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Page 1: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?
Page 2: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

Machine Protection –

ISSC 2010B. Todd August 2010

Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al

0v3

A Future Safety System?

Page 3: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERN

Founded in 1954Funded by the European Union

20 Member States

8 Observer States and Organisations

35 Non-Member States…Japan, Russia, USA…580 Institutes World Wide

2500 Staff8000 Visiting Scientists …Australia, Canada, New Zealand…

…most of the EU…

European Centre for Nuclear ResearchConseil Européen pour la Recherche Nucléaire

Pure Science – Particle Physics

1. Pushing the boundaries of research, physics beyond the standard model.2. Advancing frontiers of technology.

3. Forming collaborations through science4. Educating the scientists and engineers of tomorrow

Page 4: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 4

We use the world’s largest and most complex scientific instruments to study the basic constituents of matter.

These instruments are particle accelerators and detectors. Accelerators boost beams of particles to high energies before they are

made to collide with each other or with stationary targets. Detectors observe and record the results of these collisions.

Our flag-ship project is the Large Hadron Collider…

Page 5: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERNCERN Accelerator ComplexLake Geneva

GenevaAirport

CERN LAB 1 (Switzerland)

CERN LAB 2 (France)

Page 6: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERNCERN Accelerator ComplexLake Geneva

GenevaAirport

CERN LAB 1 (Switzerland)

CERN LAB 2 (France)

Proton Synchrotron(PS)

Super Proton Synchrotron(SPS)

Large Hadron Collider(LHC)

Page 7: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

The Large Hadron Collider

Page 8: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

The Large Hadron Collider

Page 9: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?CERN, the LHC and Machine Protection

CERN

9 of 23

CERN Accelerator Complex

Large Hadron Collider(LHC)

Beam-1 Transfer Line (TI2)

Beam-2 Transfer Line(TI8)

Beam Dumping Systems

~ 9 km~ 5.5 miles

Super Proton Synchrotron(SPS)

150m underground, 100us for one turn, 1e12 protons / injection

Page 10: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERNCERN Accelerator Complex

CMS

ALICE

ATLAS

LHC-b

Page 11: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

ATLAS – A Toroidal LHC ApparatuS

11

Page 12: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

ATLAS – A Toroidal LHC ApparatuS

12

Page 13: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

ATLAS

13

Page 14: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 14

Why the LHC?

[11]

material costs of the LHC and experiments ≈$4 billion

The Higgs BosonGravity is such a weak force – can it be explained?

high intensity = more ‘events’high energy = more massive particles possible

LHC Beam Intensity = 3 x 1014 pLHC Energy = 7 TeV

Dark Matter / Energy96% of mass in the universe is unaccounted for

Do Weakly Interacting Massive Particles (WIMPs) account for this?

Beyond the Standard ModelString Theory / Super Symmetry / Super String Theory / A Theory of Everything?

We need some clues!

collide two beams…

Page 15: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

~109 proton-proton collisions per second

Massive amounts of data generated – all must be processednew particles are rare – only a few events per day

Collisions

15

[3]

Page 16: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 16

Stored energy in the magnet circuits is 9 GJ

Technological Challenges…To see the rarest events…

LHC needs high luminosity of 1034 [cm-2s-1]3 x 1014 p per beam

… to get 7 TeV operation…LHC needs 8.3 Tesla dipole fields with circumference of 27 kms (16.5 miles)

… to get 8.3 Tesla …LHC needs super-conducting magnets <2°K (-271°C)

with an operational current of ≈13kAcooled in super fluid helium

maintained in a vacuum

1 ppm

Collisions generatePetaBytes of data

Per year

two orders of magnitudehigher than others

World’s largest machine

[11]

A magnet will QUENCHwith milliJoule

deposited energy

Stored energy per beam is 360 MJ

10x less pressure than on moon surface

Page 17: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 17

Stored energy in the magnet circuits is 9 GJ

Technological Challenges

[11]

Stored energy per beam is 360 MJ

Kinetic Energy of 200m Train at 155 km/h ≈ 360 MJ

Page 18: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 18

Stored energy in the magnet circuits is 9 GJ

Technological Challenges

[11]

Stored energy per beam is 360 MJ

Kinetic Energy of 200m Train at 155 km/h ≈ 360 MJ

Kinetic Energy of Aircraft Carrier at 50 km/h ≈ 9 GJ

Page 19: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 19

Protection Function

10-20x energy per magnet of TEVATRONmagnet quenched = hours downtime

many magnets quenched = days downtime

(few spares)

100x energy of TEVATRON

Emergency DischargeMagnet EnergyPowering Protection:

Beam DumpBeam EnergyBeam Protection:

magnet damaged = $1 million, months downtimemany magnets damaged = many millions, many months downtime

0.000005% of beam lost into a magnet = quench0.005% beam lost into magnet = damage

Failure in protection – complete loss of LHC is possible

Page 20: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 20

Protection Function

100x energy of TEVATRON

Beam DumpBeam EnergyBeam Protection:

0.000005% of beam lost into a magnet = quench0.005% beam lost into magnet = damage

Failure in protection – complete loss of LHC is possible

8m long absorber Graphite = 800°C

Concrete ShieldingBeam is ‘painted’

diameter 35cm

Page 21: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 21

Protection Function

100x energy of TEVATRON

Beam DumpBeam EnergyBeam Protection:

0.000005% of beam lost into a magnet = quench0.005% beam lost into magnet = damage

Failure in protection – complete loss of LHC is possible

To protect against fastest failure modes ≈ 400 µs over 27km

>80 us <150 us <90 us 90 us

unacceptable danger exists

Plant / Sensor Beam Interlock System Beam Dump

DETECT COMMUNICATE SYNCHRONISE ABORT

beam dump completed

Page 22: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 22

LHC Equipment and Control System

[11]

Vacuum Pressure

Vacuum Pump Speed Control

Sensors Plant

ActuatorsFulfill operational requirementsPlant Systems:

Vacuum Example: • maintain correct

pressure

Page 23: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 23

Sensors

Plant Protection

Plant

Actuators

LHC Equipment and Control System

[11]

Vacuum Pressure

Vacuum Pump Speed Control

Vacuum Pressure

Vacuum Valve Actuator

Ensure plant stays within limitsPlant Protection:

Fulfill operational requirementsPlant Systems:

Vacuum Example: • maintain correct pressure• bad pressure = close valves

Page 24: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 24

Plant Protection

Plant

Sensors Actuators

LHC Equipment and Control System

[11]

Vacuum Pump Speed Control

Vacuum Pressure

Vacuum Valve Actuator

• Sensors, Actuators and Process may be combined

• No rules regarding combination• Must meet functional requirement

Ensure plant stays within limitsFulfill operational requirements

Plant Systems:

Page 25: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 25

LHC Equipment and Control System

[11]

Safety

Plant Protection

Plant

Sensors Actuators

Access doors

Beam absorbers

personnel safebut machine at risk

People in perimeter – stop machinePersonnel Safety System:

• cannot be merged with plants• Must meet legal requirement

Page 26: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 26

Powering Protection

Beam Protection

Safety

Plant Protection

Plant

Sensors Actuators

LHC Equipment and Control System

[11]

Prevent damage to machinePrevent undue stress to components

Machine Protection System:

• No rules regarding implementation• Must meet functional requirement

Page 27: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 27

LHC Equipment and Control System

[11]

Powering Protection

Beam Protection

Safety

Plant Protection

Plant

Sensors Actuators

Powering powering protection closely coupled to powering plant

Prevent damage to machinePrevent undue stress to components

Machine Protection System:

• No rules regarding implementation• Must meet functional requirement

Page 28: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 28

Plant Protection

Plant

Sensors Actuators

Powering Protection

Powering

Beam Protection

Actuators

SafetySensors

LHC Equipment and Control System

[11]

Personnel Safety System:

Plant Systems:

Machine Protection System:

danger exists – extract energydanger will exist – extract energy

Page 29: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 29

LHC Equipment and Control System

[11]

Personnel Safety System:

Plant Systems:

Machine Protection System:

Plant Protection

Plant

Sensors Actuators

Powering Protection

Powering

Beam Protection

Actuators

SafetySensors

danger exists – extract energydanger will exist – extract energy

Beam protection inputs from• Safety system • Plant systems • Dedicated sensors

Page 30: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 30

Developing the Machine Protection SystemWhy am I here? … machine protection ≠ safety

But…cost of protection system failure is enormous

LHC is (just) the first machine with these energy risks

High Energy Physics community has to learn to deal with the challengesSystem-safety ideas, concepts and approaches have to be absorbed by CERN

LHC is its own prototype:• systems involved protection are unique

• certain technologies used have never been tried on this scale before

I can argue that the MPS is fit for purpose

My mission:rigorous development of machine protection as if it were a safety system

But:can our argument-based approach be accepted by system-safety?

Page 31: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 31

Developing the Machine Protection SystemCERN’s machine protection system development process…

could this ever be considered as a safety-system?

• prior knowledge

• assumptions

• simulations

• failure cases

• solutions for every failure case

• testing

• Implementation

• verification

It took more than ten years to address all of the issues for the LHC…And we’re still learning…

Page 32: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 32

The Machine Protection System Today

PowerInterlock

Controllers

BeamInterlockSystem

Beam Dumping System

Quench Protection System

Power Converters

Cryogenics Auxiliary Controllers

Warm Magnets

Experiments

Access System

Beam Loss Monitors (Arc)

Collimation System

Radio Frequency System

Injection Systems

Vacuum System

Access System

Beam Interlock System

Control System

Essential Controllers

General Emergency Stop

Uninterruptible Supplies

Discharge Circuits

Beam Loss Monitors (Aperture)

Beam Position Monitor

Beam Lifetime Monitor

Fast Magnet Current Changes

Beam Television

Control Room

Software Interlock System

TimingSystemPost Mortem

Safe Machine Parameters

Powering Protection Beam Protection

Page 33: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 33

The Machine Protection System Today

PowerInterlock

Controllers

BeamInterlockSystem

Beam Dumping System

Quench Protection System

Power Converters

Cryogenics Auxiliary Controllers

Warm Magnets

Experiments

Access System

Beam Loss Monitors (Arc)

Collimation System

Radio Frequency System

Injection Systems

Vacuum System

Access System

Beam Interlock System

Control System

Essential Controllers

General Emergency Stop

Uninterruptible Supplies

Discharge Circuits

Beam Loss Monitors (Aperture)

Beam Position Monitor

Beam Lifetime Monitor

Fast Magnet Current Changes

Beam Television

Control Room

Software Interlock System

TimingSystemPost Mortem

Original Specification

(2000)

Current Specification

Safe Machine Parameters

Page 34: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

Install magnets

LEP

Upgrade

1994 2005 20072002

September 10th

first circulating beamCERN approves

LHC project

November 20th second startup

3.5 TeV 7.0 TeV

Repair

November 30th

1.18 TeV

November 23rd

450 GeV

2010 2011 2012 20132008 2009

The Story So Far

September 18th

first lesson learned

Page 35: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

Install magnets

LEP

Upgrade

1994 2005 20072002

September 10th

first circulating beamCERN approves

LHC project

November 20th second startup

3.5 TeV 7.0 TeV

Repair

November 30th

1.18 TeV

November 23rd

450 GeV

2010 2011 2012 20132008 2009

September 18th

first lesson learned

Page 36: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 36

The Future – Linear Accelerators

CLIC – Compacy LInear Collider

LHC results = electron / positron collider required for detailed study

CERN is designing CLIC machine protectionVarious Institutes designing ILC machine protection

Only one of these likely to be built – depends on what LHC discovers

ILC – International Linear Collider

• logical next step for physics• specification to be finished circa 2015• > $10 Billion machines• 30-50 km long• beam energy densities 1000x higher than previous e-e+ machines• beam energy 10000x above component damage limit

Page 37: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

Large Hadron Collider(LHC)

Compact Linear Collider(CLIC)

Page 38: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 38

The Future – ITER

[11]

ITER – International Thermonuclear Experimental Reactor

• first steps of 50-year plan• prove / disprove fusion feasibility for commercialisation• > $10 Billion machine• > 100 GJ of stored magnetic energy• 500MW of fusion for 1000 seconds vs state-of-the-art: 16MW of fusion for 1 second (Joint European Torus)

Tritium – Deuterium Fusion

many synergies with LHC challengesCERN is consulting on the design of the ITER Machine Protection…

+ → +

Deuterium Tritium Neutron Helium

+ Energy

Page 39: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System? 39

The Future – ITER

[11]

ITER – International Thermonuclear Experimental Reactor

• first steps of 50-year plan• prove / disprove fusion feasibility for commercialisation• > $10 Billion machine• > 100 GJ of stored magnetic energy• 500MW of fusion for 1000 seconds vs current record: 16MW of fusion for 1 second (Joint European Torus)

Tritium – Deuterium Fusion

many synergies with LHC challengesCERN is consulting on the design of the ITER Machine Protection…

+ → +

Deuterium Tritium Neutron Helium

+ Energy

Page 40: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

CERN

[email protected] Machine Protection – A Future Safety System?

An Outlook

40

LHC is its own prototype, a unique machine, ≈30 years in the making

• key protection systems involved are one-of-a-kind• LHC is the first machine with such massive built-in destruction potential

• cost of failure is extreme

we have used an argument based approach to address the issueswe’ve had positive and negative experiences

Could stake-holders demand some “compliance” from us to insure their investment?

My mission: rigorous development of machine protection as if it were a safety system.Keep the deep-thinking approach, incorporate system-safety techniques

Future machines: bigger, more powerful, more challengingprotection already crucial, even in first design drafts

Ultimate goal: certification. Wishful thinking?

High Energy Physics community has to learn to deal with the challenges

“Machine Protection – A Future Safety System?” – an open question to your community

Page 41: Machine Protection – ISSC 2010B. ToddAugust 2010 Thanks to : TE/MPE/MI, CERN Machine Protection Panel, et al 0v3 A Future Safety System?

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[email protected] Machine Protection – A Future Safety [email protected] 41Machine Protection – A Future Safety System?

CERN

Fin

Thank you for your attention