lucchini rs tool steel solutions 意大利路奇霓 工模具钢解 …

49
Forging & Casting Division LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解决方案 FM 09 Mar 2021

Upload: others

Post on 05-May-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

LUCCHINI RSTOOL STEEL SOLUTIONS

意大利路奇霓工模具钢解决方案

FM

09 Mar 2021

Page 2: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division OUR HISTORY 公司发展历程

The Lovere plant is established by entrepreneur Giovanni Andrea Gregorini.

1856 1907

Following amassive

investment plan, begins a

large-scale production

of train wheels and axles.

1990

Within the framework of the reorganisation plan for state-owned steel mills, Lovere Sidermeccanicais privatisedand is acquired by the Lucchini Group.

The company expands its activitiesabroad through the acquisition

of 2 plants manufacturing wheel setsin the UK and Sweden

(Lucchini UK and Lucchini SE,respectively).

2000

A new plant is founded for the production of wheel sets in Poland, initially situated in Warsaw, it will be moved to Minsk Mazowiecki in 2010.

2002 2005

70% of the Lucchini Group is sold to Russian

company Severstal.

2007

The Lovere company is acquired on a 100% basis by SINPAR Spa, a company wholly owned by the Lucchini family.

A joint venture is established in China with Zhibo Transportand a 150 million Euros investment plan is launched to upgrade and modernisethe Lovere site.

An extraordinaryshareholders’ meeting

resolves on the new company name – Lucchini RS – and a new logo.

2008

A new rolling system for train wheels is inaugurated and sales subsidiary Lucchini IN is established in India.

2010

A sales subsidiary named Lucchini Beijing (Lucchini CN) is established in China.

2011 2012

Inauguration of a new automated axle processing and overhaul system.

Foundation of Lucchini CEin Austria and LBXin Belgium.

2013 2014

Production gets underway at the new axle forge.

Lucchini Mamé Forge is born of an agreement between two companies with century long histories: Mamé Group and Lucchini RS.

2015 2016 2017

Lucchini NA and Lucchini Tool Steel

are established, in North America

and Italy, respectively.

Lucchini SA is established in South Africa.

2018

LucchiniIndustriesis established in Italy

2

Page 3: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division OUR VISION

The global and reliable Partnerfor the sustainable progress of mobility and industry. Passion,

talent and creativity foradvanced Customer-orientated solutions

促进全球交通和工业领域持续发展的可靠合作伙伴以客户为导向, 为客户提供充满激情, 才华和创造力的

先进解决方案.

1,500 peoplein Italy

~2,500 globally在意大利有1500名员工,

全球约2500名雇员

Integrated productionfrom furnace

to final products集成化生产,覆盖炼钢到

成品加工的各个工序

ALLinONEMore than 100 certifications

and approvals获得超过100项认证和证书

3

Forging & Casting Division

Page 4: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

4

Environmental, safety and energy policies are applied in accordance with international standards set by:

环境, 安全, 能源政策的实施符合以下国际管理体系设定的标准:

• UNI EN ISO 14001 • UE Regulation 333/2011

• ISO 50001• OHSAS 18001

Forging & Casting Division

Page 5: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

5

~ 50 M€ investment in health & safety and environmentalin the last 10 years

50% frequency incident lower than industry average在过去10年间, 为员工健康&安全和环境保护投入约5

千万欧元事故频率低于行业平均水平50%

Forging & Casting Division

Page 6: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division TOOL STEEL SOLUTIONS 工模具钢解决方案

- Steel making and pouring 炼钢和浇注- Forging and heat treatment 锻造和热处理- Inspection and testing 检验和测试

SUMMARY 主要内容

MANUFACTURING 工模具钢的制造工艺

KEY FEATURES 工模具钢产品的主要特点

MATERIAL DATASHEETS工模具钢产品的性能参数

- Lucchini RS brand names 路奇霓工模具钢的品牌名称- Pre-hardened and annealed materials 预硬及退火材料- Rules for cutting and vacuum hardening 锯切加工和真空热处理守则- Material selection 选材建议

6

Page 7: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

THE MANUFACTRUING STEPS – Overview 工模具钢制造工艺概述

TOOL STEEL SOLUTIONS 工模具钢的解决方案

电弧炉熔炼 精炼+除气/真空除气

浇注 铸锭

电渣重熔

加热 (三向)锻造

热处理NDT品质检验&尺寸检测

粗加工成品检验装运

7

Page 8: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

THE MANUFACTURING STEPS – Steel making and pouring

工模具钢的制造工艺 – 炼钢和浇注

TOOL STEEL SOLUTIONS 工模具钢的解决方案

SCRAP SELECTION挑选废钢

SMELTING (EAF) 电弧炉熔炼

PROCESSING (LF) 钢包精炼

DEGASSING (VD/VOD) 真空除气

POURING 浇注

RE-MELTING (ESR) 电渣重熔

8

Page 9: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• End-of-life material converted into raw material 废弃的钢铁材料、制品转化成炼钢的原材料

• High degree of analytical purity and cleanliness 具备高水平的分析能力,分析废钢的纯净度和清洁程度

• Low content of residuals (e.g. Cu, Sn, As) 低的有害元素含量

• Scrap segregation 废钢分类

• Scrap melting 废钢熔化

• Liquid steel refining (EAF and/or LF) 钢水精炼(电弧炉和/或钢包)

1. SCRAP SELECTION 挑选废钢 2. SMELTING (EAF) 电弧炉熔炼

TOOL STEEL SOLUTIONS 工模具钢的解决方案

9

Page 10: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• Aim temperature and chemical compostion 精确控制钢液温度和化学成分

• Desulphurisation (slag processing) 脱硫(钢渣精炼)

• Removal of non-metallic inclusions (slag processing)去除非金属夹杂物(钢渣精炼)

• Inert gas stirring 氩气搅拌

• Evacuation of gases (vacuum) 抽真空

• Decarburisation (if needed )降碳(如果有需要)

• Inert gas stirring 氩气搅拌

3. PROCESSING (LF) 钢包精炼 4. DEGASSING (VD/VOD) 真空除气

TOOL STEEL SOLUTIONS 工模具钢的解决方案

10

Page 11: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• Bottom-to-top pouring 底注工艺

• Filling speed 填充速度

• Insulation 隔热保温

• Conventional ingot 传统钢锭

• Pre-smelted electro-conductive slag 预熔导电的炉渣

• Water-cooled copper ingot mould 水冷铜制结晶器

• Ingot homogeneity and isotropy (small liquid pool) 新钢锭的均匀性和等向性高(小的熔池)

• Very low segregation 极低的偏析度

• Desulphurisation 脱硫

5. POURING 浇注 6. REMELTING (ESR) 重熔(电渣重熔)

TOOL STEEL SOLUTIONS 工模具钢的解决方案

11

Page 12: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

INGOTS 钢锭

TOOL STEEL SOLUTIONS 工模具钢的解决方案

Quality indicator 质量指标 Conventional ingot 传统钢锭 ESR ingot 电渣锭

Homogeneity 均匀性 •• •••

Level of micro-macro segregation 显微-宏观偏析度 •• •••

Micro-cleanliness 显微纯净度 ••• •••

Sulfur content 硫含量 •• •••

Reduction of gas inclusions 有害气体的去除程度 ••• ••

Level of isotropy 等向性 •• •••

• poor 差•• good 好••• excellent 优秀

Thickness 厚度 / mass of the ingot 钢锭重量

12

Page 13: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

THE MANUFACTURING STEPS – Forging and heat treatment

工模具钢的制造工艺 – 锻造和热处理

TOOL STEEL SOLUTIONS 工模具钢的解决方案

INGOT SELECTION 挑选钢锭

PRE-HEATING 预热

FORGING AND HEATS 锻造及加热

POST FORGING HEAT TREATMENT 锻后热处理

QUALITY HEAT TREATMENT 高品质的热处理

MACHINING 机加工

13

Page 14: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• According to the final size and quality requirements按照模块的最终尺寸和品质要求挑选钢锭

• Aim temperature 精确控制温度

• Homogeneous temperature 温度的均匀性

• Forging window 锻造的窗口温度

1. INGOT SELECTION 挑选钢锭 2. PRE-HEATING 预热

TOOL STEEL SOLUTIONS 工模具钢的解决方案

14

Page 15: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• Creation of the pick-up handles 制造锻/镦柄

• Open-die forging 开放式锻造

• Upsetting(s), Squaring(s) and straightening(s) 镦粗,方正,矫直

• Heats 锻造过程中加热

• Hydrogen embrittlement 氢脆

• Hydrogen mobility 氢的流动性

3. FORGING AND HEATS 锻造和加热 POST FORGING HEAT TREATMENT 锻后热处理

TOOL STEEL SOLUTIONS 工模具钢的解决方案

Hyd

roge

n di

ffusi

vity

的扩

散程

Temperature温度

αγ δ

L

15

Page 16: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• According to the material grade and thickness 按照钢种和厚度制订热处理工艺

• Calibrated furnaces 热处理炉的定期校准

• Improved surfaces 提高锻件表面品质

• According to the delivery conditions and dimensions 按照交货状态和尺寸进行加工

5. QUALITY HEAT TREATMENT 高品质的热处理 6. MACHINING 机加工

TOOL STEEL SOLUTIONS 工模具钢的解决方案

16

Page 17: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

THE MANUFACTURING STEPS – Inspection and Testing

工模具钢的制造工艺 – 检验和测试

TOOL STEEL SOLUTIONS 工模具钢的解决方案

ULTRASONIC AND HARNDESS TEST 超声波探伤和硬度测试

LABORATORY TESTS 实验室测试项目

17

Page 18: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• According to the delivery conditions 按照交货条件进行检测

• R&D 新材料研发

• Chemical composition 化学成分

• Impact capability 冲击性能

• Micrograghipic evaluation 金相组织分析

• Failure analysis 失效分析

1. ULTRASONIC / HARDNESS TESTS 超声波探伤和硬度测试 2. LABORATORY TESTS 试验室测试项目

TOOL STEEL SOLUTIONS 工模具钢的解决方案

18

Page 19: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

KEY FEATURES – Lucchini RS brand names 工模具钢产品主要特点 – 路奇霓工模具钢的品牌名称

TOOL STEEL SOLUTIONS 工模具钢解决方案

Tool steel for moulds for plastic components and frames

塑胶模具和模架用钢

Hot work tool steel and tool steel for moulds for plastic components

热作工具钢和塑胶模具用钢

ESR tool steel for die-casting and for moulds for plastic components

用于轻合金压铸和注塑成型模具的电渣重熔级特殊钢

19

Page 20: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

ANNEALED MATERIAL 退火材料 PRE-HARDENED MATERIAL 预硬材料

TOOL STEEL SOLUTIONS 工模具钢解决方案

• PLANNING 制作工序 ••

•• MACHINABILITY 加工性 •

•• HOMOGENEITY 均匀性 •

•• PERFORMANCE 使用性能 •

• HEAT TREATMENT ISSUES 热处理风险 ••

FEATURES 特点

• worse 差•• better 好

KEY FEATURES – Pre-hardened and annealed materials 工模具钢产品的主要特点- 预硬及退火材料

PRECIPITATION HARDENED MATERIAL (SOLUBILISED VS AGE HARDENED MATERIAL)

沉淀硬化钢 (固溶 VS 时效硬化)

20

Page 21: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

• Cutting direction 切削方向

• Thickness 厚度

• Cutting procedure MET 153_18 锯切加工工艺

• Annealed material 退火材料

• Premachining and stress relieving 粗加工和消除应力处理

• Heat treatment procedure I.T. MET - U001 热处理工艺

• Qualification procedure I.T. MET - U002 热处理工艺审核

• Thermocouples 热电偶

KEY FEATURES – Rules for cutting 锯切加工守则

TOOL STEEL SOLUTIONS 工模具钢解决方案

KEY FEATURES – Rules for vacuum hardening 真空热处理守则

21

Page 22: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

KEY FEATURES – Material selection 工模具钢产品的主要特点 – 选材建议

TOOL STEEL SOLUTIONS 工模具钢解决方案

Application 应用

Mould size 模具尺寸

Main features required 性能要求

Conventional steel grades or ESR steel grades 传统钢种或 ESR 电渣重熔钢种

22

Page 23: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 工模具钢产品的性能参数

TOOL STEEL SOLUTIONS 工模具钢解决方案

PH KEYLOS 4542 • ESR PH ESKYLOS 4542 •

KEYLOS 2085 •

KEYLOS 2316 • ESR ESKYLOS 2316 •

ESR ESKYLOS 2083 •

ESR ESKYLOS 2083 MOD •

• KEYLOS 2738

• KEYLOS 2738 MHH

• KEYLOS 2738 MSH

• KEYLOS 2002 • ESR ESKYLOS 2002

• BEYLOS 2711

• PH KEYLOS 2001 • ESR PH ESKYLOS 2001

• BEYLOS 2714

• BEYLOS 2343 • ESR ESKYLOS 2343 DC/HDC

• BEYLOS 2344 • ESR ESKYLOS 2344 DC/HDC

• ESR ESKYLOS 2367

• ESR ESKYLOS HiMo

• ESR ESKYLOS OptiMo

MEDIUM / HIGH ALLOYED TOOL STEEL SOLUTIONS 中高合金模具钢 不锈模具钢 STAINLESS STEEL TOOL STEEL SOLUTION

23

Page 24: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

STANDARD SOLUTIONS FOR THE MANUFACTURING OF PLASTIC COMPONENTS 普通塑胶模具用钢

TOOL STEEL SOLUTIONS 工模具钢解决方案

• KEYLOS 2738

• KEYLOS 2738 MHH

• KEYLOS 2738 MSH

• KEYLOS 2002 • ESR ESKYLOS 2002

• BEYLOS 2711

• PH KEYLOS 2001 • ESR PH ESKYLOS 2001

MEDIUM / HIGH ALLOYED TOOL STEEL SOLUTIONS 中高合金模具钢

24

Page 25: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2738

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Medium and big-sized moulds for plastic components (injection, compression, extrusion) 中大型塑胶模具(注

塑模,压塑模,挤塑模)

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 1000 mm

Surface hardness 表面硬度 290÷340 HB TYP 31÷36 HRC

Pre-hardened 预硬态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

C Si Mn Ni Cr Mo

Min [%] 0,35 0,20 1,40 0,90 1,80 0,15

Max [%] 0,45 0,40 1,70 1,30 2,20 0,30

25

Page 26: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2738 MHH

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Big-sized moulds for plastic components (injection, compression, extrusion)大型塑胶模具 (注塑模,压塑

模,挤塑模)

Recommended for bumpers and dashboards 推荐用于保险杠和仪表板模具

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 1200 mm

Surface hardness 表面硬度 320÷360 HB TYP 34÷39 HRC

Pre-hardened 预硬态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

C Si Mn Ni Cr Mo V

Min [%] 0,22 0,15 1,20 0,80 1,20 0,45 0,10

Max [%] 0,32 0,55 1,60 1,50 1,60 0,70 0,20

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

26

Page 27: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2738 MSH

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Medium-sized moulds for plastic components (injection, compression, extrusion) 中型塑胶模具 (注塑模,压塑

模,挤塑模)

Recommended for frames 推荐用于高强度模架

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 800 mm

Surface hardness 表面硬度 280÷330 HB TYP 30÷35 HRC

Pre-hardened 预硬态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

C Si Mn Ni Cr Mo V

Min [%] 0,22 0,15 1,20 0,25 1,20 0,30 0,04

Max [%] 0,32 0,55 1,60 0,55 1,60 0,55 0,14

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

27

Page 28: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division TOOL STEEL SOLUTIONS 工模具钢解决方案

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 800 mm

Surface hardness 表面硬度 360÷400 HB TYP 38÷42 HRC

Pre-hardened 预硬态

C Si Mn Ni Cr Mo

Min [%] 0,20 0,20 1,40 1,00 1,20 0,55

Max [%] 0,30 0,50 1,70 1,30 1,60 0,75

CHEMICAL COMPOSITION 化学成分

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2002 • ESR ESKYLOS 2002

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

••••• • •••• POLISHABILITY 抛光性

MAIN APPLICATIONS 主要应用

•• Medium-sized moulds for plastic components, especially for white goods, consumables, and home appliances 中型塑胶模具, 尤其适用于白色家电模, 消费品 (产量大) 模和家电模

•• Improved wear resistance 提高耐磨性

• Improved finishing properties 提高表面性能

28

Page 29: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • BEYLOS 2711

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components 各类塑胶模

Recommended for aesthetic parts (interiors/exteriors trims) 推荐用于汽车内外饰件模

Improved wear resistance 提高耐磨性

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 370÷410 HB TYP 40÷44 HRC

Pre-hardened 预硬态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

C Si Mn Ni Cr Mo V

Min [%] 0,50 0,15 0,60 1,50 0,85 0,30 0,07

Max [%] 0,60 0,35 0,90 1,80 1,15 0,55 0,12

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

29

Page 30: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

COMPARISON 对比

TOOL STEEL SOLUTIONS 工模具钢解决方案

FEATURE 特征 KEYLOS 2738 MSH KEYLOS 2738 KEYLOS 2738 MHH KEYLOS 2002 BEYLOS 2711

THICKNESS厚度 800 mm 1000 mm 1200 mm 800 mm 500 mm

HARDNESS硬度 280 HB ÷330 HB 290 HB ÷340 HB 320 HB ÷360 HB 360 HB ÷400 HB 370 HB ÷410 HB

WEAR RESITANCE耐磨性 •••• •••• •••• •••• ••••

TOUGHNESS韧性 •••• •••• •••• •••• ••••

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

30

Page 31: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

ADVANCED (STAINLESS) SOLUTIONS FOR THE MANUFACTURING OF PLASTIC COMPONENTS 应用于塑胶模具的高级不锈钢

TOOL STEEL SOLUTIONS 工模具钢解决方案

KEYLOS 2085 •

KEYLOS 2316 • ESR ESKYLOS 2316 •

ESR ESKYLOS 2083 •

ESR ESKYLOS 2083 MOD •

不锈模具钢 STAINLESS STEEL TOOL STEEL SOLUTION

31

Page 32: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2085

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Annealed 退火态≤ 250 HB

Pre-hardened 预硬态 280÷330 HB TYP 30÷34 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

PH 预硬态 •••• AN 退火态 •••• MACHINABILITY 机加工性

C Si Mn Cr S

Min [%] 0,30 - 0,30 15,00 0,05

Max [%] 0,40 1,00 0,60 16,00 0,10

MAIN APPLICATIONS主要应用

Moulds for plastic components (injection moulding) 注塑模

Aggressive plastic materials 腐蚀性胶料

Food, medical, cosmetics industry 食品, 医疗, 化妆品行业

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

32

Page 33: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • KEYLOS 2316 • ESR ESKYLOS 2316

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components (injection moulding) 注塑模

Aggressive plastic materials 腐蚀性胶料

Food, medical, cosmetics industry 食品, 医疗, 化妆品行业

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Annealed 退火态≤ 250 HB

Pre-hardened 预硬态 280÷330 HB TYP 30÷34 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

PH 预硬态 •••• AN 退火态 •••• MACHINABILITY 机加工性

C Si Mn Ni Cr Mo

Min [%] 0,33 - - - 15,00 0,05

Max [%] 0,43 1,00 1,00 1,00 17,50 0,10

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

33

Page 34: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • ESR ESKYLOS 2083

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components (injection moulding) 注塑模

Aggressive plastic materials 腐蚀性胶料

Food, medical, cosmetics, automotive (lighting) industry 食品,医疗, 化妆品, 汽车(灯具)行业

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Annealed 退火态≤ 250 HB

Pre-hardened 预硬态 280÷330 HB TYP 30÷34 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

PH 预硬态 •••• AN 退火态 •••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

C Si Mn Cr

Min [%] 0,33 - 0,30 12,50

Max [%] 0,43 1,00 0,60 13,50

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

34

Page 35: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • ESR ESKYLOS 2083 MOD

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components (injection moulding) 注塑模

Aggressive plastic materials 腐蚀性胶料

Food, medical, cosmetics, automotive (lighting) industry 食品,医疗, 化妆品, 汽车 (灯具) 行业

DELIVERY CONDITIONS交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Annealed 退火态≤ 250 HB

Pre-hardened 预硬态 280÷330 HB TYP 30÷34 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

PH 预硬态 •••• AN 退火态 •••• MACHINABILITY 机加工性

•••• POLISHABILITY 抛光性

C Si Mn Cr Ni V

Min [%] 0,36 0,9 0,30 13,00 0,15 0,25

Max [%] 0,40 1,20 0,60 14,00 0,30 0,35

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

35

Page 36: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

ADVANCED SOLUTIONS FOR THE MANUFACTURING OF PLASTIC COMPONENTS 应用于塑胶模具的高级沉淀硬化型特殊钢

TOOL STEEL SOLUTIONS 工模具钢解决方案

PH KEYLOS 4542 • ESR PH ESKYLOS 4542 •

• PH KEYLOS 2001 • ESR PH ESKYLOS 2001

MEDIUM / HIGH ALLOYED TOOL STEEL SOLUTIONS 中高合金模具钢 不锈模具钢 STAINLESS STEEL TOOL STEEL SOLUTION

36

Page 37: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • PH KEYLOS 2001 • ESR PH ESKYLOS 2001

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components (injection moulding) 注塑模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Solubilised 固溶态 310÷350 HB TYP 33÷37 HRC

Age hardened 时效硬化态 ≤ 450 HB TYP ≤ 47 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

AH 时效硬化态 •••• SO 固溶态 •••• MACHINABILITY 机加工性

••••• ••••• POLISHABILITY 抛光性

C Si Mn Ni Cr Mo V

Min [%] 0,10 0,10 0,10 2,50 0,10 2,50 0,05

Max [%] 0,20 1,10 1,10 4,50 1,10 4,50 0,25

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

37

Page 38: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • PH KEYLOS 4542• ESR PH ESKYLOS 4542

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Moulds for plastic components (injection moulding), especially for consumables注塑模,尤其适用于消费品

(产量大)模具

Aggressive plastic materials腐蚀性胶料

DELIVERY CONDITIONS交货状态

Maximum thickness 最大厚度 300 mm

Surface hardness 表面硬度

Solubilised 固溶态 ≤ 350 HB TYP ≤ 37 HRC

Age hardened 时效硬化态 ≤ 400 HB TYP ≤ 43 HRC

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

AH 时效硬化态 •••• SO 固溶态 •••• MACHINABILITY 机加工性

••••• ••••• POLISHABILITY 抛光性

C Si Mn Ni Cr Nb Cu

Min [%] - - - 3,00 15,00 0,15 3,00

Max [%] 0,08 1,00 1,00 5,00 17,00 0,45 5,00

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

38

TOOL STEEL SOLUTIONS 工模具钢解决方案

Page 39: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division TOOL STEEL SOLUTIONS 工模具钢解决方案

• BEYLOS 2714

• BEYLOS 2343 • ESR ESKYLOS 2343 DC/HDC

• BEYLOS 2344 • ESR ESKYLOS 2344 DC/HDC

• ESR ESKYLOS 2367

• ESR ESKYLOS HiMo

• ESR ESKYLOS OptiMo

MEDIUM / HIGH ALLOYED TOOL STEEL SOLUTIONS 中高合金模具钢

ADVANCED SOLUTIONS FOR THE MANUFACTURING OF PLASTIC COMPONENTS AND FOR THE CASTING OF LIGHT ALLOYS 应用于塑胶模具合轻合金压铸的高级热作模具钢

39

Page 40: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • BEYLOS 2714

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分 MAIN APPLICATIONS 主要应用

Tools for hot stamping 热冲压模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 370÷410 HB TYP 40÷44 HRC

Pre-hardened 预硬态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

C Si Mn Ni Cr Mo V

Min [%] 0,50 0,10 0,65 1,50 1,00 0,45 0,07

Max [%] 0,60 0,40 0,95 1,80 1,20 0,60 0,12

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

40

Page 41: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • BEYLOS 2343 • ESR ESKYLOS 2343 DC/HDC

CHEMICAL COMPOSITION 化学成分

• Pmax 0,015 • Smax 0,003

MAIN APPLICATIONS 主要应用

•• Moulds for light alloys HPDC, LPDC, and gravity casting 轻合金高压压铸, 低压压铸, 重力压铸模

• Moulds for plastic components (lighting) 车灯模

• Tools for hot stamping 热冲压模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 ≤ 220 HB ≤ 20 HRC

Annealed 退火态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

••••• ••••• POLISHABILITY 抛光性

C Si Mn Cr Mo V

Min [%] 0,35 0,80 0,30 5,00 1,20 0,30

Max [%] 0,40 1,10 0,50 5,50 1,50 0,50

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

TOOL STEEL SOLUTIONS 工模具钢解决方案

41

Page 42: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • BEYLOS 2344 • ESR ESKYLOS 2344 DC/HDC

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分

• Pmax 0,015 • Smax 0,003

MAIN APPLICATIONS 主要应用

•• Moulds for light alloys HPDC, LPDC, and gravity casting 轻合金高压压铸, 低压压铸, 重力压铸模

• Moulds for plastic components (lighting) 车灯模

• Tools for hot stamping 热冲压模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 ≤ 220 HB ≤ 20 HRC

Annealed 退火态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

••••• ••••• POLISHABILITY 抛光性

C Si Mn Cr Mo V

Min [%] 0,35 0,80 0,30 4,80 1,20 0,80

Max [%] 0,40 1,10 0,50 5,50 1,50 1,00

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

42

Page 43: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

TESTING STANDARD 检测标准

TESTED ACCORDING TO SEP 1614.96 and VDG M82 (EU)按照德国钢铁协会 SEP1614.96 和德国铸造学会 VDG M82(EU) 进行检测

TESTED ACCORDING TO NADCA #207 (USA)按照北美压铸学会 NADCA#207 进行检测

43

TOOL STEEL SOLUTIONS 工模具钢解决方案

Page 44: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • ESR ESKYLOS 2367

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分

Pmax 0,015 Smax 0,003

MAIN APPLICATIONS 主要应用

Moulds for light alloys HPDC, LPDC, and gravity casting 轻合金高压压铸, 低压压铸, 重力压铸模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 ≤ 220 HB ≤ 20 HRC

Annealed 退火态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

C Si Mn Cr Mo V

Min [%] 0,32 0,10 0,30 4,80 2,80 0,40

Max [%] 0,40 0,30 0,50 5,50 3,20 0,70

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

44

Page 45: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • ESR ESKYLOS HiMo

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分

Pmax 0,015 Smax 0,003

MAIN APPLICATIONS 主要应用

Moulds for light alloys HPDC, LPDC, and gravity casting 轻合金高压压铸, 低压压铸, 重力压铸模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 ≤ 220 HB ≤ 20 HRC

Annealed 退火态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

C Si Mn Cr Mo V W

Min [%] 0,32 0,10 0,30 4,80 2,00 0,40+

Max [%] 0,40 0,30 0,50 5,50 2,40 0,70

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

45

Page 46: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

MATERIAL DATASHEETS 材料的性能参数 – • ESR ESKYLOS OptiMo

TOOL STEEL SOLUTIONS 工模具钢解决方案

CHEMICAL COMPOSITION 化学成分

Pmax 0,015 Smax 0,003

MAIN APPLICATIONS 主要应用

Moulds for light alloys HPDC, LPDC, and gravity casting 轻合金高压压铸, 低压压铸, 重力压铸模

DELIVERY CONDITIONS 交货状态

Maximum thickness 最大厚度 500 mm

Surface hardness 表面硬度 ≤ 220 HB ≤ 20 HRC

Annealed 退火态

MAIN FEATURES 主要特点

•••• WEAR RESISTANCE 耐磨性

•••• TOUGHNESS 韧性

•••• MACHINABILITY 机加工性

C Si Mn Cr Mo V W

Min [%] 0,32 0,10 0,30 4,80 1,50 0,40+

Max [%] 0,40 0,30 0,50 5,50 2,00 0,70

•••• Poor 差 •••• Normal 中 •••• Good 好 •••• Optimal 优 •••• Excellent 极佳

46

Page 47: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

COMPARISON 对比

TOOL STEEL SOLUTIONS 工模具钢解决方案

FEATURE 特征 ESR ESKYLOS 2343

ESR ESKYLOS 2344

ESR ESKYLOS 2367

ESR ESKYLOS HiMo

ESR ESKYLOS OptiMo

CHEMICAL COMPOSITION化学成分

Si +++Mo +V +

Si +++Mo +

V +++

Si +Mo ++++

V ++

Si +Mo +++

V ++

Si +Mo ++V ++

- - - +W +W

TOUGHNESS韧性 •• • • •• ••

HOT STRENGTH高温强度 • •• ••• ••• ••

+ Standard 标准 ++ Improved 改进 +++ High高 ++++ Extra-high非常高

• Standard标准 •• Improved 改进 ••• Excellent 优秀

47

Page 48: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Forging & Casting Division

COMPARISON 对比

TOOL STEEL SOLUTIONS 工模具钢解决方案

ESR ESKYLOS 2343 DC-HDC

The most required tool steel for die-casting applications in Europe. Suitable for any Al/Mg alloy. Wide dimensional range. Excellent heat-treatment capability. Balanced behaviour (toughness vs hot strength). 该钢种是欧洲市场最通用的压铸模具用钢,适用于各类铝镁合金压铸模。供货尺寸范围广。非常优秀的热处理性能,能实现韧性和高温强度的有机均衡。

ESR ESKYLOS 2344 DC-HDC

The most required steel for die-casting applications worldwide (USA). Excellent heat-treatment capability. Controlled grain growth during heattreatment (improved hot strength). 该钢种是美国市场最通用的压铸模具用钢。非常优秀的热处理性能,热处理过程中控制晶粒长大以改善高温强度。

ESR ESKYLOS OptiMo

Improved thermal stability and hot strength with excellent toughness (compared to 1.2343). Recommended for long-run dies and forcomponents made in Al/Mg that need to be painted (smooth surfaces). Suitable also for large dies. Not recommended for small productionlots (200-2000 pcs.). Not recommended for non-thermo-regulated dies. 该钢种 较之1.2343,具有更高的热稳定性和高温强度,并具备非常出色的韧性。推荐用于长期生产,铸件表面需喷涂的铝镁合金压铸模。适于制作大型模具。不建议用于小批量生产(200-2000件)的压铸模,也不建议用于没有温度调节装置的压铸模。

ESR ESKYLOS HiMo

Similar hot-strength and improved toughness (compared to 1.2367). Suitable for long-run dies. Suitable for the manufacturing for Al/Mgthick components, even with a complex geometry. Suitable for medium-large size dies (up to 2 tonnes). Not recommended for smallproductions lots (200-2000 pcs.). Not recommended for non-thermo-regulated dies. Not recommended for the manufacturing of thincomponents made in Al/Mg. 该钢种的高温强度与1.2367相近,但具备更高的韧性。适于长期生产的压铸模具,尤其适用于生产厚壁复杂形状铝镁合金件的压铸模。适于中大型压铸模(最大可达2吨)。不建议用于小批量生产(200-2000件)的压铸模,不建议用于没有温度调节装置的压铸模,亦不推荐用于生产薄壁铝镁合金件的压铸模。

48

Page 49: LUCCHINI RS TOOL STEEL SOLUTIONS 意大利路奇霓 工模具钢解 …

Around the world

ItalyLucchini RSVia Giorgio Paglia, 4524065 Lovere (BG) - ItalyPhone +39 035 [email protected]

ItalyLucchini Mamé ForgeVia delle Cave,125040 Cividate Camuno (BS) - ItalyPhone +39 0364 [email protected]

ItalyLucchini Tool SteelVia Filippo da Desio, 81 b/c20832 Desio (MB) - [email protected]