marco echeverria society of hispanic professional engineers
TRANSCRIPT
Marco EcheverriaMarco Echeverria
Society of HispanicSociety of Hispanic
Professional Engineers Professional Engineers
Role DefinitionRole Definition
Planning PhasePlanning Phase
Development and Testing PhaseDevelopment and Testing Phase
Process ValidationProcess Validation
DeliverablesDeliverables
Simulation OverviewSimulation Overview
Simulation in Training ProcessSimulation in Training Process
Q & AQ & A
After 10 years and $ 230,000, Guy After 10 years and $ 230,000, Guy makes his own Boeing 747 Flight makes his own Boeing 747 Flight SimulatorSimulator
After 6 months and 1000 lh, guy After 6 months and 1000 lh, guy and gal have a plant floor simulatorand gal have a plant floor simulator
Control Room Control Room HMIHMI
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
POWER
Allen-B radleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550 DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC INPUT
O
K
ST
ST
ST
ST
0 1 2 3 4 5 6 7
1 1 1 1 2 2 2 2
6 7 8 9 0 1 2 32 2 2 2 2 2 3 3
4 5 6 7 8 9 0 1
1 1 1 1 1 1
0 1 2 3 4 58 9
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
SimulationSimulation
Virtual Virtual ControllersControllers
Process ManagementProcess Management and Data acquisitionand Data acquisition SystemsSystems
Simulation Simulation supportssupports
Process Process EngineeringEngineering
qualifiesqualifies
Controls Controls Engineering Engineering
leadsleads
Defines controls Defines controls platformplatformIdentifies Controls Identifies Controls componentscomponentsEstablish Controls Establish Controls StandardsStandards..
Device Device Behavior Behavior LibraryLibraryUnit Behavior Unit Behavior LibraryLibraryIdentify custom Identify custom process process requirementsrequirementsProcess Process knowledgeknowledge..
Process Process KnowledgeKnowledgeProcess Process parametersparametersTuning Tuning parametersparametersProject Project limitslimits..
DevelopmentPhase
Scope of Work
+
Contractor imbedded Project Contractor imbedded Project ResponsibilitiesResponsibilities
Simulation Phase DefinitionSimulation Phase DefinitionSimulation ConfigurationSimulation ConfigurationTests DefinitionTests DefinitionProcess ValidationProcess ValidationOngoing TestsOngoing TestsFactory Acceptance TestFactory Acceptance Test
DeliverablesDeliverables..
Devic
e S
imu
latio
nC
on
fig
ura
tion
ControlsProgramming
& HMI configuration
Un
it Sim
ula
tion
Con
fig
ura
tion
ValidationPhase
Automatic Device Tests
Test
Defi
nitio
n
Process Validation
Ch
an
ge
Man
ag
em
en
t
Custom Process Tests Fine tuning
FAT
Partial simulation blocks with Partial simulation blocks with small projectssmall projects
+
Devic
e S
imu
latio
nC
on
fig
ura
tion
ControlsProgramming
& HMI configuration
Un
it Sim
ula
tion
Con
fig
ura
tion
DevelopmentPhase
ValidationPhase
Automatic Device Tests Custom Process Tests Fine tuning
Test
Defi
nitio
n
Process Validation
Ch
an
ge
Man
ag
em
en
t
CIP
Continuous Improvement and training simulation Continuous Improvement and training simulation environmentenvironment
OrOrComplete simulation environment Complete simulation environment in grass roots projectin grass roots project
Prevent DefectsPrevent DefectsRisk ManagementRisk ManagementDefects found and fixedDefects found and fixedRoot cause analysisRoot cause analysis
Automatic Device Tests
+
Development
Phase
ValidationPhase
Custom Process Tests Fine tuning
CIP
Continuous Improvement ProcessContinuous Improvement Process
WebexWebex(Internet / Intranet)(Internet / Intranet)
Recognized as simple to configure Recognized as simple to configure and utilizeand utilize
Recognized in bringing people Recognized in bringing people together to solve functional problems together to solve functional problems clearly and effectivelyclearly and effectively
Recognized as a “Unique testing Recognized as a “Unique testing platform for Information systems that platform for Information systems that depend on a running, data depend on a running, data generating system” .generating system” .
Startups begin earlier, in a simulated Startups begin earlier, in a simulated fashion.fashion.
Start-up Punch lists are created Start-up Punch lists are created earlier and contractors are held in earlier and contractors are held in closer control to minimize startup closer control to minimize startup delays. delays.
Simulations created in one project Simulations created in one project have been used as the basis for have been used as the basis for another.another.
Simulation, builds assets: Testing Simulation, builds assets: Testing and Training Assetsand Training Assets..
WebexWebex(Internet / Intranet)(Internet / Intranet)
Training sessions may be held Training sessions may be held anywhere it is most desirable.anywhere it is most desirable.
Complete Systems utilizing Complete Systems utilizing core components.core components.
Engineering equipment is fully Engineering equipment is fully utilized utilized ..
……Reduce StartupReduce Startup
SimulationSimulationas a Q Aas a Q A
ToolTool
Spend more time in Spend more time in simulation and testingsimulation and testing
……Build Simulation AssetBuild Simulation Asset
Q & AQ & A