I

I OPEHATIOlYAL IlYSTRUCTIOlY

SHINERAY

FOREWORD L I

Thank you for your purchasing this motorcycle. I

This manual covers the main data, basic structure, and main procedUJ'es of operation, r

adjustment, maintenance and troubleshooting of this motorcycle. It will help you familiarize

yourself with all the necessary skills so that you will bring your vehicle into full, best play with

minimized trouble for a long service life.

Products are always subject to further improvement, which will cause some difference

between the vehicle and this manual, without further notici.

• '.

CONTENTS

I. Safe Drive . ... . .. . ... ... .. . . .. .. . . . . ...... .. . ... .. .. .. . . .. . . '" .. ...... . . 1 Adjustment of Throttle Cable .. .. . .. . .. . ....... .. ..... ... .. .. ·17

II. Main Data .. .... . . . . .... .. . ... ... .. . .... . . . . . ... .... .. .. .. . . .. . . ... . .. ... 3 Adjustment of Carburetor ... .. .. . .... . . ... .. .. . .... .... ...... 17

ill . Parts and Subassemblies .. ... " . .... . . ..... . ..... ... ... . .. .. . .. ... . .. 5 Check - up & Adjustment of Air Valve Gap·· · · · · · · · ·· 18

N . Operati6n ·· ···· · ··· · ·· · ·· · ···· · .. · ···· · · .. · · ·· · .. ··· ········· ······ ·······9 Adjustment of Clutch .. .. . .. . ... .. . ... .... . .. . ..... . .. . . .. . .... 20

Ignition Switch · · ··· .. . .. . .. .. . ..... . .. .. .... .. .. . .. .... .. . .. ..... .. ... -9 Brake Checking .. ...... .... . . .... . .. ... . .. . . .. .. . . .. .. .. ... .. . . 20

Fuel Cock . . ...... ... .. .. . .. ....... .. . ....... . . .. .. ..... ... . ........ . . 9 Adjustment of Front Brake ·· ·.... .. .. ·.. ·· .. .. .. ...... · .. .... ·2 1

Engine Starling .. · .. ·· .. ···· · ···· ·· · .. ·· ···· · · · ·· · ····· · · ··· ·· ··· ·· .. 10 Adjustment of Rear Brake ..... ..... .. .............. .. ... . .... 22

Switche<l on Right Handlebar ...... .... ... . .. . .. .. .... .. .. ... ... . II Adjustment of Chai n . ...... . .. ...... .. .... . .. ... ... .. .... . .... 22

Swicthe<l on Left Handlebar . ... .. . .... .. . .... ... . ... . ... .. ... . .. .. 12 Adjustment of Braking Li ght Switch . .... ...... ........ . ... . 23

Gear ShIti ng . . .... ... .... . ... .. .. . .. . .. .... . ... . . . . .. ... .. . .. ... . . .. . 13 Battery Checking .... . ............... .... ......... . . .......... 24

V. Check - ups , Adjustment and Maintenance .. .. . .. .... .. . ..... . .. "14 Replacement of Fuse ...... .. ..... ... .. .. ... .. . .... . .. . . .. . .. .. 24

Machine Oil Chec ki ng . . .... . . ... .. . .. ... . .... . ...... . .. . .... . .. ... 14 Vehicle Washing ·· ······ .. .. · .. .. ··· ·· · ·· · .. · .. ··· · ··· ·· .. · · ·· ··25

Renewal of Machine Oil . . .. . .. . ... ......... .. . .... . ... . .. ...... .. 14 Mai ntenance in Non·use Time· .. .. ·· ... . .. . .. . ... .. .. .. .. .. · · ·26

Cleaning of Mac hine Oil Tank ... . .... ... .... . . .......... . .... ... . 15 Resumption of Service . ... . ... .. ... . ... .. .. .. ... .. . ... .. . .. . .. . ·27

Check· up of spark plug . ..... . .. . ....... ..... .. ... ..... .. . ... .. .. 15 Maintenance Routine Diagram ··· ·· .... . . .. . .. ....... ........ ··28

Check· up & Cleaning of Air Filter ·· ·· · ·· · ·· ··· · ··· ··· ·· ··· · ·· ·· 16 VI . Eletric Diagram . . .. . ...... ... ... . .. .. ..... . .. .... .. . .... .. .... ... . 29

•

SAFE DRIVE Rules for Safe Drive

Check must be conducted, before starting the engine, to prevent mishaps and damage to components.

Only the qualified person, who has passed the drive examination and to whom a drive license h~

been issued, is permitted to drive the vehicle but not anybody else without a drive license.

Full preoccupation is required during drive, paying attention to the following points to avoid any

possible hurt to you by other motorized vehicles:

Do not drive too close to other vehicles;

Never contend for lane.

Strictly observe the local traffic mles.

As driving at overspeed is the cause of many accidents, do not drive at a speed the actual situation

does not permit.

Turn on the tumlight when making a tum or changing the lane.

Particular care should be exercised at the level crossing of roads , entrance and exit of parking lot or

on the automobile lane.

During drive, grasp the left handlebar by the left hand and the throttle twist grip by the right one , J

with feet on the footrests.

The luggage carrier is designed for carrying light goods, which should be securely fastened /to

prevent loose movement that may cause mishaps during drive.

D

Prote ti ve Wear 1. Protective wear such as helmet \vith protec tive mask, dustproof glasses and gloves should be worn

durin g drive for the sake of personal safety.

2. The passenger should wear high t boots or long clothes to protect legs from hu rt by the heated exhaust

s ilencer during ride.

3. Loose clothes are not suitable for motorcycle drive or ride as they may get caught on the oi-le ra ting

lever, ki ck lever, footres t or wheel, result to dan ger.

Modifi ca tion of the vehicle

Caution:

Any'unauthorized modifica tion of the veh icle or replacement of the original parts can not ensure driv ing

safe ty and is illicit. The user must observe the regulations of the traffic cont rol authori ties . We are not re­

sponsible for any vehicle with unauthorized modification.

Loading of goods

Caution:

The design of the motorcycle requires distribution of the carried goods in certain extent of equilibrium

and improper arrangement of goods will adversely affect the performa nce and s tability of the vehicle. The

ma nufacturer ~hall not take any responsibility due to the reason men tioned above.

MAIN DATA

125(:c: 150r:(: 200("r'

Overall lcnp;i h 2080mm Climhahililt ~?2°

Overall widlh 830mm Cylinder hore x slroke 56.5 x 49.5rnm (')2.0 x 49.5mm 03.5 x ti2. 2m lll

Overall height 1240mm Compression ratio 9.0:1 Wheelhase 1320mm Output,max. 8.2kW/9<XXnfmin 8.5k W /9(XX)rlmin 11.5kW/8500rlmin

Dead weinght 117kg TorfJue,rnax 8.5N-mI7S00rlmir II.ON"rnI7S00dmin 15.0N"ITl/'X)OOJ/miJ

Payload 150kg IrIling speed 1500rlmin 1420rlmin ISOOr/(IJil l

Front whed 2.75- 2l1200 Displacement of cylinder 124.0rnl I49.4i'n1 196.9"d

Rearwlwd 4. 10-1 8/225 Spark plllg D7TC n~nc

Speed, Max ~ 90km/h Spark plllg gap O.n - 0 .8mm 0.6 - 0.7""11

Bwkr- ciistanC!e(30km/h) ~ 7m O.05mm 0.0(1111111

Lllhrir:afing oil 1.1L Cap of "ir Valve

0.08mm 0.08111111

II

MAIN DATA

125rr I 1SO rr' 200(:<: 125(:(: -r 150 r:(: 200<:(:

Carac ity or gaso line tank 91, BHll)'cry 12V7Ah

Transmission rat io Ignition m~ans CD!

1 s t gear 2.709 2.545 2 ndgcar J.882 1.088

3rd gear 1.400 1.280 4th gear 1.130 1.042

5rh gear 0.960 0.903 olh gear 0.815

Final redu ction 4.055 Cround ckaranc~ 250

II

Left rear view mirror Right rear view mirror

Switches on right handl bar

ill.PARTS & SUBASSEMBLIES

/

Throttle twist grip

Left handlebar Switches on left handlebar Fuel tank lock

II

Ser.No Name Description

CD Speedometer lnkmfh

~ Turn indicator The left indicator is lit up when the tumlight is to the left and the right one lit up as the latter to the righl

® Neutral indicator It is lit up when in the neutral position.

@ Odometer It shows the total accumulated mileage already covered by the vehicle.

(5) Tachometer It shows the speed (rpm) of the engine.

@ Trip mileometer It shows the mileage of trip.

CD

The ser. No. of frame [Vehicle

Identification No.(VlN)] is on the left Rear view mirror side and the brand on the front /

Front wheel

Front

The No. of engine is on the

left side of the left

Gear shifting pedal Fuel cock II

,,

• Seat cushion

Kick lever

N. OPERATION Ignition Switch

*Ignition swicth

Posiloin Function Remarks

OFF To , SlOp the vehicle

(switching offall circuits) Theke",anbtte­

mcved.outtaker

ON For lIartin« or drivi"« lh~ \'dU.

ck{ makins all (be main cirtuill )

The key can nol

be removed

LOCK To lock the steering handle The key ca n

be taken out

Off

ON

LOCK

Fuel Cock

CD Fuel filling

The capacity of the fuel tank is 18L in

total including L I L of reserve, Leadless

gasoline of No. 90 or above or lowJead

gasoline is required for the motorcycle, To

fuel the vehicle. support it by the main

stand. open the lock cover of the fuel tank

and fill fuel through the opening. and then

close the tank by the cover with the two on

them in good alignment.

(2) Operation of the fuel cock ( the valve

of fuel tank )

ON: With the handle of the fuel cock to

"ON" position. the fuel circuit is through for

fuel supply.

OFF: With the handle of the fuel cock

to "OFF" position. the fuel circuit is

cut off without supply,

RES: With the handle of the fuel

cock to RES position. the fuel is sup­

plied from the reserve.

( Note: The reserved fuel can only

be used when the normal supply is run

out. ) In this case. refueling should be

carried out as soon as possible, for

there is only some O. 8L of fuel re­

serve fo r use.

OFF

ON

RES

Fuel cock handle

Engine Starting

. CD Set the key of the ignition switch to "ON"

po ition.

(2) Ascertain the neutral position, where it

should be displayed.

® Ascertain the amount of fuel in the tank.

@ Set the fuel cock handle to "ON" posi tion.

* To start a cold engine:

CD Pull up the choke bar of the carburetor to "

A"(fully close ) position .

(2) Rotate the throttle twist grip by 1/8 to 1/ 4

turn.

® Start the engine by the electric starting sy­

stern.

@ Slightly turn the throttle twist grip to in­

crease the speed of the engine so as to warm up the

engine .

@ Tum the carburetor choke bar downward to

"B" , fully open the choke when the engine is suffi­

ciently warmed up.

*Caution : The engine can only be started after the neutral

position is ascertained. Otherwise accident will

happen.

Unnecessary idle running(especialy at a high

speed) is hannful to the engine.

* Procedures of stopping engine:

CD Release the throttle twist grip to slow down

the engine.

(2) Tum to the neutral position.

® Set the ignition switch key to "OFF" posi­

tion.

@ Set the fuel cock (the fuel tank valve) han·

dIe to "OFF" position.

Switches on Right Handlebar CD Headlight switch

The Headlight switch has three posi­

tions" 09:- ", "p ~ " and " (a white

point) .

"O<X- ". When the switch is in this po­

sition, tail the headlight and meter lights are

all li t up.

"p ~ ": When the switch is in this po­

sition, the tail , betraying and meter lights are

lit up.

" • ": When it is in this position, the

headlight tail, betraying and meter lights are

all off.

* The headlight and taillight will be lit

up only after the vehicle is started.

® Electric start buLLon ( no such device

for the vehicle of kick start mode only )

The electric start button is located below the

headlight switch. The engine will be started by

Pressing down this button.

@ Emergency stop switch

When starting the engine . set the emerg ncy

stop switch in"~ "position to directly stop the e ngine

by cutting off the electric power.

Emergency s top switch

III

Switches on Left Handlebar

CD Light changing switch

== () position, Headlight is in high beam.

-P () position, Headlight is in low beam.

@ Turnlight switch

+-Position, Left

-Position, Right

@ Horn button

press this button to horn.

@ CD

Gear Shifting Wann up the engine !"lr nonnal runing.

CD When the engine is idling, disengage the

clutch and tread the geacshifting pedal to et the

gear to the 1st position.

@ Gradually increase the speed of the engine

and slowly release the clutch lever, with a good

coordination between the two operations to ensure a

natural driving start.

® When the motorcycle reaches a balanced

state of runniing, slow down the engine, disengage

the clutch again and tread the shifting pedal to

change the gear to the 2nd position. The gear can

be shifted to other positions in the same way.

Shifting forward

S

4

3

2

N

1

Shifting backwardS

•

v. Check ups, Adjustments and Maintenance_Machine Oil Checking

*The veh icle should be checked

for machine oil before drive by sup­

porting it with the main stand on a flat

ground. The oil level should be be­

tween the upper and lowerrl ines of the

oil gauge, which is not screwed into

the filling orifice.

* High quality 4_stroke machine

oil, as Class SE or SD in API classi­

fication, of SAE 15W _40QE in VIS­

cosity will help maintain a long ser­

vice life of the engine. In case those

are not available, a substitute suitable

for the ambient temperature of appli­

cation should be selected according 10

the table on the right side.

3: po (") ::.­::l (1)

-9.

1:; -30 -20 -100 10203040 9 .. -22 -4 14 3250 68 86 104

Machine oil gauge

Renewal of Machine oil

Machi~e oil plays a very important role in the

normal operation of the engine and for that reason, it

is necessary to check the motorcycle for machine oil

periodically and renew the oil once every 800- 1,

000 km of drive by the following procedures.

Remove the svrew plug from the bottom of the

hot engine to drain off all old oil.

Wash the oil filter screen clean and , remount it

really to position. Then fill in O. 9L fresh machine

oil and start the engine for idle running 2 - 3 min­

utes.

Let the engine stop for 2 - 3 minutes, and

check to see whether the oil level is in between the

upper and lower l ines of the oil gauge.

Do not use any machine Iii of a different grade

than the specified one to avoid machinery failure.

Cleaning of Machine Oil Tank CD Drain off all the run in machine oil

from the oil tank.

(2) Dismount the related parts.

@ Wash clean all the related parts.

@ Fill in the required oil.

* This job should not be done by any

untrained persons but shall be done at an

authorized service center.

Screw plug for oil draining

0.6 -0. 7mm t

Check_up of Spark Plug CD Remove the cap of spark plug and

screw off the spark plug by the plug

wrench.

(2) Clean the spark plug all around or

replace it if it is corroded or there is too

much deposit on it.

@ Regulate the gap of the spark plug

to 0.6_0. 7mm.

@ The spark plug of the designated

type should be used.

The applicable type of spark plug as

falloning:

D8EA(NGK)

Check - up, Cleaning of Air Filter

Take ou t the air filter and check if it is contaminated. Dismounting:

Remove the left side cover screw of the filter, open the left Air filter cover and disassemble the air fi lter.

Cleaning:

Wash the filter in clean washing oil and wipe it dry with dry cloth.

Soak the fi lter element in clean machine oil, squeeze it dry and fit it back to position.

Recommended oil : 15W /40QE

Caution :

The air filter element for use must be intact or the engine

will suck if) dust and dirt, result ing in a shorter service life of the engine.

Wather should be prevented from entering into the fil

Collar clamp

,\djustmellt of Throllle CabJe

Make sure that the adjust:ng nut of the throttle

callie works normally.

Check to see if the throttle twist grip is with the

rrquired free operating movement.

The required free operating movement: 2_6mm.

If the grip can not be so moved freely, turn the

adjusting nul to ensure it.­

* Afler adj ustment, stali th e engine and check for

the free operating movement again. [lepeat the adjust­

ment if necessary unlil it is as required.

Adjus ting nut Locking nul

Adj ustment or Carburelor

Caution:

The idling speed adju ll1Hnl of th e . ('ngim'

should be carried out with a hot C'ngilll>.

J t:lthe idling spClf'd to Ihe required \[lluc h\ lite

help of the idling speed adju'\ti nj.( se rf'W wilh II!( ~ ve­

hicle standing 0'0 a flat groun d.

The required idling spet'd: I . 500 :I: 1501' / mill

Jdling spe.~ rI adjusting sere \\"

Check - up & Adjustment of Ail" Valve Gap Noise will stem from too big gap of the air valve. However if there is too small gap or even no gap at all. closing of the

valve will be hindered. which will cause burn of the valve and output drop. Therefore . the air valve gap must be checked

periodically.

The gap of the air valve should be inspected and adjusted with a cold engine by the following procedures:

CD Remove the caps of the central hole and the top holeC the ignition timing observation hole) in the left crankcase

cover.

@ Remove the caps of the two air valves on the cylinder head.

® Insert the "T"key into the central hole of the crankcase cover .jam it against the nut of the fl ying wheel and then turn

the flying wheel clockwise until the engraved "T" mark on the flying wheel aligns with the engraved line on the top of the

crankcase cover. Swing the rocking ann slightly. A loose rocking annC which indicates the 'existence of clearance) shows that

the piston is in the upper stop position of the compressing stroke. where the valve can be adjusted. A tight rocking arm meaQS

that the piston is in the lower stop position of the compressing stroke. In this case. continuously tum the "T" key clockwise for

360 degrees until the alignment of those engraved marks, where the valve can be adj usted. Afterwards. check the valve gap br

inserting a fee ler in between the valve adjusting screw and the end of the valve.

The specified air valve gap :0. 05mm for the intake and exhaust valves respectively.

@ If the adjustment needed, loosen the locking nut of the valve, tum the adjusting nut till a slight

resistance is felt on inserting the feeler.

At the end of the adjustment, tighten the "Locking nut" to prevent loosening and conduct anot her

check to make sure that the valve gap is OK before all those dismounted caps are refitted on.

Valve cap

Central hole cap

Adjus'tment of Clutch the adjusted t::utch works normally.

* fteadjustment has to be made if*The clutch should be adjusted with there is slipping of clutch or difficultythe engine in stopped state.

in the engagement of gears. There should he a free operating

movement of 10 - 20mm at the end of the

clutch lever as shown in the figure on the Brake Checking right side. ( I) Pull up the front and rear

When adjustment IS needed. loosen brakes respectively and check for wear

the locking nut on the clutch operating of the brake shoes. (f the mark "6 "on

cable and set the clutch lever to the re­ ~--=~-- the brake drum cover aligns with that

quired range of free operating movement. In u 6 .. on the brake cam, it means that

case of adjustment to be made to a great --~~ the brake shoes are already worn to the10 - 20mm

extent, turn the clutch adjusting screw stud limit and have to be (2 ) Replacement

on the right crankcase. should becamed out at a designated

Is tart the engine to ascertain whether service center and it is recommended

that the parts made by our company are

used therein. 10 - 20mm

Adjustment of f ront ,Brake 10 - 20mm

( 1)The front brake lever has a free opera ting

movement of 10 - 20 mm as shown in the figure

on the right side.

(2) If adjustment is needed , turn the adjust­

Il1g nut near the lower side of the front hub.

clockwise to reduce and counterclock wise to in­

crease the free operating movement of the brake

lever.

(3) After adjustment, the groove of the ad­

justing nut should be aligred with the pin of the

brake arm .

Caution:

After adjustment, check the front bra king

system. The braking light should be lit up on time

when the front brake is appli ed by gripping the

brake lever.

I

Adjustment of Rear Bmke Adjustalent of Chain Rear brake pedal

*The vehicle should be supportt!'d by *Check the chain for wear ,tension and

the main stand for check. lubrication .

. (I )The rear bmke pedal has a free op­ (1) With the motorcycle supported by

erating movement of 20.)Onun as shown in the main stand, tum the upper and lower

the figure on the right side. portions of the chain by hand to check for its

(2) To make adjustment, tum the rear I tension 10 see if the sag is within the speci­

brake adjusting nut clockwise to reduce and - ---!:.. lied range of IO..20mm. 10 - 20mm

counterclockwise to increase the free operat­ ( 2) When regulation is needed. loosen Brake cam Brake pull rod

ing movement of the brake pedal. the axle nut and locking nut of the rear

(3) After adjustment. the groove of the wheel, then set the chain to the requi red

adjusting nut should be aligred with the pin tension by turning the adjusting nut.

of the brake ann. (3 ) Apply a little grease to the chain.

Caution : Caution:

After regulation, check the rear braking * At the end of regulation, the marks

system. The bmking light should be lit u on on the chain adjuster should be in good co­

time when the rear brake is applied by ordination with the engraved line on the

stepping down the brake pedal. horizontal fork as position is concerned.

Rear brake arm Adjusting nut

Brake ann pin

J

Braking light switch Adjusting nut Chain adjuster(with graduations) .

Rear wheel axle nut Bear axle Braking light switch spring

Adjustment of Braking Light Switch

*The braking light should be lit up on time as soon as the rear wheel is braked. If not, regulation

shall be made by turning the adjusting nut.

*With the braking light switch in "ON" position, the braking light should be lit up. If not, che(:k

should be carried out to see whether the braking lamp, circuit and switch work normally, Make replace­

ment if needed.

Caution:

For the adjustment of the braking light switch, the brake Heeds to be first checked to make sure that

the free operating movement is ensured within the specified range.

,

minutes.

Battery Checking

CD Open the right side cover.

<Z> Clean away dus t and corrosi ve

from the sunace of the battery.

@ Set the vehicle in a vertical

pos ition to see whet her the level of the

battery elec trolyte is between the upper

and lower ma rk lines . If it is below the

lower one, distilled water shall be

added to the ba ttery.

@ Seriously corroded conductor

connectors of the battery s hall be re­

placed.

ClIution:

To di . mantle ba ttery, disconnect

the negative ( - ) electrode before the

positive ( + ) one , and vice ve rsa in in­

vver

Ne ver have the elec­

trolyte level co me over thp L1l e

upper mark line when adding disti lled

wa ter. Otherwise overflow and

s ion will occur.

The electrolyte contains s ulfuri

cacid and will cause serious hurt to skin

and eyes by contact. In case of contac t

with it, wash it off for 5 minu tes a nd see

a doc tor immed iately .

Foreign matter should

ven ted from e nteri ng into the

Negative ( - ) connector

Positive ( + ) connector

Upper electrolyte level line

.'

corro­

·

be pre­

ba ttery

during dismounting and installation.

The breathing pipe must be ke pt

unblocked.

Replacement of Fuse

Set the ignition switch to "OFF"

posi tion. The specified fuse tube of

lOA should be used for replacement.

Open the left side cover, re move

the fuse holder on the side of the battery

and replace the fuse tube.

If the new fuse tube is broke n a­

gai n as soon as it is fitted on, it means

that there is some trouble with other

electric parts.

..Caution :

Do not use any fuse over lOA

Be s ure not to wash the battery

when washing the vehicle.

I

Vehicle Wo

Cleanin.

there is any

C aution

Washin

nents. There

-Whe

-Exhal

-Fuel I -Carb

-Head

-Mete

(1) Aft

I

llation.

II be kept

~ "OFF" . tube of

lCement.

remove

~e battery

lroken a­

it means

ilh other

lOA

e battery

Vehicle Washing

Cleaning the vehicle regularly can slow down the color fading of its body make it easier to check if

there is any damage and any oil leakage with it.

Caution:

Washing the motorcycle with over - pressurized water may cause damage to some of its compo­

nents. Therefore. do not jet over - pressurized water directly on to-the following parts:

-Wheel hub

-Exhaust pipe

-Fuel tank a nd lower portion of cushion

-Carburetor

-Head lock and ignition switch

-Meters

( 1) After pre - wiping, the vehicle should be washed with clean water to remove dirty residues so as to

prevent cOITosion. Plastic subassemblies should be cleaned by wi ping with colth or sponge soaked in neutral

detergent solution, followed by washing with clean water.

(2) After the cleaned vehicle is air dried, grease the chain and run the engine at idling ;;peed for a few

minutes.

(3)Prior to driving, carefully check braking sys tem repeatedly and repair or adjust it if ner:essary .

.'

Mainte na nce in Non - use Time

Storage and Maintenance

For the motorcycle to be stored for a long period of time, attention should be paid to the prevention of moi sture,

su nshine and rain attack in order to protect it from unnecessary damage. Special check - ups should be carried out on

those importan t parts and subassemblies before sto~age. <D Change lubricating oil.

® Grease the chain.

® Drain off fuel from the fuel tank and carburetorC for the vehicle not to be used for over a montf;} , the fuel in the latter

must be thoroughly drained away) , turn off the fuel cock and fi 11 antirust solution into the fuel tank, followed by dosing the

tank with the cover.

Caution :

As fuel is inflammable, the engine should be stopped before filling or drain fuel a nd it is prohibited to smoke at the

fuel s toring ,filling or draining location.

@ Take out the spark plug, fill about J5 - 20ml of clean lubricating oil int~ the cyliQder, s tep down the kick lever

repetitively for sev E' ral times and finally fit the spark plug back on.

Attention:

The igniti on switch key must be set to "OFF" position before stepping down the kick lever. To protect the ignition

system from damage, the spark plug should be put on its cap and earthed.

@ Dismantle the battery and put it in a shady, cool and well - ventilated p lace. It is suggested that the battery be

c harged once a month.

@ Clean the vehicle, spray the colored part with color fastening agen t and apply antitust oil to the part vulnerable to

rust.

(J) Inflate the tyre as required and pad the vehicle up with the two wheels clear of the ground.

::ID Put the covering over the motorcycle .

.'

Resumptio

CD Remov

ewer 4months.

(2) Charge

® Drain 0

@ Prior to

Maintenan

"('means:

"c"means

"R"means

"A" means

"L"means·

., * "mean

user himself wit

"* *" ensure safety.

Notes: l.

2. When t

s hou ld be still

Resumption of Service

CD Remove the cover and clean the vehicle. Change the lubricating oil if the vehicle has been off service for

over 4months.

(2) Charge the battery and remount it.

® Drain off the antirust solution from the fuel tank, followed by filling fu el therein to the required level.

@ Prior to dri ving, test the vehicle at low speed in a safe place.

Maintenance Routine Diagram

"r" means: Check, cleaning, adjustment, lubrication and / or replacemnet are needed .

"c"means: Cleaning is needed.

"R"means: Replacement is needed.

"A" means: Adjustment is needed.

"L" means: Lubrication is needed.

" * "means: This item of maintennace should be carried out at a service center. It may be also done by the

user himself with reference to this manual provided he has special tools, sparts and is capable of this job.

"* *" menas: This item can only be carried out by the serviceman at Kington service cenler in order to

ensure safety.

Notes; 1. Maintenance should be conducted more frequently when the motorcycle drives in dusty areas.

2. When the read - out of the odometer exceeds the maximum figures specified in the table, maintenance

should be still cycled according to the interval of mileage stated herein.

. ~~cvItem of Maintenance . item / fn ~ qI H·hc}'

* Circuit of fuel system

* Fuel filter

* Thrott le operat;ng sysern

* Choke of rarburetor

Air fi ller e l ~menl R - yearly Spark plug R 'co rlv

* Air valve gap Air valve gap

f.lIgine lubricating oil J.uhricating oil sc reen Monthl

* Ten~ion of chaiu

* tcUing !5peed of carburetor

Oriv ing chain R -4 'ear Battery

Wear of brake shoes r - 2v ear n ear braking system

** Braking liquid hose

* * Cup of braking tiquid J

* * Braking liquid

** tront braking system

* Rear bmking light swi tch

* Light changmg ot haadl'ght

Clutch Side stand

* Suspension

* Nuts , bol ts & otber fasleners ,**r-­ Wheel! spokes

** Btaring of steerill!!: handle

lOOOkm

C

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R

A

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I I I I

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Odometer km (Note 2) 4000km 8000km 12000km

I I I C C C

1 [ [

[ I I C C C

I I R [ I I

[ I One replacement every 2000km

C I c c A I A A I I I [

I ,L every 500km

I I I I I I I [ I

I I I I [ I

One replacement every two year

I [ I I I I I I I 1 I I I I I I I [

1 [ I [ I I

I

Remark

also for disc style

B-Black Y-Yellow W-White BI-Blue R-Red G-Grey O-Orange Br-Brown LG-Light Green LB-Light Blue

ELECTRICAL DIAGRAM B-Black Y-YelJow W-White BI-Blue

·yle

R-Red G-Grey O-Orange Br-Brown LG-LightGreen LB-Lighl Blue