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instructions for use

Maintenance stationFor DePuy Synthes Power Tools Electric Pen Drive and Air Pen Drive Systems

introduction

operating instructions

care and Maintenance

troubleshooting

technical inforMation

technical data

table of contents

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3

6

8

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Maintenance Station for Electric Pen Drive and Air Pen Drive Instructions for Use DePuy Synthes Power Tools

2 DePuy Synthes Power Tools Maintenance Station for Electric Pen Drive and Air Pen Drive Instructions for Use

introduction

Intended usethe Maintenance unit 05.001.099 is an electrically- compressed air-powered device for maintaining hand pieces and attachments for electric pen drive and air pen drive. only use DePuy Synthes Power Tools accessories to guarantee optimal function of the Maintenance unit and to guarantee operational reliability of the electric pen drive and the air pen drive.

Location of devicethe DePuy Synthes Power Tools Maintenance unit is only permitted for storage and operation outside the operating room. it must not be allowed to come into direct or indirect contact with the patient.

Warning: The DePuy Synthes Power Tools Maintenance Unit may not be stored or operated in an explosive atmosphere.

Disposal of wastethe Maintenance unit may not be disposed in the normal waste, but must be sent back to DePuy Synthes Power Tools for recycling or disposed of according to the facilities’ recycling program.

Warrantythe manufacturer assumes no warranty for damages arising from improper use or unauthorized servicing.

only use DePuy Synthes Power Tools special oil, for epd and apd, 05.001.095. other oils can have a toxic effect and can lead to sticking. in this case warranty claims are invalid.

only use original products from DePuy Synthes Power Tools intended for use together with the Maintenance unit. dam-age that arises from using attachments and tools of other manufacturers is not covered by the warranty.

Scope of deliveryWhen you order the Maintenance unit (05.001.099) it will be delivered ready-to-use, including the unit itself, pneumatic connection, power supply, and country-specific power cord, as well as oil and filter.

general inforMation


1Installation

insert the provided power supply plug into the power supply connector and connect it to a wall outlet.

2Starting the Maintenance Station

push the on/off button on the keypad to turn on the Maintenance station. the poWer on led (light emitting diode) should light continuously.

connect the simple end of the compressed air hose with light pressure into the air connection on the back of the module, then connect the nipple for compressed air to the air supply.

Attention: To completely disconnect from AC power, disconnect from the power supply.

Maintenance Station for Electric Pen Drive and Air Pen Drive Instructions for Use DePuy Synthes Power Tools 3



3Connecting the Drive Unit and Attachments to the Maintenance Station

Electric Pen Drive (05.001.010)open the release ring for attachment on the drive unit. insert the release ring into the far left fitting of the Maintenance station and push lightly. the drive unit will automatically lock into place.

Attachmentsthe second, third, and fourth fittings from the left are for attachments. carefully push the attachment, coupling first, into a fitting and turn the attachment counterclockwise to lock it in place.

Air Pen Drive (05.001.080) to connect the air pen drive handpiece, the adapter for Maintenance unit for air pen drive (05.001.089) has to be used. place the female side of the connector’s adapter on the left of the Maintenance unit, making sure that the pins on the connector engage in the slotted link on the adapter and then turn the adapter clockwise. to apply the handpiece, set the adjustment sleeve to the foot switch position. then fit the air hose side of the handpiece to the connector by fitting the pins on the adapter into the grooves in the air hose coupling side of the handpiece and turn the handpiece clockwise.

Caution– The Air Pen Drive must be set to foot switch position

during the lubrication process– The Air Pen Drive has to be lubricated through the

air inlet/outlet, not through the attachment coupling



4 Starting the oiling process

close the lid and push the start button to start the oiling process. the oiling procedure will take approximately three minutes when all fittings are occupied.

the readY led will light when the oiling cycle is complete.Attention: Make sure the oil reservoir is filled.

5 Removing the Drive Unit and the attachments

remove the drive unit by turning the attachment release ring.

remove the attachments by turning them clockwise and carefully pulling them out.

repeat for additional attachments.

Burr Attachments XL and XXL 20°to connect the burr attachment Xl 20° (05.001.063) and XXl 20° (05.001.055), the adaptor for Maintenance unit for burr attachments Xl and XXl (05.001.064) has to be used. place the male side of the adaptor on the second connector from the left, making sure that the pins on the adaptor engage in the slotted link on the connector; then turn the adaptor counterclockwise.


1 Filling the oil reservoir

Instruments

05.001.094 Maintenance Kit for electric pen drive Maintenance station

05.001.095 oil dispenser with synthes oil

if the oil reservoir is empty, the error led will light continuously. open the oil reservoir by turning the cap counterclockwise and refill with depuy synthes electric pen drive oil.

Attention: Use only DePuy Synthes Power Tools Electric Pen Drive Oil. Other oils can have a toxic effect, and can lead to sticking. Using other oils will void the warranty.

2 Changing the filter

if excessive oil can be seen in the filter, the filter should be changed. DePuy Synthes Power Tools recommends changing the filter every time the oil reservoir is filled. to change the filter, open the lid, remove the old filter, and fit the new filter into the bottom of the Maintenance station.

the oily filter and the empty bottle of DePuy Synthes Power Tools oil should be disposed of according to local ordinances.



Maintenanceunscrew the bolts on both sides of the Maintenance station to remove the lid for optimum cleaning.

if the Maintenance station is contaminated, it can be wiped off with a cloth soaked in detergent and/or disinfectant.

Attention: The Maintenance Station must not be sterilized. Avoid excessive moisture.

In case of damage, please contact your Depuy Synthes Power Tools representative.

The manufacturer shall assume no responsibility for damage resulting from improper operation or unauthorized maintenance.



troubleshooting

The Maintenance Station stops during the oiling procedure and the error LeD lights.

Problem Possible Causes RemedyProblem Possible Causes Remedy

the start button only works when the lid is closed.

a burr attachment (05.001.045–.050) or craniotome (05.001.059) is placed on the adapters, but the release sleeve is in the unlock position. this blocks the oiling procedure.

the lid has been opened during the oiling procedure.

the oil level is too low.the air pressure is too low (<4.5 bars/65 psi).

the air pressure is too low (<4.5 bars/65 psi) during the oiling procedure.

the Maintenance station is defective.

no drive unit or attachment is plugged into the Maintenance station, or none is detected.

close the lid and push the start button again.

turn the release sleeve of the attachment (05.001.045–.050 or 05.001.059) to the lock position and push the start button again.

close the lid and repeat the oiling procedure.

fill the oil reservoir.increase the air pressure to 5–10 bars(70–145 psi).

open the cover and increase the air pressure to 5–10 bars (70–145 psi).

send the Maintenance station to your DePuy Synthes Power Tools service center.

connect the drive unit or attachments properly. push the start button again.

After pushing the STArT button, the error LeD lights.

error LeD lights constantly.

oiling procedure stopped. error LeD lights constantly.

error LeD blinks.

oiling procedure does not start, even though the STArT button has been pushed. The PoWer oN LeD lights.

if the suggested solutions are unsuccessful, please contact the DePuy Synthes Power Tools service department at 1 (800) 288-6698.


System Specifications

The Maintenance Station fulfills the following standards:– iec 60601-1

– Medical electrical equipment

– With regard to electrical shock, fire, mechanical hazards, only in accordance with ul 60601-1 and can/csa c22.2 no.601.1 10 pb

EMC/EMI– this equipment has been tested and found to comply

with the limits for a class b medical device pursuant to en 60601-1-2 and iec 60601-1-2

this symbol indicates important information. on a device, it refers to important information in the enclosed documents.

this symbol indicates that the product is double insulated.

this symbol indicates indoor use only.

this symbol indicates air intake.

0123

Environmental Conditions

Operation Transport and storage

temperature 10°– 40°c -20°–50°c 50°–104°f -4°–122°f

relative humidity 30 –75% 10 –75%

atmospheric pressure 500–1060 hpa 500–1060 hpa 0.5 –1.06 bars 0.5 –1.06 bars

Explanation of symbols used

this symbol indicates the polarity of the supply voltage connector.

this symbol indicates that the product is ul certified.

this symbol indicates that the product is ce marked.

this symbol indicates a recognized component by ul.

technical inforMation


technical data

Maintenance StationWeight approx. 4700 grams (approx. 10 lbs.)dimensions 330 mm x 200 mm x 165 mm

(13 x 8.6 x 6.5 inches)operating voltage 24 Vdcdegree of protection ip X0intake air pressure 5–10 bar/70–145 psiintake air quality filtered air 5 µm, unoiled

Power SupplyWeight approx. 130 grams (approx. 4.5 oz.) including cabledimensions 92 mm x 40 mm x 28 mm

(3.5 x 1.5 x 1.25 inches)operating voltage 100 Vac–240 Vac, 50/60 hzoutput voltage 24 Vdcoutput current 500 madegree of protection ip X0

Ordering Information05.001.099 Maintenance station, for electric

pen drive05.001.094 Maintenance Kit (with oil and filter)

for electric pen drive Maintenance station

05.001.095 oil dispenser with depuy synthes oil05.001.104 pneumatic connection, diss coupling05.001.105 pneumatic connection, schrader

coupling

the Maintenance station will allow one drive unit and three attachments to be oiled at once. only by using the Maintenance station will optimal oiling of the drive unit and attachments be achieved.


notes

US Legal Manufacturer:DePuy Synthes Products LLC1302 Wrights lane eastWest chester, pa 19380usatel: (610) 719-5000to order: (800) 327-6887fax: (800) 327-6661email: [email protected]

www.depuysynthes.com

© depuy synthes power tools, a division of doi 2014. all rights reserved. dsus/pWt/0714/0045 8/14

Canadian Legal Manufacturer:DePuy Synthes Canada Ltd. 2566 Meadowpine boulevard Mississauga, ontario l5n 6p9 telephone: (905) 567-0440 to order: (800) 668-1119 fax: (905) 567-3185

Limited Warranty and Disclaimer: DePuy Synthes USA products are sold with a limited warranty to the original purchaser against defects in workmanship and materials. Any other express or implied warranties, including warranties of merchantability or fitness, are hereby disclaimed.

WARNING: In the USA, this product has labeling limitations. See package insert for complete information.

CAUTION: USA Law restricts these devices to sale by or on the order of a physician. To order in the US, call DePuy Synthes Power Tools Customer Service: (800) 327-6887.

not all products are currently available in all markets.

maintenance station - synthes.vo.llnwd.netsynthes.vo.llnwd.net/o16/llnwmb8/us mobile/synthes north...

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