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RP01301001E For more information visit: www.cutler-hammer.eaton.com
Magnum DS Low Voltage Power Circuit Breakers
(ANSI) Renewal Parts and Accessories
Renewal Parts
Supersedes RP.22G.01.T.E,
Pages 1 – 25, dated October 2001.
Description Page
Magnum DS Air Circuit Breakers Renewal Parts and Accessories
Procedure for Identifying Breaker Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Ordering Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Non-Warranty Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Magnum DS Breaker Catalog Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Magnum DS Fixed Mounted Breaker (800 – 3200 A) . . . . . . . . . . . . . . . . . . . .
4
Magnum DS Drawout Breaker (800 – 3200 A) . . . . . . . . . . . . . . . . . . . . . . . . .
4
Magnum DS Drawout Breaker Type MDS (4000 – 6000 A) . . . . . . . . . . . . . . .
5
Magnum DS Drawout Cassette (800 – 3200 A). . . . . . . . . . . . . . . . . . . . . . . . .
5
Breaker Mechanism and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Current Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Cassette (Cell) Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Breaker Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
External Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Mechanical Interlock Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Mechanical Interlock — External Accessories . . . . . . . . . . . . . . . . . . . . . . . . .
18
Basic Breaker Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Trip Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Magnum Test Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
NOTE:Items in this Renewal Parts Data Book are designed for field installation by qualified personnel.
Contact Eaton’s Cutler-Hammer busi-ness if assistance for field installation is required, or for information about any parts not referenced or identified.
For more information visit: www.cutler-hammer.eaton.com RP01301001E
Renewal Parts
Page
2
Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Procedure for Identifying Breaker Type
MDS Type Breaker
A
Low voltage air circuit breaker family name
B
Breaker family designation number
C
Breaker frame size in amperes
D
Interrupting capacity rating
E
Accessories
F
Catalog number
The Catalog Number is a 25-digit number located on the breaker’s nameplate.
An example of this number is:
■
MDSC183LEA32MAAMNA2YNNNAX
Eaton’s Cutler-Hammer Magnum
E
circuit breakers can be identified using either the Cat# or the G.O. (General Order Number) which is located on the breaker’s nameplate.
An example of this number is:
■
G.O. #1234567 It: 001
Ordering Instructions
1. Check the nameplate to identify the type of breaker you have. (If adding accessories or options to existing breakers, you must also provide the information for those accessories.)
2. Identify the part(s) from the photos shown.
3. Determine the Style or Catalog Number for the required parts.
4. Specify the quantity required.
5. Order the parts from your local Cutler-Hammer distributor.
6. State the method of shipment.
Non-Warranty Repair
The Cutler-Hammer business offers non-warranty factory repair service for Magnum breakers. A non-warranty breaker is one that has exceeded its original factory warranty.
The non-warranty repair service features:
■
Quality Magnum breakers repair specified and audited by factory engineers according to procedures.
■
Only genuine new Cutler-Hammer replacement parts.
■
Original factory specifications and design drawings used by factory trained technicians.
■
One-year factory warranty issued from date of shipment from repair center.
■
Repair lead time of four to six weeks.
B
C
D
E
F
A
IMPORTANT NOTE:Cutler-Hammer Engineering Services and Systems offers parts installation and authorized repair.
Call 1-800-498-2678 for the CHESS District Operating Center nearest you.
RP01301001E For more information visit: www.cutler-hammer.eaton.com
Renewal Parts
Effective: June 2003 Page
3
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Magnum DS Breaker Catalog Identification
Table 1. Catalog Numbering System
1
6000 A Breaker available only in ABCABC configuration. Must order Forced Cooled Module from Asheville.
Note:
Narrow Frame available as Drawout up to 1600AF, 65 kA.
Note:
Narrow Frame available as Fixed Mounted up to 2000 A, 65 kA.
3. Circuit Breaker Frame
N = Narrow FrameS = Standard
M D A X-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
13 and 14. Trip Unit
NN = Unprotected22 = 220 LI52 = 520 LSI5G = 520 LSIGM2 = 520M LSIMT = 520M LSI 24/48 VdcMU = 520M LSI 120 VacMV = 520M LSI 240 VacMG = 520M LSIGMH = 520M LSIG 24/48 VdcMM = 520M LSIG 120 VacMN = 520M LSIG 240 VacME = 520M LSIA 24/48 VdcMC = 520M LSIA 120 VacMF = 520M LSIA 240 VacCT = 520MC LSI 24/48 VdcCU = 520MC LSI 120 VacCV = 520MC LSI 240 VacCH = 520MC LSIG 24/48 VdcCM = 520MC LSIG 120 VacCN = 520MC LSIG 240 VacCE = 520MC LSIA 24/48 VdcCC = 520MC LSIA 120 VacCF = 520MC LSIA 240 Vac1A = 1150 LSI 24/48 Vdc1C = 1150 LSI 120 Vac1E = 1150 LSI 240 Vac1F = 1150 LSIG 24/48 Vdc1G = 1150 LSIG 120 Vac1H = 1150 LSIG 240 Vac1J = 1150 LSIA 24/48 Vdc1K = 1150 LSIA 120 Vac1M = 1150 LSIA 240 Vac
18. UVR/Second ST
N = NoneA = 110 - 127 Vac (Instant.)R = 208 - 240 Vac (Instant.)C = 24 Vdc (Instant.)G = 32 Vdc (Instant.)H = 48 Vdc (Instant.)E = 110 - 125 Vdc (Instant.)F = 220 - 250 Vdc (Instant.)X = 380 - 415 Vac (Instant.)J = 480 Vac (Instant.)K = 600 Vac (Instant.)1 = 110 - 127 Vac/Vdc (2nd ST)2 = 208 - 250 Vac/Vdc (2nd ST)3 = 24 Vdc (2nd ST)4 = 48 Vdc (2nd ST)
23. Latch Check Switch/Load Side Voltmeter
LCS Metering TU Volt. ConfigurationConnection (1150 Only)
N = None StandardM = None Load (1150 Only)L = SR StandardY = SR Load (1150 Only)C = Cust StandardD = Cust Load (1150 Only)
19. Auxillary Switch
N = None2 = 2A/2B4 = 4A/4B6 = 6A/6B
21. Padlocks
N = NoneM = MetalP = PlasticC = Block Close PB MetalH = Block Close PB Plastic
22. Operations Counter / Keylock
X Counter Keylock
N None None K None Kirk C None Castell R None Ronis A Counter None Y Counter Kirk L Counter Castell H Counter Ronis
15. Shunt Trip
N = NoneA = 110 - 127 Vac/VdcR = 208 - 250 Vac/VdcC = 24 VdcH = 48 Vdc
16. Motor Operator
M = Manual OperatedN = 110 - 125 VacP = 220 - 250 VacL = 24 VdcK = 48 VdcW = 110 - 125 VdcT = 220 - 250 Vdc
17. Spring Release
N = NoneA = 110 - 127 Vac/dcR = 208 - 250 Vac/dcC = 24 VdcH = 48 Vdc
4. Interrupt/Withstand
5 and 6. Continuous Amperes
7. Poles
8. Mounting Configuration
9. Nameplate Language
11 and 12. Sensor/Plugs
4 = 42/425 = 50/506 = 65/658 = 85/85C = 100/85 - 100/100
3 = Three4 = Four
08 = 80016 = 160020 = 200030 = 300032 = 320040 = 4000 ABCABC50 = 5000 ABCABC60 = 6000 ABCABC4N = 4000 AABBCC5N = 5000 AABBCC
F = Fixed FrontH = Fixed HorizontalV = Fixed VerticalW = Drawout VerticalL = Drawout (Narrow Frame)
E = EnglishA = Spanish
NN = None01 = 10002 = 20005 = 25003 = 30004 = 40006 = 60007 = 63008 = 80010 = 1000
12 = 120016 = 160020 = 200025 = 250030 = 300032 = 320040 = 400050 = 500060 = 6000
24. Shipping Instuctions
A = Fixed or Drawout ACB Alone
C = Drawout ACB in Narrow Cassette Drawout ACB in Universal Cassette
P = Drawout ACB in Pre-Wired Narrow Cassette Drawout ACB in Pre-Wired Universal Cassette
S = Drawout ACB in Narrow Cassette with Shutters Drawout ACB in Universal Cassette with Shutters
W = Drawout ACB in Pre-Wired Narrow Cassette with Shutters Drawout ACB in Pre-Wired Universal Cassette with Shutters
24. Future Use
X = All Breakers
20. OTS/Bell Alarm
N = None with Trip IndicatorE = None without Trip IndicatorY = 2 Form C
1
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Renewal Parts
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4
Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Magnum DS Fixed Mounted Breaker (800 – 3200 A) Standard Frame Shown
Front View — Without Cover Rear View
Magnum DS Drawout Breaker (800 – 3200 A) Standard Frame Shown
Front View Rear View
Optional Accessories(Pages 15 – 17)
Trip Unit(Page 21)
Motor Operator(Page 9)
FaceplateButtons & Flags(Page 7)
ChargingHandle
Optional OperationsCounter(Page 6)
Mounting Feet(Page 20)
Arc Chutes(Page 20)
Optional VerticalAdapters(Page 8)
Current Sensor(Page 11)
Charging Handle
Trip Unit(Page 21)
Trip UnitCover(Page 22)
Levering-In(Page 7)
Front Cover(Page 19)
Faceplate Buttons & Flags(Page 7)
Optional OperationsCounter (Page 6)
Arc Chutes(Page 20)
Current Sensor Door (Page 20)
Primary DisconnectFinger Cluster(Page 8)
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Renewal Parts
Effective: June 2003 Page
5
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Magnum DS Drawout Breaker Type MDS (4000 – 6000 A)
Front View
Magnum DS Drawout Cassette (800 – 3200 A) Universal Standard Cassette Shown
Rear View Front View
Charging Handle
Trip Unit(Page 21)
Trip Unit Cover(Page 22)
Levering-in(Page 7)
Front Cover(Page 19)
Handle(Page 19)
Faceplate Buttons & Flags(Page 7)
Front Cover(Page 19)
Secondary Terminal Block(Page 13)
Back Plane
Secondary Terminal Block(Page 13)
Rejection Pins(Page 13)
Shutters(Optional)
Cassette Secondary Disconnect Block(Page 13)
Copper Line& Load Stabs(Page 14)
Cassette Extension Rails
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Renewal Parts
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6
Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Breaker Mechanism and Related Parts
Table 2. Breaker Accessories Tray
Table 3. Breaker Key Interlock Provision
1
The Cutler-Hammer business does not supply lock or key, only the provision.
Table 4. Operations Counter
Description CatalogNumber
Tray where UVR Shunt, Spring Releases and Auxiliary Switch Mount
2A10891G01
LockType
LockRequired
1
KeyRequired
1
CatalogNumber
RonisCastellKirk
1104ACL1019 KC40 – – – 10
ProtecCL1062 KC40
MBRLCKRMBRLCKCMBRLCKK
HardwareIncluded
Lock Not SuppliedShown for Reference only
(Kirk Shown)
Description CatalogNumber
Mechanical Counter
MCOUNT
HardwareIncluded
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Renewal Parts
Effective: June 2003 Page
7
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Breaker Mechanism and Related Parts (Continued)
Table 5. Levering Door and Door Mechanism
Table 6. Levering Mechanism Assembly
Table 7. Opening Spring and Guide
1
Need two sets for 4000 amperes and above breakers.
Table 8. Faceplate, Buttons and Flags
BreakerType
CatalogNumber
MDS
2A10894G02
BreakerType
ContinuousAmpere Rating
Numberof Poles
Frame Size
CatalogNumber
MDSMDS
Up to 3200Up to 3200
34
STDSTD
2A10855G052A10855G06
MDSMDS
4000 and Above4000 and Above
34
DBLDBL
2A10855G072A10855G08
MDNMDN
Up to 1600Up to 1600
34
NARNAR
2A10855G152A10855G16
HardwareIncluded
HardwareIncluded
Description
1
CatalogNumber
Returns Pole Shaft to Open Position
2A10893G01
Description CatalogNumber
Faceplate, Buttons and Flags
2A10895G01
HardwareIncluded
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Renewal Parts
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8
Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Current Path
Table 9. Breaker Stationary Contact Kit
1
Not required for narrow frame.
Note:
4000 – 6000 amperes require two kits.
Table 10. Primary Disconnects (Finger Clusters)
2
Order two kits.
Table 11. Breaker Moving Contact Kit
Table 12. Vertical Adapters for Fixed Mounted Circuit Breakersand Narrow Frame Drawout Cassettes
3
Quantity will be 12 for 3-pole or 16 for 4-pole.
ContinuousAmpere Rating
InterruptingCapacity (kA)
Numberof Poles
FrameSize
CatalogNumber
800 800/1600 800/20002000
426565/85/10065
3333
STDSTDSTDSTD
2A10896G012A10896G022A10896G032A10896G03
2500/3200 800 800/1600
65/85/1004265
344
STDSTDSTD
2A10896G042A10896G052A10896G06
800/200020002500/3200
85/1006565/85/100
444
STDSTDSTD
2A10896G072A10896G072A10896G08
400050006000
85/10085/10085/100
333
DBLDBLDBL
2A10896G032A10896G042A10896G04
400050006000
85/10085/10085/100
444
DBLDBLDBL
2A10896G072A10896G082A10896G08
800/1600 800/1600
Up to 65 kAUp to 65 kA
34
NARNAR
2A10896G122A10896G15
BreakerType
ContinuousAmpere Rating
InterruptingCapacity (kA)
Catalog Number
3-Poles (Qty. 6) 4-Poles (Qty. 8)
MDSMDSMDSMDS
800 800/1600 800/16002000
426585/10065/85/100
2A10898G092A10898G102A10898G112A10898G11
2A10898G132A10898G142A10898G152A10898G15
MDSMDSMDS
320040005000/6000
65/85/10085/10085/100
2A10898G122A10898G11 2
2A10898G12 2
2A10898G162A10898G15 2
2A10898G16 2
MDNMDN
800/1200 800/1200/1600
4265
2A11898G112A11898G12
2A11898G132A11899G14
HardwareIncluded
1
1Standard Frame Shown
ContinuousAmpere Rating
InterruptingCapacity (kA)
Numberof Poles
FrameSize
CatalogNumber
800 800/1600 800/20002000
426585/10065
3333
STDSTDSTDSTD
2A10897G012A10897G022A10897G032A10897G03
2500/3200 800 800/1600
65/85/1004265
344
STDSTDSTD
2A10897G042A10897G052A10897G06
80/200020002500/3200
85/1006565/85/100
444
STDSTDSTD
2A10897G072A10897G072A10897G08
40005000/600040005000/6000
65/85/10065/85/10065/85/10065/85/100
3344
DBLDBLDBLDBL
2A10897G092A10897G102A10897G112A10897G12
800 – 1600 800 – 12002000
426542
333
NARNARNAR
2A10897G212A10897G222A10897G22
800 – 1600 800 – 12002000
426542
444
NARNARNAR
2A10897G232A10897G242A10897G24
ContinuousAmpere Rating
InterruptingCapacity (kA)
Catalog Number
3-Pole 4-Pole
Fixed Breakers 800 – 1600 800 – 16002000
40/6585/10065/85/100
MVADP16MVADP20MVADP20
MVADP416MVADP420MVADP420
2500/320040005000/6000
65/85/10065/85/10085/100
MVADP32MVADP40 3
MVADP50 3
MVADP432MVADP440 3
MVADP450 3
Narrow All Ratings 2A11795G61 2A11795G62
HardwareIncluded
2000 A Contacts Shown
HardwareIncluded
800 – 1600 A40/65 kA OnlyFixed
2500 – 3000 A/5000 A Fixed
2000 – 4000 A85/100 kA OnlyFixed
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Renewal PartsEffective: June 2003 Page 9
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Electrical Attachments
Table 13. Shunt Trip (Opening Coil)
Table 14. Spring Release (Closing Coil)
Table 15. Auxiliary Switch
Table 16. Motor Operator
Note: Applicable for all Magnum frames.
Note: Manufacturing change 2nd quarter 2003. The New Motor Oper-ator is a direct replacement and will include all the required materials to mount in the location once housing the Old Motor Operator.
Table 17. Undervoltage Release
Control Voltage
CatalogNumber
110 – 127 Vac/Vdc208 – 240 Vac/Vdc
MST1MST2
24 Vdc 48 Vdc
MST3MST4
Control Voltage
CatalogNumber
110 – 127 Vac/Vdc208 – 240 Vac/Vdc
MSRAMSRR
24 Vdc 48 Vdc
MSRCMSRH
Description CatalogNumber
2a/2b Contacts MAUX2
ControlVoltage
CatalogNumber
110 – 125 Vac208 – 240 Vac 24 Vdc
MMOTNMMOTPMMOTL
48 Vdc110 – 125 Vdc208 – 240 Vdc
MMOTKMMOTWMMOTT
Control Voltage
CatalogNumber
110 – 125 Vac208 – 240 Vac 24 Vdc
MUVRAMUVRRMUVRC
32 Vdc 48 Vdc110 – 125 Vdc
MUVRGMUVRHMUVRE
208 – 240 Vdc380 – 415 Vac480 Vac600 Vac
MUVRFMUVRXMUVRJMUVRK
HardwareIncluded
Old Motor Operator(Standard and Double
Frame Only)
New Motor Operator(All Frames)
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Renewal PartsPage 10 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Electrical Attachments (Continued)
Table 18. Breaker Pop-Out Trip Indicator With Switches and Bell Alarm — Overcurrent Trip Switch (OTS)
1 Requires breaker to be equipped with pop-out visual trip indicator assembly.
Table 19. Fixed Breaker Secondary Disconnect Block
Table 20. Breaker Terminal Block Bracket
Table 21. Secondary Repair KitDescription CatalogNumber
Breaker Pop-Out Visual Indicator for Overcurrent Trip (No Switches)
MDTRIND
Breaker Pop-Out Visual Indicator for Overcurrent Trip (With Switches)
MDTRINDBA
Bell Alarm Only (2 Form C Alarm Switches) MOTS 1
Description CatalogNumber
2 – 30 Position Connectors Labeled and Assembled to Mounting Tray
MFXSECTB
HardwareIncluded
Breaker Pop-Out Trip Indicator
Bell Alarm (OTS)
HardwareIncluded
Description CatalogNumber
2 – 30 Position Connectors Labeled for External Wiring
MDOACBSECTB
Description CatalogNumber
Kit Contains:(1) Amp Pin Removal Tool(1) 6 Point Terminal Block(1) 6 Point Blank Label(1) Female 30 Point Amp Connector(1) Male 30 Point Amp Connector(10) Wire Assembly
MSECTOOL
HardwareIncluded
HardwareIncluded
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Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Electrical Attachments (Continued)
Table 22. Current Sensors (CTs) and Rating Plugs Table 22. Current Sensors (CTs) and Rating Plugs (Continued)
Table 23. Rating Plugs Only
1 Narrow frame fixed mounted only.
Frame SizeAmperes
Sensor andRP AmpereRating
Contents of Kit Number of Poles
FrameType
CatalogNumberSensors Rating
Plugs
Up to 1600 Up to 1600 Up to 1600
100 200 250
333
111
333
NARNARNAR
M3NRG0100M3NRG0200M3NRG0250
Up to 1600 Up to 1600 Up to 1600
300 400 600
333
111
333
NARNARNAR
M3NRG0300M3NRG0400M3NRG0600
Up to 1600 Up to 1600 Up to 1600
630 800 1000
333
111
333
NARNARNAR
M3NRG0630 M3NRG0800 M3NRG1000
Up to 1600 Up to 1600 Up to 1600
1200 1250 1600
333
111
333
NARNARNAR
M3NRG1200 M3NRG1250M3NRG1600
Up to 1600 Up to 1600 Up to 1600
100 200 250
444
111
444
NARNARNAR
M4NRG0100M4NRG0200M4NRG0250
Up to 1600 Up to 1600 Up to 1600
300 400 600
444
111
444
NARNARNAR
M4NRG0300M4NRG0400M4NRG0600
Up to 1600 Up to 1600 Up to 1600
630 800 1000
444
111
444
NARNARNAR
M4NRG0630 M4NRG0800 M4NRG1000
Up to 1600 Up to 1600 Up to 1600
1200 1250 1600
444
111
444
NARNARNAR
M4NRG1200 M4NRG1250M4NRG1600
Up to 3200Up to 3200Up to 3200
100 200 250
333
111
333
STDSTDSTD
M3SRG0100M3SRG0200M3SRG0250
Up to 3200Up to 3200Up to 3200
300 400 600
333
111
333
STDSTDSTD
M3SRG0300M3SRG0400M3SRG0600
Up to 3200Up to 3200Up to 3200
630 8001000
333
111
333
STDSTDSTD
M3SRG0630M3SRG0800M3SRG1000
Up to 3200Up to 3200Up to 3200
120012501600
333
111
333
STDSTDSTD
M3SRG1200M3SRG1250M3SRG1600
Up to 3200Up to 3200Up to 3200
200025003000
333
111
333
STDSTDSTD
M3SRG2000M3SRG2500M3SRG3000
Up to 3200Up to 3200Up to 3200
3200 100 200
344
111
344
STDSTDSTD
M3SRG3200M4SRG0100M4SRG0200
Up to 3200Up to 3200Up to 3200
250 300 400
444
111
444
STDSTDSTD
M4SRG0250M4SRG0300M4SRG0400
Up to 3200Up to 3200Up to 3200
600 630 800
444
111
444
STDSTDSTD
M4SRG0600M4SRG0630M4SRG0800
Frame SizeAmperes
Sensor andRP AmpereRating
Contents of Kit Number of Poles
FrameType
CatalogNumberSensors Rating
Plugs
Up to 3200Up to 3200Up to 3200
100012001250
444
111
444
STDSTDSTD
M4SRG1000M4SRG1200M4SRG1250
Up to 3200Up to 3200Up to 3200
100020002500
444
111
444
STDSTDSTD
M4SRG1600M4SRG2000M4SRG2500
Up to 3200Up to 32004000 – 6000
300032002000
446
111
443
STDSTDDBL
M4SRG3000M4SRG3200M3RRG2000
4000 – 60004000 – 60004000 – 6000
250032004000
666
111
333
DBLDBLDBL
M3RRG2500M3RRG3200M3RRG4000
4000 – 60004000 – 60004000 – 60004000 – 6000
5000600020002500
6688
1111
3344
DBLDBLDBLDBL
M3RRG5000M3RRG6000M4RRG2000M4RRG2500
4000 – 60004000 – 60004000 – 60004000 – 6000
3200400050006000
8888
1111
4444
DBLDBLDBLDBL
M4RRG3200M4RRG4000M4RRG5000M4RRG6000
RP AmpereRating
FrameType
CatalogNumber
100 200 250
NAR & STDNAR & STDNAR & STD
2A11891G222A11891G012A11891G02
300 400 600
NAR & STDNAR & STDNAR & STD
2A11891G032A11891G042A11891G05
630 8001000
NAR & STDNAR & STDNAR & STD
2A11891G062A11891G072A11891G08
120012501600
NAR & STDNAR & STDNAR & STD
2A11891G092A11891G102A11891G11
200025003000
NAR & STD 1STDSTD
2A11891G122A11891G132A11891G14
320020002500
STDDBLDBL
2A11891G152A11891G162A11891G17
3200400050006000
DBLDBLDBLDBL
2A11891G182A11891G192A11891G202A11891G23
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Renewal PartsPage 12 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Electrical Attachments (Continued)
Table 24. Earth Fault Alarm/Power Supply Module (ATR)
Table 25. Auxiliary Power Module
Table 26. Power Relay Module (ATR) — Standard Frame Only
Table 27. Neutral Current Sensors (Required for Ground Fault)
1 Quantity of two required.
Description Voltage CatalogNumber
520M Trip Unit520M/520MC Trip Unit520M Trip Unit
24/48 Vdc120 Vac230 Vac
MPRMHMPRMAMPRMR
Description CatalogNumber
120 Vac Input — 32 Vdc Output PRTAAPM
Front View Rear View
Description Voltage CatalogNumber
1150/1150+ Trip Unit1150/1150+ Trip Unit1150/1150+ Trip Unit
24/48 Vdc120 Vac230 Vac
70C1005G0170C1002G0170C1002G02
AmpereRating
CatalogNumber
200 250 300
9253C03H019253C03H029253C03H03
400 600 630
9253C03H049253C03H059253C03H14
80010001200
9253C03H069253C03H079253C03H08
125016002000
9253C03H159253C03H099253C03H10
250030003200
9253C03H119253C03H129253C03H13
4000 15000 1
9253C03H109253C03H11
RP01301001E For more information visit: www.cutler-hammer.eaton.com
Renewal PartsEffective: June 2003 Page 13
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Cassette (Cell) Attachments
Table 28. Secondary Terminal Block Kit
Table 29. Secondary Terminal Wire Kit
Table 30. Cassette Secondary Disconnect Block
Table 31. Cell Rejection Pins
Description CatalogNumber
15 (6 Point) Terminal Blocks and Labels MSECBK
Description CatalogNumber
90 Wires with Terminal Connectors (Amp and Fasten on Opposite Ends)30 Wires – 40-Inch Long (Amp Pin — One End Only)
MSECWR
MWK40
Description Frame Type
CatalogNumber
2 – 30 Position Connectors to Wire to Customer Secondary Terminals
STDNAR
MDOCASSECTBMDNCASSECTB
HardwareIncluded
Description Frame Type
CatalogNumber
Cassette PinsBreaker PinsBreaker Pins
STDSTDNAR
MCELLREJBK2A11893G012A11893G92
HardwareIncluded
Cassette Pins Breaker Pins
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Renewal PartsPage 14 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Cassette (Cell) Attachments (Continued)
Table 32. MDS Type Cassette Shutters
Table 33. Cassette Arc Hood Kit
Table 34. MDS Type Copper Line and Load Stabs Kit (2 per Kit) — Standard Frame Shown
Table 35. Universal Copper Line and Load Stab Kit
Magnum Circuit Breaker
AmpereRating
Numberof Poles
CatalogNumber
NARNAR
800 – 1600 800 – 1600
34
MDNSHTR3PMDNSHTR4P
STDSTD
800 – 3200 800 – 3200
34
MDSHTR332WLMDSHTR432WL
DBLDBL
4000 – 50004000 – 5000
34
MDSHTR350WLMDSHTR450WL
Description FrameType
Numberof Poles
CatalogNumber
Up to 3200Up to 3200
STDSTD
34
2A11853G012A11853G02
4000 and Above4000 and Above
STDSTD
34
2A11853G032A11853G04
Up to 1600Up to 1600
NARNAR
34
2A11853G112A11853G01
HardwareIncluded
3-Pole, 3200 A Shown
HardwareIncluded
Stab ThicknessInches (mm)
CatalogNumber
1/2 (12.7)3/4 (19.1)
2A11850G012A11850G02
Ampere Rating
Numberof Poles
CatalogNumber
800 – 16002000 – 30003200
333
2A10670G012A10670G022A10670G03
800 – 16002000 – 30003200
444
2A10670G042A10670G052A10670G06
4000 – 60004000 – 6000
34
2A10670G02 (2 Kits Required)2A10670G05 (2 Kits Required)
Catalog Number 2A11850G02 Shown
HardwareIncluded
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Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Breaker Accessories
Table 36. Cell Switch Kit
Table 37. Cassette Lock Provision 1
1 The Cutler-Hammer business does not supply lock or key, only the provi-sion. For Kirk, use lock Catalog Number KFL000021 for 2 cylinder and KFL000010H for 1 cylinder. For Castell, use lock Catalog Number F08000.
Table 38. Latch Check Switch for Use With Spring Release 2
2 Spring release sold separately.
Table 39. Latch Check Switch With One Form C Contact for Remote Indication
Table 40. Front Mounted Terminals (Breaker)
3 800 – 1250 amperes.4 1600 – 2500 amperes, 4000 – 5000 amperes.5 3000 – 3200 amperes, 6300 amperes.6 Contact the Cutler-Hammer business.
BreakerType
FrameType
Description CatalogNumber
MDSMDSMDSMDN
STDSTDSTDNAR
4 Pt. Switch + Hardware8 Pt. Switch + Hardware4 Pt. Switch Only4 Pt. Switch + Hardware
MD4CSMD8CSMDCELLSW1M4CS
LockType
MountingPosition
CatalogNumber
Kirk or CastellKirk or Castell
Right SideLeft Side
MCASSPRRMCASSPRL
BreakerType
CatalogNumber
MDS MLSC1
HardwareIncluded
8 Pt. Switch with Hardware
4 Pt. Switch with Hardware
4 Pt. Switch Only
HardwareIncluded
BreakerType
CatalogNumber
MDS MLSC2
Terminal Adapter Kit Type
Fixed Magnum Frame Type
Numberof Poles
Continuous Current (A)
Short Circuit Rating (kA)
CatalogNumber
Front MountFront Front Front
NARNARSTDSTD
3333
800 – 12001600 – 2000 800 – 12001600 – 2500
Up to 65Up to 65Up to 100Up to 100
NFC312KTNFC320KTSFNTC312SFNTC325
Front Front Front
STDDBLDBL
333
320040005000
AllAllAll
SFNTC3326
6
Front Front Front Mount
NARNARSTD
444
800 – 12001600 – 2000 800 – 1200
Up to 65Up to 65Up to 100
NFC412KTNFC420KTSFNTC412
Front MountFront MountFront MountFront Mount
STDSTDDBLDBL
4444
1600 – 2500320040005000
Up to 100AllAllAll
SFNTC425SFNTC4326
6
Breaker Shown for Reference Only
3 4 5
HardwareIncluded
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Renewal PartsPage 16 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
External Accessories
Table 41. Door Escutcheon With Gasket
Table 42. Padlockable Pushbutton Cover
Table 43. IP54 Cover Kit (Translucent)
Table 44. CT Shorting and Jumper Block Kit
Table 45. CT Jumper Block Kit 1
1 Included in CT Shorting and Jumper Block Kit.
Table 46. CT Shorting Block 2
2 Included in CT Shorting and Jumper Block Kit.
Description CatalogNumber
Provides Protection Against Dust and Dripping Water (IP42)
MDES
Description CatalogNumber
Metal Frame with Blocked Close Button CoverPlastic Frame with Blocked Close Button Cover
MCOVCMCOVH
Description CatalogNumber
Provides Protection Against Dust and Dripping Water (IP54)
MDESC
HardwareIncluded
HardwareIncluded
Frame
“CLOSED” Button Cover
HardwareIncluded
Description CatalogNumber
Interstructure Wiring Terminations MSJB
Description CatalogNumber
Cell to Cell Wiring Terminations MJB
Description CatalogNumber
Metering CT Wire Termination MSB
HardwareIncluded
HardwareIncluded
HardwareIncluded
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Renewal PartsEffective: June 2003 Page 17
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Mechanical Interlock Configurations
Table 47. Mechanical Interlock Configurations — Some Assembly RequiredType of Interlock
Typical Circuit
Interlocks Possible
Type 2Across Two Circuit BreakersOne normal power supply and one emergency power supply.
Circuit breaker A can only be closed if B is open and vice versa.
A = Normal power supply.
B = Emergency power supply.
Type 31Across Three Circuit BreakersTwo normal power supplies and one emergency power supply.
Circuit breaker A and C can only be closed if B is open. B can only be closed when A and C are open.
Type 32Across Three Circuit BreakersThe two half-bus bars can be powered by a single transformer (bus-tie closed) or by both at the same time (bus-tie open).
One or two circuit breakers out of three can be closed at the same time.
Type 33Across Three Circuit BreakersThree power supplies (generators or transformers) on the same bus bar, making operation in parallel impossible.
Only one of three circuit breakers can be closed.
A B
TR
A B
0 0
1 0
0 1
A B
TR1 TR2
C
A B C
0 0 0
1 0 0
0 1 0
0 0 1
1 0 1
A C
TR1 TR2
B
A B C
0 0 0
1 0 0
0 1 0
0 0 1
1 1 0
0 1 1
1 0 1
A B
TR1
C
A B C
0 0 0
1 0 0
0 1 0
0 0 1
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Renewal PartsPage 18 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Mechanical Interlock — External Accessories
Mechanical Interlock Assembly Kits — For Fixed BreakersNote: Will also require rod or cable kits.
Table 48. 2-Way Fixed Breakers Table 49. 3-Way Fixed Breakers Table 50. 3-Way Fixed Breakers
Mechanical Interlock Assembly Kits — For Drawout BreakersNote: Will also require rod or cable kits.
Table 51. 2-Way Drawout Breakers Table 52. 3-Way Drawout Breakers Table 53. 3-Way Drawout Breakers
Rod or Cable Kits — Required for Mechanical Interlock Assembly Kits Above
Table 54. Rod Kit Table 55. Cable Kits
Type CatalogNumber
Rod (Requires 1 Rod Kit)Cable (Requires 1 Cable Kit)
MI2FRMI2FC
Type CatalogNumber
Cable Type 31 (Requires 2 Cable Kits)
MI31FC
Cable Type 33 (Requires 3 Cable Kits)
MI33FC
Type CatalogNumber
Cable Type 32 (Requires 3 Cable Kits)
MI32FC
Type CatalogNumber
Rod (Requires 1 Rod Kit)Cable (Requires 1 Cable Kit)
MI2DRMI2DC
Type CatalogNumber
Cable Type 31 (Requires 2 Cable Kits)
MI31DC
Cable Type 33 (Requires 3 Cable Kits)
MI33DC
Type CatalogNumber
Cable Type 32 (Requires 3 Cable Kits)
MI32DC
Rod Typein Feet (m)
CatalogNumber
2 Rods — 3 (0.9) Each MIR
Cable Typein Feet (m)
CatalogNumber
2 Cables — 5 (1.5) Each2 Cables — 6 (1.8) Each2 Cables — 8 (2.4) Each2 Cables — 10 (3.0) Each
MIC5MIC6MIC8MIC10
RP01301001E For more information visit: www.cutler-hammer.eaton.com
Renewal PartsEffective: June 2003 Page 19
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Basic Breaker Parts
Table 56. Breaker Front Cover
Note: G.O.#, item and sequence # must be supplied in order for the proper nameplate to be applied.
Note: Includes mounting screws.
Table 57. Center Pull Handle
1 Double wide only.
Table 58. Fixed Breaker Arc Hood
BreakerType
AmpereRating
FrameType
Numberof Poles
CatalogNumber
MDSMDS
Up to 3200Up to 3200
STDSTD
43
2A11894G052A11894G06
MDSMDS
4000 – 60004000 – 6000
DBLDBL
43
2A11894G072A11894G08
MDNMDN
Up to 1600Up to 1600
NARNAR
43
2A11894G152A11894G16
Up to 3200 A (Standard Frame Shown)
4000 – 6000 A (Double Wide Frame Shown)
Handle Not Included
Description CatalogNumber
Pull-Out Breaker Handle 4000 A and Above
2A11851G02
Frame Ampere Rating
BreakerType
Numberof Poles
CatalogNumber
Up to 3200Up to 3200
STDSTD
34
MKBKF3MKBKF4
4000 – 50004000 – 5000
DBLDBL
34
MKBKF6MKBKF8
Up to 1600Up to 1600
NARNAR
34
2C12898G052C12898G01
HardwareIncluded
1
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Renewal PartsPage 20 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Basic Breaker Parts (Continued)
Table 59. Fixed Breaker Mounting Feet
Table 60. Levering-In Blank Cover for Fixed Breakers
Table 61. Breaker Current Sensor Door
1 Order two kits.
Table 62. Arc Chutes 2
2 Includes mounting screws.3 For 4000 amperes and above, order two kits.
Description CatalogNumber
Mounts Fixed Breaker to Floor 2A10851G01
BreakerType
CatalogNumber
MDS 2C12815H02
HardwareIncluded
Breaker ContinuousAmpere Rating
Numberof Poles
BreakerType
CatalogNumber
800 – 2000 800 – 20002500 – 32002500 – 3200
3434
STDSTDSTDSTD
2A10853G042A10853G032A10853G022A10853G01
40004000
34
DBLDBL
2A10853G04 1
2A10853G03 1
5000 – 60005000 – 6000
34
DBLDBL
2A10853G02 1
2A10853G01 1
800 – 1600 800 – 1600
34
NARNAR
2A10853G052A10853G06
Numberof Poles
Quantity BreakerType
CatalogNumber 3
34
34
STDSTD
2A11895G012A11895G02
34
34
NARNAR
2A11895G032A11895G04
HardwareIncluded
RP01301001E For more information visit: www.cutler-hammer.eaton.com
Renewal PartsEffective: June 2003 Page 21
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Trip Units
Table 63. DigitripE 220+ Table 64. Digitrip 520 Table 65. Digitrip 520M
Table 66. Digitrip 520MC Table 67. Digitrip 1150+
Description CatalogNumber
220 LI 2A11799G01
Description CatalogNumber
520 LSI520 LSIG
2A11799G102A11799G11
Description CatalogNumber
520M LSI520M LSIA520M LSIG
2A11799G202A11799G232A11799G21
Description CatalogNumber
520MC LSI520MC LSIA520MC LSIG
2A11799G302A11799G332A11799G31
Description CatalogNumber
1150 LSI1150 LSIG1150 LSIA
2A11799G402A11799G412A11799G42
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Renewal PartsPage 22 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Trip Units (Continued)
Table 68. Non-Automatic Trip Unit Covers Table 69. Trip Unit Covers
1 STD/DBL frame only.Note: Clear cover includes mounting screws.
BreakerType
CatalogNumber
MDS MTUNACA
HardwareIncluded
Trip Unit Type
CatalogNumber
220+/520/520M/520MC1150 1
M220520CVRM1150CVR
HardwareIncluded
RP01301001E For more information visit: www.cutler-hammer.eaton.com
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Magnum DS Power Circuit Breakers Renewal Parts and Accessories
Magnum Test Accessories
Table 70. Hand-Held Tester Table 71. Trip Link Cable Table 72. DSII Portable Tester Kit
Table 73. Tester Adapter CableCustomer field installable.
Table 74. Digital Relay Module Table 75. ModbusT Translator Module
Kirk is a registered trademark of the Kirk Key Interlock Company LLC.
Modbus is a registered trademark of Modicon, a division of SchneiderElectric Industries SA.
National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass.
UL is a federally registered trademark of Underwriters Laboratories Inc.
Description CatalogNumber
Magnum Functional Test Kit
MTST1
Description CatalogNumber
Trip Link Cable TRIPLINK
Description CatalogNumber
Can be Used on Magnum Includes Tester Adapter Cable
8779C02G05
Description CatalogNumber
Includes Secondary Receptacle
8779C02G04
Description CatalogNumber
Digital Relay Module (Used with DT 1150)
70C1142G51
Description CatalogNumber
Modbus mMINT (Translates to MODBUS)
MMINT
Renewal PartsPage 24 Effective: June 2003
Magnum DS Power Circuit Breakers Renewal Parts and Accessories
© 2003 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. RP01301001EJune 2003
Eaton CorporationCutler-Hammer business unit1000 Cherrington ParkwayMoon Township, PA 15108-4312USAtel: 1-800-525-2000www.cutler-hammer.eaton.com