lpt 2515tcic bs-i bs-ii aug2005 editionlpt-2515tcic-bs-i-bs...preliminary remarks this list...

(PARTS LIST)

SPT100 AUG2005

LPT 2515TCIC BS-I/ BS-II AUG2005

PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis and Cowl of LPT 2515 EX CMVRVehicle:

CHASSISTYPE

SALESDESIGNATION

DESCRIPTION ENGINE TYPE

444 021 LPT 2515/48FULL FORWARD CONTROL CHASSIS WITH 1210 FACE,TRUCK VERSION, 4880MM BS-I

697 TCIC BS-I

440 026 LPT 2515/48FULL FORWARD CONTROL CHASSIS WITH 1210 FACE,TRUCK VERSION, 4880MM BS-II

697 TCIC BS-II

INSTRUCTIONS

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

Technical CellTata Motors Ltd.,Parts Head Quarters,Teen Hath Naka,Gyan Sadhana College Service Road,Thane-400 604.

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiatorside

The word “Optional” in the remarks column against an item having two or more partnumbers indicates that depending or availability, the item will be supplied under any one ofthese part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exactreplica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

INTRODUCTION

VARIANT – TABLE MATRIX

CHASSIS TYPE 444 021 440 026

LPT 2515/48 BS-I LPT 2515/48 BS-II

TABLE NUMBER TABLE DESCRIPTION

00 ENGINE

00.01.01A ENGINE Y

00.01.01B ENGINE Y

00.01.02A HALF BLOCK AND LONG BLOCK Y

00.01.02B HALF BLOCK AND LONG BLOCK Y

00.01.03A ENGINE OVERHAULING GASKET KIT Y

00.01.03B ENGINE OVERHAULING GASKET KIT Y

00.01.04A CYLINDER BLOCK Y

00.01.04B CYLINDER BLOCK Y

00.01.05A CYLINDER HEAD AND COVER Y

00.01.05B CYLINDER HEAD AND COVER Y

00.03.01A MOVING PARTS Y

00.03.01B MOVING PARTS Y

00.05.01 ENGINE TIMING (CAMSHAFT AND COMPONENTS) Y Y

00.05.02A INJECTION TIMER Y

00.05.02B INJECTION TIMER Y

00.07.01A FUEL INJECTION EQUIPMENT Y

00.07.01B FUEL INJECTION EQUIPMENT Y

00.07.02A FIP LINKAGE Y

00.07.02B FIP LINKAGE Y

00.07.03A INJECTOR Y

00.07.03B INJECTOR Y

00.07.04 FUEL FEED PUMP(BS I) Y

00.09.01 FUEL LINES (BS I) Y

00.09.02 FUEL LINES (BS II) Y

00.09.03 FUEL FILTER (BS I) Y

00.09.04 FUEL FILTER (BS II) Y

00.09.05A AIR FILTER Y

00.09.05B AIR FILTER Y

00.13.01A AIR COMPRESSOR 94 DIA Y

00.13.01B AIR COMPRESSOR 94 DIA Y

00.13.02 AIR COMPRESSOR HEAD (REED VALVE TYPE) 94 DIA Y Y

00.14.01A EXHAUST MANIFOLD AND TURBOCHARGER Y

00.14.01B EXHAUST MANIFOLD AND TURBOCHARGER Y

00.14.02 INTERCOOLER AND CONNECTIONS Y Y

VARIANT - TABLE MATRIX FOR LPT 2515 EX (697 TCIC) BS-I AND BS-II

CHASSIS TYPE 444 021 440 026

LPT 2515/48 BS-I LPT 2515/48 BS-II



00.15.01 ALTERNATOR AND STARTER Y Y

00.18.01 OIL PUMP Y Y

00.18.02A ASSY. OIL FILTER Y

00.18.02B ASSY. OIL FILTER Y

00.18.03A OIL COOLER (PLATE TYPE) Y

00.18.03B OIL COOLER (PLATE TYPE) Y

00.18.04 PISTON COOLING Y Y

00.20.01A WATER PUMP Y

00.20.01B WATER PUMP Y

00.24.01A ENGINE SUSPENSION Y

00.24.01B ENGINE SUSPENSION Y

00.25.01 CLUTCH (352 DIA) COIL TYPE Y Y

00.25.02 CLUTCH (352 DIA) DIAPHRAGM TYPE Y Y

26 GEAR BOX

26.26.01 GEAR BOX, HOUSING AND COVERS Y Y

26.26.02 TOP COVER Y Y

26.26.03 SHIFTER SHAFT AND FORK Y Y

26.26.04 DRIVE SHAFT Y Y

26.26.05 MAIN SHAFT AND GEARS Y Y

26.26.06 COUNTER SHAFT, GEARS AND REVERSE IDLER Y Y

26.26.07 GEAR SHIFT LINKAGE Y Y

29 CONTROLS

29.29.01 HYDRAULIC CLUTCH Y Y

30 ACCELERATOR

30.30.01A ACCELERATOR CONTROLS Y

30.30.01B ACCELERATOR CONTROLS Y

31 FRAME

31.31.01A FRAME Y

31.31.01B FRAME Y

32 SUSPENSION

32.32.01A FRONT SPRING Y

32.32.01B FRONT SPRING Y

32.32.02 FRONT SHOCK ABSORBER Y Y

32.32.03A REAR SPRING AND SUSPENSION Y

32.32.03B REAR SPRING AND SUSPENSION Y

CHASSIS TYPE 444 021 440 026

LPT 2515/48 BS-I LPT 2515/48 BS-II



33 FRONT AXLE

33.33.01 FRONT AXLE Y Y

35 REAR AXLE

35.35.01A REAR AXLE RA 109 RR Y

35.35.01B REAR AXLE RA 109 RR Y

35.35.02 REAR AXLE RA 109 RR Y Y

39 DUMMY REAR AXLE

39.39.01A DUMMY REAR AXLE(RA 909) Y

39.39.01B DUMMY REAR AXLE(RA 909) Y

40 WHEELS

40.40.01 WHEEL RIM AND SPARE WHEEL CARRIER Y Y

41 PROPELLER SHAFT

41.41.01 PROPELLER SHAFT Y Y

42 BRAKES

42.42.01 FRONT WHEEL BRAKE S CAM(BIL) Y Y

42.42.02 FRONT WHEEL BRAKE S CAM(AAL) Y Y

42.42.03 REAR WHEEL BRAKE S CAM(BIL) Y Y

42.42.04 REAR WHEEL BRAKE S CAM(AAL) Y Y

42.42.05 FRONT BRAKE CHAMBER Y Y

42.42.06 REAR BRAKE ACTUATOR Y Y

42.42.07 SLACK ADJUSTER (FRONT AND REAR) Y Y

42.42.08 SYSTEM PROTECTION VALVE (DIAPHRAGM TYPE) Y Y

42.42.09 DUAL TREADLE VALVE W/O INTEGRAL FILTER (COWL) Y Y

42.42.10 DUAL TREADLE VALVE WITH INTEGRAL FILTER (COWL) Y Y

42.42.11 GRADUATED HAND BRAKE VALVE Y Y

42.42.12 AIR DRYER WITH TYRE INFLATOR Y Y

42.42.13 AIR TANK Y Y

42.42.14 RELAY VALVE (OLD R6) Y Y

42.42.15 RELAY VALVE (NEW RG2) Y Y

42.42.16 DRYING AND DISTRIBUTION UNIT Y Y

46 STEERING Y Y

46.46.01 STEERING LINKAGES (COWL) Y Y

46.46.02 POWER STEERING COMPONENTS Y Y

46.46.03 POWER STEERING PUMP Y Y

46.46.04 POWER STEERING GEARE BOX (ZF) Y Y

CHASSIS TYPE 444 021 440 026

LPT 2515/48 BS-I LPT 2515/48 BS-II



46.46.05 POWER STEERING GEARE BOX (RANE) Y Y

46.46.06 POWER STEERING HYDRAULIC TANK (ZF) Y Y

46.46.07 POWER STEERING HYDRAULIC TANK (RANE) Y Y

46.46.08 POWER STEERING PIPELINES WITH NEW NIPPLE TYPE HYDRAULIC

TANK (PUNE) BS I Y

46.46.09 POWER STEERING PIPELINES WITH NEW NIPPLE TYPE HYDRAULIC

TANK BS II Y

47 FUEL SYSTEM

47.47.01A FUEL SYSTEM Y

47.47.01B FUEL SYSTEM Y

49 EXHAUST SYSTEM

49.49.01 EXHAUST SYSTEM (W/O EXHAUST BRAKE) BS I Y

49.49.02 EXHAUST SYSTEM (WITH EXHAUST BRAKE) BS II Y

50 RADIATOR

50.50.01A RADIATOR Y

50.50.01B RADIATOR Y

54 ELECTRICALS

54.54.01 LIGHT AND SIGNAL SYSTEM (COWL) Y Y

54.54.02A INSTRUMENT CLUSTER (COWL) Y

54.54.02B INSTRUMENT CLUSTER (COWL) Y

54.54.03A WIRING HARNESS Y

54.54.03B WIRING HARNESS Y

60 BODY

60.60.01A ASSY. COWL Y

60.60.01B ASSY. COWL Y

60.60.02 INTERNAL AND EXTERNAL FITMENTS (COWL) Y Y

60.82.01 WIPER SYSTEM Y Y

60.82.02 WINDSHIELD WASHING SYSTEM Y Y

60.88.01 BUMPER AND ENGINE HOOD Y Y

60.89.01 COWL MOUNTING Y Y

60.91.01 SEAT BELTS Y Y

00.01.01A ENGINE GROUP 01

CHASSIS TYPE: 444021

2



2



FIG.NO.

PART NUMBER DESCRIPTION QTY REMARKS

3

252501600357 ASSY. ENGINE 697 TCIC W/O CLUTCH BS I (12V, IN-LINE FIP, POWER STEERING, HOLSET TURBO)

1



FIG.NO.


3

00.01.01B ENGINE GROUP 01


4



4



FIG.NO.


5

252501600364 ASSY. ENGINE 697 TCIC W/O CLUTCH BS II (12V, ROTARY FIP, POWER STEERING, KKK TURBO)

1

252501600372 ASSY. ENGINE 697 TCIC W/O CLUTCH BS II(12V, ROTARY FIP, POWER STEERING, HOLSET TURBO)

1



FIG.NO.


5

00.01.02A HALF BLOCK AND LONG BLOCK GROUP 01


6



6



FIG.NO.


7

HALF BLOCK1 252501990181 HALF BLOCK 697 TCIC BS I (FOR IN-LINE

FIP)1

LONG BLOCK- 252501990174 LONG BLOCK 697 TCIC BS I (FOR IN-LINE

FIP)1



FIG.NO.


7

00.01.02B HALF BLOCK AND LONG BLOCK GROUP 01


8



8



FIG.NO.


9

HALF BLOCK1 252501990188 HALF BLOCK 697 TCIC BS II (FOR ROTARY

FIP)1

LONG BLOCK- 252501990187 LONG BLOCK 697 TCIC BS II (FOR

ROTARY FIP)1



FIG.NO.


9

00.01.03A ENGINE OVERHAULING GASKET KIT GROUP 01


10



10



FIG.NO.


11

252501990115 ENGINE OVERHAUL GASKET KIT 697 TC BS I CONSISTS OF :

1

GASKET 1SEALING WASHER 16X20 2SEALING WASHER 18X22 2SEALING WASHER 24X29 1SEALING WASHER A14X20 1SEALING WASHER 10X14 3GASKET 1GASKET, OIL COOLER 1SEALING WASHER 22X27 2GASKET 1SEALING WASHER 14X18 15GASKET 1SEALING WASHER 6SEALING WASHER 6SEALING WASHER 14X20 1SEALING WASHER 16X22 2ASSY GASKET, OIL SUMP TO CYLINDER BLOCK

1

GASKET, TIMING GEAR HOUSING COVER 1GASKET, TOP COVER 1GASKET, TIMING GEAR HOUSING 1GASKET, PUSH ROD CHAMBER COVER 1SEALING WASHER 8X11.5 4CYLINDER HEAD GASKET 1SEALING WASHER 16X20 1GASKET, AIR INTAKE ELBOW TO CYL. HEAD COVER (TOP ENTRY)

1

GASKET, CYLINDER HEAD COVER 1SEALING WASHER 8X14 16SEALING WASHER 12X15.5 4GASKET (AC HEAD 94 DIA.) 1GASKET, EXHAUST MANIFOLD 2GASKET 1SEALING RING HALF 2GASKET, WATER PUMP 1

885401112525 DECARBONISING GASKET KIT 697 TC CONSISTS OF :

1



FIG.NO.


11



12



12



FIG.NO.


13

GASKET, CYLINDER HEAD 1GASKET, CYLINDER HEAD COVER 1GASKET, EXHAUST MANIFOLD 2GASKET, TURBO CHARGER 1GASKET, EXHAUST PIPE 1



FIG.NO.


13

00.01.03B ENGINE OVERHAULING GASKET KIT GROUP 01


14



14



FIG.NO.


15

252501990191 ENGINE OVERHAUL GASKET KIT (BS II) CONSISTS OF :

1

SEALING WASHER 12X15.5 4SEALING WASHER 14X18 15SEALING WASHER 16X20 1SEALING WASHER A14X20 1SEALING WASHER 8X11.5 4SEALING WASHER 8X14 16SEALING WASHER 10X14 3SEALING WASHER 14X20 1SEALING WASHER 16X20 2SEALING WASHER 16X22 2SEALING WASHER 18X22 2SEALING WASHER 22X27 4SEALING WASHER 24X29 1GASKET 1GASKET (TIMING GEAR HOUSING) 1GASKET 1GASKET (PUSH ROD CHAMBER COVER) 1GASKET, CYLINDER HEAD COVER 1GASKET, CYLINDER HEAD (NON RETORQUE)

1

GASKET, CYLINDER HEAD COVER (TOP ENTRY) TO ELBOW

1

SEALING RING HALF 2GASKET 1GASKET, EXHAUST MANIFOLD 2GASKET 1GASKET 1GASKET, OIL COOLER 1SEALING WASHER 6SEALING WASHER 6GASKET, WATER PUMP 1GASKET, WATER PUMP 1GASKET, TMING GEAR HOUSING COVER 1GASKET, SUPPORT (FIP) BS II 1GASKET, FIP TO SUPPORT BS II 1GASKET, WATER PUMP 1GASKET 1



FIG.NO.


15



16



16



FIG.NO.


17

GASKET, OIL SUMP 1GASKET 1GASKET (94 DIA. A/C HEAD) 1GASKET 2

885401112525 DECARBONISING GASKET KIT 697 TC CONSISTS OF :

1

GASKET, CYLINDER HEAD 1GASKET, CYLINDER HEAD COVER 1GASKET, EXHAUST MANIFOLD 2GASKET, TURBO CHARGER 1GASKET, EXHAUST PIPE 1



FIG.NO.


17

00.01.04A CYLINDER BLOCK GROUP 01


18



18



FIG.NO.


19

1 252501100208 ASSY. CYL. BLOCK WITH LINER BS I 1 OPTIONAL1 252501100241 ASSY. CYL. BLOCK WITH LINER BS I 1 OPTIONAL

17 252501103702 LINER 62 3121881135 SLEEVE 13 3219920025 SLEEVE, CLAMPING 14 13050910304 PIN CYLINDRICAL 12X30 (TO LOCATE

CLUTCH HOUSING)2

5 3520110335 SCREW PLUG 16 16220710282 SEALING WASHER A 18X22 CU 17 16081001603 SEALING PLUG AM 16X1.5 28 16220710258 SEALING WASHER A 16X22 CU 29 MAIN BEARING CAP NO. 7 1

10 13050508166 CYL. PIN 8 M 6X16 1411 MAIN BEARING CAP NO. 4 112 MAIN BEARING CAP NO. 1, 2, 3, 5 & 6 513 3520110171 BOLT (FOR MAIN BEARING CAP) (WITH

PARTIAL THREADING)14 OLD FITMENT

13 252501159910 BOLT (FOR MAIN BEARING CAP) (WITH FULL THREADING)

14 NEW FITMENT

14 3129910260 PIN CYLINDRICAL (TO LOCATE CYL. HEAD ON BLOCK)

2

15 252301107201 SEALING PLUG 116 16220710282 SEALING WASHER 18X22 CU 118 3219970020 LOCKING COVER (FOR CAMSHAFT BORE) 119 252501130165 ASSY. OIL SUMP (W/O DIPSTICK HOLE) 120 16220710282 SEALING, WASHER 18X22 CU 121 253401130111 MAGNETIC DRAIN PLUG 137 3520101980 ASSY. GASKET OIL SUMP CONSISTING

OF (SL NOS 31,32,33) :1

31 GASKET (M.B. CAP REAR AND COVER TGH)

2

32 GASKET LH 133 GASKET RH 134 11632496011 STUD BM 8X20 (ON FRONT & LAST HOLES

OF OIL SUMP GASKET)2

35 252301130114 ASSY. COMBI SCREW 1836 252501170219 ASSY. TUBE (FOR DIP STICK) (VERTICAL

DIPSTICK)1



FIG.NO.


19



20



20



FIG.NO.


21

38 252501170212 ASSY. DIP STICK COMPLETE (VERTICAL DIPSTICK)

1

- 17050500101 O’ RING 6X1.80 (FOR DIP STICK) 1254701179901 DIPSTICK TUBE ADAPTER 1

40 278601173319 BRACKET (DIPSTICK TUBE) 141 11323998223 SCREW M 8X16 242 12520698025 SPG. WASHER B 8 245 11323998061 SCREW M 6X12 146 12520698017 SPG. WASHER B 6 147 12051598081 NUT M 6 148 3120100333 ASSY. TIMING GEAR HOUSING BS I 149 3520150201 COVER, TIMING GEAR (FRONT) BS I 1

252501143702 BOTTOM COVER, TIMING GEAR COVER 150 13050508166 PIN CYLINDRICAL 8 M 6X16 253 13050909250 PIN CYLINDRICAL (ON CYL. BLOCK MTG.

FACE)4

54 3120150580 GASKET (T.G.H. COVER) BS I 155 11323998045 SCREW M 10X25 356 3129940310 LOCKING PLATE 357 253403107801 SEAL (CRANKSHAFT FRONT) 258 3520150520 GASKET (T.G. HSG.) 159 11323998061 SCREW M 6X12 860 11063806601 BOLT M 6X60 561 12520698017 SPG. WASHER B 6 1362 12650600647 WASHER A 6.4 (COVER TO T.G. HSG.) 1363 252501170140 ASSY. COVER TOP WITH POINTER 164 3120150080 GASKET (FOR TOP COVER) 165 252301140119 ASSY. COMBI SCREW (TOP COVER TO

TIMING GEAR HSG.)3

66 252501140114 ASSY. COVER (PUSH ROD CHAMBER) 167 252501146301 GASKET (P.R.C. COVER) 168 16221810094 SEALING WASHER C 8X11.5 CU-ASB 469 11323908453 SCREW M 8X45 471 252501170202 ASSY OIL FILLER PIPE BS I 172 14280500357 HOSE CLAMP 35 273 252501175810 TUBE OIL FILLER (RUBBER HOSE) 600 MM

LONG1



FIG.NO.


21

00.01.04B CYLINDER BLOCK GROUP 01


22



22



FIG.NO.


23

1 252501100252 ASSY. CYL. BLOCK WITH LINER BS II 117 252501103702 LINER 62 3121881135 SLEEVE 13 3219920025 SLEEVE, CLAMPING 14 13050910304 PIN CYLINDRICAL 12X30 (TO LOCATE

CLUTCH HOUSING)2

5 3520110335 SCREW PLUG 16 16220710282 SEALING WASHER A 18X22 CU 17 16081001603 SEALING PLUG AM 16X1.5 28 16220710258 SEALING WASHER A 16X22 CU 29 MAIN BEARING CAP NO. 7 1

10 13050508166 CYL. PIN 8 M 6X16 1411 MAIN BEARING CAP NO. 4 112 MAIN BEARING CAP NO. 1, 2, 3, 5 & 6 513 3520110171 BOLT (FOR MAIN BEARING CAP) (WITH

PARTIAL THREADING)14 OLD FITMENT

13 252501159910 BOLT (FOR MAIN BEARING CAP) (WITH FULL THREADING)

14 NEW FITMENT

14 3129910260 PIN CYLINDRICAL (TO LOCATE CYL. HEAD ON BLOCK)

2

15 252301107201 SEALING PLUG 116 16220710282 SEALING WASHER 18X22 CU 118 3219970020 LOCKING COVER (FOR CAMSHAFT BORE) 119 252501130165 ASSY. OIL SUMP (W/O DIPSTICK HOLE) 120 16220710282 SEALING, WASHER 18X22 CU 121 253401130111 MAGNETIC DRAIN PLUG 137 3520101980 ASSY. GASKET OIL SUMP CONSISTING

OF (SL NOS 31,32,33) :1

31 GASKET (M.B. CAP REAR AND COVER TGH)

2

32 GASKET LH 133 GASKET RH 134 11632496011 STUD BM 8X20 (ON FRONT & LAST HOLES

OF OIL SUMP GASKET)2

35 252301130114 ASSY. COMBI SCREW 1836 252501170219 ASSY. TUBE (FOR DIP STICK) (VERTICAL

DIPSTICK)1

38 252501170212 ASSY. DIP STICK COMPLETE (VERTICAL DIPSTICK)

1



FIG.NO.


23



24



24



FIG.NO.


25

17050500101 O’ RING 6X1.80 (FOR DIP STICK) 1254701179901 DIPSTICK TUBE ADAPTER 1

40 278601173319 BRACKET (DIPSTICK TUBE) 141 11323998223 SCREW M 8X16 242 12520698025 SPG. WASHER B 8 245 11323998061 SCREW M 6X12 146 12520698017 SPG. WASHER B 6 147 12051598081 NUT M 6 148 252701140117 ASSY. TIMING GEAR HOUSING BS II 149 252701143703 COVER, TIMING GEAR (FRONT) BS II 1

252501143702 BOTTOM COVER, TIMING GEAR COVER 150 13050508166 PIN CYLINDRICAL 8 M 6X16 253 13050909250 PIN CYLINDRICAL (ON CYL. BLOCK MTG.

FACE)4

54 252701145305 GASKET (T.G.H. COVER) BS II 155 11323998045 SCREW M 10X25 356 3129940310 LOCKING PLATE 357 253403107801 SEAL (CRANKSHAFT FRONT) 258 3520150520 GASKET (T.G. HSG.) 159 11323998061 SCREW M 6X12 860 11063806601 BOLT M 6X60 561 12520698017 SPG. WASHER B 6 1362 12650600647 WASHER A 6.4 (COVER TO T.G. HSG.) 1363 252501170140 ASSY. COVER TOP WITH POINTER 164 3120150080 GASKET (FOR TOP COVER) 165 252301140119 ASSY. COMBI SCREW (TOP COVER TO

TIMING GEAR HSG.)3

66 252501140114 ASSY. COVER (PUSH ROD CHAMBER) 167 252501146301 GASKET (P.R.C. COVER) 168 16221810094 SEALING WASHER C 8X11.5 CU-ASB 469 11323908453 SCREW M 8X45 471 252501170229 ASSY. OIL FILLER PIPE BS II 172 14280500357 HOSE CLAMP 35 273 252501175810 TUBE OIL FILLER (RUBBER HOSE) 600 MM

LONG1



FIG.NO.


25



26



26



FIG.NO.


27



FIG.NO.


27

00.01.05B CYLINDER HEAD AND COVER GROUP 01


28



28



FIG.NO.


29

1 252501150186 ASSY. CYL. HEAD WITH VALVES BS II 12 252501150182 ASSY. CYL. HEAD W/O VALVES BS II 13 16081803009 PLUG MC 30X15 54 16081802401 PLUG MC 24X15 25 3120160061 SEALING PLUG 26 11631610406 STUD AM 10X40 27 252001158401 PROTECTIVE SLEEVE 68 252001157701 SEALING RING 6

12 253405153402 VALVE GUIDE INLET STD. 613 253405153415 VALVE GUIDE EXHAUST STD. 6 REPLACES

25340515340716 253405159909 VALVE GUIDE SEAL (INLET) 6 REPLACES

25340515990117 253405159910 VALVE GUIDE SEAL (EXHAUST) 6 REPLACES

25340515990218 3220530420 VALVE SPRING 12 SINGLE SPRING ARR.

253405158701 VALVE SPRING (INNER) 12 DOUBLE SPRG. ARR.253405158702 VALVE SPRING (OUTER) 12 DOUBLE SPRG. ARR.

19 3529902040 VALVE SPRING WASHER 1220 252505155102 LOCK RETAINER VALVE SPRING 1220 253405155101 LOCK RETAINER VALVE SPRING 1221 3120530127 VALVE SPRING LOCK HALF 2428 3520160620 GASKET (NON - RETORQUE) CYL. HEAD 129 3229900505 STUD BOLT CYL CRANKCASE 25 SET A30 3150380072 HEX NUT 25 SET A29 252501159912 HEX.COLLAR BOLT W/ RELIEF GROOVE

FOR CYL. HEAD25 OPTIONAL WITH SET B

31 252501153869 CYLINDER HEAD COVER (TOP ENTRY - FLANGE TYPE)

1

32 252501155335 GASKET, AIR INTAKE ELBOW TO CYLINDER HEAD COVER

1

33 252501153877 AIR INTAKE ELBOW (TOP ENTRY) 1252501159904 STRAIGHT REDUCER 1 OLD ARRGMT

37 252501155322 CYLINDER HEAD COVER GASKET 1 REPLACES 252501155314

38 16220710126 SEALING WASHER 8X14 CU 639 11064096097 HEX BOLT M8X110 (FOR CYL HEAD

COVER)1

40 11064096089 HEX BOLT M8X125 (FOR CYL HEAD COVER)

1



FIG.NO.


29



30



30



FIG.NO.


31

253301153202 STRETCH PIN (FOR CYL HEAD COVER) 4 REPLACES 322990001943 252301170196 ASSY. OIL SEPARATOR 144 252301176941 TUBE 145 252501175805 HOSE 146 14280500357 HOSE CLAMP 35 247 252301174217 CLAMP UPPER 148 252301174219 CLAMP LOWER 149 252505990103 SET INLET & EXHAUST VALVE 114 INLET VALVE 615 EXHAUST VALVE 6— 252501150148 SET OF VALVE SEAT RINGS (STD)

CONSISTS OF :1 REPLACES

25250515010110 VALVE SEAT RING INLET STD 6 NOT SERVICED LOOSE11 VALVE SEAT RING EXHAUST STD 6 NOT SERVICED LOOSE



FIG.NO.


31

00.03.01A MOVING PARTS GROUP 03


32



32



FIG.NO.


33

1 252503107934 CRANK SHAFT STD. (INTEGRAL TYPE) 12 252503110117 ASSY. FLYWHEEL WITH RING GEAR 13 252503115454 RING GEAR 14 3129900301 BOLT 85 3129940232 LOCKING PLATE 46 15020592017 BALL BEARING 17 3129940232 LOCKING RING (IN CRANKSHAFT TO FIX

THE BEARING)1

8 3520520003 CRANK SHAFT GEAR 19 13650510091 WOODRUFF KEY 8X13 2

10 252503138603 SPACER 1 REPLACES 252203128601

252503138201 OIL SLINGER 111 3520303103 ASSY. VIBRATION DAMPER (DOUBLE

GROOVE)1

12 252303138603 THRUST SPACER 113 252303133202 LOCK (V. DAMPER) 114 252503107801 SEALING RING HALF 215 1869910055 PIN 2

252503113721 FLYWHEEL HOUSING (FOR 352 DIA CLUTCH)

1

252503118203 BACK COVER 1252503118209 COVER CLUTCH HOUSING 3252503118204 COVER 1

MAIN BEARING SET21 885403702525 MAIN BEARING SET (STD) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF STD 718 BEARING LOWER HALF STD 721 885403722525 MAIN BEARING SET (RS I) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS I 718 BEARING LOWER HALF RS I 721 885403732525 MAIN BEARING SET (RS II) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS II 718 BEARING LOWER HALF RS II 721 885403742525 MAIN BEARING SET (RS III) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS III 7



FIG.NO.


33



34



34



FIG.NO.


35

18 BEARING LOWER HALF RS III 721 885403752525 MAIN BEARING SET (RS IV) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS IV 718 BEARING LOWER HALF RS IV 7

THRUST WASHER SET16 885403762525 THRUST WASHER SET (STD)

CONSISTING OF :1 FOR SELECTION

20 THRUST WASHER UPPER HALF (116 MM DIA.) STD

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) STD

2

16 885403772525 THRUST WASHER SET (RS I) CONSISTING OF :

1 FOR SELECTION

20 THRUST WASHER UPPER HALF (116 MM DIA.) RS I

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) RS I

2

16 885403782525 THRUST WASHER SET (RS II) CONSISTING OF :

1 FOR SELECTION

20 THRUST WASHER UPPER HALF (116 MM DIA.) RS II

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) RS II

2

PISTON SET22 885403882525 SET OF BARE PISTON STD BS I (NON

SLIPPER) CONSISTING OF :1 OPTIONAL

23 PISTON 624 PISTON PIN 625 CIRCLIP 1222 885403902525 SET OF BARE PISTON STD BS I (SLIPPER)

CONSISTING OF :1 OPTIONAL

23 PISTON 624 PISTON PIN 625 CIRCLIP 12

RING SET26 885403922525 SET OF PISTON RING STD BS I/BS II

CONSISTING OF :1

27 DOUBLE TRAPEZ RING (GR I) 628 COMPRESSION RING (GR II) 629 ASSY. OIL CONTROL RING (GR III) 6

CONNECTING ROD



FIG.NO.


35



36



36



FIG.NO.


37

30 252503150125 ASSY. CON. ROD (STD) WITH BUSH 6 OPTIONAL30 252503150107 ASSY. CON. ROD SERRATED (STD) WITH

BUSH6 OPTIONAL

31 885403682525 CON. ROD BUSH SET STD CONSISTING OF :

1

CON. ROD BUSH STD 633 13050507143 PIN CYLINDRICAL 6X14 1235 252503153205 SCREW CON. ROD 12

CONNECTING ROD BEARING SET37 885403622525 BEARING SET FOR CON. ROD (STD)


BEARING HALF (UPPER & LOWER) STD 1237 885403642525 BEARING SET FOR CON. ROD. RS I


BEARING HALF (UPPER & LOWER) RS I 1237 885403652525 BEARING SET FOR CON. ROD. RS II


BEARING HALF (UPPER & LOWER) RS II 1237 885403662525 BEARING SET FOR CON. ROD. RS III


BEARING HALF (UPPER & LOWER) RS III 1237 885403672525 BEARING SET FOR CON. ROD. RS IV

CONSISTS OF :1 FOR SELECTION

BEARING HALF (UPPER & LOWER) RS IV 12885403082525 KIT, CRANKSHAFT SEALING RING WITH

LOCATING PINS CONSISTING OF :1

14 SEALING RING HALF 215 LOCATING PIN 2



FIG.NO.


37

00.03.01B MOVING PARTS GROUP 03


38



38



FIG.NO.


39

1 252503107934 CRANK SHAFT STD. (INTEGRAL TYPE) 12 252503110117 ASSY. FLYWHEEL WITH RING GEAR 13 252503115454 RING GEAR 14 3129900301 BOLT 85 3129940232 LOCKING PLATE 46 15020592017 BALL BEARING 17 3129940232 LOCKING RING (IN CRANKSHAFT TO FIX

THE BEARING)1

8 3520520003 CRANK SHAFT GEAR 19 13650510091 WOODRUFF KEY 8X13 2

10 252503138603 SPACER 1 REPLACES 252203128601

252503138201 OIL SLINGER 111 3520303103 ASSY. VIBRATION DAMPER (DOUBLE

GROOVE)1

12 252303138603 THRUST SPACER 113 252303133202 LOCK (V. DAMPER) 114 252503107801 SEALING RING HALF 215 1869910055 PIN 2

252503113721 FLYWHEEL HOUSING (FOR 352 DIA CLUTCH)

1

252503118203 BACK COVER 1252503118209 COVER CLUTCH HOUSING 3252503118204 COVER 1

MAIN BEARING SET21 885403702525 MAIN BEARING SET (STD) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF STD 718 BEARING LOWER HALF STD 721 885403722525 MAIN BEARING SET (RS I) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS I 718 BEARING LOWER HALF RS I 721 885403732525 MAIN BEARING SET (RS II) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS II 718 BEARING LOWER HALF RS II 721 885403742525 MAIN BEARING SET (RS III) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS III 7



FIG.NO.


39



40



40



FIG.NO.


41

18 BEARING LOWER HALF RS III 721 885403752525 MAIN BEARING SET (RS IV) CONSISTING

OF :1 FOR SELECTION

17 BEARING UPPER HALF RS IV 718 BEARING LOWER HALF RS IV 7

THRUST WASHER SET16 885403762525 THRUST WASHER SET (STD)


20 THRUST WASHER UPPER HALF (116 MM DIA.) STD

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) STD

2

16 885403772525 THRUST WASHER SET (RS I) CONSISTING OF :

1 FOR SELECTION

20 THRUST WASHER UPPER HALF (116 MM DIA.) RS I

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) RS I

2

16 885403782525 THRUST WASHER SET (RS II) CONSISTING OF :

1 FOR SELECTION

20 THRUST WASHER UPPER HALF (116 MM DIA.) RS II

2

19 THRUST WASHER LOWER HALF (116 MM DIA.) RS II

2

PISTON SET22 252503990148 SET OF BARE PISTON STD BS II

CONSISTING OF :1

23 PISTON 624 PISTON PIN 625 CIRCLIP 12

RING SET26 885403922525 SET OF PISTON RING STD BS I/BS II

CONSISTING OF :1

27 DOUBLE TRAPEZ RING (GR I) 628 COMPRESSION RING (GR II) 629 ASSY. OIL CONTROL RING (GR III) 6

CONNECTING ROD30 252503150125 ASSY. CON. ROD (STD) WITH BUSH 6 OPTIONAL30 252503150107 ASSY. CON. ROD SERRATED (STD) WITH

BUSH6 OPTIONAL

31 885403682525 CON. ROD BUSH SET STD CONSISTING OF :

1



FIG.NO.


41



42



42



FIG.NO.


43

CON. ROD BUSH STD 633 13050507143 PIN CYLINDRICAL 6X14 1235 252503153205 SCREW CON. ROD 12

CONNECTING ROD BEARING SET37 885403622525 BEARING SET FOR CON. ROD (STD)


BEARING HALF (UPPER & LOWER) STD 1237 885403642525 BEARING SET FOR CON. ROD. RS I


BEARING HALF (UPPER & LOWER) RS I 1237 885403652525 BEARING SET FOR CON. ROD. RS II


BEARING HALF (UPPER & LOWER) RS II 1237 885403662525 BEARING SET FOR CON. ROD. RS III


BEARING HALF (UPPER & LOWER) RS III 1237 885403672525 BEARING SET FOR CON. ROD. RS IV

CONSISTS OF :1 FOR SELECTION

BEARING HALF (UPPER & LOWER) RS IV 12885403082525 KIT, CRANKSHAFT SEALING RING WITH

LOCATING PINS CONSISTING OF :1

14 SEALING RING HALF 215 LOCATING PIN 2



FIG.NO.


43

00.05.01 ENGINE TIMING (CAMSHAFT AND COMPONENTS) GROUP 05

CHASSIS TYPE: ALL

44


CHASSIS TYPE: ALL

44


CHASSIS TYPE: ALL

FIG.NO.


45

1 252505100140 CAMSHAFT WITH CYLINDER PIN STD 12 885405042525 SET OF BEARINGS CAMSHAFT

CONSISTING OF :1

BEARING NO. 1 1 NOT SERVICED LOOSEBEARING NO. 2, 3 AND 4 3 NOT SERVICED LOOSE

3 3520520762 THRUST WASHER (CAMSHAFT TO CYL. BLOCK)

1

4 3129900004 HEX SCREW (TO THRUST WASHER) 45 253405139902 VALVE TAPPET 126 3520540205 PUSH ROD 12 REPLACES

252505167901252305140102 ASSY ROCKER ARM SHAFT WITH BUSH

FRONT1

252305140103 ASSY ROCKER ARM SHAFT WITH BUSH REAR

1

7 3520501033 ROCKER ARM WITH BUSH LH 6 OPTIONAL7 252505140103 ASSY. ROCKER ARM WITH INSERT (W/O

BUSH) LH6

8 3129930701 SPRING (LONG) 59 3520500634 ROCKER ARM RIGHT WITH BUSH 6 OPTIONAL9 252505140104 ASSY. ROCKER ARM WITH INSERT (W/O

BUSH) RH6

10 3120550050 BUSH 6 0000550050J OPTIONAL11 252305146701 BALL END TAPPET ADJUSTER 1212 3129900251 HEX. NUT (BALL PIN) 1213 3120500231 ROCKER ARM SHAFT 214 17071001407 SEALING CAP 215 3120550653 CONNECTING NIPPLE, INNER 116 3129934701 SPRING, CONNECTING NIPPLE 117 3120550553 CONNECTING NIPPLE, OUTER 118 3520550610 ROCKER ARM SUPPORT NO. 1 119 3520550410 ROCKER ARM SUPPORT NO. 2, 5, 6 320 3520550510 ROCKER ARM SUPPORT NO. 3, 4 221 3120550171 BOLT (TO ROCKER ARM BRACKETS) 422 11064012632 HEX BOLT M 12X75 (TO ROCKER ARM

BRACKET & TAPPER COVER)2

23 11433206101 GRUB SCREW AM 6X10, (ROCKER ARM SUPPORT TO ROCKER ARM SHAFT)

2


CHASSIS TYPE: ALL

FIG.NO.


45


CHASSIS TYPE: ALL

46


CHASSIS TYPE: ALL

46


CHASSIS TYPE: ALL

FIG.NO.


47

24 3520550186 SHIM AR FOR REPAIR ONLY25 3129930005 SPRING (SHORT) 226 3129930025 SPRING CLIP (TO SPRINGS AND ROCKER

ARM SHAFT)2

27 13650508089 WOODRUFF KEY 6X10 128 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1


CHASSIS TYPE: ALL

FIG.NO.


47

00.05.02A INJECTION TIMER GROUP 05


48



48



FIG.NO.


49

1 3520701645 ASSY. INJECTION TIMER 12 3520770314 DRIVE GEAR, FIP BS I 13 252307118001 COLLAR SCREW 85 252305105901 PARALLEL KEY (TIMER TO CAMSHAFT) 18 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1

10 3520520201 GEAR CAMSHAFT BS I 111 3520750071 PIN (TIMER MOUNTING) 1

885405022525 TIMER KIT 697 NA / TC CONSISTING OF : 14 TIMER SEGMENT 46 PRESSURE SPRING 47 PIN 29 TIMER FLYWEIGHT 2



FIG.NO.


49

00.05.02B INJECTION TIMER GROUP 05


50



50



FIG.NO.


51

1 3520701645 ASSY. INJECTION TIMER 12 252707135401 DRIVE GEAR, FIP BS II 13 252307118001 COLLAR SCREW 85 252305105901 PARALLEL KEY (TIMER TO CAMSHAFT) 18 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1

10 252705115403 GEAR, CAMSHAFT BS II 111 3520750071 PIN (TIMER MOUNTING) 1

885405022525 TIMER KIT 697 NA / TC CONSISTING OF : 14 TIMER SEGMENT 46 PRESSURE SPRING 47 PIN 29 TIMER FLYWEIGHT 2



FIG.NO.


51

00.07.01A FUEL INJECTION EQUIPMENT GROUP 07


52



52



FIG.NO.


53

1 F002AOZ428 ASSY. FIP (145 HP) INLINE BS I 12 252507123701 SUPPORT INJECTION PUMP BS I 1

17051012003 O’ RING 13 252307105401 INJECTION PUMP GEAR BS I 14 13650505063 WOODRUFF KEY 4X6.5 1- 12520696022 SPRING WASHER B 14 1- 12051699058 HEX NUT M 14X1.5 17 3120760279 GASKET SUPPORT BS I 1

13 252507140156 ASSY. SET OF HIGH PRESSURE LINES BS I CONSISTING OF :

1

14 HIGH PRESSURE LINE 1ST CYL. 115 HIGH PRESSURE LINE 2ND CYL. 116 HIGH PRESSURE LINE 3RD CYL. 117 HIGH PRESSURE LINE 4TH CYL. 118 HIGH PRESSURE LINE 5TH CYL. 119 HIGH PRESSURE LINE 6TH CYL. 120 0120780085J CLAMP UPPER 221 0120700066J ASSY. CLAMP LOWER 222 252507140139 ASSY. FUEL LEAKAGE LINE 123 3129970230 PLUG 624 3129970330 PLUG 625 3129970840 GASKET RING 626 252007144203 SEAL CLAMP 627 252007148001 HOLLOW SCREW 6



FIG.NO.


53

00.07.01B FUEL INJECTION EQUIPMENT GROUP 07


54



54



FIG.NO.


55

1 460426427 ASSY. FIP (145 HP) ROTARY BS II 12 252707123701 SUPPORT INJECTION PUMP BS II 1

17051012003 O’ RING 13 252707135402 INJECTION PUMP GEAR BS II 14 13650505063 WOODRUFF KEY 4X6.5 1- 12520696022 SPRING WASHER B 14 1- 12051699058 HEX NUT M 14X1.5 17 252707125302 GASKET SUPPORT BS II 1

254707129201 WASHER 3252507123301 REAR SUPPORT BRACKET (FIP TO CYL.

BLOCK) BS II1

13 252507140164 ASSY. SET OF HIGH PRESSURE LINES BS II CONSISTING OF :

1

14 HIGH PRESSURE LINE 1ST CYL. 115 HIGH PRESSURE LINE 2ND CYL. 116 HIGH PRESSURE LINE 3RD CYL. 117 HIGH PRESSURE LINE 4TH CYL. 118 HIGH PRESSURE LINE 5TH CYL. 119 HIGH PRESSURE LINE 6TH CYL. 120 0120780085J CLAMP UPPER 221 0120700066J ASSY. CLAMP LOWER 222 252507140139 ASSY. FUEL LEAKAGE LINE 123 3129970230 PLUG 624 3129970330 PLUG 625 3129970840 GASKET RING 626 252007144203 SEAL CLAMP 627 252007148001 HOLLOW SCREW 6



FIG.NO.


55

00.07.02A FIP LINKAGE GROUP 07


56



56



FIG.NO.


57

2 252344117949 PULL ROD (FIP) BS I 13 17271201001 BALL END ASSY (B10) 14 12080896032 HEX THIN NUT M 6 25 14450601005 LOCKING RING 10 26 252307103305 BRACKET 17 3229930310 RETURN SPRING 18 252507100365 ASSY. CONTROL SHAFT (330 MM LONG)

BS I1

10 252507100242 ASSY. LEVER BS I 111 252507108603 SLEEVE (115 MM LONG) BS I 112 252514137105 LINK FOR SPRING 1



FIG.NO.


57

00.07.02B FIP LINKAGE GROUP 07


58



58



FIG.NO.


59

2 280630100103 ASSY. PULL ROD (FIP) BS II 13 17271201001 BALL END ASSY (B10) 14 12080896032 HEX THIN NUT M 6 25 14450601005 LOCKING RING 10 26 252307103305 BRACKET 17 3229930310 RETURN SPRING 18 280630100107 ASSY. CONTROL SHAFT BS II 1

10 280630100106 ASSY. LEVER BS II 111 280630108601 SLEEVE (163 MM LONG) BS II 112 252514137105 LINK FOR SPRING 1



FIG.NO.


59

00.07.03A INJECTOR GROUP 07


60



60



FIG.NO.


61

1 F002C8Z876 ASSY. INJECTOR BS I 125 F002C40565 NOZZLE FOR INJECTOR BS I 1



FIG.NO.


61

00.07.03B INJECTOR GROUP 07


62



62



FIG.NO.


63

1 F002C8Z888 ASSY. INJECTOR BS II 1



FIG.NO.


63

00.07.04 FUEL FEED PUMP GROUP 07


64



64



FIG.NO.


65

1 9440030028 FUEL FEED PUMP 1



FIG.NO.


65

00.09.01 FUEL LINES (BS-I) GROUP 09


66



66



FIG.NO.


67

1 0005420083J FUEL HOSE 12 14270201106 HOSE CLIP 11 23 0120701032J FUEL LINE (FUEL FILTER TO F.I.P.) 1 OPTIONAL WITH

2525091201914 252509120134 FUEL LINE (FEED PUMP TO FILTER) 15 16220510216 WASHER 14X18 AL 106 16531999049 BANJO BOLT A 8 47 252509120150 OVERFLOW LINE (COMBINED) BS I 18 252509120135 OVERFLOW LINE (F.I.P. TO FUEL FILTER) 19 16220510216 SEALING WASHER (OVERFLOW LINE TO

FUEL FILTER)30

10 252509120119 BANJO BOLT 111 252509123312 SUPPORT (OVERFLOW LINE) 112 252309110103 ASSY. OVERFLOW VALVE (OVERFLOW

LINE TO F.I.P.)1



FIG.NO.


67

00.09.02 FUEL LINES (BS-II) GROUP 09


68



68



FIG.NO.


69

1 252709125804 HOSE, ASSY. OVERFLOW LINE 12 14280500128 HOSE CLAMP 12 23 252509120204 ASSY. FUEL LINE (FUEL FILTER TO FIP)

(SUPPLY)1

7 252509120201 ASSY. COMBINED OVERFLOW LINE ON FIP (RETURN)

1



FIG.NO.


69

00.09.03 FUEL FILTER(BS-I) GROUP 09


70



70



FIG.NO.


71

1 450226029 ASSY. FUEL FILTER 13 1450109001 SEALING RING 2

11 1457431003 FILTER INSERT STAGE I 112 9451037409 PAPER FILTER INSERT STAGE II 122 252509113711 BRACKET FUEL FILTER 1



FIG.NO.


71

00.09.04 FUEL FILTER(BS-II) GROUP 09


72



72



FIG.NO.


73

1 F002H20136 ASSY. FUEL FILTER, SPIN ON TYPE 12 F002H20306 FUEL FILTER CARTRIDGE, SPIN ON 2

25 252509113711 BRACKET, FUEL FILTER MTG. 1



FIG.NO.


73

00.09.05A AIR FILTER GROUP 09


74



74



FIG.NO.


75

1 278609130134 ASSY. AIR FILTER (15 M3) BS I / BS II 12 278609139908 AIR FILTER ELEMENT (PRIMARY) 13 278609139909 AIR FILTER ELEMENT (SAFETY) 14 278609130352 ASSY. AIR FILTER MOUNTING BRACKET 15 278609130297 ASSY.STRAP WITH SHACKLE COMPLETE. 16 278509139901 RUBBER STRAP 27 252509145804 REDUCER HOSE BS I 18 278609135826 HOSE BS I 19 14280598209 HOSE CLAMP TB 112 5

10 252509140150 ASSY. PIPE WITH FLANGE BS I 111 254709130135 ASSY. SERVICE INDICATOR 1

278609139918 ADAPTOR (1/8 NPTF TO M10 X 1) 1 SERVICE INDICATOR15 252509133821 AIR INTAKE PIPE BS I 120 252509145806 HOSE (ON TC INLET) BS I 121 14280599299 HOSE CLAMP TB 80 225 14280598233 HOSE CLAMP TB 144 1



FIG.NO.


75

00.09.05B AIR FILTER GROUP 09


76



76



FIG.NO.


77

1 278609130134 ASSY. AIR FILTER (15 M3) BS I / BS II 12 278609139908 AIR FILTER ELEMENT (PRIMARY) 13 278609139909 AIR FILTER ELEMENT (SAFETY) 14 278609130352 ASSY. AIR FILTER MOUNTING BRACKET 15 278609130297 ASSY.STRAP WITH SHACKLE COMPLETE. 16 278509139901 RUBBER STRAP 27 252509145808 REDUCER HOSE BS II 18 278609135811 HOSE BS II 19 14280598209 HOSE CLAMP TB 112 5

10 252509140204 ASSY. PIPE WITH FLANGE BS II 111 254709130135 ASSY. SERVICE INDICATOR 1

278609139918 ADAPTOR (1/8 NPTF TO M10 X 1) 1 SERVICE INDICATOR12 252509133825 AIR INLET PIPE (AIR FILTER END) BS II 114 278509135801 HOSE BS II 116 252509133824 AIR INLET PIPE (TURBO END) BS II 120 252509145809 HOSE (ON TC INLET) BS II 121 14280599299 HOSE CLAMP TB 80 225 14280598233 HOSE CLAMP TB 144 1



FIG.NO.


77

00.13.01A AIR COMPRESSOR 94 DIA GROUP 13


78



78



FIG.NO.


79

1 3521300216 ASSY. CONNECTING ROD (AIR COMPRESSOR)

1 REPLACES 3521300516

2 3211310171 GUIDE SCREW, CON. ROD 23 3219900251 HEX. NUT 24 885413262525 BUSH (CON. ROD A/C) 15 885413222525 SET OF CON. ROD BEARING STD

CONSISTS OF :1

6 BEARING HALF LOWER STD 1 NOT SERVICED LOOSE7 BEARING HALF UPPER STD 1 NOT SERVICED LOOSE8 885413102525 ASSY. PISTON STD. (W/O RINGS) 19 PISTON STD. 1 NOT SERVICED LOOSE

10 PISTON PIN 1 NOT SERVICED LOOSE11 INTERNAL CIRCLIP 2 NOT SERVICED LOOSE12 885413132525 SET OF PISTON RINGS CONSISTING OF : 1

SCRAPER RING 314 252513103707 CYL. SLEEVE STD 129 252313130107 ASSY. TUBE BS I 131 252513130107 ASSY. TUBE 132 252513135806 RUBBER HOSE BS I 133 14270202501 HOSE CLIP 25 2



FIG.NO.


79

00.13.01B AIR COMPRESSOR 94 DIA GROUP 13


80



80



FIG.NO.


81

1 3521300216 ASSY. CONNECTING ROD (AIR COMPRESSOR)

1 REPLACES 3521300516

2 3211310171 GUIDE SCREW, CON. ROD 23 3219900251 HEX. NUT 24 885413262525 BUSH (CON. ROD A/C) 15 885413222525 SET OF CON. ROD BEARING STD

CONSISTS OF :1

6 BEARING HALF LOWER STD 1 NOT SERVICED LOOSE7 BEARING HALF UPPER STD 1 NOT SERVICED LOOSE8 885413102525 ASSY. PISTON STD. (W/O RINGS) 19 PISTON STD. 1 NOT SERVICED LOOSE

10 PISTON PIN 1 NOT SERVICED LOOSE11 INTERNAL CIRCLIP 2 NOT SERVICED LOOSE12 885413132525 SET OF PISTON RINGS CONSISTING OF : 1

SCRAPER RING 314 252513103707 CYL. SLEEVE STD 129 252513130118 ASSY. TUBE BS II 131 252513130107 ASSY. TUBE 132 278613135802 RUBBER HOSE BS II 133 14270202501 HOSE CLIP 25 2



FIG.NO.


81

00.13.02 AIR COMPRESSOR HEAD (REED VALVE TYPE) 94 DIA GROUP 13

CHASSIS TYPE: ALL

82


CHASSIS TYPE: ALL

82


CHASSIS TYPE: ALL

FIG.NO.


83

50 252513100126 ASSY. AIR COMPRESSOR HEAD (REED VALVE TYPE) 94 DIA

1

252513100149 ASSY. REED VALVE ASSY CONSISTING OF :

1

6 LOCATING PIN 47 DELIVERY REED 18 VALVE PLATE 19 INLET REED 1

10 252513100127 GASKET (JOINT) (BET.. HEAD ASSY. AND CYL. SLEEVE)

1

252513990105 REPAIR KIT, AIR COMPRESSOR HEAD CONSISTING OF :

1

5 GASKET (JOINT) 16 LOCATING PIN 4

10 GASKET (JOINT) (BET.. HEAD ASSY. AND CYL. SLEEVE)

1


CHASSIS TYPE: ALL

FIG.NO.


83

00.14.01A EXHAUST MANIFOLD AND TURBOCHARGER GROUP 14


84



84



FIG.NO.


85

1 252514113774 EXHAUST MANIFOLD 12 252514115308 GASKET (EXHAUST MANIFOLD TO CYL.

HEAD)2

3 252514115102 CLAMP (EXHAUST MANIFOLD) 24 11064010699 HEX. BOLT M 10X110 65 252514113202 HEX. BOLT (115 MM LONG) 2

10 252514510117 TURBOCHARGER (HOLSET) BS I / BS II 111 252514605801 RUBBER HOSE (50X80) 112 254714604215 HOSE CLAMP 65 DIA (AT TC DELIVERY) 213 252518175802 HOSE 114 14280500357 HOSE CLAMP 35 216 252514115301 GASKET (TURBO TO EXHAUST

MANIFOLD)1

15 252518170178 ASSY. LUBE LINE (OIL COOLER TO TC) BS I

1

252518175101 FLANGE (ON TURBO) 1252518175301 GASKET, FLANGE TO TURBO (OIL

SUPPLY FROM OIL COOLER TO TURBO)1

18 252518170157 OIL OUTLET TUBE (TURBO TO CYL. BLOCK)

1

19 252518175302 GASKET, FLANGE TO TURBO (OIL RETURN FROM TURBO TO CYL. BLOCK)

1



FIG.NO.


85

00.14.01B EXHAUST MANIFOLD AND TURBOCHARGER GROUP 14


86



86



FIG.NO.


87

1 252514113774 EXHAUST MANIFOLD 12 252514115308 GASKET (EXHAUST MANIFOLD TO CYL.

HEAD)2

3 252514115102 CLAMP (EXHAUST MANIFOLD) 24 11064010699 HEX. BOLT M 10X110 65 252514113202 HEX. BOLT (115 MM LONG) 2

10 252514510117 TURBOCHARGER (HOLSET) BS I / BS II 110 252514510122 TURBOCHARGER (KKK) BS II 111 252514605801 RUBBER HOSE (50X80) 112 254714604215 HOSE CLAMP 65 DIA (AT TC DELIVERY) 213 252518175802 HOSE 114 14280500357 HOSE CLAMP 35 216 252514115301 GASKET (TURBO TO EXHAUST

MANIFOLD)1

15 252518170151 ASSY. LUBE LINE (OIL COOLER TO TC) BS II

1

252518175101 FLANGE (ON TURBO) 1252518175301 GASKET, FLANGE TO TURBO (OIL

SUPPLY FROM OIL COOLER TO TURBO)1

18 252518170157 OIL OUTLET TUBE (TURBO TO CYL. BLOCK)

1

19 252518175302 GASKET, FLANGE TO TURBO (OIL RETURN FROM TURBO TO CYL. BLOCK)

1



FIG.NO.


87

00.14.02 INTERCOOLER AND CONNECTIONS GROUP 14

CHASSIS TYPE: ALL

88


CHASSIS TYPE: ALL

88


CHASSIS TYPE: ALL

FIG.NO.


89

1 252514605801 RUBBER HOSE (AT TC DELIVERY) 12 254714604215 HOSE CLAMP (65 MM DIA) (FOR HOSE AT

TC DELIVERY)2

3 252514603812 CAST PIPE(TC TO IC) 14 278614605802 HOSE HUMP 35 14280599272 HOSE CLAMP SLTB 72 66 252514609908 INTERCOOLER 17 252514603813 CAST PIPE (IC TO AIR INTAKE ELBOW) 18 252501153877 ELBOW, CYLINDER HEAD COVER 1


CHASSIS TYPE: ALL

FIG.NO.


89

00.15.01 ALTERNATOR AND STARTER GROUP 15

CHASSIS TYPE: ALL

90


CHASSIS TYPE: ALL

90


CHASSIS TYPE: ALL

FIG.NO.


91

1 257315100108 ALTERNATOR (12 V, 40 A) TWIN GROOVE 12 252315140109 ASSY. BRACKET 13 252415143201 HEX. BOLT 14 254015404201 CLAMPING PIECE 15 252415146501 CLAMPING NUT 16 12140501008 NYLOC NUT M 10 27 252415140111 ASSY. CLAMP ROD 1- 12520698050 SPRING WASHER B 10 1- 12051598073 HEX. NUT M 10 1

11 3121550174 BOLT (FOR FIXING ALTERNATOR) 112 3129941301 LOCKING PLATE 1- 12460501308 BRIGHT WASHER 13 1

14 3129932801 SPRING ALTERNATOR 115 263215100104 STARTER MOTOR (12V) 1- 12520698050 SPRING WASHER B 10 3

16 252515103705 INTERMEDIATE FLANGE (HYD. CLUTCH) 1


CHASSIS TYPE: ALL

FIG.NO.


91

00.18.01 OIL PUMP GROUP 18

CHASSIS TYPE: ALL

92


CHASSIS TYPE: ALL

92


CHASSIS TYPE: ALL

FIG.NO.


93

1 252518100147 ASSY. OIL PUMP WITH STRAINER 1 REPLACES 252518100143

2 252518103703 HOUSING 13 252518107902 DRIVE SHAFT 14 252518105403 GEAR, DRIVE SHAFT 15 13650505055 WOODRUFF KEY 3X6.5 26 3121810308 DRIVE, GEAR 17 252518105404 DRIVEN GEAR, OIL PUMP 18 252518107901 SHAFT FOR DRIVE GEAR 19 3521811220 COVER, OIL PUMP 1

10 3521840329 VALVE HOUSING 111 3269930401 SPRING 112 3211810042 PLUNGER 113 3529970730 SCREW PLUG 114 11324196031 SCREW M 8X22 215 11064096011 BOLT M 8X35 116 11064096038 BOLT M 8X45 117 12520698025 SPG. WASHER B 8 418 252518150140 ASSEMBLY STRAINER (OIL PUMP) 1 REPLACES

25251815011619 3121860080 GASKET 120 12520698025 SPG. WASHER B 8 221 11324196023 SCREW M 8X20 222 11342408283 SCREW M 8X28 3

3521800315 OIL PRESSURE RELIEF VALVE 1885418022525 GEAR KIT OIL PUMP CONSISTS OF : 1

4 GEAR, DRIVE SHAFT 17 DRIVEN GEAR, OIL PUMP 1

885418042525 OIL PRESSURE RELIEF VALVE KIT CONSISTING OF :

1

11 SPRING, OIL PRESSURE RELIEF VALVE 112 PLUNGER 110 HOUSING 1


CHASSIS TYPE: ALL

FIG.NO.


93

00.18.02A ASSY. OIL FILTER GROUP 18


94



94



FIG.NO.


95

1 252518130127 ASSY. OIL FILTER (30 MICRONS) BS I 12 252318130147 ASSY. COVER (FOR OIL FILTER) BS I 13 16081001808 SCREW PLUG AM 18X1.5 14 16220710240 SEALING WASHER 16X20 CU 15 252018137203 SCREW PLUG (FOR RELIEF VALVE) 16 16220710380 SEALING WASHER 24X29 CU 17 16220710282 SEALING WASHER 18X22 CU 18 252018138701 SPRING (FOR PRESSURE RELIEF VALVE) 19 3521840032 OIL FILTER BYE - PASS VALVE PLUNGER 1

10 252218130103 ASSY. HOUSING (FOR OIL FILTER) 111 252018137701 SEALING RING 112 16220710240 SEALING WASHER 16X20 CU 113 0129970030J SEALING PLUG 114 252318130113 ASSY. SPG. RETAINER (FOR OIL FILTER) 115 OIL SEAL 1 NOT SERVICED LOOSE16 252018137703 SEALING RING 117 252318133201 CENTRE PIN 118 16220610229 SEALING WASHER A 14X20 119 252518130124 OIL FILTER CARTRIDGE (30 MICRONS)

CMVR 20001

20 252318135301 GASKET 121 12520698050 SPG. WASHER B 10 322 11063896472 BOLT M 10X70 123 11063896251 BOLT M 10X85 124 11063899153 BOLT M 10X90 (OIL FILTER COVER TO

CYL. BLOCK)1

25 252518170174 ASSY. OIL LINE (OIL FILTER TO FIP) (FLEXIBLE)

1



FIG.NO.


95

00.18.02B ASSY. OIL FILTER GROUP 18


96



96



FIG.NO.


97

1 252518130128 ASSY. OIL FILTER (30 MICRONS) BS II 12 252318130139 ASSY. OIL FILTER COVER BS II 13 16081001808 SCREW PLUG AM 18X1.5 14 16220710240 SEALING WASHER 16X20 CU 15 252018137203 SCREW PLUG (FOR RELIEF VALVE) 16 16220710380 SEALING WASHER 24X29 CU 17 16220710282 SEALING WASHER 18X22 CU 18 252018138701 SPRING (FOR PRESSURE RELIEF VALVE) 19 3521840032 OIL FILTER BYE - PASS VALVE PLUNGER 1

10 252218130103 ASSY. HOUSING (FOR OIL FILTER) 111 252018137701 SEALING RING 112 16220710240 SEALING WASHER 16X20 CU 113 0129970030J SEALING PLUG 114 252318130113 ASSY. SPG. RETAINER (FOR OIL FILTER) 115 OIL SEAL 1 NOT SERVICED LOOSE16 252018137703 SEALING RING 117 252318133201 CENTRE PIN 118 16220610229 SEALING WASHER A 14X20 119 252518130124 OIL FILTER CARTRIDGE (30 MICRONS)

CMVR 20001

20 252318135301 GASKET 121 12520698050 SPG. WASHER B 10 322 11063896472 BOLT M 10X70 123 11063896251 BOLT M 10X85 124 11063899153 BOLT M 10X90 (OIL FILTER COVER TO

CYL. BLOCK)1

25 252518170174 ASSY. OIL LINE (OIL FILTER TO FIP) (FLEXIBLE)

1



FIG.NO.


97

00.18.03A OIL COOLER (PLATE TYPE) GROUP 18


98



98



FIG.NO.


99

1 252518170169 ASSY. OIL COOLER WITH ALUMINIUM COVER (PLATE TYPE)

1

3 252518173805 COVER, OIL COOLER 16 265454509913 LOW OIL PRESSURE SWITCH 1

252518170178 ASSY. OIL LINE (OIL COOLER TO TC) BS I 1



FIG.NO.


99

00.18.03B OIL COOLER (PLATE TYPE) GROUP 18


100



100



FIG.NO.


101

1 252518170169 ASSY. OIL COOLER WITH ALUMINIUM COVER (PLATE TYPE)

1

3 252518173805 COVER, OIL COOLER 16 265454509913 LOW OIL PRESSURE SWITCH 1

252518170151 ASSY. OIL LINE (OIL COOLER TO TC) BS II 1



FIG.NO.


101

00.18.04 PISTON COOLING GROUP 18

CHASSIS TYPE: ALL

102


CHASSIS TYPE: ALL

102


CHASSIS TYPE: ALL

FIG.NO.


103

1 252518170160 ASSY. PISTON COOLING NOZZLE 62 252518170150 ASSY. RELIEF VALVE (FOR NOZZLE) 6


CHASSIS TYPE: ALL

FIG.NO.


103

00.20.01A WATER PUMP GROUP 20


104



104



FIG.NO.


105

1 252520100124 ASSY. WATER PUMP W/ PLASTIC IMPELLER

1

25 252520105301 GASKET 127 252520140124 PULLEY (THREE GROOVE) 1 REPLACES 352200020528 252520140116 ASSY FAN (WITH VISCOUS COUPLING) 130 14550502802 CIRCLIP A 28X2 (HUB LOCKING ON W/P

SHAFT)1

31 11071708901 HEX. BOLT M 8X90 632 252520156306 COGGED V. BELT (1325 MM LONG) BS I 233 252520120183 ASSY. THERMOSTAT 134 252550105864 RUBBER HOSE (RADIATOR BOTTOM TO

WATER PUMP)1

35 14280598217 HOSE CLIP TB 54 114280599264 HOSE CLIP TB 34 1

36 252520305806 REDUCER HOSE (THERMOSTAT TO WATER PUMP)

1

37 254750104213 HOSE CLAMP (56 DIA) 238 252520120164 ASSY. UPPER COOLING LINE 139 252520125304 GASKET (UPPER COOLING LINE) 242 263254209903 TEMP. TRANSDUCER 143 253450005801 RUBBER BELLOW (U.C. LINE TO

THERMOSTAT)1

44 252550105863 RUBBER HOSE (THERMOSTAT TO RADIATOR TOP)

1

45 254750104222 HOSE CLAMP (50 MM DIA.) 346 14280599302 HOSE CLAMP TB 36 1

FAN SHROUD RING50 252520143839 FAN SHROUD RING (ALUMINIUM) 151 252550507703 RUBBER RING (FAN RING TO SHROUD) 152 252550504201 HOSE CLAMP (610) 253 252520140112 ASSY BRACKET TOP RH (FAN RING MTG) 154 252520140113 ASSY BRACKET TOP LH (FAN RING MTG) 155 252520140114 ASSY.BRACKET BOTTOM RH (FAN RING

MTG)1



FIG.NO.


105



106



106



FIG.NO.


107

56 252520140115 ASSY.BRACKET BOTTOM LH (FAN RING MTG)

1

REPAIR KITS252520100118 MINOR REPAIR KIT (WATER PUMP)

CONSISTING OF :1

6 SEALING MEMBER 15 SLIDING RING 17 SEAL SLIDING RING 1

13 OIL SEAL 114 GASKET WATER PUMP 120 GASKET WATER PUMP 125 GASKET 1

CIRCLIP A 28X2 1252520990107 MAJOR REPAIR KIT (WATER PUMP)

CONSISTING OF :1

8 RUBBER SEAL RING 19 TAPER ROLLER BEARING 1

10 TAPER ROLLER BEARING 14 IMPELLER, PLASTIC 13 SHAFT 1

13 OIL SEAL (UNITISED) 114 GASKET WATER PUMP 115 SHIM 0.05 MM THICK 1 FOR SELECTION15 SHIM 0.10 MM THICK 1 FOR SELECTION15 SHIM 0.15 MM THICK 1 FOR SELECTION15 SHIM 0.20 MM THICK 1 FOR SELECTION15 SHIM 0.50 MM THICK 1 FOR SELECTION20 GASKET 125 GASKET 1

CIRCLIP A 28X2 (HEAVY DUTY) 119 HUB 1



FIG.NO.


107

00.20.01B WATER PUMP GROUP 20


108



108



FIG.NO.


109

1 252520100124 ASSY. WATER PUMP W/ PLASTIC IMPELLER

1

25 252520105301 GASKET 127 252520140124 PULLEY (THREE GROOVE) 1 REPLACES 352200020528 252520140116 ASSY FAN (WITH VISCOUS COUPLING) 130 14550502802 CIRCLIP A 28X2 (HUB LOCKING ON W/P

SHAFT)1

31 11071708901 HEX. BOLT M 8X90 632 252520156329 COGGED V. BELT (1355 MM LONG) BS II 233 252520120183 ASSY. THERMOSTAT 134 252550105864 RUBBER HOSE (RADIATOR BOTTOM TO

WATER PUMP)1

35 14280598217 HOSE CLIP TB 54 114280599264 HOSE CLIP TB 34 1

36 252520305806 REDUCER HOSE (THERMOSTAT TO WATER PUMP)

1

37 254750104213 HOSE CLAMP (56 DIA) 238 252520120164 ASSY. UPPER COOLING LINE 139 252520125304 GASKET (UPPER COOLING LINE) 242 263254209903 TEMP. TRANSDUCER 143 253450005801 RUBBER BELLOW (U.C. LINE TO

THERMOSTAT)1

44 252550105863 RUBBER HOSE (THERMOSTAT TO RADIATOR TOP)

1

45 254750104222 HOSE CLAMP (50 MM DIA.) 346 14280599302 HOSE CLAMP TB 36 1

FAN SHROUD RING50 252520143839 FAN SHROUD RING (ALUMINIUM) 151 252550507703 RUBBER RING (FAN RING TO SHROUD) 152 252550504201 HOSE CLAMP (610) 253 252520140112 ASSY BRACKET TOP RH (FAN RING MTG) 154 252520140113 ASSY BRACKET TOP LH (FAN RING MTG) 155 252520140114 ASSY.BRACKET BOTTOM RH (FAN RING

MTG)1



FIG.NO.


109



110



110



FIG.NO.


111

56 252520140115 ASSY.BRACKET BOTTOM LH (FAN RING MTG)

1

REPAIR KITS252520100118 MINOR REPAIR KIT (WATER PUMP)

CONSISTING OF :1

6 SEALING MEMBER 15 SLIDING RING 17 SEAL SLIDING RING 1

13 OIL SEAL 114 GASKET WATER PUMP 120 GASKET WATER PUMP 125 GASKET 1

CIRCLIP A 28X2 1252520990107 MAJOR REPAIR KIT (WATER PUMP)

CONSISTING OF :1

8 RUBBER SEAL RING 19 TAPER ROLLER BEARING 1

10 TAPER ROLLER BEARING 14 IMPELLER, PLASTIC 13 SHAFT 1

13 OIL SEAL (UNITISED) 114 GASKET WATER PUMP 115 SHIM 0.05 MM THICK 1 FOR SELECTION15 SHIM 0.10 MM THICK 1 FOR SELECTION15 SHIM 0.15 MM THICK 1 FOR SELECTION15 SHIM 0.20 MM THICK 1 FOR SELECTION15 SHIM 0.50 MM THICK 1 FOR SELECTION20 GASKET 125 GASKET 1

CIRCLIP A 28X2 (HEAVY DUTY) 119 HUB 1



FIG.NO.


111

00.24.01A ENGINE SUSPENSION GROUP 24


112



112



FIG.NO.


113

19 252522107108 LIFTING HOOK, FRONT 120 252522107109 LIFTING HOOK, REAR 11 252522125105 ENGINE MOUNTING ARM, FRONT 24 257624100101 ASSY. RUBBER SUPPORT, FRONT 25 3522420509 TORQUE SUPPORT 2

257624109201 WASHER 211 257624200118 ASSY. RUBBER SUPPORT, REAR 215 252522120115 ASSY. BRACKET, ENGINE MOUNTING

REAR2

16 280824200102 ASSY BRACKET RH (ENGINE MTG. REAR) BS I

1

16 280824200103 ASSY BRACKET LH (ENGINE MTG. REAR) BS I

1



FIG.NO.


113

00.24.01B ENGINE SUSPENSION GROUP 24


114



114



FIG.NO.


115

19 252522107108 LIFTING HOOK, FRONT 120 252522107109 LIFTING HOOK, REAR 11 252522125105 ENGINE MOUNTING ARM, FRONT 24 257624100101 ASSY. RUBBER SUPPORT, FRONT 25 3522420509 TORQUE SUPPORT 2

257624109201 WASHER 211 257624200118 ASSY. RUBBER SUPPORT, REAR 215 252522120115 ASSY. BRACKET, ENGINE MOUNTING

REAR2

16 284924200101 ASSY. BRACKET RH (ENGINE MTG. REAR) BS II

1

16 284924200102 ASSY. BRACKET LH (ENGINE MTG. REAR) BS II

1



FIG.NO.


115

00.25.01 CLUTCH (352 DIA) COIL TYPE GROUP 25

CHASSIS TYPE: ALL

116


CHASSIS TYPE: ALL

116


CHASSIS TYPE: ALL

FIG.NO.


117

2 275225200106 DRIVEN DISC ASSY. (1.75 MM SPLINE DIA) 13 275225400105 COVER ASSY. (1.75 MM SPLINE DIA) 14 275425408001 HEX. SCREW (FOR CLUTCH MOUNTING) 85 275425409201 FLAT WASHER 8

CLUTCH HOUSING6 269125100101 SUB - ASSY. CLUTCH HOUSING 17 275425103402 BUSH 4

RELEASE YOKE ON CLUTCH HOUSING8 275425605101 CLUTCH RELEASE YOKE 19 275425607901 CROSS SHAFT (KNURLED ON LH SIDE) 1

10 275425607902 CROSS SHAFT (KNURLED ON RH SIDE) 111 275425605901 KEY (6.35 THK. 28.5X14.5) 114 0422510004J COVER CLUTCH HOUSING UPPER 117 269125108201 COVER 1

REPAIR KITS (COIL TYPE)275425400119 RELEASE SLEEVE SERVICE KIT CONSIST

OF :1

LOCK NUT SLEEVE 1SLEEVE 1SLEEVE BUSHING (IMP.) 1ADJ. RING 1

275425400110 RELEASE LEVER SERVICE KIT CONSIST OF :

1

RELEASE LEVER 3RETRACTOR SPRING 3PRESS PLATE PIN 3NEEDLE BEARING (IMP.) 6WASHER 6RETAINER SPRING 3

275425400111 PRESSURE SPRING SERVICE KIT CONSIST OF :

1

PRESSURE SPRING 12PRESSURE SPRING 9

275425400112 RELEASE BEARING CASTING SERVICE KIT CONSIST OF :

1

GREASE NIPPLE 1


CHASSIS TYPE: ALL

FIG.NO.


117


CHASSIS TYPE: ALL

118


CHASSIS TYPE: ALL

118


CHASSIS TYPE: ALL

FIG.NO.


119

RELEASE BEARING HOUSING SUB. ASSY. 1BEARING HOUSING 1WELDING W/BRG. HSG. WEAR PAD 2

275425400113 FULL RELEASE LEVER ASSY. SERVICE KIT CONSIST OF :

1

SPIDER 1LOCK NUT SLEEVE 1COTTER PIN 1RELEASE BEARING SUB ASSY. 3BEARING HOUSING 1ADJ. RING 1COVER PLATE 1WELDING W/BRG. HSG. WEAR PAD 2SLEEVE BEARING 1SLEEVE BUSHING 1BEARING 1RIVET 4GREASE NIPPLE 1SNAP RING 1

275425400114 PRESSURE PLATE AND NEEDLE ROLLER SERVICE KIT CONSIST OF :

1

PRESSURE PLATE 1NEEDLE BEARING 6

275425400115 EYE BOLT AND NEEDLE ROLLER SERVICE KIT CONSIST OF :

1

EYE BOLT 3LOCK NUT 3AGJUSTING NUT 3NEEDLE BEARING (IMP.) 3EYE BOLT PIN 3

275425400116 RELEASE SPIDER SERVICE KIT CONSIST OF :

1

SPIDER 1COTTER PIN 3LOCK NUT SLEEVE 1

275425400120 HOLD DOWN BOLT KIT CONSIST OF : 1HOLD DOWN BOLT 3WASHER 3

275425200109 DISC FACING KIT CONSIST OF : 1FACING CERAMIC 12FACING RIVETS 12

275225400110 ASSY. RELEASE BEARING (1.75 DIA.) 1


CHASSIS TYPE: ALL

FIG.NO.


119

00.25.02 CLUTCH (352 DIA) DIAPHRAGM TYPE GROUP 25

CHASSIS TYPE: ALL

120


CHASSIS TYPE: ALL

120


CHASSIS TYPE: ALL

FIG.NO.


121

275425206303 DISC PAD KIT CONSISTS OF 11 DISC PAD 122 RIVET PAD 123 275425400126 PRESSURE PLATE (WITH ROLL PIN) 1

275225400112 DRIVE STRAP KIT (BOLTED DESIGN) CONSISTS OF:

1

4 BOLT M 10X1.25 45 WASHER M 10 86 SPRING WASHER 47 NUT M10X1.25 48 SHOULDER BOLT M10X1.25 49 DRIVE STRAP 12

10 275425408706 DIAPHRAGM & SPIDER KIT 111 275425606701 WEAR PAD 212 275425600102 RELEASE BEARING SUB ASSY (1.75"

SPLINES)1

13 275425400125 COVER SUB-ASSY (1.75"/1.5" SPLINES) CONSISTS OF

1

3 PRESSURE PLATE (WITH ROLL PIN) 14 BOLT M 10X1.25 15 WASHER M 10 16 SPRING WASHER 17 NUT M10X1.25 18 SHOULDER BOLT M10X1.25 1

10 DIAPHRAGM & SPIDER KIT 114 275225200105 ASSY CLUTCH DISC 352 DIA 1.75"

SPLINES1

15 275225400111 ASSY CLUTCH PRESSURE PLATE 352 DIA 1.75" SPLINE (BOLTED) CONSISTS OF :

1 OPTIONAL WITH 275225400104

13 275425400125 COVER SUB-ASSY (1.75"/1.5" SPLINES) 112 275425600102 RELEASE BEARING SUB ASSY (1.75"

SPLINES)1

15 275225400104 ASSY CLUTCH PRESSURE PLATE 352 DIA 1.75" SPLINE (RIVETED) CONSISTS OF :

1 OPTIONAL WITH 275225400111

13 275425400125 COVER SUB-ASSY (1.75"/1.5" SPLINES) 112 275425600102 RELEASE BEARING SUB ASSY (1.75"

SPLINES)1


CHASSIS TYPE: ALL

FIG.NO.


121

26.26.01 GEAR BOX, HOUSING AND COVERS GROUP 26

CHASSIS TYPE: ALL

122


CHASSIS TYPE: ALL

122


CHASSIS TYPE: ALL

FIG.NO.


123

269126010156 ASSY GEARBOX G600 (RATIO 9.19) W/SOFT REVERSE SPRING

1

1 269126100104 ASSY. GEAR BOX HOUSING(6TH SPEED) (FRONT & REAR HALF)

1

2 269126105303 GASKET (HOUSING FRONT & REAR) 13 269126106701 PIN (GEAR BOX HOUSING) 24 269126106301 OIL CATCHER 1

269126108202 COVER (OIL CATCHER) 16 269126253704 FRONT COVER (UPPER) 17 266535307706 OIL SEAL (PTFE) 18 269126208301 SHIM (0.5 THICK) AR FOR SELECTION8 269126208302 SHIM (0.25 THICK) AR FOR SELECTION8 269126208303 SHIM (0.125 THICK) AR FOR SELECTION8 269126208304 SHIM (0.05 THICK) AR FOR SELECTION9 269126255302 GASKET (FRONT COVER UPPER) 1

10 269126303703 FRONT COVER (LOWER) 111 269126255303 GASKET (FRONT COVER LOWER) 112 269126308305 SHIM (0.5 THICK) AR FOR SELECTION12 269126308306 SHIM (0.25 THICK) AR FOR SELECTION12 269126308307 SHIM (0.125 THICK) AR FOR SELECTION12 269126308308 SHIM (0.05 THICK) AR FOR SELECTION15 269126203707 REAR COVER (UPPER) 1

269126208203 OIL SLINGER (REAR COVER UPPER) 116 250626207804 OIL SEAL (SPEEDO PINION) 117 269126203420 SPEEDO ADAPTER 118 269126207904 SPEEDO PINION 120 269126205302 GASKET (REAR COVER UPPER) 121 269126203703 REAR COVER (GEAR BOX HOUSING

COVER - LOWER INNER)1

22 269126205303 GASKET (REAR COVER LOWER OUTER) 123 269126203708 REAR COVER (GEAR BOX HOUSING

COVER - LOWER OUTER)1

24 269126205304 GASKET (REAR COVER LOWER INNER) 125 269126358202 COVER (R.I. GEAR) 126 269126355302 GASKET (R.I. GEAR COVER) 128 269126357101 LOCKING PLATE (R.I. SHAFT) 1

269126159901 ADAPTER (BREATHER) 1257428159901 BREATHER (MICO) 1

32 270254509950 REVERSE LIGHT SWITCH 1


CHASSIS TYPE: ALL

FIG.NO.


123


CHASSIS TYPE: ALL

124


CHASSIS TYPE: ALL

124


CHASSIS TYPE: ALL

FIG.NO.


125

33 250626107203 MAGNETIC DRAIN PLUG (HEX. HEAD TYPE)

1

0009970006J PLUG OIL FILLING 135 269126108201 PLUG (SHIFTER SHAFT REAR) 840 269126257805 OIL RETAINER (DRIVE SHAFT) 1 FROM MARCH 0441 269126258203 OIL DAM (FRONT COVER) 1 FROM MARCH 0442 269126258205 OIL SLINGER (FRONT COVER) 1 FROM MARCH 0443 269126208203 OIL SLINGER (REAR COVER) 1 FROM MARCH 04


CHASSIS TYPE: ALL

FIG.NO.


125

26.26.02 TOP COVER GROUP 26

CHASSIS TYPE: ALL

126


CHASSIS TYPE: ALL

126


CHASSIS TYPE: ALL

FIG.NO.


127

1 251626713705 COVER TOP (UPPER) 12 269126707903 SELECTOR AND SHIFTER SHAFT 1

269126713703 INTERLOCK FINGER 13 250726713105 NEEDLE CAGE 24 269126715101 SHIFTER FINGER 16 17061602518 OIL SEAL 25X35X7 17 250726717803 SCRAPER RING 18 250526717701 BELLOW 19 14270202501 HOSE CLIP 25 1

10 269126718702 COMPRESSION SPRING (INNER) 111 251626718707 COMPRESSION SPRING (OUTER) 112 251626718201 CUP 113 251626718601 SPACER 114 14550801206 CIRCLIP 12X1.3 115 251626713805 COVER (SIDE) 116 251626715302 GASKET (SIDE COVER) 117 16081001603 SEALING PLUG AM 16X1.5 118 251626718602 CRINKLED WASHER 119 251626716705 PRESSURE PIECE 120 251626718704 COMPRESSION SPRING 121 251626718603 CRINKLED WASHER 122 251626717201 SEALING PLUG 123 250526706009 SHIFTING LEVER (SELECTOR & SHIFTER

SHAFT)1

25 13120512409 DOWEL SLEEVE HEAVY 10X40 126 13120510406 DOWEL SLEEVE HEAVY 6X40 1


CHASSIS TYPE: ALL

FIG.NO.


127

26.26.03 SHIFTER SHAFT AND FORK GROUP 26

CHASSIS TYPE: ALL

128


CHASSIS TYPE: ALL

128


CHASSIS TYPE: ALL

FIG.NO.


129

1 269126517907 SHIFTER SHAFT (5TH / 6TH SPEED) 12 269126515117 SHIFTER DOG (5TH / 6TH SPEED) 13 269126515106 SHIFTER FORK (5TH / 6TH SPEED) 1 OLD3 269126515127 SHIFTER FORK (5TH / 6TH SPEED) 1 NEW INTRODUCTION4 269126516705 SPIRAL PIN 8X36 25 269126517910 SHIFTER SHAFT (3/4 SPEED) 16 269126515116 SHIFTER DOG (3RD / 4TH SPEED) 17 269126515112 SHIFTER FORK (1/2, 3/4 SPEED) 1 OLD7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1 NEW INTRODUCTION4 269126516705 SPIRAL PIN 8X36 29 15950400177 BALL 13.49 DIA. 3

10 269126516703 INTERLOCK PIN 211 269126517908 SHIFTER SHAFT (1ST / 2ND SPEED) 112 269126515115 SHIFTER DOG (1ST / 2ND SPEED) 17 269126515112 SHIFTER FORK (1/2, 3/4 SPEED) 1 OLD7 269126515125 SHIFTER FORK (1/2, 3/4 SPEED) 1 NEW INTRODUCTION4 269126516705 SPIRAL PIN 8X36 2

13 269126517909 SHIFTER SHAFT (REVERSE) 114 269126515118 SHIFTER DOG (REVERSE) 115 269126515113 SHIFTER FORK (REVERSE) 14 269126516705 SPIRAL PIN 8X36 2

17 269126510120 ASSY. DETENT 418 269126518703 COMPRESSION SPRING (DETENT) 419 269126107202 SEALING PLUG (DETENT) 620 269126519901 BRASS PAD 6 NEW INTRODUCTION


CHASSIS TYPE: ALL

FIG.NO.


129

26.26.04 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

130


CHASSIS TYPE: ALL

130


CHASSIS TYPE: ALL

FIG.NO.


131

1 269126250118 ASSY. DRIVE SHAFT (RATIO 9.19) 13 269126203103 TAPER ROLLER BEARING (CLUTCH SIDE) 1


CHASSIS TYPE: ALL

FIG.NO.


131

26.26.05 MAIN SHAFT AND GEARS GROUP 26

CHASSIS TYPE: ALL

132


CHASSIS TYPE: ALL

132


CHASSIS TYPE: ALL

FIG.NO.


133

1 269126207905 MAIN SHAFT (6 SPEED) 12 269126200133 ASSY. HELICAL GEAR 2ND SPEED 13 269126203120 NEEDLE CAGE DOUBLE ROW 14 269126204641 ENGAGING GEAR(1ST/2ND) LOOSE

SYN.RING.1

5 269126204622 SYNCHROCONE (MACHINED) (1/2/3/4 STEEL)

2 OPTIONAL

5 269126204623 SYNCHROCONE (FORGED) (1/2/3/4 STEEL)

2 OPTIONAL

6 250726208705 COMPRESSION SPRING 37 250726206702 RETENTION PIN 38 269126204618 SHIFTER SLEEVE (1ST / 2ND / 3RD / 4TH) 19 269126204313 CIRCLIP (2.3 THICK) 1 FOR SELECTION9 269126204314 CIRCLIP (2.4 THICK) 1 FOR SELECTION9 269126204315 CIRCLIP (2.6 THICK) 1 FOR SELECTION9 269126204316 CIRCLIP (2.6 THICK) 1 FOR SELECTION9 269126204317 CIRCLIP (2.7 THICK) 1 FOR SELECTION

12 269126200135 ASSY. 1ST GEAR (MAIN SHAFT) 113 269126203111 NEEDLE CAGE 1ST SPEED 115 269126204616 ENGAGING GEAR (REVERSE) 116 269126204301 CIRCLIP (1.8 THICK) 1 FOR SELECTION16 269126204302 CIRCLIP (1.9 THICK) 1 FOR SELECTION16 269126204303 CIRCLIP (2.0 THICK) 1 FOR SELECTION16 269126204304 CIRCLIP (2.1 THICK) 1 FOR SELECTION16 269126204305 CIRCLIP (2.2 THICK) 1 FOR SELECTION16 269126204310 CIRCLIP (2.3 THICK) 1 FOR SELECTION16 269126204311 CIRCLIP (2.4 THICK) 1 FOR SELECTION17 269126203106 NEEDLE CAGE (REVERSE / 4TH GEAR) 118 269126205413 REVERSE GEAR (MAIN SHAFT) 119 269126208612 SPACER (MAIN SHAFT) (11.4 THICK) 1 FOR SELECTION19 269126208613 SPACER (MAIN SHAFT) (11.3 THICK) 1 FOR SELECTION19 269126208614 SPACER (MAIN SHAFT) (11.2 THICK) 1 FOR SELECTION19 269126208615 SPACER (MAIN SHAFT) (11.1 THICK) 1 FOR SELECTION19 269126208616 SPACER (MAIN SHAFT) (11.0 THICK) 1 FOR SELECTION19 269126208617 SPACER (MAIN SHAFT) (10.9 THICK) 1 FOR SELECTION19 269126208618 SPACER (MAIN SHAFT) (10.8 THICK) 1 FOR SELECTION19 269126208619 SPACER (MAIN SHAFT) (10.7 THICK) 1 FOR SELECTION19 269126208620 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION19 269126208624 SPACER (MAIN SHAFT) (11.6 THICK) 1 FOR SELECTION


CHASSIS TYPE: ALL

FIG.NO.


133


CHASSIS TYPE: ALL

134


CHASSIS TYPE: ALL

134


CHASSIS TYPE: ALL

FIG.NO.


135

19 269126208625 SPACER (MAIN SHAFT) (11.5 THICK) 1 FOR SELECTION19 269126208626 SPACER (MAIN SHAFT) (10.5 THICK) 1 FOR SELECTION19 269126208627 SPACER (MAIN SHAFT) (10.4 THICK) 1 FOR SELECTION20 269126203103 TAPER ROLLER BEARING 123 268826205407 SPEEDO GEAR (MAIN SHAFT) 124 269126208601 SPACER (COUPLING FLANGE) 125 269126207802 OIL SEAL (MAIN SHAFT) 129 269126200118 ASSY. COUPLING FLANGE 130 268826206501 LOCK NUT (COUPLING FLANGE) 133 269126200136 ASSY. 3RD GEAR MAIN SHAFT 134 269126203124 NEEDLE CAGE (1ST / 2ND / 3RD GEAR) 135 269126204642 ENGAGING GEAR(3RD/4TH) LOOSE

SYN.RING.1

8 269126204618 SHIFTER SLEEVE (1ST / 2ND & 3RD / 4TH) 17 250726206702 RETENTION PIN 36 250726208705 COMPRESSION SPRING 35 269126204622 SYNCHROCONE (MACHINED) (1/2/3/4)

STEEL2 OPTIONAL

5 269126204623 SYNCHROCONE (FORGED) (1/2/3/4) STEEL

2 OPTIONAL

16 269126204301 CIRCLIP (1.8 THICK) 1 FOR SELECTION16 269126204302 CIRCLIP (1.9 THICK) 1 FOR SELECTION16 269126204303 CIRCLIP (2.0 THICK) 1 FOR SELECTION16 269126204304 CIRCLIP (2.1 THICK) 1 FOR SELECTION16 269126204305 CIRCLIP (2.2 THICK) 1 FOR SELECTION16 269126204310 CIRCLIP (2.3 THICK) 1 FOR SELECTION16 269126204311 CIRCLIP (2.4 THICK) 1 FOR SELECTION17 269126203106 NEEDLE CAGE (REV. GEAR / 4TH) 141 269126200137 ASSY. 4TH GEAR MAIN SHAFT 142 269126208629 SPACER (MAIN SHAFT) 143 269126204306 CIRCLIP (2.4 THICK) 1 FOR SELECTION43 269126204307 CIRCLIP (2.5 THICK) 1 FOR SELECTION43 269126204308 CIRCLIP (2.6 THICK) 1 FOR SELECTION43 269126204309 CIRCLIP (2.7 THICK) 1 FOR SELECTION43 269126204312 CIRCLIP (2.8 THICK) 1 FOR SELECTION46 269126200163 ASSY. 5TH GEAR 147 269126203105 NEEDLE CAGE 148 269126204635 SYNCHRO CONE FORGED (5TH / 6TH

SPEED)2

49 269126204612 ENGAGING GEAR (5TH / 6TH SPEED) 1


CHASSIS TYPE: ALL

FIG.NO.


135


CHASSIS TYPE: ALL

136


CHASSIS TYPE: ALL

136


CHASSIS TYPE: ALL

FIG.NO.


137

51 268826209901 CARRIER 352 3219930701 COMPRESSION SPRING 353 268826206702 RETENTION PIN (3/4) 355 268826204608 SHIFTER SLEEVE (5TH / 6TH SPEED) 156 251526204312 CIRCLIP 2.5 THICK 1 FOR SELECTION56 251526204313 CIRCLIP 2.54 THICK 1 FOR SELECTION56 251526204314 CIRCLIP 2.58 THICK 1 FOR SELECTION56 251526204315 CIRCLIP 2.62 THICK 1 FOR SELECTION56 251526204316 CIRCLIP 2.66 THICK 1 FOR SELECTION56 251526204333 CIRCLIP 2.7 THICK 1 FOR SELECTION56 251526204334 CIRCLIP 2.8 THICK 1 FOR SELECTION56 251526204335 CIRCLIP 2.75 THICK 1 FOR SELECTION58 269126253102 TAPER ROLLER BEARING (FOR DRIVE

SHAFT)1


CHASSIS TYPE: ALL

FIG.NO.


137

26.26.06 COUNTER SHAFT, GEARS AND REVERSE IDLER GROUP 26

CHASSIS TYPE: ALL

138


CHASSIS TYPE: ALL

138


CHASSIS TYPE: ALL

FIG.NO.


139

1 269126307904 COUNTER SHAFT (6 SPEED) 12 269126305412 TWIN GEAR (COUNTER SHAFT) 1 PART A

269126305424 3RD GEAR (COUNTER SHAFT) 1 OPTIONAL WITH SET B269126305425 4TH GEAR (COUNTER SHAFT) 1 OPTIONAL WITH SET B

3 269126305410 5TH GEAR (COUNTER SHAFT) 14 269126305411 CONSTANT MESH GEAR 15 269126303104 TAPER ROLLER BEARING 26 269126355403 REVERSE IDLER GEAR 17 269126357902 REVERSE IDLER SHAFT 18 269126358601 SPACER (REVERSE IDLER SHAFT) 19 251626356102 THRUST WASHER (REVERSE IDLER

GEAR)1

10 269126353104 ROLLER RING (REV. IDLER GEAR) 2


CHASSIS TYPE: ALL

FIG.NO.


139

26.26.07 GEAR SHIFT LINKAGES GROUP 26

CHASSIS TYPE: ALL

140


CHASSIS TYPE: ALL

140


CHASSIS TYPE: ALL

FIG.NO.


141

1 257326803704 BRACKET GEAR SHIFT LEVER 17 257326805101 SELECTOR & SHIFTER YOKE 18 265146603401 NEEDLE BUSH 29 263026806703 PIN 1

10 263026808601 SPACER 211 265146607702 SEALING RING 214 275126800134 ASSY. GEAR SHIFT LEVER KNOB 115 276326800112 ASSY. RUBBER BELLOW 118 280826800106 ASSY. GEAR SHIFT LEVER WITH YOKE 119 280826800107 ASSY. TURNING TUBE (WITHOUT BALL

JOINT)1

20 250726700152 SUB. ASSY. BALL AND SOCKET JOINT BIG 122 264126807925 LINK ROD 123 264126800224 ASSY. BALL JOINT, RH THREADS 124 264126800225 ASSY. BALL JOINT, LH THREADS 133 276326800114 ASSY. CLAMPING PLATE (RUBBER

BELLOW)1

40 250526706009 ASSY. SHIFTING LEVER 141 276326800113 ASSY. SPACER 1


CHASSIS TYPE: ALL

FIG.NO.


141

29.29.01 HYDRAULIC CLUTCH GROUP 29

CHASSIS TYPE: ALL

142


CHASSIS TYPE: ALL

142


CHASSIS TYPE: ALL

FIG.NO.


143

1 270029500108 ASSY. CONTROL MOUNTING BRACKET 17 275029500102 ASSY. BEARING TUBE 12 257129100106 ASSY. CLUTCH PEDAL LEVER COMPLETE 13 278229308701 RETURN SPRING (CLUTCH CONTROL) 14 278229506701 PIN 15 257429100101 ASSY. PEDAL PLATE, CLUTCH 16 3202925082 RUBBER COVER, CLUTCH AND BRAKE

PEDAL1

8 275129506301 BUSH 19 257329209904 PIN 1

3222930077 WASHER, BRAKE PEDAL 1278229500104 ASSY. BRACKET, CLUTCH MASTER CYL.

MTG.1

10 278229100110 CLUTCH MASTER CYLINDER (19.05 DIA X 50 MM STROKE) CAST IRON

1

12 275429350101 ASSY. BRACKET (CLUTCH SLAVE CYL. MOUNTING)

1

13 275429100106 CLUTCH SLAVE CYLINDER 1275429106007 CLUTCH RELEASE LEVER 1

8 275129506301 BUSH 19 257329209904 PIN 1

16 263029100103 ASSY. REFILLING CONTAINER COMPLETE 118 278229150104 ASSY. CLUTCH CONNECTING LINE

(CONTAINER TO CMC)1

21 14270201904 HOSE CLIP 19 122 280829100102 ASSY. CLUTCH CONNECTING LINE (CMC

TO CSC)1

REPAIR KITS269929100177 MAJOR REPAIR KIT, CLUTCH MASTER

CYLINDER (BIL) CONSISTING OF :1

PLUNGER ASSY 1DUST COVER 1CIRCLIP 1CRIMPING SLEEVE 1

265129100148 MINOR REPAIR KIT, CLUTCH MASTER CYLINDER (BIL) CONSISTING OF :

1

VALVE SEAL 1


CHASSIS TYPE: ALL

FIG.NO.


143


CHASSIS TYPE: ALL

144


CHASSIS TYPE: ALL

144


CHASSIS TYPE: ALL

FIG.NO.


145

SPRING WASHER 1SPRING 1GLAND SEAL 1CIRCLIP 1DUST COVER 1CRIMPING SLEEVE 1

265429100157 MAJOR REPAIR KIT, CLUTCH SLAVE CYLINDER (BIL) CONSISTING OF :

1

GLAND SEAL 1PLUNGER 1GLAND SEAL 1SLEEVE-CRIMPING 1DUST COVER 1CIRCLIP(1) 1SEALING RING 1GREASE TUBE 1

265429100156 MINOR REPAIR KIT, CLUTCH SLAVE CYLINDER (BIL) CONSISTING OF :

1

GLAND SEAL 1GLAND SEAL 1SLEEVE-CRIMPING 1DUST COVER 1CIRCLIP(1) 1SEALING RING 1GREASE TUBE 1


CHASSIS TYPE: ALL

FIG.NO.


145

30.30.01A ACCELERATOR CONTROL GROUP 30


146



146



FIG.NO.


147

1 257130107903 SHAFT 12 275030100101 ASSY. LEVER ACCELERATOR PEDAL BS I 13 257630103804 ACCELERATOR PEDAL 1- 257630106705 PIN 17 261830100102 ASSY. LEVER ACCELERATOR PEDAL 18 206030106003 ASSY. THRUST ROD 1

16 206081508201 RETAINING PLATE 117 257681506305 RUBBER PAD 120 280830100104 ASSY. PULL ROD (ACCELERATOR PEDAL

END) BS I1



FIG.NO.


147

30.30.01B ACCELERATOR CONTROL GROUP 30


148



148



FIG.NO.


149

1 257130107903 SHAFT 12 275030100102 ASSY. LEVER ACCELERATOR PEDAL BS II 13 257630103804 ACCELERATOR PEDAL 1- 257630106705 PIN 17 261830100102 ASSY. LEVER ACCELERATOR PEDAL 18 206030106003 ASSY. THRUST ROD 1

16 206081508201 RETAINING PLATE 117 257681506305 RUBBER PAD 120 280630100101 ASSY. PULL ROD (ACCELERATOR PEDAL

END) BS II1

21 280630100103 ASSY. PULL ROD (FIP END) BS II 122 280630100107 ASSY. CONTROL SHAFT BS II 123 280630100106 ASSY. ACCELERATOR LEVER BS II 124 280630108601 SLEEVE (163 MM LONG) 1



FIG.NO.


149

31.31.01A FRAME GROUP 31


150



150



FIG.NO.


151

1 280831000102 ASSY. FRAME BS I 12 270031200101 ASSY. BUMPER CROSS MEMBER (CM

NO.1) BS I1

257631506701 COUPLING PIN 15 280831200103 ASSY. RADIATOR MTG. BRACKET RH 15 280831200104 ASSY. RADIATOR MTG. BRACKET LH 1

280831207104 GUSSET, BUMPER CROSS MEMBER 210 257632103304 SPRING BRACKET, FRONT 212 280631200102 ASSY ENGINE CROSS MEMBER FRONT

(CM NO.2)1

13 280731200101 ASSY SUPPORT (ENGINE CROSS MEMBER FRONT)

2

16 278231200107 ASSY ENGINE CROSS MEMBER REAR (CM NO.3)

1

18 278231307119 SUPPORT, ENGINE CROSS MEMBER REAR

2

20 270031207107 CROSS MEMBER (4TH & 5TH) (CM NO.4) 126 257631307128 SUPPORT TOP RH, 4TH CROSS MEMBER 126 257631307129 SUPPORT TOP LH, 4TH CROSS MEMBER 121 257631307130 SUPPORT BOTTOM, 4TH CROSS MEMBER 2

0423120076J WASHER 1620 270031207107 CROSS MEMBER (4TH & 5TH) (CM NO.5) 1

257631307138 SUPPORT TOP RH, 5TH CROSS MEMBER 2257631307130 SUPPORT BOTTOM, 5TH CROSS MEMBER 20423120076J WASHER 16

30 278231207121 CROSS MEMBER (CM NO.6) 1278231307112 SUPPORT, 6TH CROSS MEMBER 2

31 278232403304 REAR SPRING BRACKET, FRONT 234 278232403302 REAR SPRING BRACKET, CENTER 233 278232403303 REAR SPRING BRACKET, REAR 232 270031207102 CROSS MEMBER (C TYPE) (CM NO.7,8,9) 3

278231307105 GUSSET, TOP RH 1278231307106 GUSSET, TOP LH 1



FIG.NO.


151



152



152



FIG.NO.


153

278231307120 GUSSET, BOTTOM RH 1278231307121 GUSSET, BOTTOM LH 10423120076J WASHER 16

35 270031207106 END CROSS MEMBER (210 MM HEIGHT TAIL END) (CM NO.10)

1

36 278231700101 ASSY. REAR UNDERRUN PROTECTIVE DEVICE

1

37 278231700106 ASSY. BRACKET RH 137 278231700107 ASSY. BRACKET LH 138 278231700111 ASSY. TUBE (RUPD) 141 278231708603 WASHER (17 ID X 36 OD) 242 278231706902 TUBE (32 DIA) 443 278231708801 STUD (M16X1.5) 4

278231700102 ASSY SUPPORT LH 1278231700103 ASSY SUPPORT RH 1

40 278231707122 PLATE 245 278231707138 PLATE 2



FIG.NO.


153

31.31.01B FRAME GROUP 31


154



154



FIG.NO.


155

1 284931000101 ASSY. FRAME BS II 12 280831200105 ASSY. BUMPER CROSS MEMBER (CM NO.

1) BS II1

257631506701 COUPLING PIN 15 280831200103 ASSY. RADIATOR MTG. BRACKET RH 15 280831200104 ASSY. RADIATOR MTG. BRACKET LH 1

280831207104 GUSSET, BUMPER CROSS MEMBER 210 257632103304 SPRING BRACKET, FRONT 212 280631200102 ASSY ENGINE CROSS MEMBER FRONT

(CM NO.2)1

13 280731200101 ASSY SUPPORT (ENGINE CROSS MEMBER FRONT)

2

16 278231200107 ASSY ENGINE CROSS MEMBER REAR (CM NO.3)

1

18 278231307119 SUPPORT, ENGINE CROSS MEMBER REAR

2

20 270031207107 CROSS MEMBER (4TH & 5TH) (CM NO.4) 126 257631307128 SUPPORT TOP RH, 4TH CROSS MEMBER 126 257631307129 SUPPORT TOP LH, 4TH CROSS MEMBER 121 257631307130 SUPPORT BOTTOM, 4TH CROSS MEMBER 2

0423120076J WASHER 1620 270031207107 CROSS MEMBER (4TH & 5TH) (CM NO.5) 1

257631307138 SUPPORT TOP RH, 5TH CROSS MEMBER 2257631307130 SUPPORT BOTTOM, 5TH CROSS MEMBER 20423120076J WASHER 16

30 278231207121 CROSS MEMBER (CM NO.6) 1278231307112 SUPPORT, 6TH CROSS MEMBER 2

31 278232403304 REAR SPRING BRACKET, FRONT 234 278232403302 REAR SPRING BRACKET, CENTER 233 278232403303 REAR SPRING BRACKET, REAR 232 270031207102 CROSS MEMBER (C TYPE) (CM NO.7,8,9) 3

278231307105 GUSSET, TOP RH 1278231307106 GUSSET, TOP LH 1



FIG.NO.


155



156



156



FIG.NO.


157

278231307120 GUSSET, BOTTOM RH 1278231307121 GUSSET, BOTTOM LH 10423120076J WASHER 16

35 270031207106 END CROSS MEMBER (210 MM HEIGHT TAIL END) (CM NO.10)

1

36 278231700101 ASSY. REAR UNDERRUN PROTECTIVE DEVICE

1

37 278231700106 ASSY. BRACKET RH 137 278231700107 ASSY. BRACKET LH 138 278231700111 ASSY. TUBE (RUPD) 141 278231708603 WASHER (17 ID X 36 OD) 242 278231706902 TUBE (32 DIA) 443 278231708801 STUD (M16X1.5) 4

278231700102 ASSY SUPPORT LH 1278231700103 ASSY SUPPORT RH 1

40 278231707122 PLATE 245 278231707138 PLATE 2



FIG.NO.


157

32.32.01A FRONT SPRING GROUP 32


158



158



FIG.NO.


159

1 278232100132 ASSY. FRONT SPRING BS I 22 278232100101 ASSY. FIRST LEAF WITH BUSH BS I 23 257632403401 BUSH 45 278232107148 SECOND LEAF BS I / BS II 26 278232107149 THIRD LEAF BS I / BS II 27 278232107150 FOURTH LEAF BS I / BS II 2

278232107151 FIFTH LEAF BS I / BS II 2278232107152 SIXTH LEAF BS I / BS II 2278232107153 SEVENTH LEAF BS I / BS II 2278232107154 EIGHTH LEAF BS I / BS II 2

16 278232103202 CENTER BOLT 218 257632100105 ASSY. SPRING SHACKLE, FRONT 219 257632103401 BUSH, SPRING SHACKLE FRONT 221 257632106702 SPRING PIN 625 257332400119 ASSY. SEALING RING 1226 0429900037J COTTER PIN 630 257632203701 GUIDE PLATE 231 257632207701 RUBBER BUFFER 232 257532204207 U CLAMP 434 3423220084 CASTOR PLATE 235 257632103304 SPRING BRACKET, FRONT 2



FIG.NO.


159

32.32.01B FRONT SPRING GROUP 32


160



160



FIG.NO.


161

1 278232100130 ASSY. FRONT SPRING BS II 22 278232100131 ASSY. FIRST LEAF WITH BUSH BS II 23 257632403401 BUSH 45 278232107148 SECOND LEAF BS I / BS II 26 278232107149 THIRD LEAF BS I / BS II 27 278232107150 FOURTH LEAF BS I / BS II 2

278232107151 FIFTH LEAF BS I / BS II 2278232107152 SIXTH LEAF BS I / BS II 2278232107153 SEVENTH LEAF BS I / BS II 2278232107154 EIGHTH LEAF BS I / BS II 2

16 278232103202 CENTER BOLT 218 257632100105 ASSY. SPRING SHACKLE, FRONT 219 257632103401 BUSH, SPRING SHACKLE FRONT 221 257632106702 SPRING PIN 625 257332400119 ASSY. SEALING RING 1226 0429900037J COTTER PIN 630 257632203701 GUIDE PLATE 231 257632207701 RUBBER BUFFER 232 257532204207 U CLAMP 434 3423220084 CASTOR PLATE 235 257632103304 SPRING BRACKET, FRONT 2



FIG.NO.


161

32.32.02 FRONT SHOCK ABSORBER GROUP 32

CHASSIS TYPE: ALL

162


CHASSIS TYPE: ALL

162


CHASSIS TYPE: ALL

FIG.NO.


163

1 257632300110 ASSY. FRONT SHOCK ABSORBER 210 270032303302 SHOCK ABSORBER BRACKET (ON FRONT

AXLE) LOWER2

16 257632608003 MOUNTING PIN 222 278232300101 ASSY. BRACKET (FRONT SHOCK

ABSORBER) UPPER2

33 257632608002 MOUNTING PIN 2


CHASSIS TYPE: ALL

FIG.NO.


163

32.32.03A REAR SPRING AND SUSPENSION GROUP 32


164



164



FIG.NO.


165

1 278232400108 ASSY. REAR SPRING BS I 42 278232400111 ASSY. FIRST LEAF WITH BUSH BS I 43 257632403401 BUSH BS I 84 278232407135 SECOND LEAF BS I 45 278232407136 THIRD LEAF BS I 46 278232407137 FOURTH LEAF BS I 47 278232407138 FIFTH LEAF BS I 48 278232407139 SIXTH LEAF BS I 49 278232407140 SEVENTH LEAF BS I 4

10 278232407141 EIGHTH LEAF BS I 411 278232407142 NINETH LEAF BS I 412 278232407143 TENTH LEAF BS I 413 278232407144 ELEVENTH LEAF BS I 414 278232407145 TWELTH LEAF BS I 415 278232407146 THIRTEENTH LEAF BS I 416 278232407147 FOURTEENTH LEAF BS I 424 278232403201 CENTER BOLT BS I 450 278232503701 GUIDE PLATE 451 278232404201 U CLAMP (REAR SPRING, FRONT TO

REAR AXLE LIVE)4

52 261732504202 U CLAMP (REAR SPRING, REAR TO REAR AXLE DEAD)

4

57 261732400103 ASSY. BELL CRANK LEVER 458 278232403303 REAR SPRING BRACKET, REAR 2

261732403401 BUSH 459 261732403402 BUSH 860 261732400102 ASSY. LINK ROD 261 261732406701 LEVER PIN 862 261732400109 ASSY. SEALING RING 2466 278232403302 REAR SPRING BRACKET, CENTRE 267 0429900037J COTTER PIN 16

261732406702 PIN 870 261732400106 ASSY. SHACKLE REAR 471 278232403304 REAR SPRING BRACKET, FRONT 2

257632406701 SPRING PIN 8261832400101 ASSY. SEALING RING 8



FIG.NO.


165

32.32.03B REAR SPRING AND SUSPENSION GROUP 32


166



166



FIG.NO.


167

1 278232400114 ASSY. REAR SPRING BS II 42 278232400115 ASSY. FIRST LEAF WITH BUSH BS II 43 278232403401 BUSH BS II 84 278232407156 SECOND LEAF BS II 45 278232407157 THIRD LEAF BS II 46 278232407158 FOURTH LEAF BS II 47 278232407159 FIFTH LEAF BS II 48 278232407160 SIXTH LEAF BS II 49 278232407161 SEVENTH LEAF BS II 4

10 278232407162 EIGHTH LEAF BS II 411 278232407163 NINETH LEAF BS II 412 278232407164 TENTH LEAF BS II 413 278232407165 ELEVENTH LEAF BS II 414 278232407166 TWELTH LEAF BS II 424 278232403203 CENTER BOLT BS II 450 278232503701 GUIDE PLATE 451 278232404201 U CLAMP (REAR SPRING, FRONT TO

REAR AXLE LIVE)4

52 261732504202 U CLAMP (REAR SPRING, REAR TO REAR AXLE DEAD)

4

57 261732400103 ASSY. BELL CRANK LEVER 458 278232403303 REAR SPRING BRACKET, REAR 2

261732403401 BUSH 459 261732403402 BUSH 860 261732400102 ASSY. LINK ROD 261 261732406701 LEVER PIN 862 261732400109 ASSY. SEALING RING 2466 278232403302 REAR SPRING BRACKET, CENTRE 267 0429900037J COTTER PIN 16

261732406702 PIN 870 261732400106 ASSY. SHACKLE REAR 471 278232403304 REAR SPRING BRACKET, FRONT 2

257632406701 SPRING PIN 8261832400101 ASSY. SEALING RING 8



FIG.NO.


167

33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

168


CHASSIS TYPE: ALL

168


CHASSIS TYPE: ALL

FIG.NO.


169

1 262833000101 ASSY FRONT AXLE COMPLETE WITH S-CAM BRAKES (W/BENT STG ARM)

1

2 257533105107 FRONT AXLE BEAM STD 13 257533200125 ASSY STUB AXLE STD 24 257533203401 BUSH (FOR KING PIN) 45 257633206709 KING PIN STD 27 257533209203 THRUST WASHER UPPER STD 17 257533209207 THRUST WASHER LOWER STD 18 257633203109 TAPERED ROLLER THRUST BEARING STD 1

11 257533206301 DUST CAP (STUB AXLE) 212 257633208601 SPACER 2

257633209212 THRUST WASHER AR FOR SELECTION257633209213 THRUST WASHER AR FOR SELECTION257633209214 THRUST WASHER AR FOR SELECTION257633209215 THRUST WASHER AR FOR SELECTION257633209216 THRUST WASHER AR FOR SELECTION257633209217 THRUST WASHER AR FOR SELECTION257633209218 THRUST WASHER AR FOR SELECTION257633209219 THRUST WASHER AR FOR SELECTION257633209220 THRUST WASHER AR FOR SELECTION257633209221 THRUST WASHER AR FOR SELECTION257633209222 THRUST WASHER AR FOR SELECTION

14 257633206707 COTTER PIN 218 257633208202 SEALING CAP (STUB AXLE) 419 257633207702 GASKET RING 420 14580605002 INTERNAL CIRCLIP 50X2 224 257633805107 STEERING ARM TOP (BENT) 123 257633805104 STEERING ARM LH 123 257633805106 STEERING ARM RH 126 275433800101 ASSY. TIE ROD 127 3382629 ASSY. BALL JOINT LH 127 3383429 ASSY. BALL JOINT RH 130 263133400108 WHEEL HUB (FRONT) 231 257633403103 TAPER ROLLER BEARING, OUTER 232 257633403101 TAPER ROLLER BEARING, INNER 233 257633408601 SPACER 234 257633407801 SEALING RING 235 263140106701 HUB BOLT (M22) 2036 257333408602 SPACER TUBE 2

257433408304 SHIM 1 THK AR FOR SELECTION


CHASSIS TYPE: ALL

FIG.NO.


169


CHASSIS TYPE: ALL

170


CHASSIS TYPE: ALL

170


CHASSIS TYPE: ALL

FIG.NO.


171

257433408305 SHIM 0.5 THK AR FOR SELECTION257433408306 SHIM 0.3 THK AR FOR SELECTION257433408307 SHIM 0.1 THK AR FOR SELECTION

38 263142103701 BRAKE DRUM SPIGOTTED 239 257533409201 THRUST WASHER 242 257333403703 FRONT HUB COVER 247 257446006502 CASTLE NUT 2

0003300003J TIE ROD REPAIR KIT CONSISTING OF : 1LOWER BALL CUP 2UPPER BALL CUP 2PRESSURE SPRING 2LOCKING RING 2SPHERICAL PIN 2CASTLE NUT 2SEAL CAP 2THRUST WASHER (BRASS) 2THRUST WASHER (STEEL) 2KING PIN REPAIR KITS

885433161612 KING PIN REPAIR KIT WITH MINOR KIT & BUSH STD (38.25MM) CONSISTING OF :

1

KING PIN STD 2KING PIN BUSH 4MINOR KIT 1

885433011612 KING PIN REPAIR KIT WITH MINOR KIT & BUSH O/S I (38.35MM) CONSISTING OF :

1

KING PIN O/S I 2KING PIN BUSH 4MINOR KIT 1

885433021612 KING PIN REPAIR KIT WITH MINOR KIT & BUSH O/S II (38.45MM) CONSISTING OF :

1

KING PIN O/S II 2KING PIN BUSH 4MINOR KIT 1

885433031612 KING PIN REPAIR KIT WITH MINOR KIT & BUSH O/S III (38.55MM) CONSISTING OF :

1

KING PIN O/S III 2KING PIN BUSH 4MINOR KIT 1

885433041612 KING PIN REPAIR KIT WITH MINOR KIT & W/OBUSH STD (38.25MM) CONSISTING OF :

1

KING PIN STD 1


CHASSIS TYPE: ALL

FIG.NO.


171


CHASSIS TYPE: ALL

172


CHASSIS TYPE: ALL

172


CHASSIS TYPE: ALL

FIG.NO.


173

MINOR KIT 1885433051612 KING PIN REPAIR KIT WITH MINOR KIT &

W/OBUSH O/S I (38.35MM) CONSISTING OF :

1

KING PIN O/S I 1MINOR KIT 1

885433061612 KING PIN REPAIR KIT WITH MINOR KIT & W/OBUSH O/S II (38.45MM) CONSISTING OF :

1

KING PIN O/S II 1MINOR KIT 1

885433071612 KING PIN REPAIR KIT WITH MINOR KIT & W/OBUSH O/S III (38.55MM) CONSISTING OF :

1

KING PIN O/S III 1MINOR KIT 1

885433081612 MINOR KIT CONSISTING OF : 1COTTER BOLT 2'O' RING 4CIRCLIP B-50 4SEALING CAP 4HEX NUT M 8 2SPRING WASHER 2GREASE NIPPLE 4


CHASSIS TYPE: ALL

FIG.NO.


173

35.35.01A REAR AXLE RA 109 RR GROUP 35


174



174



FIG.NO.


175

1 273235000213 ASSY. REAR AXLE RA 109 RR(SPIGOTTED HUB) (41/7) BS I(1055 MM SPRING CENTER DISTANCE)

1 WITH SHORTER SCAM SHAFT,BS-I

2 273235100160 ASSY. REAR AXLE BEAM WITH PR. RINGS & STUDS BS I(1055 MM SPRING CENTER DISTANCE)

1 WITH SHORTER SCAM SHAFT,BS-I

5 11632609401 STUD BM 12X40 1211632609649 STUD BM 12X80 2

6 273235110107 ASSY. CARRIER HOUSING 17 13050909209 CYLINDRICAL PIN 10 H 8X20 48 273235113201 BOLT (PLUMMER BLOCK COVER) 4 REPLACES

257635113201273235300184 ASSY. DIFFERENTIAL HOUSING (WITH

GEARS)1

9 273235300183 DIFFERENTIAL HOUSING 1257635308005 HEX. BOLT SERRATED (DIFF. CASE TO

COVER)16

11 273235308003 HEX. BOLT SERRATED (CROWN WHEEL) 1812 273235305442 GEAR, REAR AXLE SHAFT (WARM

FORGED)2

13 273235309202 THRUST WASHER (GEAR) 1.95 MM THICK 2 FOR SELECTION13 273235309203 THRUST WASHER (GEAR) 2.00 MM THICK 2 FOR SELECTION13 273235309204 THRUST WASHER (GEAR) 2.05 MM THICK 2 FOR SELECTION13 273235309205 THRUST WASHER (GEAR) 2.10 MM THICK 2 FOR SELECTION13 273235309206 THRUST WASHER (GEAR) 2.15 MM THICK 2 FOR SELECTION13 273235309207 THRUST WASHER (GEAR) 2.20 MM THICK 2 FOR SELECTION13 273235309208 THRUST WASHER (GEAR) 2.25 MM THICK 2 FOR SELECTION14 273235305113 SPIDER (DIFFERENTIAL) (LOCKABLE) 115 273235305443 BEVEL PINION (WARM FORGED) 416 273235309217 SPHERICAL WASHER (LOCKABLE) 417 266935303101 TAPER ROLLER BEARING (DIFF.) 224 273235300131 CROWN WHEEL AND PINION (41/7) 123 273235305420 PINION (41/7) 134 257635303102 TAPER ROLLER BEARING (PINION) 225 257635308601 SPACER (BETWEEN PINION BRG.) 1



FIG.NO.


175



176



176



FIG.NO.


177

26 273235308601 SPACER (BETWEEN PINION BRG. & FLANGE)

1

27 257635306503 THREADED RING 128 257335307705 OIL SEAL DOUBLE LIP 129 273235305003 COUPLING FLANGE 130 273235308201 DUST COVER (PRESS TYPE) 1

273235307701 DUST SEAL 131 0423530172J HEX. NUT (MACHINED) 132 257635308604 SPACER RING 7.74 MM THICK 1 FOR SELECTION32 257635308605 SPACER RING 7.72 MM THICK 1 FOR SELECTION32 257635308606 SPACER RING 7.70 MM THICK 1 FOR SELECTION32 257635308607 SPACER RING 7.68 MM THICK 1 FOR SELECTION32 257635308608 SPACER RING 7.66 MM THICK 1 FOR SELECTION32 257635308609 SPACER RING 7.64 MM THICK 1 FOR SELECTION32 257635308610 SPACER RING 7.62 MM THICK 1 FOR SELECTION32 257635308611 SPACER RING 7.60 MM THICK 1 FOR SELECTION32 257635308612 SPACER RING 7.58 MM THICK 1 FOR SELECTION32 257635308613 SPACER RING 7.56 MM THICK 1 FOR SELECTION32 257635308614 SPACER RING 7.54 MM THICK 1 FOR SELECTION32 257635308615 SPACER RING 7.52 MM THICK 1 FOR SELECTION32 257635308616 SPACER RING 7.50 MM THICK 1 FOR SELECTION32 257635308617 SPACER RING 7.48 MM THICK 1 FOR SELECTION32 257635308618 SPACER RING 7.46 MM THICK 1 FOR SELECTION32 257635308619 SPACER RING 7.44 MM THICK 1 FOR SELECTION32 257635308620 SPACER RING 7.42 MM THICK 1 FOR SELECTION32 257635308621 SPACER RING 7.40 MM THICK 1 FOR SELECTION32 257635308622 SPACER RING 7.38 MM THICK 1 FOR SELECTION32 257635308623 SPACER RING 7.76 MM THICK 1 FOR SELECTION

257635308302 SHIM 0.15 MM THICK AR FOR SELECTION257635308303 SHIM 0.20 MM THICK AR FOR SELECTION257635308304 SHIM 0.25 MM THICK AR FOR SELECTION257635308305 SHIM 0.30 MM THICK AR FOR SELECTION257635308306 SHIM 0.50 MM THICK AR FOR SELECTION257635308307 SHIM 1.00 MM THICK AR FOR SELECTION257635308308 SHIM 0.10 MM THICK AR FOR SELECTION

34 257635303104 CYLINDRICAL ROLLER BEARING 2257635309902 LOCKING WIRE (INNER RACE) 1257635309903 LOCKING WIRE (OUTER RACE) 1257635308201 LOCKING PLATE 112520698025 SPRING WASHER B 8 111323998223 SCREW M 8X16 1

39 257635115302 GASKET (CARRIER) 152 266835707901 REAR AXLE SHAFT (53 MM DIA.) 1



FIG.NO.


177



178



178



FIG.NO.


179

58 9970506 SCREW PLUG 1266335107207 MAGNETIC DRAIN PLUG 1

66 257433150102 ASSY. BREATHER 1273235300215 DIFFERENTIAL GEAR KIT (WARM

FORGED) CONSISTS OF :1

12 REAR AXLE SHAFT GEAR 215 DIFFERENTIAL BEVEL GEAR 414 SPIDER 1



FIG.NO.


179

35.35.01B REAR AXLE RA 109 RR GROUP 35


180



180



FIG.NO.


181

1 273235000162 ASSY. REAR AXLE RA 109 RR(SPIGOTTED HUB) (41/7) BS II (1055 MM SPRING CENTER DISTANCE)

1 WITH LONGER SCAM SHAFT,BS-II

2 273235100136 ASSY. REAR AXLE BEAM WITH PR. RINGS & STUDS BS II (1055 MM SPRING CENTER DISTANCE)

1 WITH LONGER SCAM SHAFT,BS-II

5 11632609401 STUD BM 12X40 1211632609649 STUD BM 12X80 2

6 273235110107 ASSY. CARRIER HOUSING 17 13050909209 CYLINDRICAL PIN 10 H 8X20 48 273235113201 BOLT (PLUMMER BLOCK COVER) 4 REPLACES

257635113201273235300184 ASSY. DIFFERENTIAL HOUSING (WITH

GEARS)1

9 273235300183 DIFFERENTIAL HOUSING 1257635308005 HEX. BOLT SERRATED (DIFF. CASE TO

COVER)16

11 273235308003 HEX. BOLT SERRATED (CROWN WHEEL) 1812 273235305442 GEAR, REAR AXLE SHAFT (WARM

FORGED)2

13 273235309202 THRUST WASHER (GEAR) 1.95 MM THICK 2 FOR SELECTION13 273235309203 THRUST WASHER (GEAR) 2.00 MM THICK 2 FOR SELECTION13 273235309204 THRUST WASHER (GEAR) 2.05 MM THICK 2 FOR SELECTION13 273235309205 THRUST WASHER (GEAR) 2.10 MM THICK 2 FOR SELECTION13 273235309206 THRUST WASHER (GEAR) 2.15 MM THICK 2 FOR SELECTION13 273235309207 THRUST WASHER (GEAR) 2.20 MM THICK 2 FOR SELECTION13 273235309208 THRUST WASHER (GEAR) 2.25 MM THICK 2 FOR SELECTION14 273235305113 SPIDER (DIFFERENTIAL) (LOCKABLE) 115 273235305443 BEVEL PINION (WARM FORGED) 416 273235309217 SPHERICAL WASHER (LOCKABLE) 417 266935303101 TAPER ROLLER BEARING (DIFF.) 224 273235300131 CROWN WHEEL AND PINION (41/7) 123 273235305420 PINION (41/7) 134 257635303102 TAPER ROLLER BEARING (PINION) 225 257635308601 SPACER (BETWEEN PINION BRG.) 1



FIG.NO.


181



182



182



FIG.NO.


183

26 273235308601 SPACER (BETWEEN PINION BRG. & FLANGE)

1

27 257635306503 THREADED RING 128 257335307705 OIL SEAL DOUBLE LIP 129 273235305003 COUPLING FLANGE 130 273235308201 DUST COVER (PRESS TYPE) 1

273235307701 DUST SEAL 131 0423530172J HEX. NUT (MACHINED) 132 257635308604 SPACER RING 7.74 MM THICK 1 FOR SELECTION32 257635308605 SPACER RING 7.72 MM THICK 1 FOR SELECTION32 257635308606 SPACER RING 7.70 MM THICK 1 FOR SELECTION32 257635308607 SPACER RING 7.68 MM THICK 1 FOR SELECTION32 257635308608 SPACER RING 7.66 MM THICK 1 FOR SELECTION32 257635308609 SPACER RING 7.64 MM THICK 1 FOR SELECTION32 257635308610 SPACER RING 7.62 MM THICK 1 FOR SELECTION32 257635308611 SPACER RING 7.60 MM THICK 1 FOR SELECTION32 257635308612 SPACER RING 7.58 MM THICK 1 FOR SELECTION32 257635308613 SPACER RING 7.56 MM THICK 1 FOR SELECTION32 257635308614 SPACER RING 7.54 MM THICK 1 FOR SELECTION32 257635308615 SPACER RING 7.52 MM THICK 1 FOR SELECTION32 257635308616 SPACER RING 7.50 MM THICK 1 FOR SELECTION32 257635308617 SPACER RING 7.48 MM THICK 1 FOR SELECTION32 257635308618 SPACER RING 7.46 MM THICK 1 FOR SELECTION32 257635308619 SPACER RING 7.44 MM THICK 1 FOR SELECTION32 257635308620 SPACER RING 7.42 MM THICK 1 FOR SELECTION32 257635308621 SPACER RING 7.40 MM THICK 1 FOR SELECTION32 257635308622 SPACER RING 7.38 MM THICK 1 FOR SELECTION32 257635308623 SPACER RING 7.76 MM THICK 1 FOR SELECTION

257635308302 SHIM 0.15 MM THICK AR FOR SELECTION257635308303 SHIM 0.20 MM THICK AR FOR SELECTION257635308304 SHIM 0.25 MM THICK AR FOR SELECTION257635308305 SHIM 0.30 MM THICK AR FOR SELECTION257635308306 SHIM 0.50 MM THICK AR FOR SELECTION257635308307 SHIM 1.00 MM THICK AR FOR SELECTION257635308308 SHIM 0.10 MM THICK AR FOR SELECTION

34 257635303104 CYLINDRICAL ROLLER BEARING 2257635309902 LOCKING WIRE (INNER RACE) 1257635309903 LOCKING WIRE (OUTER RACE) 1257635308201 LOCKING PLATE 112520698025 SPRING WASHER B 8 111323998223 SCREW M 8X16 1

39 257635115302 GASKET (CARRIER) 152 266835707901 REAR AXLE SHAFT (53 MM DIA.) 1



FIG.NO.


183



184



184



FIG.NO.


185

58 9970506 SCREW PLUG 1266335107207 MAGNETIC DRAIN PLUG 1

66 257433150102 ASSY. BREATHER 1273235300215 DIFFERENTIAL GEAR KIT (WARM

FORGED) CONSISTS OF :1

12 REAR AXLE SHAFT GEAR 215 DIFFERENTIAL BEVEL GEAR 414 SPIDER 1



FIG.NO.


185

35.35.02 REAR AXLE RA 109 RR GROUP 35

CHASSIS TYPE: ALL

186


CHASSIS TYPE: ALL

186


CHASSIS TYPE: ALL

FIG.NO.


187

18 257635306501 THREADED RING 219 257635308201 LOCKING PLATE (TO THREADED RING) 220 11323996191 SCREW M 8X12 221 3129941201 LOCKING PLATE 242 273235600103 ASSY. HUB (REAR) W/O BEARINGS AND

OIL SEAL2

43 263140206701 HUB BOLT, REAR 2044 266835608201 OIL CATCHER REAR 245 266835608601 SPACER RING (HUB OUTER SEAL) 246 266835607701 OIL SEAL (INNER) 247 266835603101 TAPER ROLLER BEARING (INNER)

(95X168X41)2

48 266835603102 TAPER ROLLER BEARING (OUTER) (85X150X38)

2

266835607702 OIL SEAL (OUTER) 254 263142103701 BRAKE DRUM (SPIGOTTED) 253 266835604701 COVER, REAR HUB 255 266835605301 GASKET (HUB) 249 266835608602 SPACER 2

266835608604 TONGUE SPACER (HUB OUTER BEARING) 260 266835608603 SPACER TUBE (BETWEEN HUB BRGS) 261 265135308303 SHIM 0.10 MM THICK AR FOR SELECTION61 265135308304 SHIM 0.15 MM THICK AR FOR SELECTION61 265135308305 SHIM 0.20 MM THICK AR FOR SELECTION61 265135308306 SHIM 0.25 MM THICK AR FOR SELECTION61 265135308307 SHIM 0.50 MM THICK AR FOR SELECTION61 265135308308 SHIM 1.50 MM THICK AR FOR SELECTION61 265135308309 SHIM 0.30 MM THICK AR FOR SELECTION61 265135308310 SHIM 0.45 MM THICK AR FOR SELECTION61 265135308311 SHIM 1.00 MM THICK AR FOR SELECTION63 266835606501 HUB LOCK NUT 264 266835608001 PIN (HUB LOCK NUT) 265 12140500800 NYLOC NUT M 8 (HUB LOCK NUT) 2

257342303207 HEX BOLT 1612302598027 HEX NUT 1611323996093 HEX SCREW M 12X30 812520696014 SPRING WASHER B 12 811063896405 HEX BOLT M 10X95 4


CHASSIS TYPE: ALL

FIG.NO.


187


CHASSIS TYPE: ALL

188


CHASSIS TYPE: ALL

188


CHASSIS TYPE: ALL

FIG.NO.


189

12520698050 SPRING WASHER B10 456 11323999114 HEX SCREW M8 X 18 1657 12520698025 SPRING WASHER B8 16

278242303701 BRAKE CHAMBER MOUNTING BRACKET LH

1

278242303702 BRAKE CHAMBER MOUNTING BRACKET RH

1


CHASSIS TYPE: ALL

FIG.NO.


189

39.39.01A DUMMY REAR AXLE GROUP 39


190



190



FIG.NO.


191

273639000115 ASSY REAR AXLE COMPLETE(TRAILING)WITH BRAKES COMPLETE BS I(1055 MM SPRING CENTER DISTANCE)

1

1 273639100125 ASSY REAR AXLE (TRAILING) BEAM W/PRESSURE RING BS I(1055 MM SPRING CENTER DISTANCE)

1

266835108601 PRESSURE RING 25 266835608602 SPACER 25 266835608604 TONGUE SPACER (HUB OUTER BEARING) 26 266835606501 HUB LOCK NUT 47 266835608001 PIN (HUB LOCK NUT) 28 273235600103 ASSY HUB (W/O BEARINGS AND OIL SEA) 29 263140206701 HUB BOLT, REAR 20

12 266835608201 OIL CATCHER REAR 213 266835607701 OIL SEAL (INNER) 215 266835608601 SPACER RING (HUB OUTER SEAL) 218 266835603101 TAPER ROLLER BEARING (INNER)

(95X168X41)2

19 266835607702 OIL SEAL (OUTER) 220 266835603102 TAPER ROLLER BEARING (OUTER)

(85X150X38)2

21 263142103701 BRAKE DRUM (SPIGOTTED) 222 266835605301 GASKET (HUB) 223 266835604701 COVER, REAR HUB 260 266835608603 SPACER TUBE (BETWEEN HUB BRGS) 261 265135308303 SHIM 0.10 MM THICK AR FOR SELECTION61 265135308304 SHIM 0.15 MM THICK AR FOR SELECTION61 265135308305 SHIM 0.20 MM THICK AR FOR SELECTION61 265135308306 SHIM 0.25 MM THICK AR FOR SELECTION61 265135308307 SHIM 0.50 MM THICK AR FOR SELECTION61 265135308308 SHIM 1.50 MM THICK AR FOR SELECTION61 265135308309 SHIM 0.30 MM THICK AR FOR SELECTION61 265135308310 SHIM 0.45 MM THICK AR FOR SELECTION61 265135308311 SHIM 1.00 MM THICK AR FOR SELECTION



FIG.NO.


191

39.39.01B DUMMY REAR AXLE GROUP 39


192



192



FIG.NO.


193

273639000105 ASSY REAR AXLE COMPLETE(TRAILING)WITH BRAKES COMPLETE BS II(1055MM SPRING CENTER DISTANCE)

1

1 273639100112 ASSY REAR AXLE (TRAILING) BEAM W/PRESSURE RING BS I(1055 MM SPRING CENTER DISTANCE)

1

266835108601 PRESSURE RING 25 266835608602 SPACER 25 266835608604 TONGUE SPACER (HUB OUTER BEARING) 26 266835606501 HUB LOCK NUT 47 266835608001 PIN (HUB LOCK NUT) 28 273235600103 ASSY HUB (W/O BEARINGS AND OIL SEA) 29 263140206701 HUB BOLT, REAR 20

12 266835608201 OIL CATCHER REAR 213 266835607701 OIL SEAL (INNER) 215 266835608601 SPACER RING (HUB OUTER SEAL) 218 266835603101 TAPER ROLLER BEARING (INNER)

(95X168X41)2

19 266835607702 OIL SEAL (OUTER) 220 266835603102 TAPER ROLLER BEARING (OUTER)

(85X150X38)2

21 263142103701 BRAKE DRUM (SPIGOTTED) 222 266835605301 GASKET (HUB) 223 266835604701 COVER, REAR HUB 260 266835608603 SPACER TUBE (BETWEEN HUB BRGS) 261 265135308303 SHIM 0.10 MM THICK AR FOR SELECTION61 265135308304 SHIM 0.15 MM THICK AR FOR SELECTION61 265135308305 SHIM 0.20 MM THICK AR FOR SELECTION61 265135308306 SHIM 0.25 MM THICK AR FOR SELECTION61 265135308307 SHIM 0.50 MM THICK AR FOR SELECTION61 265135308308 SHIM 1.50 MM THICK AR FOR SELECTION61 265135308309 SHIM 0.30 MM THICK AR FOR SELECTION61 265135308310 SHIM 0.45 MM THICK AR FOR SELECTION61 265135308311 SHIM 1.00 MM THICK AR FOR SELECTION



FIG.NO.


193

40.40.01 WHEEL RIM AND SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

194


CHASSIS TYPE: ALL

194


CHASSIS TYPE: ALL

FIG.NO.


195

1 263140100101 ASSY. WHEEL RIM 7.5X20 114 263140100107 ASSY. WHEEL NUT M22 (LEN = 33 MM) 605 257640300111 ASSY. SPARE WHEEL CARRIER 1


CHASSIS TYPE: ALL

FIG.NO.


195

41.41.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

196


CHASSIS TYPE: ALL

196


CHASSIS TYPE: ALL

FIG.NO.


197

1 280841100104 ASSY PROPELLER SHAFT WITH CENTRE BEARING, FRONT (TUBE LEN=1100 MM)

1

3 257641120142 ASSY PROPELLER SHAFT, REAR (TUBE LEN = 593)

1

4 263241308202 DUST COVER 37 257641115110 FLANGE YOKE (8 HOLES) 3

14 263241300102 ASSY CENTRE BEARING BRACKET GREASABLE CONSISTING OF (SL NOS 15 TO 22)

2

15 257641306301 RUBBER HOUSING 216 257441303104 SRDG BALL BEARING 218 257641304301 SNAP RING 219 263241307801 OIL SEAL 420 263241308602 SPACER 421 263241300103 CENTRE BEARING BRACKET 2 REPLACES

25764130330122 257641304201 CLAMP 223 263241110111 ASSY COUPLING FLANGE 123 257641115105 COUPLING FLANGE 1 BELONGS TO ASSY

263241110111263241308202 DUST COVER 1 BELONGS TO ASSY

26324111011125 0423530172J HEX. NUT (MACHINED) 126 275141303301 BRACKET (CENTER BEARING MOUNTING) 127 257641108002 SCREW 431 257641120121 ASSY. UNIVERSAL JOINT LONG FORK

COMPLETE1

34 260041127501 RUBBER BOOT 135 14280500802 HOSE CLAMP 80 136 14280501001 HOSE CLAMP 100 137 257341308217 SPACER PLATE 840 257641113201 BOLT 3241 257641116101 LOCKING PLATE 1642 885441211612 ASSY. CROSS KIT CONSISTING OF : 1 QTY 3 FOR VEHICLE8 CROSS 1

11 ASSY. BEARING CUP 4END RING 4ADAPTER 1

6 GREASE NIPPLE AM 10X1 1HEX. THIN NUT M 8X1 1

13 SPRING RING 4


CHASSIS TYPE: ALL

FIG.NO.


197

42.42.01 FRONT WHEEL BRAKE S-CAM (BIL) GROUP 42

CHASSIS TYPE: ALL

198


CHASSIS TYPE: ALL

198


CHASSIS TYPE: ALL

FIG.NO.


199

257542100108 ASSY. BRAKE FRONT RH ASB BIL 1257542100107 ASSY. BRAKE FRONT LH ASB BIL 1

3 257342130123 BRAKE SHOE ASSY. (FRONT) 42 257542113701 TORQUE PLATE LH 12 257542113702 TORQUE PLATE RH 14 257342109902 ROLLER 45 257342106724 FULCRUM 46 257342108704 SPRING (PULL OFF) FULCRUM END 47 257342103404 FULCRUM PIN BUSH 48 257342107904 CAM SHAFT LH 18 257342107905 CAM SHAFT RH 19 257342107702 'O' RING 2

10 257342103405 DELRIN BUSH 411 257342107801 OIL SEAL 212 257342108405 SLEEVE (SLACK ADJ. END) 213 257342109209 WASHER 214 257342108301 SHIM 0.5 MM 2 FOR SELECTION14 257342108302 SHIM 1.0 MM 2 FOR SELECTION15 257342104303 CIRCLIP 216 257342107501 GROMMET 417 257342118211 DUST COVER TOP 218 257342118210 DUST COVER BOTTOM 219 257342100156 ASSY. FLANGE, TUBE & BRACKET LH 119 257342100157 ASSY. FLANGE, TUBE & BRACKET RH 120 257342108705 SPRING PULL OFF, CAM END 2

REPAIR KITS257342130124 KIT, LINING SET (STD) 1 FOR SELECTION; A KIT

CONSISTS OF 8 LININGS AND 80 RIVETS

257342130125 KIT, LINING SET (1.0 MM OVERSIZE) (R/S I)

1 FOR SELECTION; A KIT CONSISTS OF 8 LININGS AND 80 RIVETS

257342130126 KIT, LINING SET (2.0 MM OVERSIZE) (R/S II)

1 FOR SELECTION; A KIT CONSISTS OF 8 LININGS AND 80 RIVETS

OPTIONAL WITH AAL AS A SET. REFER TABLE 42.42.02


CHASSIS TYPE: ALL

FIG.NO.


199

42.42.02 FRONT WHEEL BRAKE S-CAM (AAL) GROUP 42

CHASSIS TYPE: ALL

200


CHASSIS TYPE: ALL

200


CHASSIS TYPE: ALL

FIG.NO.


201

263242100132 ASSY. BRAKE FRONT RH ASB AAL 1263242100136 ASSY. BRAKE FRONT LH ASB AAL 1

1 257342100151 BRAKE SHOE LINING & ROLLER ASSY. 42 257342108702 SPRING (BRAKE SHOE RETURN) 43 257342103401 BUSH (ANCHOR PIN) 24 257342106723 ANCHOR PIN (BRAKE SHOE) 25 261842107902 CAMSHAFT LH 15 261842107901 CAMSHAFT RH 16 257342109203 WASHER (CAM HEAD) 27 257342107701 SEAL (CAMSHAFT) 28 257342103402 BUSH (CAMSHAFT) 49 257342103403 PIN 4

10 257342107903 ROLLER (BRAKE SHOE) 411 257342104301 RETAINER (BRAKE SHOE ROLLER) 412 257342108703 RETURN SPRING (BRAKE SHOE) 213 257342100180 SPIDER BRAKE LH 113 257342100181 SPIDER BRAKE RH 114 257342105301 GASKET (CHAMBER BRACKET) 115 257342103301 BRACKET LH 115 257342103302 BRACKET RH 116 257342109204 WASHER (BRACKET FOR CAP SCREW) 417 257342108007 CAP SCREW (CHAMBER BRACKET) 418 257342109901 FITTING GREASE (CHAMBER BRACKET) 119 261842109202 WASHER 220 261842109203 WASHER 221 261842109204 WASHER (HARDENED) 223 261842104301 LOCK RING 224 257342108207 DUST SHIELD TOP 225 257342108208 DUST SHIELD BOTTOM 226 257342109208 WASHER 1228 257342106802 PLUG 4

257342106704 COLLARED PIN 4257342106720 COLLARED PIN 4257342103207 BOLT 4257642106501 CASTLE NUT 413150609369 SPLIT PIN AX36 12

REPAIR KITS


CHASSIS TYPE: ALL

FIG.NO.


201


CHASSIS TYPE: ALL

202


CHASSIS TYPE: ALL

202


CHASSIS TYPE: ALL

FIG.NO.


203

257342100183 FRONT BRAKE OVERHAUL KIT (MINOR) CONSISTING OF :

1

BRAKE LINING 8RETAINING SPRING 4RETURN SPRING 2ROLLER 4RETAINER 4RIVETS 80

257342100148 SERVICE KIT (MINOR) FRONT CONSISTING OF :

1

SPRING (RETAINING) 4SPRING (RETURN) 2ROLLER (BRAKE SHOE) 4RETAINER 4PIN (RETURN SPRING) 4

257342100149 BRAKE SPRING KIT (FRONT) CONSISITNG OF :

1

SPRING (RETAINING) 4SPRING (RETURN) 2RETAINER (SHOE ROLLER) 2

257342100150 SERVICE KIT FOR CAMSHAFT (FRONT) CONSISTING OF :

1

BUSH 4SEAL 2LOCK RING 2OPTIONAL BIL AS A SET. REFER TABLE 42.42.01


CHASSIS TYPE: ALL

FIG.NO.


203

42.42.03 REAR WHEEL BRAKE S-CAM (BIL) GROUP 42

CHASSIS TYPE: ALL

204


CHASSIS TYPE: ALL

204


CHASSIS TYPE: ALL

FIG.NO.


205

278242300113 ASSY. BRAKE REAR RH ASB BIL 1 SHORTER SCAM SHAFT278242300115 ASSY. BRAKE REAR LH ASB BIL 1 SHORTER SCAM SHAFT

2 257342313701 TORQUE PLATE LH / RH 23 257342330123 BRAKE SHOE ASSY. 44 257342109902 ROLLER 45 257342106724 FULCRUM PIN 46 257342108704 SPRING PULL OFF, FULCRUM PIN 47 257342103404 FULCRUM PIN BUSH 48 CAMSHAFT LH 1 SHORTER SCAM SHAFT8 CAMSHAFT RH 1 SHORTER SCAM SHAFT9 257342107702 'O' RING 2

10 257342103404 DELRIN BUSH 411 257342107801 OIL SEAL 612 257342300190 CAMSHAFT BRACKET ASSY. 213 257342308401 SLEEVE (SLACK ADJ. END) 214 257342109209 WASHER 215 257342108301 SHIM 0.5 MM 2 FOR SELECTION15 257342108302 SHIM 1.0 MM 2 FOR SELECTION16 257342104303 CIRCLIP 417 257342107501 GROMMET 218 257342318212 DUST COVER (TOP) 219 257342318213 DUST COVER (BOTTOM) 220 257342108705 SPRING PULL OFF CAM END 2

REPAIR KITS257342330124 KIT LINING SET (REAR) (STD) 1 FOR SELECTION; A KIT

CONSISTS OF 8 LININGS AND 80 RIVETS

257342330125 KIT LINING SET (REAR) (R/S I) 1 FOR SELECTION; A KIT CONSISTS OF 8 LININGS AND 80 RIVETS

257342330126 KIT LINING SET (REAR) (R/S II) 1 FOR SELECTION; A KIT CONSISTS OF 8 LININGS AND 80 RIVETS

OPTIONAL WITH AAL AS A SET. REFER TABLE 42.42.04


CHASSIS TYPE: ALL

FIG.NO.


205

42.42.04 REAR WHEEL BRAKE S-CAM (AAL) GROUP 42

CHASSIS TYPE: ALL

206


CHASSIS TYPE: ALL

206


CHASSIS TYPE: ALL

FIG.NO.


207

278242300110 ASSY. BRAKE REAR RH ASB AAL 1 SHORTER SCAM SHAFT278242300109 ASSY. BRAKE REAR LH ASB AAL 1 SHORTER SCAM SHAFT

1 257342300184 BRAKE SHOE LINING & ROLLER ASSY. 42 257342108702 SPRING (BRAKE SHOE RETURN) 43 257342103401 BUSH (ANCHOR PIN) 44 257342106723 ANCHOR PIN (BRAKE SHOE) 25 CAMSHAFT LH 1 SHORTER SCAM SHAFT5 CAMSHAFT RH 1 SHORTER SCAM SHAFT6 257342109203 WASHER (CAM HEAD) 27 257342107701 SEAL (CAMSHAFT) 28 257342303403 BUSH (CAMSHAFT) 49 257342103403 PIN (RETURN SPRING) 4

10 257342107903 ROLLER (BRAKE SHOE) 411 257342104301 RETAINER (BRAKE SHOE ROLLER) 412 257342108703 RETURN SPRING (BRAKE SHOE) 213 257342310149 SPIDER BRAKE LH/RH (COMMON) 214 257342109901 FITTING GREASE (CHAMBER BRACKET) 219 261842109202 WASHER CAMSHAFT (THICK) 2- 261842109203 WASHER 2

21 261842109204 WASHER (HARDENED) 218 261842104301 LOCK RING (CAMSHAFT) 216 257342309906 FITTING GREASE (SPIDER) 215 257342307123 PLUMMER BLOCK 223 257342308204 DUST SHIELD TOP 224 257342308205 DUST SHIELD BOTTOM 225 257342109208 WASHER 1227 257342106802 PLUG 226 257342107401 RIVET 80

REPAIR KITS257342310151 REAR BRAKE OVERHAUL KIT (MINOR)

CONSISITNG OF :1

BRAKE LINING 8SPRING (RETAINING) 4SPRING (RETURN) 2ROLLER 4


CHASSIS TYPE: ALL

FIG.NO.


207


CHASSIS TYPE: ALL

208


CHASSIS TYPE: ALL

208


CHASSIS TYPE: ALL

FIG.NO.


209

RETAINER 4RIVET 80

257342100148 SERVICE KIT (MINOR) REAR CONSISTING OF :

1

SPRING (RETAINING) 4SPRING (RETURN) 2ROLLER (BRAKE SHOE) 4RETAINER 4PIN (RETURN SPRING) 1

257342100149 BRAKE SPRING KIT (REAR) CONSISTING OF :

1

SPRING (RETAINING) 4SPRING (RETURN) 2RETAINER 4

257342300183 SERVICE KIT CAMSHAFT (REAR) CONSISTING OF :

1

BUSH 4SEAL 2LOCK RING 2OPTIONAL WITH BIL AS A SET. REFER TABLE 42.42.03


CHASSIS TYPE: ALL

FIG.NO.


209

42.42.05 FRONT BRAKE CHAMBER GROUP 42

CHASSIS TYPE: ALL

210


CHASSIS TYPE: ALL

210


CHASSIS TYPE: ALL

FIG.NO.


211

50 263242100107 ASSY. FRONT BRAKE CHAMBER LH 150 263242100108 ASSY. FRONT BRAKE CHAMBER RH 15 257343707724 DIAPHRAGM 2


CHASSIS TYPE: ALL

FIG.NO.


211

42.42.06 REAR BRAKE ACTUATOR GROUP 42

CHASSIS TYPE: ALL

212


CHASSIS TYPE: ALL

212


CHASSIS TYPE: ALL

FIG.NO.


213

50 278242300111 ASSY. REAR BRAKE ACTUATOR 2261842300132 REPAIR KIT, REAR BRAKE ACTUATOR

CONSISTING OF :1

1 KNURL PIN 13 SEALING WASHER 14 ELBOW 28 BEARING (RAM) 19 SEAL (RAM) 1- ‘O’ RING 1

13 BEARING 114 SEALING RING 117 ‘O’ RING 119 DIAPHRAGM 123 SEAL 124 TUBE 133 SPLIT PIN 1

GREASE SACHET 4


CHASSIS TYPE: ALL

FIG.NO.


213

42.42.07 SLACK ADJUSTER (FRONT AND REAR) GROUP 42

CHASSIS TYPE: ALL

214


CHASSIS TYPE: ALL

214


CHASSIS TYPE: ALL

FIG.NO.


215

50 257342100160 SLACK ADJUSTER (FRONT & REAR) 4 STRAIGHT TYPE264142310134 REPAIR KIT, SLACK ADJUSTER

CONSISTING OF :1 ONLY SCL MAKE

1 RIVET 32 COVER 25 WELCH PLUG 16 BUSH 18 WORM SHAFT LOCK SPRING 19 WORM SHAFT 1

10 WORM SHAFT LOCK 111 GREASE NIPPLE 1


CHASSIS TYPE: ALL

FIG.NO.


215

42.42.08 SYSTEM PROTECTION VALVE (DIAPHRAGM TYPE) GROUP 42

CHASSIS TYPE: ALL

216


CHASSIS TYPE: ALL

216


CHASSIS TYPE: ALL

FIG.NO.


217

1 257343700157 SYSTEM PROTECTION VALVE (DIAPHRAGM TYPE)

1

257343700196 REPAIR KIT, SYSTEM PROTECTION VALVE, CONSISTING OF:

1

3 GASKET 15 VALVE 66 SPRING 67 DIAPHRAGM 1

12 DUST COVER 1GREASE SACHET 1


CHASSIS TYPE: ALL

FIG.NO.


217

42.42.09 DUAL TREADLE VALVE W/O INTEGRAL FILTER (COWL) GROUP 42

CHASSIS TYPE: ALL

218


CHASSIS TYPE: ALL

218


CHASSIS TYPE: ALL

FIG.NO.


219

50 278243700101 DUAL BRAKE VALVE 1257643730134 REPAIR KIT FOR DUAL BRAKE VALVE W/O

INTEGRAL FILTER CONSISTING OF :1 UPTO APRIL 2004

1 CIRCLIP 14 WASHER 16 'O' RING 17 'O' RING 29 'O' RING 2

10 'O' RING 211 SPRING 212 VALVE 215 'O' RING 217 INERNAL CIRCLIP 118 'O' RING 121 GUIDE RING 222 'O' RING 124 RUBBER SPRING 125 SPRING SEAT 126 CIRCLIP 129 BOOT 130 CIRCLIP 133 SPLIT PIN 439 BOOT 1

GREASE SACHET 2


CHASSIS TYPE: ALL

FIG.NO.


219

42.42.10 DUAL TREADLE VALVE WITH INTEGRAL FILTER (COWL) GROUP 42

CHASSIS TYPE: ALL

220


CHASSIS TYPE: ALL

220


CHASSIS TYPE: ALL

FIG.NO.


221

50 278243700101 DUAL BRAKE VALVE 1 FROM MAY 2004278243700107 MAJOR REPAIR KIT FOR DUAL BRAKE

VALVE W/ INTEGRAL FILTER CONSISTING OF :

1

1 CIRCLIP 14 WASHER 1- VENTING GUIDE 16 SEALING RING 17 SEALING RING 28 INTEGRAL FILTER 29 SEALING RING 2

10 SEALING RING 211 SPRING 212 VALVE 2- SCREW 4

15 SEALING RING 217 INTEGRAL CIRCLIP 118 SEALING RING 1- SPRING 1

21 GUIDE RING 222 SEALING RING 124 RUBBER RING 125 SPRING SEAT 126 CIRCLIP 128 SPACER 129 BOOT 130 CIRCLIP 139 BOOT 1

GREASE SACHET 2


CHASSIS TYPE: ALL

FIG.NO.


221

42.42.11 GRADUATED HAND BRAKE VALVE GROUP 42

CHASSIS TYPE: ALL

222


CHASSIS TYPE: ALL

222


CHASSIS TYPE: ALL

FIG.NO.


223

50 257343700155 GRADUATED HAND BRAKE VALVE 1257342420001 REPAIR KIT GRADUATED HAND BRAKE

VALVE CONSISTING OF :1

3 VALVE 123 GAITER 126 SPRING 116 ROLLER 12 SPRING 19 SEALING RING 1

15 SEALING RING 17 SPLIT PIN 1

19 TENSION PIN 15 FILTER 16 STRAINER PLATE 1

11 SHIM 112 SHIM 113 SHIM 1

GREASE SACHET 1


CHASSIS TYPE: ALL

FIG.NO.


223

42.42.12 AIR DRYER WITH TYRE INFLATOR GROUP 42

CHASSIS TYPE: ALL

224


CHASSIS TYPE: ALL

224


CHASSIS TYPE: ALL

FIG.NO.


225

50 264143700105 AIR DRYER WITH UNLOADER VALVE 1264143700112 PLUNGER ASSY. CONSISTING OF : 1

13 UNLOADER PLUNGER 114 COMPRESSION SPRING 115 VALVE SEAT 116 VALVE 117 HEX. NYLOC NUT 1

264143700113 DIAPHRAGM ASSY. CONSISTING OF : 130 GOVERNOR PLUNGER 131 VALVE 132 SPRING 133 FOLLOWER 234 DIAPHRAGM 135 SPRING WASHER 136 HEX. NUT 16 264143709905 DESSICANT CARTRIDGE 1

264143700123 REPAIR KIT, MAJOR FOR AIR DRYER, CONSISTING OF :

1

2 SEALING RING 14 FILTER 15 SEALING RING 16 DESSICANT CARTRIDGE 1

12 SEALING RING 116 VALVE 117 NYLOC NUT 118 SEALING RING 119 SILENCER 122 DUST CAP 124 SEALING RING 125 VALVE 127 SEALING WASHER 129 SEALING WASHER 131 VALVE 134 DIAPHRAGM 140 EXHAUST FLAP 145 CONICAL SPRING 146 NON RETURN VALVE 147 VALVE STOP & SPRING RETAINER 1

GREASE SACHET 2264143700124 REPAIR KIT, MINOR FOR AIR DRYER,

CONSISTING OF :1


CHASSIS TYPE: ALL

FIG.NO.


225


CHASSIS TYPE: ALL

226


CHASSIS TYPE: ALL

226


CHASSIS TYPE: ALL

FIG.NO.


227

2 SEALING RING 15 SEALING RING 1

16 VALVE 117 NYLOC NUT 118 SEALING RING 122 DUST CAP 124 SEALING RING 125 VALVE 127 SEALING WASHER 129 SEALING WASHER 131 VALVE 134 DIAPHRAGM 140 EXHAUST FLAP 146 NON RETURN VALVE 1

GREASE SACHET 2


CHASSIS TYPE: ALL

FIG.NO.


227

42.42.13 AIR TANK GROUP 42

CHASSIS TYPE: ALL

228


CHASSIS TYPE: ALL

228


CHASSIS TYPE: ALL

FIG.NO.


229

1 263242900109 ASSY. AIR TANK 2257643509201 THRUST RING 417050501175 'O' RING 4

2 257643790159 WATER DRAIN VALVE 23 263242910108 ASSY. SUPPORT 25 263242910106 ASSY. STRAP (METAL) 2


CHASSIS TYPE: ALL

FIG.NO.


229

42.42.14 RELAY VALVE (OLD R6) GROUP 42

CHASSIS TYPE: ALL

230


CHASSIS TYPE: ALL

230


CHASSIS TYPE: ALL

FIG.NO.


231

50 261743100104 RELAY VALVE R6 1 REPLACED BY 278242100104

261743700101 REPAIR KIT, RELAY VALVE R6 CONSISTING OF :

1

5 EXHAUST VALVE SEAT 16 SEALING RING 17 SEALING RING 18 FILTER 1

10 VALVE 111 VALVE RETAINER 112 COMPRESSION SPRING 113 SEALING RING 115 SEALING RING 116 SNAP RING 118 DIAPHRAGM 1

GREASE SACHET 1


CHASSIS TYPE: ALL

FIG.NO.


231

42.42.15 RELAY VALVE (NEW RG2) GROUP 42

CHASSIS TYPE: ALL

232


CHASSIS TYPE: ALL

232


CHASSIS TYPE: ALL

FIG.NO.


233

50 278242100104 RELAY VALVE RG2 1 F1278243700106 REPAIR KIT, RELAY VALVE RG2

CONSISTING OF :1

4 SEALING RING 16 SEALING RING 18 VALVE BODY 19 VALVE 1

10 VALVE SPRING 112 SEALING RING 113 SEALING RING 116 EXHAUST FLAP 1

GREASE SACHET 1


CHASSIS TYPE: ALL

FIG.NO.


233

42.42.16 DRYING AND DISTRIBUTION UNIT GROUP 42

CHASSIS TYPE: ALL

234


CHASSIS TYPE: ALL

234


CHASSIS TYPE: ALL

FIG.NO.


235

50 278243700143 DRYING AND DISTRIBUTION UNIT 1 REPLACES 263243700103 AND 278243700163

264143700127 REPAIR KIT, DRYING AND DISTRIBUTION UNIT, CONSISTING OF :

1

4 PURGE VALVE 16 FILTER 18 SEALING RING 19 SEALING RING 1

11 'O' RING 113 SPRING 115 'O' RING 116 SPHERICAL VALVE 120 GASKET, QSPV 122 'O' RING 623 VALVE 624 SPRING, SYS. PROT. VALVE 725 DIAPHRAGM, SYS. PROT. VALVE 131 LIP SEAL 135 'O' RING 136 SPRING 138 'O' RING 140 CAP 141 GASKET, UNLOADER VALVE 144 BONDED VALVE 145 SPRING, UNLOADER VALVE 147 DIAPHRAGM, UNLOADER VALVE 154 CAP 157 'O' RING 158 SPHERICAL VALVE 1

GREASE SACHET 25 263243700117 DESSICANT CARTRIDGE, DRYING AND

DISTRIBUTION UNIT1


CHASSIS TYPE: ALL

FIG.NO.


235

46.46.01 STEERING LINKAGES (COWL) GROUP 46

CHASSIS TYPE: ALL

236


CHASSIS TYPE: ALL

236


CHASSIS TYPE: ALL

FIG.NO.


237

1 257346400101 ASSY. STEERING WHEEL 550 DIA. 12 257346400105 ASSY. COVER 17 263246207905 STEERING SPINDLE TOP 18 263246100104 ASSY. STEERING COLUMN SUPPORT 1

263246206301 CAM 19 264146207920 SPACER 1

10 265446209915 SPRING SEAT 111 265446208711 COMPRESSION SPRING 112 265446208278 SPRING SEAT CUP 113 14550602009 EXT. CIRCLIP 20X1.2 N 114 264046203102 SRDG BEARING 222 263246200105 ASSY STEERING SPINDLE MIDDLE 1 FOR RANE POWER

STG.22 278346200110 ASSY STEERING SPINDLE MIDDLE 1 FOR ZF POWER STG23 265146600102 ASSY. U.J. STEERING 1 FOR TOP UJ- 265146603201 BOLT 1 FOR TOP UJ

24 3219900401 HEX. SCREW 2 FOR BOTTOM UJ25 12580601055 TAB WASHER 10.5 2 FOR BOTTOM UJ26 263246207909 STEERING SPINDLE (BOTTOM) (206 MM) 127 206346305104 PITMAN ARM 128 12102296034 THIN CASTLE NUT M 36X1.5 129 13150611614 SPLIT PIN 6.3X63 136 257646000115 ASSY. DRAG LINK 140 278246100101 ASSY. BRACKET, POWER STRG.

GEARBOX MOUNTING1

44 257346106302 RUBBER BELLOW 145 257346108209 CLAMPING RING 146 257346200106 ASSY. U.J. STEERING 1 FOR ZF POWER STG46 257346200108 ASSY. U.J. STEERING 1 FOR RANE POWER

STG.47 263246107501 PROTECTIVE COVER 1 FOR TOP UJ48 263246204301 SPRING CLIP 1 FOR PROTECTIVE

COVER257646000113 DRAG LINK REPAIR KIT 1


CHASSIS TYPE: ALL

FIG.NO.


237

46.46.02 POWER STEERING COMPONENTS GROUP 46

CHASSIS TYPE: ALL

238


CHASSIS TYPE: ALL

238


CHASSIS TYPE: ALL

FIG.NO.


239

2 261846600102 ASSY. POWER STEERING GEAR BOX (RANE)

1 SET A OPTIONAL WITH SET B

3 261846600101 ASSY. POWER STEERING PUMP (RANE) 1 SET A OPTIONAL WITH SET B

4 278244400102 ASSY. POWER STEERING HYDRAULIC TANK (RANE)

1 SET A OPTIONAL WITH SET B

2 257346100144 ASSY. POWER STEERING GEAR BOX (ZF) 1 SET B OPTIONAL WITH SET A

3 257323100101 ASSY. POWER STEERING PUMP (ZF) 1 SET B OPTIONAL WITH SET A

4 278244400101 ASSY. POWER STEERING HYDRAULIC TANK (ZF)

1 SET B OPTIONAL WITH SET A

7 252523116705 PIN (STGR. PUMP WITH BRACKET TO FUEL FILTER BRACKET)

1

8 252523400105 CLAMPING LEVER ASSY. 19 3141550228 CLAMPING PIECE 1

10 3521550272 CLAMPING NUT 113 252523407005 PULLEY (POWER STEERING PUMP) 116 260020156302 'V' BELT (COGGED) 980 MM 117 252523403304 BRACKET, HYD. PUMP (ZF) 118 278246100101 ASSY. BRACKET STEERING GEAR BOX

MOUNTING1


CHASSIS TYPE: ALL

FIG.NO.


239

46.46.03 POWER STEERING PUMP GROUP 46

CHASSIS TYPE: ALL

240


CHASSIS TYPE: ALL

240


CHASSIS TYPE: ALL

FIG.NO.


241

1 257323100101 ASSY POWER STEERING PUMP (ZF) 11 261846600101 ASSY POWER STEERING PUMP (RANE) 1

257323100102 PUMP SEAL KIT, ZF, CONSISTING OF : 1OIL SEAL 1'O' RING 1SUPPORT RING 1PROFILE SEALING RING 1

261846600110 PUMP SEAL KIT, RANE, CONSISTING OF : 1DOUBLE LIP OIL SEAL 1SINGLE LIP OIL SEAL 1'O' RING 1


CHASSIS TYPE: ALL

FIG.NO.


241

46.46.04 POWER STEERING GEARBOX (ZF) GROUP 46

CHASSIS TYPE: ALL

242


CHASSIS TYPE: ALL

242


CHASSIS TYPE: ALL

FIG.NO.


243

1 257346100144 ASSY. POWER STEERING GEAR BOX (ZF) 1— 257346210102 SEAL KIT (POWER STEERING GEAR BOX)

CONSISTING OF :1

2 DUST SEAL 1GASKET 3SUPPORT RING 3

4 ‘O’ RING 113 ‘O’ RING 112 ‘O’ RING 114 SEALING RING 121 SEALING NUT 122 ‘O’ RING 223 ‘O’ RING 229 PROTECTIVE CAP 135 GASKET 236 GASKET 237 GASKET 238 GASKET 239 GASKET 2

GASKET 2


CHASSIS TYPE: ALL

FIG.NO.


243

46.46.05 POWER STEERING GEARBOX (RANE) GROUP 46

CHASSIS TYPE: ALL

244


CHASSIS TYPE: ALL

244


CHASSIS TYPE: ALL

FIG.NO.


245

261846600102 ASSY. POWER STEERING GEAR BOX (RANE)

1

1 257346200115 INPUT SHAFT SEAL KIT CONSISTING OF : 1SEAL PROTECTOR 1SEAL 1RETAINING RING (INTERNAL) 1BACK UP WASHER 1

9 257346200116 SEAL KIT, VALVE SLEEVE CONSISTING OF :

1

SEAL RING 2‘O’ RING 2

16 257346200120 SEAL KIT WORM SHAFT CONSISTING OF : 1‘O’ RING 1SEAL RING 1

17 257346200121 SEAL KIT PISTON RACK CONSISTING OF : 1‘O’ RING 1SEAL RING 1

26 257346200122 SEAL KIT TRUNNION COVER CONSISTING OF :

1

SEAL PROTECTOR 1TRUNNION COVER 1BACK UP WASHER 1SEAL RING ASSY. 1

33 257346200124 SEAL KIT SIDE COVER CONSISTING OF : 1RETAINING RING, (INTERNAL) 1SEAL RING ASSY. 1BACK UP WASHER 1BACK UP WASHER 1

34 257346205301 SIDE COVER GASKET 1257346200126 MAJOR SEAL KIT CONSISTING OF : 1

1 INPUT SHAFT SEAL KIT 15 SEALING WASHER, POPPET ADJ. 27 ‘O’ RING, V/HSG. 19 SEAL KIT, VALVE SLEEVE 1

16 SEAL KIT, WORM SHAFT 117 SEAL KIT, PISTON RACK 119 SEALING WASHER 1


CHASSIS TYPE: ALL

FIG.NO.


245


CHASSIS TYPE: ALL

246


CHASSIS TYPE: ALL

246


CHASSIS TYPE: ALL

FIG.NO.


247

26 SEAL KIT, TRUNNION COVER 127 ‘O’ RING 133 SEAL KIT, SIDE COVER 134 SIDE COVER GASKET 138 PLUG 140 ‘O’ RING 1


CHASSIS TYPE: ALL

FIG.NO.


247

46.46.06 POWER STEERING HYDRAULIC TANK (ZF) GROUP 46

CHASSIS TYPE: ALL

248


CHASSIS TYPE: ALL

248


CHASSIS TYPE: ALL

FIG.NO.


249


1 NIPPLE TYPE


1 OLD TYPE

2 257344400128 ASSY. FILTER 1


CHASSIS TYPE: ALL

FIG.NO.


249

46.46.07 POWER STEERING HYDRAULIC TANK (RANE) GROUP 46

CHASSIS TYPE: ALL

250


CHASSIS TYPE: ALL

250


CHASSIS TYPE: ALL

FIG.NO.


251


1 NIPPLE TYPE


1 OLD TYPE

257344500106 SERVICE KIT CONSISTING OF : 12 ‘O’ RING 28 ‘O’ RING 2

12 257344500107 FILTER ASSY. (77 MM) 113 COVER SEAL 116 STEEL + RUBBER + WASHER 1- 257344500111 DIPSTICK ASSY. (FOR 77 MM FILTER) 1

20 ‘O’ RING 121 ‘O’ RING CUP 1


CHASSIS TYPE: ALL

FIG.NO.


251

46.46.08POWER STEERING PIPELINES WITH NEW NIPPLE TYPE HYDRAULIC TANK (PUNE) BS-IGROUP 46


252



252



FIG.NO.


253

TANK TO PUMP1 278246800115 ASSY. TUBE WITH CRIMPED RUBBER

HOSE1 ZF/RANE BS-I

2 277046800103 ASSY. PIPE (18 DIA) 1 ZF/RANE BS-I14280500306 HOSE CLAMP 30 1

PUMP TO GEARBOX5 265144800101 ASSY. HOSE 3/8'' 1 ZF/RANE BS-I6 278246800103 ASSY. PIPE (15 DIA) 1 ZF/RANE BS-I

GEARBOX TO TANK8 278246800113 ASSY. PIPE (15 DIA) 1 RANE BS-I8 278246800114 ASSY. PIPE (15 DIA) 1 ZF BS-I

10 278246800116 ASSY. TUBE WITH CRIMPED RUBBER HOSE

1 ZF/RANE BS-I

14280500250 HOSE CLAMP 25 111 278244400102 ASSY. POWER STEERING HYDRAULIC

TANK (RANE)1 SET A OPTIONAL SET B

12 261846600101 ASSY. POWER STEERING PUMP (RANE) 1 SET A OPTIONAL SET B13 261846600102 ASSY. POWER STEERING GEAR BOX

(RANE)1 SET A OPTIONAL SET B


1 SET B OPTIONAL SET A

12 257323100101 ASSY. POWER STEERING PUMP (ZF) 1 SET B OPTIONAL SET A13 257346100144 ASSY. POWER STEERING GEAR BOX (ZF) 1 SET B OPTIONAL SET A



FIG.NO.


253

46.46.09POWER STEERING PIPELINES WITH NEW NIPPLE TYPE HYDRAULIC TANK BS-IIGROUP 46


254



254



FIG.NO.


255

TANK TO PUMP1 209646800126 ASSY. TUBE WITH CRIMPED RUBBER

HOSE (TANK TO PUMP)1 ZF/RANE BS-II

PUMP TO GEAR BOX2 209646800127 ASSY. TUBE WITH CRIMPED RUBBER

HOSE (PUMP TO GEAR BOX)1 ZF/RANE BS-II

GEAR BOX TO TANK3 209646800128 ASSY. TUBE WITH CRIMPED RUBBER

HOSE (GEAR BOX TO TANK)1 RANE BS-II

3 209646800129 ASSY. TUBE WITH CRIMPED RUBBER HOSE (GEAR BOX TO TANK)

1 ZF BS-II

11 278244400102 ASSY. POWER STEERING HYDRAULIC TANK (RANE) NIPPLE TYPE

1 SET A OPTIONAL SET B

12 261846600101 ASSY. POWER STEERING PUMP (RANE) 1 SET A OPTIONAL SET B13 261846600102 ASSY. POWER STEERING GEAR BOX

(RANE)1 SET A OPTIONAL SET B

11 278244400101 ASSY. POWER STEERING HYDRAULIC TANK (ZF) NIPPLE TYPE

1 SET B OPTIONAL SET A

12 257323100101 ASSY. POWER STEERING PUMP (ZF) 1 SET B OPTIONAL SET A13 257346100144 ASSY. POWER STEERING GEAR BOX (ZF) 1 SET B OPTIONAL SET A



FIG.NO.


255

47.47.01A FUEL SYSTEM GROUP 47


256



256



FIG.NO.


257

1 278247100101 ASSY. FUEL TANK ROUND 350 LIT. 12 0424700605J ASSY. FUEL TANK CAP 1- 0424700280J RUBBER RING 1

13 261854209904 TANK UNIT 116 278247500103 ASSY. SUPPORT 317 278247500104 ASSY. STRAP 320 278247507702 RUBBER PACKING 321 278247507701 RUBBER PACKING (PROFILED) 3

SUCTION LINE24 280847600101 ASSY FUEL SUCTION TUBE (1ST PIPE) BS

I1

25 280847600102 ASSY FUEL SUCTION TUBE (2ND PIPE) BS I

1

26 3124760026 RUBBER HOSE 127 14280500161 HOSE CLAMP 16 228 257347630151 ASSY. SUCTION LINE (RUBBER HOSE TO

FEED PUMP)1 REPLACES

280847600103RETURN LINE

27 14280500161 HOSE CLAMP 16 226 3124760026 RUBBER HOSE 129 280847600104 ASSY FUEL RETURN TUBE BS I 132 264147100111 WATER SEPERATOR W/O SENSOR BS I 133 280847608201 BRACKET, WATER SEPERATOR

MOUNTING1



FIG.NO.


257

47.47.01B FUEL SYSTEM GROUP 47


258



258



FIG.NO.


259

1 278247100101 ASSY. FUEL TANK ROUND 350 LIT. 12 0424700605J ASSY. FUEL TANK CAP 1- 0424700280J RUBBER RING 1

13 261854209904 TANK UNIT 116 278247500103 ASSY. SUPPORT 317 278247500104 ASSY. STRAP 320 278247507702 RUBBER PACKING 321 278247507701 RUBBER PACKING (PROFILED) 3

SUCTION LINE280846600109 ASSY. FUEL SUCTION TUBE (1ST PIPE)

BS II1

280846600108 ASSY. FUEL SUCTION TUBE (2ND PIPE) BS II

1

280846600107 ASSY. FUEL SUCTION TUBE (3RD PIPE) BS II

1

280846600106 ASSY. FUEL SUCTION TUBE (4TH PIPE) BS II

1

26 3124760026 RUBBER HOSE 127 14280500161 HOSE CLAMP 16 228 257347630151 ASSY. SUCTION LINE (RUBBER HOSE TO

FEED PUMP)1 REPLACES

280847600103RETURN LINE

27 14280500161 HOSE CLAMP 16 226 3124760026 RUBBER HOSE 129 280847600110 ASSY FUEL RETURN TUBE BS II 133 280847608201 BRACKET, WATER SEPERATOR

MOUNTING1

34 F002H20134 WATER SEPARATOR WITH HAND PRIMER (MICO) BS II

1

35 F002H20387 CARTRIDGE WATER SEPARATOR (MICO) BS II

1

36 F002H20392 ASSY. COVER WITH HAND PRIMER (MICO) BS II

1



FIG.NO.


259

49.49.01 EXHAUST SYSTEM (W/O EXHAUST BRAKE) BS I GROUP 49


260



260



FIG.NO.


261

1 263249100119 ASSY. EXHAUST 1ST PIPE ON TC (65 MM OD)

1

5 280849100102 ASSY. EXHAUST 2ND PIPE (81.2 MM OD) 17 280849100103 ASSY. SILENCER WITH TAIL PIPE BS I / BS

II1



FIG.NO.


261

49.49.02 EXHAUST SYSTEM (WITH EXHAUST BRAKE) BS II GROUP 49


262



262



FIG.NO.


263

1 280849200102 ASSY. EXHAUST 1ST PIPE ON TC (KKK TC)

1

1 280849200106 ASSY. EXHAUST 1ST PIPE ON TC (HOLSET TC)

1

263249200109 ASSY. INTERMEDIATE PIECE 13 263249200107 ASSY. BRACKET (EXHAUST BRAKE

SUPPORT)1

4 264149200148 ASSY. EXHAUST BRAKE UNIT 15 206454200101 ASSY. AIR CYLINDER W/MAGNETIC

VALVE 12V W/DIN TERMINALS1 JSR

5 264154209937 ASSY. AIR CYLINDER W/MAGNETIC VALVE 12V W/DIN TERMINALS

1 PUNE

6 264154209948 MAGNETIC VALVE 12V W/DIN TERMINALS 1 JSR/PUNE5 264154209938 ASSY. AIR CYLINDER W/MAGNETIC

VALVE 12V W/MSSL TERMINALS1 PUNE

6 264154209950 MAGNETIC VALVE 12V W/MSSL TERMINALS

1 PUNE

7 252340150118 ASSY. AIR CYLINDER (EXHAUST BRAKE) 18 264449200106 ASSY. BRACKET (FOR ASSY. AIR CYL.

W/MAG. VALVE)1

264449200115 ASSY. EXHAUST BRAKE COVER 1- 3124921080 SEALING FLANGE (INT. PIECE TO

EXHAUST PIPES)2

11 284949200114 ASSY. EXHAUST 2ND PIPE 112 280849100103 ASSY. SILENCER WITH TAIL PIPE BS I / BS

II1



FIG.NO.


263

50.50.01A RADIATOR GROUP 50


264



264



FIG.NO.


265

1 252550100315 ASSY. RADIATOR WITH TRANSLUCENT TANK

1

10 252550100286 RESERVE TANK ASSY (TRANSLUCENT) 12 278650109908 DRAIN COCK 13 278650109909 PRESSURE CAP 14 252550000216 ASSY. RADIATOR FRAME 1- 252550506324 FAN SHROUD 1

RADIATOR BOTTOM MOUNTING ON FRAME

11 11063896481 HEX BOLT M16 X 110 212 257450009202 WASHER (47 MM DIA) 413 257450006301 RUBBER BUFFER 615 278550406901 TUBE (59 MM LONG) 214 12460501707 BRIGHT WASHER 17 219 12520696031 SPRING WASHER B16 216 12051596020 HEX NUT M16 2

RADIATOR BOTTOM TO WATER PUMP23 252550105864 HOSE (RADIATOR BOTTOM TO WATER

PUMP)1

24 14280598217 HOSE CLAMP TB 54 1 AT RADIATOR END25 14280599264 HOSE CLAMP TB 34 1 AT WATER PUMP END

WATER FILL PIPE AND CONNECTIONS32 252550106947 WATER FILL PIPE 1- 278550105803 HOSE (20 MM ID X 110 MM LONG) 1 TOP

50 252550105865 HOSE, WATER FILL PIPE (20 MM ID X 90 MM X 105 MM)

1 BOTTOM

34 14280500306 HOSE CLAMP 30 435 252550104207 CLAMP (FOR WATER FILL PIPE) 1

THERMOSTAT TO RADIATOR TOP26 252550105863 HOSE, THERMOSTAT TO RADIATOR TOP 128 254750104213 HOSE CLAMP 56 DIA 1 AT RADIATOR TOP END27 14280599302 HOSE CLAMP TB 36 1 AT THERMOSTAT END

THERMOSTAT TO WATER PUMP252520305806 REDUCER HOSE (THERMOSTAT TO

WATER PUMP)1 REFER GROUP 20



FIG.NO.


265



266



266



FIG.NO.


267

254750104213 HOSE CLAMP (56 DIA) 2 REFER GROUP 20VENTING, UPPERCOOLING LINE TO RADIATOR TOP

29 252550106948 VENT TUBE (UPPER COOLING LINE TO RADIATOR )

1

36 278650105845 HOSE (6 MM ID X 55 MM LONG) 1 AT RESERVE TANK REAR TOP

30 278650105843 VENT HOSE 1 AT UPPER COOLING LINE

31 14280500161 HOSE CLAMP 16 4FAN SHROUD RING AND RUBBER RING

55 252520143839 FAN SHROUD RING (ALUMINIUM) 156 252550507703 RUBBER RING (FAN RING TO SHROUD) 157 252550504201 HOSE CLAMP (610) 2

RADIATOR FRAME SIDE MOUNTING60 252550000222 ASSY. BRACKET (RADIATOR FRAME SIDE

MTG)2

61 252550000223 ASSY. BRACKET LH (RADIATOR FRAME SIDE MTG) BS I

1

61 252550000224 ASSY. BRACKET RH (RADIATOR FRAME SIDE MTG) BS I

1

62 252550000225 ASSY. BRACKET LH (RADIATOR FRAME SIDE MTG.)

1

62 252550000229 ASSY. BRACKET RH (RADIATOR FRAME SIDE MTG.)

1

63 252550000226 ASSY. RUBBER BUSH (RADIATOR FRAME SIDE MTG)

2



FIG.NO.


267

50.50.01B RADIATOR GROUP 50


268



268



FIG.NO.


269

1 252550100315 ASSY. RADIATOR WITH TRANSLUCENT TANK

1

10 252550100286 RESERVE TANK ASSY (TRANSLUCENT) 12 278650109908 DRAIN COCK 13 278650109909 PRESSURE CAP 14 252550000216 ASSY. RADIATOR FRAME 1- 252550506324 FAN SHROUD 1

RADIATOR BOTTOM MOUNTING ON FRAME

11 11063896481 HEX BOLT M16 X 110 212 257450009202 WASHER (47 MM DIA) 413 257450006301 RUBBER BUFFER 615 278550406901 TUBE (59 MM LONG) 214 12460501707 BRIGHT WASHER 17 219 12520696031 SPRING WASHER B16 216 12051596020 HEX NUT M16 2

RADIATOR BOTTOM TO WATER PUMP23 252550105864 HOSE (RADIATOR BOTTOM TO WATER

PUMP)1

24 14280598217 HOSE CLAMP TB 54 1 AT RADIATOR END25 14280599264 HOSE CLAMP TB 34 1 AT WATER PUMP END

WATER FILL PIPE AND CONNECTIONS32 252550106947 WATER FILL PIPE 1- 278550105803 HOSE (20 MM ID X 110 MM LONG) 1 TOP

50 252550105865 HOSE, WATER FILL PIPE (20 MM ID X 90 MM X 105 MM)

1 BOTTOM

34 14280500306 HOSE CLAMP 30 435 252550104207 CLAMP (FOR WATER FILL PIPE) 1

THERMOSTAT TO RADIATOR TOP26 252550105863 HOSE, THERMOSTAT TO RADIATOR TOP 128 254750104213 HOSE CLAMP 56 DIA 1 AT RADIATOR TOP END27 14280599302 HOSE CLAMP TB 36 1 AT THERMOSTAT END

THERMOSTAT TO WATER PUMP252520305806 REDUCER HOSE (THERMOSTAT TO

WATER PUMP)1 REFER GROUP 20



FIG.NO.


269



270



270



FIG.NO.


271

254750104213 HOSE CLAMP (56 DIA) 2 REFER GROUP 20VENTING, UPPERCOOLING LINE TO RADIATOR TOP

29 252550106948 VENT TUBE (UPPER COOLING LINE TO RADIATOR )

1

36 278650105845 HOSE (6 MM ID X 55 MM LONG) 1 AT RESERVE TANK REAR TOP

30 278650105843 VENT HOSE 1 AT UPPER COOLING LINE

31 14280500161 HOSE CLAMP 16 4FAN SHROUD RING AND RUBBER RING

55 252520143839 FAN SHROUD RING (ALUMINIUM) 156 252550507703 RUBBER RING (FAN RING TO SHROUD) 157 252550504201 HOSE CLAMP (610) 2

RADIATOR FRAME SIDE MOUNTING60 252550000222 ASSY. BRACKET (RADIATOR FRAME SIDE

MTG)2

61 252550000242 ASSY. BRACKET LH (RADIATOR FRAME SIDE MTG.) BS II

1

61 252550000243 ASSY. BRACKET RH (RADIATOR FRAME SIDE MTG.) BS II

1

62 252550000225 ASSY. BRACKET LH (RADIATOR FRAME SIDE MTG.)

1

62 252550000229 ASSY. BRACKET RH (RADIATOR FRAME SIDE MTG.)

1

63 252550000226 ASSY. RUBBER BUSH (RADIATOR FRAME SIDE MTG)

2



FIG.NO.


271

54.54.01 LIGHT AND SIGNAL SYSTEM (COWL) GROUP 54

CHASSIS TYPE: ALL

272


CHASSIS TYPE: ALL

272


CHASSIS TYPE: ALL

FIG.NO.


273

2 257454209987 HORN (12V) 13 278254100104 ASSY. BATTERY CABLE (+VE) (12V) 14 278254110101 ASSY. BATTERY CABLE (-VE) (12V) 19 263254400159 ASSY. BLINKER LAMP RH W/ BULB 2 OPTIONAL9 263254400163 ASSY. BLINKER LAMP RH W/ BULB 2 OPTIONAL9 263254400158 ASSY. BLINKER LAMP LH W/ BULB 2 OPTIONAL9 263254400162 ASSY. BLINKER LAMP LH W/ BULB 2 OPTIONAL

21 62120400121 BULB 12V, 21W (FOR BLINKER LAMP) 210 257654400121 ENGINE LAMP 121 62120400121 BULB 12V, 21W (FOR ENGINE LAMP) 113 263254400157 ASSY. HEAD LAMP W/HALO BULB LH (12V) 113 263254400156 ASSY. HEAD LAMP W/HALO BULB RH

(12V)1

14 62120100152 HALO BULB 60/55 W (FOR HEAD LAMP) 215 62120300151 BULB 12V, 4W (FOR HEAD LAMP) 2

265454609919 SLEEVE ADAPTOR FOR HEAD LAMP 220 269854400108 ASSY. TAIL LAMP WITH BULB RH (12V) 120 269854400107 ASSY. TAIL LAMP WITH BULB LH (12V) 121 62120400121 BULB 12V 21W (FOR TAIL LAMP) 622 62120300097 BULB 12V 10W (FOR TAIL LAMP) 226 257354408203 BRACKET (TAIL LAMP) 2

263254400169 ASSY. TAIL LAMP BRACKET LH (FITMENT ON FRAME)

1

257454420124 ASSY. TAIL LAMP BRACKET RH (FITMENT ON FRAME)

1

11 257354209960 BEEPER ALARM UNIT (12V) 112 265154504603 ELECTRONIC FLASHER (12V) 124 257454509956 LOW AIR PRESSURE SWITCH 325 257654509909 STOP LIGHT SWITCH 127 265454204913 RELAY (WITH RESISTOR) 12 V 3

270254509950 REVERSE LIGHT SWITCH 1265454509913 LOW OIL PRESSURE SWITCH 1


CHASSIS TYPE: ALL

FIG.NO.


273

54.54.02A INSTRUMENT CLUSTER (COWL) GROUP 54


274



274



FIG.NO.


275

- 280854209901 INSTRUMENT CLUSTER (1:0.88) BS I 1 W/O EX. BR. 'ON' SWITCH BS-I

2 261854209926 FUEL GAUGE 13 261854209927 TEMPERATURE GAUGE 14 261854209928 AIR PRESSURE GAUGE 25 261854209940 SPEEDOMETER (1:0.88) 16 280854209902 RPM METER 1

15 257354209966 SPEEDOCABLE (JIS) 2750 MM LONG BS I 118 207354500101 MAIN LINE SWITCH 120 261454509901 STARTER PUSH BUTTON 122 261854500106 ASSY. HAZARD WARNING SWITCH 12 V

MSSL1

23 261854500101 COMBI SWITCH (MSSL TERMINALS) 1



FIG.NO.


275

54.54.02B INSTRUMENT CLUSTER (COWL) GROUP 54


276



276



FIG.NO.


277

- 263254209930 INSTRUMENT CLUSTER (1:0.88) BS II 1 W/EX. BR. 'ON' SWITCH BS-II

2 261854209926 FUEL GAUGE 13 261854209927 TEMPERATURE GAUGE 14 261854209928 AIR PRESSURE GAUGE 25 261854209940 SPEEDOMETER (1:0.88) 16 280854209902 RPM METER 1

15 275454209904 SPEEDOCABLE (JIS) 3200 MM LONG BS II 118 207354500101 MAIN LINE SWITCH 120 261454509901 STARTER PUSH BUTTON 122 261854500106 ASSY. HAZARD WARNING SWITCH 12 V

MSSL1

23 261854500101 COMBI SWITCH (MSSL TERMINALS) 1



FIG.NO.


277

54.54.03A WIRING HARNESS GROUP 54


278



278



FIG.NO.


279

1 280854600105 WIRING HARNESS MAIN BS I 12 278254600116 WIRING HARNESS TAIL BS I 1

261854600113 WIRING HARNESS STOP LIGHT SWITCH AND LP SWITCH

1

261854660114 WIRING HARNESS, WIPER MOTOR 1



FIG.NO.


279

54.54.03B WIRING HARNESS GROUP 54


280



280



FIG.NO.


281

1 263254600146 WIRING HARNESS MAIN BS II 12 280854600108 WIRING HARNESS TAIL BS II 1

261854600113 WIRING HARNESS STOP LIGHT SWITCH AND LP SWITCH

1

261854660114 WIRING HARNESS, WIPER MOTOR 1



FIG.NO.


281

60.60.01A ASSY. COWL GROUP 60


282



282



FIG.NO.


283

1 278260100114 ASSY. COWL COMPLETE BS I 12 278260100115 ASSY. BARE COWL (PAINTED) BS I 1



FIG.NO.


283

60.60.01B ASSY. COWL GROUP 60


284



284



FIG.NO.


285

1 278260100132 ASSY. COWL COMPLETE BS II 12 278260100133 ASSY. BARE COWL (PAINTED) BS II 1



FIG.NO.


285

60.60.02 INTERNAL AND EXTERNAL FITMENTS (COWL) GROUP 60

CHASSIS TYPE: ALL

286


CHASSIS TYPE: ALL

286


CHASSIS TYPE: ALL

FIG.NO.


287

3 257362500133 ASSY. FACE SIDE LH WITH FRAME 14 257362500130 ASSY. FACE SIDE RH WITH FRAME 19 257383800104 ASSY. VENTILATION UNIT OUTER 1

13 257375100120 ASSY. CENTER FLAP 214 261075100104 ASSY HINGE L H 114 261075100105 ASSY HINGE R H 120 259260106001 STAY ROD (CENTRE FLAP) 122 350272300111 ASSY. LOCK (CENTRE FLAP) 225 206075100107 ASSY. KNOB CENTRE FLAP 426 257675207501 BUSH CENTRE FLAP 2

350552070129 ASSY. RUBBER BUFFER (BONNET) 2257375206302 THICK SPACER AR

35 259281106301 HEAD LAMP DOME LH 135 257454409927 HEAD LAMP DOME RH 138 268075200105 ASSY. ‘T’ EMBLEM (OVAL SYLISHED) 147 274275206301 ASSY. LETTER T (NEW STYLISHED) 248 274275206302 ASSY. LETTER A (NEW STYLISHED) 251 278281800102 ASSY. "TATA 2515 EX" MASCOT 1

MIRROR55 257681100152 ASSY REAR VIEW MIRROR OUTER RH 156 257681100151 ASSY REAR VIEW MIRROR OUTER LH 1


CHASSIS TYPE: ALL

FIG.NO.


287

60.82.01 WIPER SYSTEM GROUP 82

CHASSIS TYPE: ALL

288


CHASSIS TYPE: ALL

288


CHASSIS TYPE: ALL

FIG.NO.


289

1 261882409904 ASSY. WIPER MOTOR 17 W 12 206082406003 LINK ROD (1004 LONG) 13 206082406001 LINK ROD (224 LONG) 1

0008200037J ASSY. KIT FOR 17 W WIPER MOTOR CONSISTING OF :

1

4 WHEEL BOX 15 LINK END ASSY. RH 16 LINK END ASSY. LH 1

SPACER 2WIPER MOTOR CONNECTOR 1

7 265182400176 ASSY. WIPER BLADE 28 265182400177 ASSY. WIPER ARM 2


CHASSIS TYPE: ALL

FIG.NO.


289

60.82.02 WINDSHIELD WASHING SYSTEM GROUP 82

CHASSIS TYPE: ALL

290


CHASSIS TYPE: ALL

290


CHASSIS TYPE: ALL

FIG.NO.


291

1 265182400106 ASSY. WINDSHIELD WASHER KIT (12 V) CONSISTING OF :

1

2 PUMP ASSY. 13 TANK 14 TUBE (860 LONG) 15 TUBE (TANK TO PUMP INLET) 16 TUBE (570 LONG) 17 OMEGA CLIP 88 ASSY. NOZZLE 29 BRACKET WINDSHIELD WASHER 1

10 TUBE (190 LONG) 111 T JOINT 1


CHASSIS TYPE: ALL

FIG.NO.


291

60.88.01 BUMPER AND ENGINE HOOD GROUP 88

CHASSIS TYPE: ALL

292


CHASSIS TYPE: ALL

292


CHASSIS TYPE: ALL

FIG.NO.


293

1 278288700101 ASSY. ENGINE HOOD COMPLETE 12 259288700103 ASSY. TOGGLE CLAMP 4- 259288700104 BASE PLATE (ENG. HOOD RUBBER

BELLOW)1

6 257388706303 GRAB HANDLE 27 270088500104 ASSY. BUMPER COMPLETE 1- 350588518207 BRACKET (REFLECTOR MTG) 2- 257354410137 ASSY REFLEX REFLECTOR - WHITE 2

21 259288707702 SEALING RUBBER (ENGINE HOOD) 1


CHASSIS TYPE: ALL

FIG.NO.


293

60.89.01 COWL MOUNTING GROUP 89

CHASSIS TYPE: ALL

294


CHASSIS TYPE: ALL

294


CHASSIS TYPE: ALL

FIG.NO.


295

1 278289100101 ASSY. BRACKET LH FRONT, COWL MTG 17 278289100102 ASSY. BRACKET LH REAR COWL MTG 17 278289100103 ASSY. BRACKET RH REAR COWL MTG 18 206089107702 PACKING FRONT 1

13 206089107701 PACKING REAR 8


CHASSIS TYPE: ALL

FIG.NO.


295

60.91.01 SEAT BELTS GROUP 91

CHASSIS TYPE: ALL

296


CHASSIS TYPE: ALL

296


CHASSIS TYPE: ALL

FIG.NO.


297

257691500134 SEAT BELT 2257391100113 BRACKET 2


CHASSIS TYPE: ALL

FIG.NO.


297

lpt 2515tcic bs-i bs-ii aug2005 editionlpt-2515tcic-bs-i-bs...preliminary remarks this list...

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