make of automobile: subaru - prins autogas · make of automobile: subaru type: forester tank...

MAKE OF AUTOMOBILE: Subaru TYPE: Forester TANK CAPACITY: 62 Liter Fuel Module Stako toroidal TANK LOCATION Spare wheel room MODEL YEAR: 2014 SYSTEM APPROVAL NUMBER ( R115 ) E4-115R-000016 / DLM-LPG 09 BOOT SET NUMBER 962/070001/A MANUAL NUMBER: 076/2200262 DATE 2014-11-25

Copyright © Prins Autogassystemen B.V. 2014

076/2200262 Copyright © Prins Autogassystemen B.V. 2014 Forester

Index

General ...........................................................................................................................................2 Tank Fuel Module ...........................................................................................................................3 Tank isolation covers.......................................................................................................................4 Preparation .....................................................................................................................................5 Tank isolation ..................................................................................................................................6 Filler ................................................................................................................................................7 Filler ................................................................................................................................................8 Filler hose .......................................................................................................................................9 Tank installation ............................................................................................................................ 10 Hose connections .......................................................................................................................... 11 Filler adaptors ............................................................................................................................... 12 Finish ............................................................................................................................................ 13 Tank wiring .................................................................................................................................... 14


General

Tools needed for installing the LPG tank : - Soldering iron - Drilling machine - Drilling kit - Drill size 22 / 30mm / 55mm / 70 mm

- Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift

Note the jack supporting points and moveable parts when mounting the LPG line.

It is not permitted to have LPG lines routed through the passenger compartment or a closed cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides.

After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings.

Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel (vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor.

Treat the LPG tank when mounted under the car with a black body coating.

Failure to follow the instructions in this manual can result in a poor or non-working gas installation or a dangerous situation.

No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat.

Prins Autogassystemen is not responsible for any damages to people or objects as a result of changes to Prins products.

Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations.

After having completed the installation, check the whole system for gas leakage; use a gas leak detection device. Beware of moving, hot and rotating parts.

This manual is based on Dutch regulations, always install the system in accordance to the local regulations.

Check the Prins site for tank certificates and wiring diagrams.


Tank Fuel Module


Tank isolation covers


Preparation

Remove spare wheel support


Tank isolation


Filler

Remove right interior panel, loosen module ( replace later )


Filler


Filler hose

Replace module

Use heat reflecting tube on filler hose near exhaust


Tank installation

Install brackets onto tank and drill four holes Ø8mm. Secure brackets with M8 bolts and big washer plates.


Hose connections

Fuel supply / return and wiring ventilation hose.


Filler adaptors

Use a locking compound


Finish

With carjack


Tank wiring

Wire number / code Wire colour Connection

3-pole tank level connector 40 Ground tank gauge 12 Tank level in 11 + tank level supply

Brown Blue Red

Connect the 3-pole connector to the tank level sensor.

1. 2-pole connector tank lock-off

Green-yellow Brown

From tank pump driver From tank pump driver

2. 3-pole connector tank pump

Red 2.5mm2

Brown 2.5mm2

From tank pump driver From tank pump driver

3. 2-pole connector driver

Red 2.5mm2

Brown 2.5mm2

From tank pump relay 87 From main ground

4. 2-pole connector driver

Green Grey

From AFC pin 22 pwm From AFC pin 64 diagnose

Wiring tank pump driver relay Near AFC. 107 + driver relay 99 Ground driver relay +12V BATT fused +12V driver

Red Yellow-green Red 2.5mm

2

Red 2.5mm2

Pin 86 of the driver relay Pin 85 of the driver relay Pin 30 of the driver relay Pin 87 of the driver relay

make of automobile: subaru - prins autogas · make of automobile: subaru type: forester tank...

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