lpg fuel system - roush cleantech
TRANSCRIPT
Ford F650/750MY 2016-2019, MY2020+Liquid Propane Autogas Fuel System- Modular 6.8L V10- Godzilla 7.3L V8
BODY BUILDERS GUIDE
P20FK-01F003-ABLPG FUEL SYSTEM2016+ Ford F650/750
1
Contact 800-59-ROUSH for any inquiries
Wiring and Fuel System Layout, Dual 51” Tank
2
Gen 4- Ford F650/750 Propane F650/750 Dual Tank
DUAL 51” TANK INSTALLATION
= Fuel System= Electrical System
TOP VIEW
LH VIEW
6.8L V10ENGINE
MODULAR
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
OEM Battery will be secured to the steps of the vehicle and will require relocation. The OEM Battery box will not be included with the vehicle.
ROUSH OBD CANBUS must be directly connected to the vehicle and must not be disconnected at any point. Accessories requiring CAN connections must connect after the ROUSH Harness
Cooling and Fuel System Layout, Dual 51” Tank
3
Gen 4- Ford F650/750 Propane F650/750 Dual Tank
DUAL 51” TANK INSTALLATION
= Fuel System= Cooling System
6.8L V10ENGINE
MODULAR*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
TOP VIEW
LH VIEW
7”
Edge of fan shroud
4.6”
Top of Valve Cover
Wiring and Fuel System Layout, Dual 51” Tank
4
Gen 5- Ford F650/750 Propane F650/750 Dual Tank
DUAL 51” TANK INSTALLATION
= Fuel System= Electrical System
TOP VIEW
LH VIEW
7.3L V8ENGINE
GODZILLA
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
OEM Battery will be secured to the steps of the vehicle and will require relocation. The OEM Battery box will not be included with the vehicle.
ROUSH OBD CANBUS must be directly connected to the vehicle and must not be disconnected at any point. Accessories requiring CAN connections must connect after the ROUSH Harness
Fuel System Layout
5
Gen 5- Ford F650/750 Propane F650/750 All tanks
RH VIEW
= Fuel System
7.3L V8ENGINE
GODZILLA
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
TOP VIEW2.3”
Top of Intake Manifold
2.3”Front face of Manifold RH VIEW
FRAME RAIL
FRAME RAIL
Summary, Dual Tanks
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Gen 4/5- Ford F650/750 Propane Measurements
MNO
H
JK
L
Fron
t of v
ehic
le
Bottom View
ECD
F**
AB
G
Applicable to:• ALL Wheelbases/CA• Regular Cab• Super Cab• Crew Cab
I
TOP OF FRAME
LH View w/front wheel
*ALL UNITS IN INCHES**Fuel tank extends past cab back for RC + 51"
Link to ROUSH CLEANTECH portal: http://service.roushcleantech.com/
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
Dual 51” Tank
# Regular Cab (RC) Super Cab (SC) Crew Cab (CC)
A 27.1 27.1 27.1
B 78.2 78.2 78.2
C 4.5 4.5 4.5
D 16.0 16.0 16.0
E 11.3 11.3 11.3
F -4.9** 16.9 31.3
G 13.1 13.1 13.1
H 18.5 18.5 18.5
I 23 23 23
J 30 30 30
K 33.5 33.5 33.5
L 51.2 51.2 51.2
M 4.3 4.3 4.3
N 20.3 20.3 20.3
O 24.2 24.2 24.2
Wiring and Fuel System Layout Single 86” Tank
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Gen 4/5- Ford F650/750 Propane F650/750 Single 86” Tank
= Fuel System= Electrical System
SINGLE 86” TANK INSTALLATION
TOP VIEW
LH VIEW
*Fuel and electrical system shown is 6.8L Modular V10
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
OEM Battery will be secured to the steps of the vehicle and will require relocation. The OEM Battery box will not be included with the vehicle.
ROUSH OBD CANBUS must be directly connected to the vehicle and must not be disconnected at any point. Accessories requiring CAN connections must connect after the ROUSH Harness
FRAME RAIL
Summary, 86” Tank
8
Gen 4/5- Ford F650/750 Propane Measurements
C
LH View w/front wheel
*Note: Only applicable to 86” Tank
Applicable to:• ALL Wheelbases/CA• Regular Cab• Super Cab• Crew Cab
BA
ED
O
NM*
L*K
J
HI
FRO
NT
OF
VEHI
CLE
P Q
G F
BOTTOM VIEW
*ALL UNITS IN INCHES
Link to ROUSH CLEANTECH portal: http://service.roushcleantech.com/
TOP OF FRAME
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
Single 86” Tank
# Regular Cab (RC)
Super Cab (SC)
Crew Cab (CC)
A 26.9 26.9 26.9
B 113 113 113
C 3.6 3.6 3.6
D 15.9 15.9 15.9
E 11.3 11.3 11.3
F 40 19 4.6
G 13.3 13.3 13.3
H 18.6 18.6 18.6
I 23.1 23.1 23.1
J 30.0 30.0 30.0
K 33.5 33.5 33.5
L 60.7 60.7 60.7
M 66.6 66.6 66.6
N 86 86 86
O 4.3 4.3 4.3
P 20.2 20.2 20.2
Q 24.2 24.2 24.2
Wiring and Fuel System Layout, 86”/51” Dual Tank
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Gen 4/5- Ford F650/750 Propane Left long + Right Short Tanks
= Fuel System= Electrical System
Dual 86”/51” TANK INSTALLATION
TOP VIEW
LH VIEW
*Fuel and electrical system shown is 7.3L Godzilla V8
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
OEM Battery will be secured to the steps of the vehicle and will require relocation. The OEM Battery box will not be included with the vehicle.
ROUSH OBD CANBUS must be directly connected to the vehicle and must not be disconnected at any point. Accessories requiring CAN connections must connect after the ROUSH Harness
FRAME RAIL
Summary, RH 51” Tank
10
Gen 4/5- Ford F650/750 Propane Measurements for RH 51” Tank
C
RH View w/front wheelApplicable to:• ALL Wheelbases/CA• Regular Cab• Super Cab• Crew Cab
B
A
D
N
LK
J
HI
FRON
T OF VEHICLEM
O
GF
BOTTOM VIEW
*ALL UNITS IN INCHES
Link to ROUSH CLEANTECH portal: http://service.roushcleantech.com/
TOP OF FRAME
E
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
Single 51” Tank
# Regular Cab (RC)
Super Cab (SC)
Crew Cab (CC)
A 27.1 27.1 27.1
B 78.2 78.2 78.2
C 4.5 4.5 4.5
D 16.0 16.0 16.0
E 11.3 11.3 11.3
F -4.9 16.9 31.3
G 13.3 13.3 13.3
H 18.5 18.5 18.5
I 23.0 23.0 23.0
J 30.0 30.0 30.0
K 33.5 33.5 33.5
L 51.2 51.2 51.2
M 4.3 4.3 4.3
N 20.3 20.3 20.3
O 24.2 24.2 24.2
Fill Valve, Supply Valve, Refrigeration Option
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Gen 4- Ford F650/750 Propane All F650/750 Vehicles
# All CabsAll Tanks
A 42.7
B 80
C 94
D 25.2
E 16
F 16
*ALL UNITS IN INCHES
LH VIEW W/FRONT WHEEL
4”
4”
Access to manual shutoff valve MUST NOT be impeded.
If a panel is to cover the side of the tank, an access hole must be
provided for the shutoff valveMANUAL SHUTOFF VALVE – LPG SYSTEM
Ø 3.5”
If refrigeration option is chosen, supply valve is located here. Access must be provided if side paneling is used. This
valve is not otherwise presentMANUAL SHUTOFF VALVE – REFRIGERATION OPTION
AB
C
An access hole must be
provided for the FUEL FILL VALVE if a panel is used to cover the filler
valve
D E F
GROUND PLANE
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
Auxiliary AC System
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Gen 5- Ford F650/750 Propane Compatibility
Gen 5 Roush Propane fuel system supports Aux AC systems from Bracketry Systems Inc.
www.bracketrysystems.com
Option 1: Bracketry Systems Inc. W/ OEM Dual Alternator(Kit:#20473)
7.3L V8ENGINE
GODZILLA
Dual Fuel Tank – Battery Relocation
13
Gen 4/5- Ford F650/750 Propane All F650/750 Vehicles
On Dual tank propane fuel systems, the batteries will need to be relocated.
The following modifications are recommendations, and may differ based on the vehicle body being used.
• Relocate OEM battery directly behind the cabNote: OEM power lead can be reused if battery box is directly at the back of the cab on the RH side.
• Ground lead must be extended (2/0 AWG Wire)• Power stud can be used to facilitate wire
extension (QTY:2)
F650 with OEM battery location
F650 with Propane, 51” tank.
Recommended battery relocation
Ground lead extension
Power lead
Example battery relocation
Min 20mm from tank, or 24.9mm from back of cab (RC)
*MIN CLEARANCE BETWEEN LPG
COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met
OEM Battery will be secured to the steps of the vehicle and will require relocation. The OEM Battery box will not be included with the vehicle.
PTO Compatibility
14
Gen 4/5- Ford F650/750 Propane Chelsea and Muncie PTO Compability
CHELSEA 249HMLLX-* PTO*Specific PTO configurations must be confirmed with the manufacturer
MUNCIE HC3P 7251-D PTO
The following two PTO’s have been evaluated, with no compatibility issues found. Re-routing of the hydraulic lines from the PTO may be necessary depending on your specific application.• CHELSEA 249HMLLX-AV00* PTO• MUNCIE HC3P-7251-D PTO
= Fuel System= PTO
Modification may be needed to the routing of the PTO hydraulic lines due to the proximity of the propane fuel lines.
98.5mm
79.6mm
79.6mm Between the MUNCIE PTO and the Propane fuel lines
98.5mm Between the CHELSEA PTO and the Propane fuel lines
*MIN CLEARANCE BETWEEN LPG COMPONENTS AND ADD-ON EQUIPMENT
A) >20mm to tankB) >5mm to fuel lines and/or electrical components*Installer must ensure the above requirements are met