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Manual | EN C6920 Industrial PC 12/2/2021 | Version: 3.3

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Page 1: Manual Industrial PC - download.beckhoff.com

Manual | EN

C6920Industrial PC

12/2/2021 | Version: 3.3

Page 2: Manual Industrial PC - download.beckhoff.com
Page 3: Manual Industrial PC - download.beckhoff.com

Table of contents

C6920 3Version: 3.3

Table of contents1 Notes on the documentation .................................................................................................................... 5

2 For your safety........................................................................................................................................... 62.1 Description of safety symbols ............................................................................................................ 62.2 Intended use...................................................................................................................................... 62.3 Fundamental safety instructions........................................................................................................ 72.4 Operator's obligation to exercise diligence ........................................................................................ 72.5 Notes on information security ............................................................................................................ 8

3 Product overview....................................................................................................................................... 93.1 Structure .......................................................................................................................................... 103.2 Interface description ........................................................................................................................ 11

3.2.1 Power supply ...................................................................................................................  113.2.2 Ethernet RJ45..................................................................................................................  123.2.3 USB .................................................................................................................................  133.2.4 DVI...................................................................................................................................  143.2.5 RS232..............................................................................................................................  14

3.3 Optional interfaces........................................................................................................................... 153.4 Status LEDs..................................................................................................................................... 173.5 Name plate ...................................................................................................................................... 18

4 Commissioning........................................................................................................................................ 204.1 Transport and unpacking................................................................................................................. 204.2 Installation in the control cabinet ..................................................................................................... 21

4.2.1 Dimensions ......................................................................................................................  224.2.2 Installation in the control cabinet .....................................................................................  24

4.3 Connecting the Industrial PC........................................................................................................... 264.3.1 Installing the supply cable................................................................................................  274.3.2 Grounding of the Industrial PC ........................................................................................  284.3.3 Connecting cables and power supply ..............................................................................  29

4.4 Switching the Industrial PC on and off............................................................................................. 31

5 Beckhoff Device Manager....................................................................................................................... 33

6 Decommissioning.................................................................................................................................... 356.1 Disconnecting the power supply and cables ................................................................................... 356.2 Disassembly and disposal ............................................................................................................... 36

7 Maintenance............................................................................................................................................. 387.1 Cleaning .......................................................................................................................................... 387.2 Maintenance .................................................................................................................................... 39

7.2.1 Access to device components .........................................................................................  417.2.2 Replacing the battery.......................................................................................................  427.2.3 Replacing the storage media ...........................................................................................  437.2.4 Replacing the fan.............................................................................................................  45

8 Troubleshooting ...................................................................................................................................... 46

9 Technical data.......................................................................................................................................... 47

10 Appendix .................................................................................................................................................. 48

Page 4: Manual Industrial PC - download.beckhoff.com

Table of contents

C69204 Version: 3.3

10.1 Service and support......................................................................................................................... 4810.2 Approvals......................................................................................................................................... 49

Page 5: Manual Industrial PC - download.beckhoff.com

Notes on the documentation

C6920 5Version: 3.3

1 Notes on the documentationThis description is only intended for the use of trained specialists in control and automation engineering whoare familiar with the applicable national standards.

The following instructions and explanations must be followed during installation and commissioning of thecomponents. The qualified personnel must ensure that the application of the described products meets allsafety requirements, including all applicable laws, specifications, regulations and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly underdevelopment. For that reason the documentation is not in every case checked for consistency withperformance data, standards or other characteristics. In the event that it contains technical or editorial errors,we retain the right to make alterations at any time and without warning. No claims for the modification ofproducts that have already been supplied may be made on the basis of the data, diagrams, and descriptionsin this documentation. All illustrations shown are only examples. The configurations depicted may deviatefrom the standard.

Trademarks

Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks ofBeckhoff Automation GmbH.Other designations used in this publication may be trademarks whose use by third parties for their ownpurposes could violate the rights of the owners.

Patents

The EtherCAT Technology is covered, including but not limited to the following patent applications andpatents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications andregistrations in several other countries.

Copyright

© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours isprohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of thegrant of a patent, utility model or design.

Delivery state

All the components are supplied in particular hardware and software configurations appropriate for theapplication. Changes to the hardware or software configuration are permitted, provided they are within thespecified limits for power consumption and power dissipation (please refer to the respective data sheet).

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

Page 6: Manual Industrial PC - download.beckhoff.com

For your safety

C69206 Version: 3.3

2 For your safetyThe Safety chapter first explains the safety symbols used in the documentation and their meanings. Theycontain fundamental safety instructions that are essential for the avoidance of personal injuries and damageto property.

Exclusion of liability

Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of thedevices outside the documented operating conditions.

2.1 Description of safety symbolsThe following safety symbols are used in these operating instructions. In order to avoid personal injuries anddamage to property, read and follow the safety and warning notices.

Warning of personal injuries:

DANGERDisregarding the safety notice will lead to death or serious injuries.

WARNINGDisregarding the safety notice may lead to death or serious injuries.

CAUTIONDisregarding the safety notice may lead to minor injuries.

Warning of damage to property:

NOTEDisregarding the notice may lead to damage to property.

2.2 Intended useThe Industrial PC is intended for control cabinet installation and use as a control system in machineconstruction and plant engineering for automation, visualization and communication.

The Industrial PC has been developed for an IP20 working environment. It is protected against thepenetration of fingers and solid foreign bodies of 12.5 mm or larger in size. It is not protected against water.Operation of the devices in wet and dusty environments is not permitted.

The specified limits for technical data must be adhered to.

The Industrial PC can be used within the documented operating conditions.

Improper use

Do not use the Industrial PC outside the documented operating conditions.

Page 7: Manual Industrial PC - download.beckhoff.com

For your safety

C6920 7Version: 3.3

2.3 Fundamental safety instructionsThe following safety instructions must be observed when handling the Industrial PC.

Application conditions• Do not use the Industrial PC under extreme environmental conditions.• Never use the Industrial PC in potentially explosive atmospheres.• Do not carry out any work on the Industrial PC when it is live. Always switch off the supply voltage for

the device before mounting it, replacing device components or rectifying malfunctions. This does notapply to the replacement of hard disks in a RAID configuration.

• Never plug or unplug connectors during thunderstorms. There is a risk of electric shock.• Ensure that the device has a protective and functional earth connection.

Damage to property, loss of data and impairment of functions• If you change the hardware and software configurations, you must keep within the specified limits of

power consumption and power dissipation (please refer to the respective data sheet).• Ensure that only trained specialists with a control and automation technology background, operate the

Industrial PC. Use by unauthorized persons can lead to damage to property and loss of data.• Protect the power supply cable with a fuse with a max. rating of 16 A. The fuse serves to protect the

supply line in the event of a short circuit.• In case of fire, extinguish the Industrial PC with powder or nitrogen.

2.4 Operator's obligation to exercise diligenceThe operator must ensure that

• the products are used only for their intended purpose (see Chapter 2.2 Intended use [} 6]).• the products are only operated in sound condition and in working order.• the products are operated only by suitably qualified and authorized personnel.• the personnel is instructed regularly about relevant occupational safety and environmental protection

aspects, and is familiar with the operating instructions and in particular the safety instructions containedherein.

• the operating instructions are in good condition and complete, and always available for reference at thelocation where the products are used.

Page 8: Manual Industrial PC - download.beckhoff.com

For your safety

C69208 Version: 3.3

2.5 Notes on information securityThe products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online,are equipped with security functions that support the secure operation of plants, systems, machines andnetworks. Despite the security functions, the creation, implementation and constant updating of a holisticsecurity concept for the operation are necessary to protect the respective plant, system, machine andnetworks against cyber threats. The products sold by Beckhoff are only part of the overall security concept.The customer is responsible for preventing unauthorized access by third parties to its equipment, systems,machines and networks. The latter should be connected to the corporate network or the Internet only ifappropriate protective measures have been set up.

In addition, the recommendations from Beckhoff regarding appropriate protective measures should beobserved. Further information regarding information security and industrial security can be found in ourhttps://www.beckhoff.com/secguide.

Beckhoff products and solutions undergo continuous further development. This also applies to securityfunctions. In light of this continuous further development, Beckhoff expressly recommends that the productsare kept up to date at all times and that updates are installed for the products once they have been madeavailable. Using outdated or unsupported product versions can increase the risk of cyber threats.

To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://www.beckhoff.com/secinfo.

Page 9: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 9Version: 3.3

3 Product overviewThe C6920 Industrial PC belongs to the series of compact Industrial PCs for space-saving control cabinetinstallation. The device is suitable for various applications and requirements.

Thanks to the available processors, the Industrial PC can be used for the following applications, amongothers:

• diverse automation and visualization tasks• wide range of IoT tasks with data preprocessing• complicated HMI applications• extensive axis controllers• short cycle times• high-volume data handling

The basic configuration of the C6920 includes the following aspects:

• Intel® processor• 1 DVI connection, graphic adapter integrated in the Intel® processor• 2 x 100/1000BASE-T connections, on-board dual Ethernet adapter• Hard disk• 4 x USB• 1 x RS232

Page 10: Manual Industrial PC - download.beckhoff.com

Product overview

C692010 Version: 3.3

3.1 Structure

1

2

3

4

5

6

7

8

9

10

11

Fig. 1: C6920_structure

Table 1: Key: C6920 structure

No. Component Description1 Mounting plate Plate for mounting the Industrial PC by its the rear side in the

control cabinet2 Status LEDs Status display for power, TwinCAT, hard disk, fan, User LED,

fieldbus activity, fieldbus error3 Name plate Information on the equipment of the Industrial PC4 Front flap Access to battery and storage media5 Grounding screw Functional earthing of the Industrial PC6 Fan cartridge tool-less access with knurled screw7 RS232 interface (X109) Serial interface according to RS232 standard8 DVI interface (X108) Connection of a DVI-capable monitor9 USB interfaces (X104 - X107) Connection of peripheral devices10 RJ45 Ethernet interfaces (X102,

X103)Connection of the Industrial PC to a 100/1000BASE-Tnetwork or EtherCAT

11 Power supply (X101) Connection of the power supply, protective earth and externalwiring

Page 11: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 11Version: 3.3

3.2 Interface descriptionThe basic version of the C6920 has the following interfaces:

• Power supply (X101)• Ethernet RJ45 (X102, X103)• USB (X104 - X107)• DVI (X108)• RS232 (X109)

3.2.1 Power supplyThe Industrial PC is supplied with a rated voltage of 24 V. The 8-pin voltage socket (X101) is used forconnection to the power supply and the external wiring of the Industrial PC. The main supply voltage isapplied between PIN 5 (-24 V) and PIN 6 (+24 V) of the socket. If the Industrial PC is equipped with anintegrated uninterruptible power supply (UPS), an external battery pack can additionally be connected to PIN1 and PIN 2.

X101

8

1

P-S

PC-ON

+

-24V

24V UPS

+

-BAT

C9900 U330only

Fig. 2: C6920_Voltage socket pin numbering

Table 2: Voltage socket pin assignment

Pin Signal Description8 P-S Power Status output, minus is the negative pole of the supply voltage7 PC ON Input PC_ON6 + 24 V Positive pole Supply voltage 24 V5 - Negative pole Supply voltage 24 V4 Protective earth

3 24 V UPS 24 V UPS output 2.5 A, minus is – BAT2 + BAT Positive pole of the battery pack1 - BAT Negative pole of the battery pack

Page 12: Manual Industrial PC - download.beckhoff.com

Product overview

C692012 Version: 3.3

3.2.2 Ethernet RJ45The C6920 has two Gigabit LAN ports (X102, X103). The 100Base-T and 1000Base-T Ethernet standardsenable the connection of corresponding network components and data rates of 100/1000 Mbit/s. Therequired speed is selected automatically.

The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cableconnection is 100 m.

The controllers are used as follows, based on the device generations:

Table 3: Controller classification based on device generations

Generation ControllerC6920-0050 Intel® i218 for LAN1 and i210 for LAN2C6920-0060 Intel® i219 for LAN1 and i210 for LAN2C6920-0070 Intel® i219 for LAN1 and i210 for LAN2

The Ethernet port i210 connected via PCIe is usually suitable for cycle times <= 1 ms and for distributedclock applications with EtherCAT.

The Ethernet port i219 integrated in the chipset is usually suitable for real-time Ethernet applications withcycle times > 1 ms (without distributed clocks).

X102

X103

8

1

1

8

LAN1

LAN2

Fig. 3: C6920_Ethernet interface pin numbering

Table 4: Ethernet interface pin assignment

Pin Signal Description1 T2 + Pair 22 T2 -3 T3 + Pair 34 T1 + Pair 15 T1 -6 T3 - Pair 37 T4 + Pair 48 T4 -

The LEDs of the LAN interfaces indicate the activity and the speed of the data transfer (Mbit/s). The lowerLED indicates whether the interface is connected to a network. If this is the case, the LED lights up green.The LED flashes when data transfer is in progress.

The upper LED indicates the speed of the data transfer. If the speed is 100 Mbit/s the LED is orange, at1000 Mbit/s it is green

Page 13: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 13Version: 3.3

3.2.3 USBThe Industrial PC has four USB interfaces (X104-X107). They are used to connect peripheral devices withUSB interfaces. The following table shows the interface assignment based on the device generation:

Table 5: USB interfaces based on device generation

Generation USB interfacesC6920-0050 2x USB 3.0

2x USB 2.0C6920-0060 4x USB 3.0C6920-0070 4x USB 3.1

1234 4

321

56789

56789

1234 4

321

56789

56789

43

21

X104-107

Fig. 4: C6920_USB interface pin numbering

Table 6: USB interface pin assignment

Pin ConnectionShell Shield1 Vbus2 D -3 D +4 GND5 StdA_SSRX -6 StdA_SSRX +7 GND_DRAIN8 StdA_SSTX -9 StdA_SSTX +

For USB 2.0 only the first four pin assignments are relevant.

Page 14: Manual Industrial PC - download.beckhoff.com

Product overview

C692014 Version: 3.3

3.2.4 DVIThe Industrial PC has a DVI connection (X108), to which a DVI-capable monitor can be connected. Onlydigital signals are transmitted.

8

1

24

17

9

16X108

Fig. 5: C6920_DVI interface

Table 7: DVI interface pin assignment

Pin Connection Pin Connection Pin Connection1 TDMS Data 2 - 9 TDMS Data 1 - 17 TDMS Data 0 -2 TDMS Data 2 + 10 TDMS Data 1 + 18 TDMS Data 0 +3 TDMS Data 2/4 Shield 11 TDMS Data 1/3 Shield 19 TDMS Data 0/5 Shield4 not connected 12 not connected 20 not connected5 not connected 13 not connected 21 not connected6 DDC Clock 14 + 5V Power 22 TDMS Clock Shield7 DDC Data 15 Ground (+ 5 V, Analog H/

V Sync)23 TDMS Clock +

8 Analog Vertical Sync 16 Hot Plug Detect 24 TDMA Clock -C5 GND

3.2.5 RS232The serial interface (X109) is fed out via a 9-pin standard DSUB connector. The signals comply with theRS232 standard. The port address and the interrupt used are set with the help of the BIOS setup.

X109

1

5

6

9

Fig. 6: C6920_RS232 interface pin numbering

Table 8: RS232 pin assignment

Pin Signal Description1 DCD Data Carrier Detect2 RxD Receive Data3 TxD Transmit Data4 DTR Data Terminal Ready5 GND Ground6 DSR Data Set Ready7 RTS Request to Send8 CTS Clear to Send9 RI Ring Indicator

Page 15: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 15Version: 3.3

3.3 Optional interfacesA variety of interface options are available to you for extending your Industrial PC beyond the basicequipment level with additional interfaces. The following table provides information about the availableinterfaces, depending on the device generation:

Table 9: C6920 interface options

Order option Description Device generationFC9071-0000 Gigabit-Ethernet PC network card

10/100/1000 Mbit/s, 1 channel,PCIe interface, covers the fieldbusconnection range

C6920-0050C6920-0060C6920-0070

C9900-E238 Additional DVI-D socket led out toa slot cover, only for PCs with plug-in card slots

C6920-0050C6920-0060C6920-0070

C9900-E294 Additional DisplayPort interface,covers the fieldbus connectionrange, max. resolution 1920 x1080, can be ordered only onceper PC and not together with asecond DVI connection

C6920-0060C6920-0070

C9900-E308 Serial interface, RS232, electricalisolation, D-Sub, 9-pin, PCIeinterface covers the fieldbusconnection range

C6920-0060

PCI and PCIe plug-in card slots

In addition, you have the option to order the Industrial PC with additional PCI and PCIe plug-in card slots. Inthis case you can extend the device by additional fieldbus interfaces and Ethernet ports. The following plug-in card slots are available to you:

Table 10: Ordering options – plug-in card slots

Order identifier DescriptionC9900-B506 2 PCIe-x1 plug-in card slots on passive backplane,

integrated in the C6920, for the insertion of PCIe-x1plug-in cards up to 190 mm in length

C9900-B510 2 PCI plug-in card slots on passive backplane,integrated in the C6920, for the insertion of PCI plug-in cards up to 190 mm in length

C9900-B514 1 PCI and 1 PCIe-x1 plug-in card slot on passivebackplane, integrated in the C6920, for the insertionof 1 PCI and 1 PCIe-x1 plug-in card up to 190 mm inlength

The plug-in card slots are located behind the flap next to the connection area of the Industrial PC. In order tomount plug-in cards, you have to loosen the Philips screw and open the flap (see fig. 7).

Page 16: Manual Industrial PC - download.beckhoff.com

Product overview

C692016 Version: 3.3

Fig. 7: C6920_Access to plug-in card slots

When you have inserted the plug-in cards, the card connections are located on the right on the top side ofthe PC (see fig. 8).

Fig. 8: C6920_Plug-in card connections

The additional plug-in card slots change the dimensions of the Industrial PC. The width of the deviceincreases by 70 mm and the depth by 18 mm.

Page 17: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 17Version: 3.3

3.4 Status LEDsThe Industrial PC has seven status LEDs: PWR, TC, IDE, FAN, USR, FB RUN, FB ERR. They provideinformation on the following aspects:

• the status of the power controller• the TwinCAT status• the hard disk activity• the fan status• the user• the fieldbus activity• the fieldbus status

The figure shows where the LEDs are located on the Industrial PC.

Fig. 9: C6920 Status LEDs

Table 11: Meaning of the Status LEDs

LED Color/flashing interval MeaningPWR (Power) green

green flashingOperationStandby

TC (TwinCAT) redgreenblue

Stop ModeRun ModeConfiguration mode

IDE/HDD red Access to storage mediumFAN green

redFans runningFans failed

USR (user) programmableFB RUN (fieldbus active) green

redactivenot active

FB Error (fieldbus error) red error

Page 18: Manual Industrial PC - download.beckhoff.com

Product overview

C692018 Version: 3.3

3.5 Name plateThe name plate provides information on the equipment fitted to the Industrial PC.

11

1

2

3

4

5

6

7

8

9

10

12

13

xxxxxxxx

xxxxxxxxxxxxxxxxxxxxxxxxxx

14

15

Fig. 10: C6920_Name plate example

Page 19: Manual Industrial PC - download.beckhoff.com

Product overview

C6920 19Version: 3.3

Table 12: Key: name plate C6920

No. Description1 Model: The last four digits indicate the device generation.2 Serial number (BTN)3 Date of manufacture4 Mainboard5 CPU6 RAM7 Mini PCI slot8 Storage media9 Storage media10 Power supply unit: 24 VDC

11 MAC addresses of the Ethernet interfaces (X102, X103)12 FCC approval13 Address of the vendor14 Symbols

Note: Here are the symbols applicable to the device such as CE, EAC, UKCA, . Theapprovals of your device can be found on the name plate and in chapter 10.2 Approvals [} 49].

15 Variant number: Commercial number of the order code including ordering options

Page 20: Manual Industrial PC - download.beckhoff.com

Commissioning

C692020 Version: 3.3

4 CommissioningTo be able to use the Industrial PC, you must first commission it. The first step is to transport the device to isoperating location and unpack it. This is followed by installing the device in the control cabinet, connectingthe cables and the power supply and finally switching on the Industrial PC.

4.1 Transport and unpackingNote the specified transport and storage conditions (see Chapter 9, Technical data [} 47]).

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.Transporting a control cabinet with a built-in PC can result in excessive impact on the Industrial PC. Duringtransport the device must therefore be protected from excessive mechanical stress. Appropriate packagingof the Industrial PC, in particular the original packaging, can improve the vibration resistance duringtransport.

NOTEHardware damage due to condensationUnfavorable weather conditions during transport can cause damage to the device.• Protect the device against moisture (condensation) during transport in cold weather or in case of ex-

treme temperature fluctuations.• Do not put the device into operation until it has slowly adjusted to the room temperature.• Should condensation occur, wait for about 12 hours before switching the device on.

Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.2. Keep the packaging for possible future transport.3. Check your delivery for completeness by comparing it with your order.4. Check the contents for visible shipping damage.5. In case of discrepancies between the package contents and the order, or in case of transport damage,

please inform Beckhoff Service (see Chapter 10.1 Service and support [} 48]).

Page 21: Manual Industrial PC - download.beckhoff.com

Commissioning

C6920 21Version: 3.3

4.2 Installation in the control cabinetNOTE

Incorrect installationMounting the device in a way that deviates from the documentation can impair its functionality.• Mount the device only in the orientations shown in the documents.

The C6920 Industrial PC is designed for installation in control cabinets in machine and plant technology.Please observe the environmental conditions prescribed for the operation (see Chapter 9 Technical data[} 47]).

Using different mounting plates, you can align the cable entry based on the application requirements.

Figure 11 shows the two available mounting plates: the standard mounting plate 1 and the optional mountingplate 2. Mounting plate 1 in mounted on the rear panel of the Industrial PC and mounting plate 2 on the right-hand side panel. In both cases, four M4 x 8 countersunk head Philips screws are used for mounting.

1 2

Fig. 11: C6920_Mounting plates

In the basic equipment version, the Industrial PC is delivered with mounting plate 1 already mounted asshown in fig. 11. Mounting plate 2 is not included in the scope of delivery. You can choose the followingordering options:

• C9900-M653: Mounting plate on the side panel instead of on the rear panel

Page 22: Manual Industrial PC - download.beckhoff.com

Commissioning

C692022 Version: 3.3

4.2.1 DimensionsThe dimensions of the Industrial PC and the mounting plate are used to prepare the control cabinet and tomount the device correctly in the control cabinet.

All dimensions are in mm.

Figure 12 illustrates the dimensions of the Industrial PC with mounting plate 1.

222,

5

5532 120,5

124,5

245

65,1

262

Fig. 12: C6920_Dimensions with mounting plate 1

Figure 13 illustrates the dimensions of the Industrial PC with mounting plate 2.

65,169,1

65124,5

24526

222

3,5

21,5

Fig. 13: C6920_Dimensions with mounting plate 2

If you have chosen the ordering option for the device with additional PCI and PCIe plug-in card slots, thedimensions of the device will change as a result. In this case you must use mounting plate 3 or 4 to mountthe device.

Figure 14 illustrates the dimensions of the Industrial PC with mounting plate 3 and the additional plug-in cardslots.

Page 23: Manual Industrial PC - download.beckhoff.com

Commissioning

C6920 23Version: 3.3

262

245

95,7125,35

222,

5

124,5

137

9

Fig. 14: C6920_Dimensions with mounting plate 3 and plug-in card slots

Figure 15 illustrates the dimensions of the Industrial PC with mounting plate 4 and the additional plug-in cardslots.

222,

526

2

134,05138,05 137

90

245

Fig. 15: C6920_Dimensions with mounting plate 4 and plug-in card slots

Page 24: Manual Industrial PC - download.beckhoff.com

Commissioning

C692024 Version: 3.3

4.2.2 Installation in the control cabinetNOTE

Extreme environmental conditionsExtreme environmental conditions can cause damage to the device.• Avoid extreme environmental conditions.• Protect the device against dust, moisture and heat.• Do not cover the device's ventilation grille.

When installing in the control cabinet, note that there must be 5 cm of free space above and below thedevice for ventilation.

Mounting via mounting plates

In order to mount the Industrial PC by its rear or side panel in the control cabinet using the mounting plates,the control cabinet must be equipped with drill holes for the fastening screws corresponding to thedimensions of the PC (see chapter 4.2.1 Dimensions [} 22]). You need M4 screws for mounting.

After you have drilled the holes for the fastening screws in the control cabinet, you can mount the IndustrialPC in the control cabinet with the mounting plates. If your device is equipped with additional plug-in cardslots, the device and thus the mounting plates are wider. However, the mounting procedure is the same.

Page 25: Manual Industrial PC - download.beckhoff.com

Commissioning

C6920 25Version: 3.3

Fig. 16: C6920_Control cabinet installation

To install the Industrial PC in the control cabinet, follow the steps below:

1. Place the fastening screws in the drill holes in the rear panel of the control cabinet.2. Hang the PC on the screws at the marked places on the mounting plate (see fig. 16).3. Tighten the fastening screws.ð You have successfully installed the Industrial PC in the control cabinet.

Page 26: Manual Industrial PC - download.beckhoff.com

Commissioning

C692026 Version: 3.3

4.3 Connecting the Industrial PC CAUTION

Risk of electric shockDangerous touch voltages can lead to electric shock. To avoid electric shock, observe the following:• Never connect or disconnect the device cables during a thunderstorm.• Provide protective earthing for handling the device.

To prepare the Industrial PC for operation, it must be connected. The first step is to ground the device. Thenyou can connect the cables and the power supply.

An external power supply unit is required to supply 24 V DC (-15 %/+20 %) for operating the device.

Wire the Industrial PC in the control cabinet in accordance with the EN 60204-1:2006 standard on ProtectiveExtra Low Voltage (PELV) so that one side of the circuit or a point on the power source of this circuit isconnected to the protective conductor system.

Page 27: Manual Industrial PC - download.beckhoff.com

Commissioning

C6920 27Version: 3.3

4.3.1 Installing the supply cableMount the cable for the power supply to the Industrial PC using the material provided for the connectorassembly. It consists of a 8-pin connection strip and a strain relief housing with cable tie.

Installing the supply cable

First mount the plug on the cable as follows:

1. Remove the insulation from the cable ends (8-9 mm).2. Screw the cable ends into the 8-pin connection strip. For the pin assignment of the connector, see

Chapter 3.2.1 Power supply [} 11].

Assembly of the strain relief housing

Now mount the strain relief housing on the already connected connector and supply cable as shown in fig.17:

1. Thread the cable tie into the lower part of the strain relief housing (section A).2. Insert the connection strip into the lower part of the strain relief housing (section B).3. Tighten the cable tie and remove the plastic tab (section C).4. Attach the upper part of the strain relief housing by snapping it onto the lower part (section D).

A B

C D

Fig. 17: C6920_Mounting the strain relief housing

Page 28: Manual Industrial PC - download.beckhoff.com

Commissioning

C692028 Version: 3.3

4.3.2 Grounding of the Industrial PCPotential differences are minimized and electrical currents are diverted to the ground through grounding orpotential equalization of electronic devices. This is to prevent dangerous touch voltages and electromagneticinterference.

At the lower end of the Industrial PC mounting plate there is an grounding screw (see also chapter 3.1Structure [} 10]), via which the functional earth of the PC can be connected. Use cables with a cross-sectionof at least 4 mm2 to connect the protective conductor.

Protective earth

Establish the low-resistance protective earth of the Industrial PC via the voltage connection, thus avoidingdangerous contact voltages. There is a pin in the voltage socket for the protective earth (PE).

EMC

NOTEHardware damage due to electromagnetic interferenceUsing the Industrial PC without functional earthing can lead to hardware damage due to electromagnetic in-terference.• Only use the device with functional earthing.

Electromagnetic compatibility (EMC) of the industrial PC includes on the one hand not affecting otherdevices and equipment by electromagnetic interference and on the other hand not being disturbed byelectrical or electromagnetic effects itself.

For this purpose, the Industrial PC must comply with certain protection requirements. The Industrial PC hasEMC interference immunity according to EN 61000-6-2. The EMC interference emission of the device meetsthe requirements of EN 61000-6-4.

The functional earth is necessary for the EMC of the device. The functional earth is established byconnecting the grounding point on the PC mounting plate to the central grounding point of the control cabinetin which the PC is installed.

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Commissioning

C6920 29Version: 3.3

4.3.3 Connecting cables and power supplyNOTE

Incorrect connection procedureIncorrect procedure when connecting the cables and the power supply can cause hardware damage.• Follow the documented procedure for connecting the cables and the power supply.• Always connect the cables first and only then switch on the power supply.• Please read the documentation for the external devices prior to connecting them.

NOTEConnection of incorrect battery packsThe connection of incorrect battery packs can lead to damage to the Industrial PC and to the battery packs.• Connect only Beckhoff battery packs to your Industrial PC.

Connecting cables

The connections are located in the front of the Industrial PC and are documented in Chapter 3.1 Structure[} 10].

Make sure that you first ground the PC (see Chapter Grounding of the Industrial PC [} 28]) and then plug inall data transfer cables.

Connecting the power supply

Cables with a maximum cable cross-section of 1.5 mm2 must be used for connecting the power supply. Toachieve the lowest possible voltage drop on the supply line, we recommend connecting the maximumpossible cross-section. In case of larger distances between the power source and the PC, take into accountthe voltage drop in relation to the cable cross-section as well as fluctuations in your supply voltage in order toensure that the voltage at the power supply unit does not fall below 22 V.

Proceed as follows to connect the 24 VDC power supply unit:

1. Check the correct voltage of your external power supply.2. Install the power cable.3. Plug the power cable into the voltage socket of the Industrial PC.4. Screw the power cable to the voltage socket of the Industrial PC.5. Connect the PC to your external 24 V power supply.6. Switch on the 24 V power supply.7. Measure the voltage on the power supply plug of the PC.

External battery pack and UPS output

If you ordered your device with an integrated UPS, then you can connect an external battery pack and installit on a DIN rail near to the PC. Use only Beckhoff battery packs for this:

• C9900-U330: Universal battery pack for PCs and Panel PCs in any configuration

When using the C9900-U330 battery pack, you can use the UPS output of the power supply unit (UPSOutput). The method of connecting different components can be taken from the wiring diagram in fig. 18.

Page 30: Manual Industrial PC - download.beckhoff.com

Commissioning

C692030 Version: 3.3

1 2 3 4 5 6 7 8

Battery

24 VPower

24 V DC

+UPS

+ + PC_O

N

Pow

er-S

tatu

s

- -

X2

X1

X1 X2

ext. switch

N0 N0

0 V 22-30 V DC

UPS Output

L max = 10 m

1,5 mm / AWG142

1 2

GN

D

+24

V

PTC

24 V/3,4 Ah 30 V/9 A

C9900-U330 battery pack

- +

Fig. 18: C6920_Wiring diagram

So that the Industrial PC still has a monitor output in case of a power failure, a Control Panel can beconnected to the UPS output of the power supply unit. Even after a power failure there is a voltage of 24 VDCbetween the UPS output and the negative pole of the battery pack. The maximum load is 1.4 A (max. 2.5 Afrom year of manufacture 2016).

Once the PC has been de-energized via the UPS software, the UPS output is switched to 0 V. A connectedpanel is switched off.

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Commissioning

C6920 31Version: 3.3

4.4 Switching the Industrial PC on and offFirst switching on and driver installation

NOTEPublic networksConnecting the PC to public networks without additional protective measures can compromise the safety ofthe device.• Protect the PC before connecting it to public networks.

The Industrial PC is started when the system is switched on or when the power supply is connected.

When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will bestarted. For any additional hardware you have connected, you have to install the drivers yourself afterwards.In addition, the Beckhoff Device Manager starts automatically. The Device Manager is a software fromBeckhoff that supports you in configuring the PC.

If you have ordered the PC without an operating system, you must install this and the driver software for theadditional hardware you have connected and for the devices in the PC yourself. Please follow theinstructions in the documentation for the operating system and the additional devices.

Switching off the Industrial PC

NOTEData loss due to running softwareSwitching off the Industrial PC before the running software is terminated and the operating system is shutdown can lead to data loss.• Quit the running software and shut down the operating system before switching off the PC.

NOTEShortened battery life due to switching off the power supplyIf the power supply is simply switched off, the operating system shuts down via the battery. With daily use,this significantly shortens the life of the battery.• Avoid switching off the power supply before shutting down the operating system.• Use the Beckhoff concept (see below) to shut down the operating system in a battery-friendly manner.

When the system is switched off or disconnected from its own power supply, the Industrial PC is alsoswitched off.

If you have an Industrial PC with a UPS and simply switch off the power supply, the operating system shutsdown via the battery. With frequent use, this shortens the life of the battery.

To shut down the operating system properly, you can install an additional ON/OFF switch next to themachine's main switch to turn the machine on and off. The main switch can thus remain switched on inprinciple and thus ensures that the PC is still supplied with power during the shutdown of the operatingsystem.

If 24 V is then applied to the input PC_ON via a switch, the operating system shuts down properly. ThePC_ON signal is inverted, i.e. the operating system shuts down when 24 V is applied.

Once the operating system has shut down, the PC power supply unit sets the output power status from 24 Vto 0 V. This indicates that the shutdown is complete and you can turn off the power supply. Via the output,you can switch, for example, a contactor that switches off the entire system. The maximum load for thePower Status output is 0.5 A and a suitable fuse should be provided.

You can assign different access rights to all users in the operating system and in the application software.Since there is a risk of data loss if the Industrial PC is switched off incorrectly, assign the rights advisedly. Auser who is not allowed to terminate the software should not be allowed to switch off the Industrial PC.

UPS software components

Page 32: Manual Industrial PC - download.beckhoff.com

Commissioning

C692032 Version: 3.3

To operate the power supply unit as a UPS, the UPS driver software with the corresponding drivers must beinstalled on the Industrial PC. The software and drivers are already installed on delivery of the PC withoperating system. Otherwise, you will have to install them yourself.

You can obtain the software and drivers either online for download via the following link: https://download.beckhoff.com/download/software/Industrial_PC/OS_Support/Driver_DVD or you can contactBeckhoff Service ([email protected]), which will provide you with the software and drivers. The driversoftware comes with a detailed help function. Call up the help files either directly from the configuration tabby clicking the Help button or start the file under Start > Programs > Beckhoff > UPS software components.

The method of communication between your PC and the UPS depends on the PC generation. The followingtable provides information about the method of communication according to the device generation:

Table 13: UPS communication

Device generation UPS communication methodC6920-0050 Serial communicationC6920-0060 Communication via BIOS APIC6920-0070 Communication via BIOS API

In the case of serial communication, all you need is the UPS driver. If the communication takes place via theBIOS API, you also need the Beckhoff Automation Device Driver in addition to the UPS driver.

Page 33: Manual Industrial PC - download.beckhoff.com

Beckhoff Device Manager

C6920 33Version: 3.3

5 Beckhoff Device ManagerThe Beckhoff Device Manager enables detailed system diagnostics with uniform secure access to theexisting hardware and software components. System data is recorded, analyzed and evaluated duringoperation. The data helps to detect deviations at an early stage and prevent PC downtime.

The Beckhoff Device Manager always starts automatically after the Industrial PC has been booted. Inaddition, you have the option of manually starting the previously closed Device Manager at any time.

The Industrial PC is delivered with predefined access data as standard:

• User name: Administrator• Password: 1

You also have the option of using the Beckhoff Device Manager to remotely configure the Industrial PC via aweb browser. More detailed information is available in the Beckhoff Device Manager manual.

First start Beckhoff Device Manager

When your Industrial PC is booted for the first time, the Beckhoff Device Manager also starts automaticallyfor the first time. The Security Wizard opens. This tells you that you should reset the default password set byBeckhoff. Proceed as follows:

1. Click Next on the Security Wizard start page.ð This will take you to the Change Passwords page:

Fig. 19: Beckhoff Device Manager - Change passwords

2. Enter the access data of the Device Manager on delivery.3. Choose a secure new password. Instructions for choosing a secure password are given below.4. Confirm the changes by clicking on the tick in the red box on the right.5. Exit the Security Wizard to switch to the Device Manager start page:

Page 34: Manual Industrial PC - download.beckhoff.com

Beckhoff Device Manager

C692034 Version: 3.3

Fig. 20: Beckhoff Device Manager – Start page

Navigate forward in the menu and configure the Industrial PC. Note that modifications only become activeonce they have been confirmed. It may be necessary to restart the Industrial PC.

Starting the Beckhoff Device Manager manually

To start the Beckhoff Device Manager manually, proceed as follows:

1. Open a web browser locally on the Industrial PC.2. Enter localhost/config in the web browser to start the Beckhoff Device Manager.

The Beckhoff Device Manager starts. The Security Wizard appears.

Secure passwords

Strong passwords are an important prerequisite for a secure system.

Beckhoff supplies the device images with standard user names and standard passwords for the operatingsystem. It is imperative that you change these.

Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning apassword here as well.

Please note the following:

• Passwords should be unique for each user and service.• Only change passwords after an incident in which passwords have become known without

authorization.• Train the device users in the use of passwords.

A secure password has the following characteristics:

• Password complexity: The password should contain capital and lower-case letters, numbers,punctuation marks and special characters.

• Password length: The password should be at least 10 characters long.

Page 35: Manual Industrial PC - download.beckhoff.com

Decommissioning

C6920 35Version: 3.3

6 DecommissioningNOTE

Hardware damage due to power supplyA connected power supply can cause damage to the Industrial PC during disassembly.• Disconnect the power supply from the device before starting to disassemble it.

When taking the Industrial PC out of operation, you must first disconnect the power supply and cables. Youcan then remove the device from the control cabinet.

If you do not want to continue using the Industrial PC, Chapter 6.2 Disassembly and disposal [} 36] providesinformation on the correct disposal of the device.

6.1 Disconnecting the power supply and cables CAUTION

Risk of electric shockDisconnecting the Industrial PC during a thunderstorm can lead to electric shock.• Never disconnect the cables from the device during thunderstorms.

Before you remove the Industrial PC from the control cabinet, you must follow the following steps:

1. Shut down the operating system.2. Disconnect the Industrial PC from the power supply (see below).3. Disconnect the data transfer cables between the Industrial PC and the connected devices (see below).

Disconnect the power supply

Proceed as follows to disconnect the power supply:

1. Disconnect the PC from your external 24 V power supply.2. Unscrew the voltage connector and pull it out of the PC.3. Dismantle the power cable if the plug is to remain with the PC.

Disconnecting cables

To disconnect the cables from the Industrial PC, proceed as follows:

1. Make a note of the wiring configuration, if you wish to restore it with another device.2. Disconnect the data transmission cables from the Industrial PC.3. Finally, disconnect the grounding strap.

Page 36: Manual Industrial PC - download.beckhoff.com

Decommissioning

C692036 Version: 3.3

6.2 Disassembly and disposalBefore you can remove the Industrial PC from the control cabinet, you must first disconnect the power supplyand the cables (see Chapter 6.1 Disconnecting the power supply and cables [} 35]).

Disassembly via mounting plates

Proceed as follows to remove the Industrial PC with the corresponding mounting plate from the controlcabinet:

1. Loosen the fastening screws just enough so that they remain attached to the control cabinet.2. Lift the PC far enough so that the mounting screws slip into the keyholes (see fig. 21).3. Remove the PC from the control cabinet.ð You have successfully disassembled the PC.

Fig. 21: C6920_Dismantling the control cabinet

Disposal of the Industrial PC

Be sure to observe the national electronic scrap regulations when disposing of the Industrial PC.

In order to dispose of the device, it must be removed and fully dismantled. Dispose of the components in thefollowing way:

Page 37: Manual Industrial PC - download.beckhoff.com

Decommissioning

C6920 37Version: 3.3

• Send plastic parts (polycarbonate, polyamide (PA6.6)) for plastics recycling.• Take metal parts to the metal recycling collection point.• Electronic parts such as fans and circuit boards must be disposed of in accordance with national

electronic scrap regulations.• Stick insulating tape over the poles of the CR2032 battery on the motherboard and dispose of the

battery via the local battery recycling.

Page 38: Manual Industrial PC - download.beckhoff.com

Maintenance

C692038 Version: 3.3

7 Maintenance CAUTION

Risk of electric shockWorking on the Industrial PC while it is live can lead to electric shock.• Turn off the supply voltage before cleaning the device or replacing device components. Excluded from

this is the replacement of hard disks in RAID configuration and fan cartridges.

Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaningand maintenance of certain device components and the replacement of other device components contributeto this.

Repair

Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (seeChapter 10.1 Service and support [} 48]).

7.1 CleaningNOTE

Unsuitable cleaning agentsThe use of unsuitable cleaning agents can damage the device.• Only clean the Industrial PC as specified.

It is essential to observe the following aspects when cleaning the Industrial PC:

• Make sure that no dust gets into the PC.• Always keep the ventilation grilles free.• Only use a vacuum cleaner to clean the PC. The Industrial PC does not have to be switched off for

this.• Never use compressed air to clean the PC.

Page 39: Manual Industrial PC - download.beckhoff.com

Maintenance

C6920 39Version: 3.3

7.2 MaintenanceNOTE

Use of incorrect spare partsThe use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation.• Only use spare parts that you have ordered from Beckhoff Service.

Beckhoff Industrial PCs are manufactured from components of the highest quality and robustness. They areselected and tested for best interoperability, long-term availability and reliable function under the specifiedenvironmental conditions.

Nevertheless, some components of the Industrial PC may be subject to a limited service life if they areoperated under certain conditions, such as more demanding ambient conditions during operation or duringstorage, or if they are out of service for long periods of storage.

Beckhoff therefore recommends replacing some of the Industrial PC components after the time after whichpredictions of the remaining service life of such components can no longer be reliably calculated.

These are the following components:

• Battery and battery pack• Storage media• Fan

The following table provides recommendations for the regular, precautionary replacement of the PCcomponents:

Table 14: Replacement recommendations for PC components

Component Recommendation for replacement intervals (years)UPS battery pack 5 years2.5-inch hard disk 5 years or after 20,000 operating hours at more than 40 °C or after

30,000 operating hours at less than 40 °C3.5-inch hard disk 5 years, irrespective of the operating hoursFan 7 yearsCompact Flash, CFast or SSD 10 yearsMotherboard battery 5 years

Beckhoff is excluded from liability in the event of possible damage occurring during maintenance work. Inorder to avoid damage caused by electrostatic discharge when replacing device components, protectivemeasures are recommended. Below are some suggestions.

ESD protection

NOTEElectrostatic dischargeThe replacement of device components without ESD protection can lead to functional impairment and de-struction of the device.• If possible, apply ESD protection measures during maintenance work.

When working on electronic devices, there is a risk of damage due to ESD (electrostatic discharge), whichcan impair the function or destroy the device.

Protect the Industrial PC and create an ESD-protected environment in which any electrostatic charges aredischarged to the ground in a controlled manner and charging is prevented.

An ESD-protected environment can best be created by setting up ESD protection zones. The followingmeasures serve this purpose:

• ESD-compliant floors with sufficient conductivity to the reference potential PE;• ESD-compatible work surfaces such as tables and shelves;

Page 40: Manual Industrial PC - download.beckhoff.com

Maintenance

C692040 Version: 3.3

• Wrist grounding strap, especially for sedentary activities;• grounded and electrostatically dissipating equipment and operating materials (e.g. tools) within the

ESD protection zone.

If it is not possible to create an ESD protection zone, you can still protect the device against ESD damage.For example, the following measures can be used:

• Use conductive mats connected to the ground potential as underlays.• Dissipate possible charges from your own body by touching earthed metal (e.g. control cabinet door).• Wear a wrist grounding strap.• Only remove new electronic components from the ESD packaging (tinted plastic bag) after putting on

the wrist grounding strap.• Do not walk around with electronic components in your hand if they are not in ESD packaging.

Page 41: Manual Industrial PC - download.beckhoff.com

Maintenance

C6920 41Version: 3.3

7.2.1 Access to device componentsIn order to be able to replace certain device components, you must first gain access to these components.

Access to battery and storage media

To get access to the battery and the storage media, open the front flap (see fig. 22).

Fig. 22: C6920_tool-less access to battery and storage media

You now have access to the battery (1) and storage media (2) (see Fig. 23).

1

2

2

Fig. 23: C6920 _Battery and storage media

Fan access

You can access the fan cartridge from the underside of the Industrial PC.

Page 42: Manual Industrial PC - download.beckhoff.com

Maintenance

C692042 Version: 3.3

7.2.2 Replacing the batteryNOTE

Incorrect battery typeReplace battery with R/C (BBCV2), Part. No. C2032, rated 3 V only. Use of another battery may present arisk of fire or explosion.• Only replace the battery with a replacement battery from Beckhoff Service.• When replacing the battery, make sure that the polarity is correct.

NOTEBattery damageIncorrect handling of the motherboard battery can damage it.• Do not recharge the battery.• Do not throw the battery on the fire.• Do not open the battery.• Protect the battery against direct sunlight and moisture.

The Industrial PC does not contain a lithium-ion battery. The motherboard battery is a CR2032 lithium-metalcell. It is used to supply power to the clock integrated on the motherboard. If the battery is depleted ormissing, the date and time are displayed incorrectly.

Table 15: Technical data of the battery.

Battery type Electrical properties (at 20 °C) DimensionsNominal voltage Nominal capac-

ityDiameter Height Weight

CR2032 3.0 V 225 mAh 20.0 mm 3.20 mm 3.1 g

Chapter 7.2.1 Access to device components [} 41] shows how to access the battery.

To change the battery, proceed as follows:

1. Pull the battery out of the Industrial PC with needle-nose pliers.2. Insert the new battery into the PC by hand. Pay attention to the correct polarity. The negative pole of

the battery must face the voltage socket of the industrial PC (see fig. 24).

-+

Fig. 24: C6920_Battery change

To dispose of the battery, remove it, stick insulating tape over the poles and take it to the local batteryrecycling.

Page 43: Manual Industrial PC - download.beckhoff.com

Maintenance

C6920 43Version: 3.3

7.2.3 Replacing the storage mediaNew storage media should only be obtained from Beckhoff Service (see Chapter 10.1 Service and support[} 48]).

The old storage media must be disposed of in accordance with the national electronic waste regulations.

Data transfer before replacement

If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the datafrom the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. TheBST is a graphical backup and restore program for Industrial PCs with a Windows operating system. Youcan create an image of your operating system and use it to back up the operating system. You can thenrestore the images created in this way. The BST is available on a bootable BST USB flash drive. Thisincludes Windows and a backup software. Select the size of the BST USB flash drive according to the size ofthe backup copy of your operating system. You can then keep the flash drive as a backup copy. For thispurpose, the BST USB flash drives with SLC flash are designed for a particularly long data preservation. Formore information on the function of the BST, please refer to the corresponding documentation.

If your storage medium is defective and there is no backup, Beckhoff Service can provide you with a freshWindows image. For this to be possible, the Beckhoff IPC must already have been shipped with a validoperating system license. When installing the fresh image, the applications must be reinstalled.

Replacing the CFast

Chapter 7.2.1 Access to device components [} 41] shows how you can access the CFast.

To change the CFast, follow the steps below, which are shown in fig. 25:

1. Press frontally against the CFast (section A).ð The CFast now protrudes from the PC (section B).

2. Pull the CFast out of the PC (section C).

A B C

Fig. 25: C6920_Cfast replacement

3. Insert the new CFast into the PC.4. Press frontally against the protruding CFast.ð The CFast is now fully inserted in the PC. You have replaced the CFast.

Replacing the SSD

Chapter 7.2.1 Access to device components [} 41] shows how to access the SSD.

Proceed as follows to change the SSD:

Page 44: Manual Industrial PC - download.beckhoff.com

Maintenance

C692044 Version: 3.3

1. Remove the SSD from the PC by pulling forcefully on the protruding Beckhoff sticker (see fig. 27).BE

CKH

OFF

BEC

KHO

FF

Fig. 26: C6920_SSD replacement

2. Insert the new SSD into the PC in the same orientation up to the stop.ð You have replaced the SSD.

Page 45: Manual Industrial PC - download.beckhoff.com

Maintenance

C6920 45Version: 3.3

7.2.4 Replacing the fanNOTE

Incorrect fan typeThe Industrial PC may be damaged if the wrong type of fan is installed.• Replace the fan cartridge exclusively by a cartridge from Beckhoff Service.

The fan cartridge with the two fans ensures optimal cooling of the Industrial PC. Order a new fan cartridgeexclusively from Beckhoff. To do this, contact Beckhoff Service (see Chapter 10.1 Service and support[} 48]).

You can replace the fan cartridge while the PC is running. Insert the new cartridge immediately afterremoving the old one.

To change the fan cartridge, follow the steps below, which are shown in fig. 27:

1. Loosen the knurled screw on the underside of the PC (section A).2. Flip the cartridge down (section B).3. Remove the cartridge in the upward direction (section C).

A B C

Fig. 27: C6920_Fan cartridge replacement

4. Insert the new fan cartridge.5. Flip the cartridge back up.6. Tighten the knurled screw firmly again.ð You have now replaced the fans.

The old fan cartridge must be disposed of in accordance with the national electronic scrap regulation.

Page 46: Manual Industrial PC - download.beckhoff.com

Troubleshooting

C692046 Version: 3.3

8 TroubleshootingTable 16: Troubleshooting

Fault Cause MeasuresNothing happens after theIndustrial PC has been switched on

Missing power supply of theIndustrial PC

Other cause

Check the power supply cable

Call Beckhoff Service

The Industrial PC does not bootfully

Setup settings are incorrect

Other cause

Check the setup settings

Call Beckhoff ServiceComputer boots, software starts,but control does not operatecorrectly

Cause of the fault is either in thesoftware or in parts of the plantoutside the Industrial PC

Call the machine and softwaremanufacturer

Page 47: Manual Industrial PC - download.beckhoff.com

Technical data

C6920 47Version: 3.3

9 Technical dataTable 17: Technical data

Product designation C6920Dimensions (W x H x D) 65 x 235 x 121, without mounting plate, without plug-

in card slotsWeight 1900 g with basic equipmentSupply voltage 20.4-28.8 VDC (24 VDC power supply unit, NEC class

2)Power consumption C6920-0050: max. 60 W; C6920-0060 max. 40 W

with basic configurationProtection class IP20Vibration resistance (sinusoidal vibration) EN 60068-2-6: 10 to 58 Hz: 0.035 mm

58 to 500 Hz: 0.5 G (approx. 5 m/s2)Shock resistance (shock) EN 60068-2-27: 5 G (approx. 50 m/s2), duration:

30 msEMC interference immunity conforms to EN 61000-6-2EMC interference emission conforms to EN 61000-6-4Permissible ambient temperature +0 °C to 55 °C (operation)

-25 °C to +65 °C (transport / storage)Permissible air humidity Maximum 95 %, no condensationTransport and storage The same values for air humidity and shock

resistance are to be observed during transport andstorage as in operation. The shock resistance duringtransport can be improved by means of suitablypacking the Industrial PC.

Page 48: Manual Industrial PC - download.beckhoff.com

Appendix

C692048 Version: 3.3

10 Appendix

10.1 Service and supportBeckhoff and its worldwide branch offices offer comprehensive service and support, providing fast andcompetent assistance with all issues relating to Beckhoff products and system solutions.

Beckhoff Service

The Beckhoff Service Centre supports you in all matters of after-sales service:

• on-site service• repair service• spare parts service• hotline service

Hotline: + 49 (0) 5246/963-460Fax: + 49 (0) 5246/963-479e-mail: [email protected]

If servicing is required, please quote the serial number of your Industrial PC, which can be found on thename plate.

Beckhoff Support

Support offers you comprehensive technical assistance, helping you not only with the application ofindividual Beckhoff products, but also with other, wide-ranging services:

• World-wide support• design, programming and commissioning of complex automation systems• extensive training program for Beckhoff system components

Hotline: + 49 (0) 5246/963-157Fax: + 49 (0) 5246/963-9157e-mail: [email protected]

Headquarters

Beckhoff Automation GmbH & Co. KGHülshorstweg 2033415 VerlGermany

Phone: + 49 (0) 5246/963-0Fax: + 49 (0) 5246/963-198e-mail: [email protected]

The addresses of the worldwide Beckhoff branch offices and agencies can be found on our website at http://www.beckhoff.com/.

You will also find further documentation for Beckhoff components there.

Page 49: Manual Industrial PC - download.beckhoff.com

Appendix

C6920 49Version: 3.3

10.2 ApprovalsThe following table shows the approvals of the Industrial PC based on the device generation:

Table 18: C6920 approvals

Device generation ApprovalsC6920-0050 CE, EAC, UKCA, FCCC6920-0060 CE, EAC, UKCA, FCCC6920-0070 CE, EAC, UKCA, FCC

You will find all other applicable approvals on the name plate of your device.

FCC approvals for the United States of America

FCC: Federal Communications Commission Radio Frequency Interference Statement

This device was tested and complies with the limits for a digital device of class A, according part 15 of theFCC regulations. These limits are designed to provide adequate protection against adverse interference, ifthe device is used in a commercial environment. This device generates, uses and may emit radio frequencyenergy and may cause adverse interference with radio communications, if it is not installed and used inaccordance with the operating instructions. If this device is used in a residential area it is likely to causeadverse interference, in which case the user must take appropriate countermeasures in order to eliminatethe interference at his own expense.

FCC approvals for Canada

FCC: Canadian Notice

This device does not exceed the class A limits for radiation, as specified by the Radio InterferenceRegulations of the Canadian Department of Communications.

Page 50: Manual Industrial PC - download.beckhoff.com

List of figures

C692050 Version: 3.3

List of figuresFig. 1 C6920_structure .......................................................................................................................... 10Fig. 2 C6920_Voltage socket pin numbering......................................................................................... 11Fig. 3 C6920_Ethernet interface pin numbering .................................................................................... 12Fig. 4 C6920_USB interface pin numbering .......................................................................................... 13Fig. 5 C6920_DVI interface ................................................................................................................... 14Fig. 6 C6920_RS232 interface pin numbering....................................................................................... 14Fig. 7 C6920_Access to plug-in card slots ............................................................................................ 16Fig. 8 C6920_Plug-in card connections................................................................................................. 16Fig. 9 C6920 Status LEDs ..................................................................................................................... 17Fig. 10 C6920_Name plate example ....................................................................................................... 18Fig. 11 C6920_Mounting plates............................................................................................................... 21Fig. 12 C6920_Dimensions with mounting plate 1 .................................................................................. 22Fig. 13 C6920_Dimensions with mounting plate 2 .................................................................................. 22Fig. 14 C6920_Dimensions with mounting plate 3 and plug-in card slots ............................................... 23Fig. 15 C6920_Dimensions with mounting plate 4 and plug-in card slots ............................................... 23Fig. 16 C6920_Control cabinet installation .............................................................................................. 25Fig. 17 C6920_Mounting the strain relief housing ................................................................................... 27Fig. 18 C6920_Wiring diagram ................................................................................................................ 30Fig. 19 Beckhoff Device Manager - Change passwords.......................................................................... 33Fig. 20 Beckhoff Device Manager – Start page ....................................................................................... 34Fig. 21 C6920_Dismantling the control cabinet ....................................................................................... 36Fig. 22 C6920_tool-less access to battery and storage media................................................................ 41Fig. 23 C6920 _Battery and storage media ............................................................................................. 41Fig. 24 C6920_Battery change ................................................................................................................ 42Fig. 25 C6920_Cfast replacement ........................................................................................................... 43Fig. 26 C6920_SSD replacement ............................................................................................................ 44Fig. 27 C6920_Fan cartridge replacement .............................................................................................. 45

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List of tables

C6920 51Version: 3.3

List of tablesTable 1 Key: C6920 structure ................................................................................................................... 10Table 2 Voltage socket pin assignment .................................................................................................... 11Table 3 Controller classification based on device generations................................................................. 12Table 4 Ethernet interface pin assignment ............................................................................................... 12Table 5 USB interfaces based on device generation................................................................................ 13Table 6 USB interface pin assignment ..................................................................................................... 13Table 7 DVI interface pin assignment....................................................................................................... 14Table 8 RS232 pin assignment................................................................................................................. 14Table 9 C6920 interface options............................................................................................................... 15Table 10 Ordering options – plug-in card slots ........................................................................................... 15Table 11 Meaning of the Status LEDs ........................................................................................................ 17Table 12 Key: name plate C6920 ............................................................................................................... 19Table 13 UPS communication .................................................................................................................... 32Table 14 Replacement recommendations for PC components .................................................................. 39Table 15 Technical data of the battery. ...................................................................................................... 42Table 16 Troubleshooting ........................................................................................................................... 46Table 17 Technical data ............................................................................................................................. 47Table 18 C6920 approvals.......................................................................................................................... 49

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