bar2 Lube level in FRL unit as to be checked and it should more than 50 %

3 Information has to be given to Utility before power on LPG supply4 Pallet positions has to checked5 Check the Availibility of Trolley and tackel near by unloading station6 Minimum inlet LPG pressure should be 2 bar7 LPG line pressure should be drained out before opening the LPG valve8 Pallet fixtures has to mounted respective to the item change9 Plu fans,Blowers ,Cooling fan should be switsched ON before the burner ON

10 Power ON M1,R1&R3,M2,R4&R5,UHAI(ABB Automation Panel)11 Choose the Line with respect to the requirnment12 Temperature setup depends core weight

Sr.NO PROCEDURE TO STOP1 Put conveyor in Auto Stop mode2 Close LPG main valve to Drain out and ensure no pressure in Pressure indicication gauge3 Swithch OFF plug fans,Blowers,Cooling fan4 Switch OFF burners5 Power OFF the main supply


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Sr.NO SAND PLANT STARTUP PROCEDURE1 Sand level check up all hoppers (Normal Silica sand,chromite,imported/gudur)2 Check Binder level in binder tank3 Ensure proper cleaning of binder and hardener inlet nozzle in mixture

4 Calibration of Binder and Hardener should be done before production5 Binder and Resin temperature should be within the range of (24-26)degrees6 Ensure proper cleaning on sand trolley Hopper and gate7 Additive level in additive dosage unit should be above the level sensor8 Safety doors as to be closed and acknowleged9 If SP-1 operated M3&M4,then SP-2 sand trolley to be kept in parking position

10 If SP-2 operated for M1,then SP-1 sand trolley to be kept in parking position11 Check the recepie before production12 Pneumatic air pressure should be within the range of (5-6)bar

13 Hydraulic oil level has to be checked14 Resin Absorbtion cylinder home position as to be checked15 Ensure no additional weight should be kept above the sand weighing scale16 Load cell error should not be less than -217 Ensure Sand trolley below the mixture

Sr.NO PROCEDURE TO STOP1 Clean Binder feeding nozzle,Mixture and Sand trolley2 Switch Off the main supply

loramendi machine startupstop checklist

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