marine ddec presentation

MARINE

MARINE

DDEC

DDEC

DDEC Total BoatDDEC Total Boat

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MARINE

DDEC

DDEC

Marine DDEC Control System Features

Marine DDEC Control System Features

Seamless transfer of control from the active station to any other station.

Control and synchronization of two to four engines.

Two levels of idle, low idle and user idle.Drag down prevention to prevent stall while switching gears.

High rpm gear switching protection.Engine overload protection.

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MARINE

DDEC

DDEC

Overload StrategyOverload Strategy

WOT Power Curve

Overload Limit

Prop Load Curve

Overload Region

Prop Load Region

BHP

RPM

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MARINE

DDEC

DDEC

Overload ResponseOverload Response

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MARINE

DDEC

DDEC

DDR &

Printer

DDR &

Printer

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MARINE

DDEC

DDEC

Multi-Protocol Cartridgefor the

Pro-Link 9000

Multi-Protocol Cartridgefor the

Pro-Link 9000

PC Card

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MARINE

DDEC

DDEC

DDR- Menu'sDDR- Menu's

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MARINE

DDEC

DDEC

Data List DDEC 2 Automotive Cartridge

Data List DDEC 2 Automotive Cartridge

Active Codes Idle Spd Rpm Stop Eng LtHistoric Codes PTO Counts CC Enable Lt

Engine RPM PTO Set Rpm SRS ReceivedECM Voltage Cr On/Off Sw Start ModeEng Load Pct Brake/Clt Sw Run ModeTPS Counts Set/Coast Sw Half Engine

TPS Pct Res/ Accel Sw Smoke ControlPulsewidth VSS Diag Cts Abuse ControlBOI In Deg Veh Spd MPH Idle Spd GovrCool Level Act Drive #1 High Spd GovrCool Temp Act Drive #2 Road Spd GovrFuel Prs PSI Act Drive #3 Crs Ctl GovrFuel Temp PTO Switch Two Spd GovrOil Level High Gear Sw Two ECM's

Oil Prs PSI Power Ctl Sw # EEPROM ChgsOil Temp St Eng Ovr Sw Byp ValveBoost PSI Check Eng Lt Ext Pump PSI

Baro Prs PSI Eng Brk Enab Air Inl "H2O

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MARINE

DDEC

DDEC

Data ListMarine Cartridge- DDEC 2

Data ListMarine Cartridge- DDEC 2

Active Codes Throttle Cnts SRS ReceivedHistoric Codes Thrt Set Rpm Start Mode

Engine RPM Aux Input Run ModeECM Voltage Thrt Diag Cts Half EngineBatt Voltage Thrt Freq Hz Smoke Control

Eng Load Pct Act Drive #1 Abuse ControlPulsewidth Act Drive #2 Idle Spd GovrBOI In Deg Act Drive #3 Fuel GPHCool Level Sync Enable Sw Tot GalCool Temp Check Eng lt Two ECM'sFuel Prs PSI Stop Eng Lt # EEPROM Chgs

Eng Oil Temp Sync Light Eng HrsBoost PSI Display Alarm Ext Pump PSI

Baro Prs PSI Gear TempIdle Spd Rpm Gear PSI

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MARINE

DDEC

DDEC

Data ListDDEC 3- Automotive Cartridge

Data ListDDEC 3- Automotive Cartridge

Active Codes Intercooler Temp Idle Spd RpmInactive Codes Exhaust Temp Eng Gov

Engine RPM Oil Prs PSI Half EngPulsewidth Fuel Prs PSI Eng BrakeBoost PSI Air Inlet PSI Eng Brake Pct

Eng Load Pct Baro Prs PSI Knock ControlTorque Lb-Ft Crnkcse PSI Air Temp Tq Lmt

TPS Cnts Coolant PSI % Tq LimitTPS Pct Ext Pump PSI Fuel Rate GPH

VSG Cnts Oil Level Fuel MPGVSG Set Rpm Cool Level Vehicle Spd MPH

BOI Byp Valve MPH AdjustOil Temp Throttle Plate Cruise Set MPH

Coolant Temp Gas Valve ISD Option DisabledFuel Temp Knock Volts Optimized Idle

Amb Air Temp ECM Volts PWM Drive #1Air Inlet Temp SRS Received PWM Drive #2

Intake Air Temp PWM Drive #3

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DDEC

DDEC

Pro-LinkDDEC 2- Engine Functions

Pro-LinkDDEC 2- Engine Functions

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DDEC

DDEC

Engine Functions-DDEC 3Engine Functions-DDEC 3

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DDEC

DDEC

Pro-Link FunctionsPro-Link Functions

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DDEC

DDEC

Jumper KitJumper Kit

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DDEC

DDEC

Group 1 Connector ToolsGroup 1 Connector Tools

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DDEC

DDEC

Group 2 Connector ToolsGroup 2 Connector Tools

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DDEC

DDEC

Deutsch Connector ToolsDeutsch Connector Tools

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DDEC

DDEC

TheDDEC System

TheDDEC System

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DDEC

DDEC

DDEC 3 SystemDDEC 3 System

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DDEC

DDEC

ERIM- DDEC 2ERIM- DDEC 2

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DDEC

DDEC


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DDEC

DDEC

MIM (BBIM)MIM (BBIM)

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DDEC

DDEC

DDEC 2 ActuatorDDEC 2 Actuator

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DDEC

DDEC

DDEC 3 ActuatorDDEC 3 Actuator

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DDEC

DDEC

Troll Actuator- DDEC 3Troll Actuator- DDEC 3

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DDEC

DDEC

CSIM- DDEC 2CSIM- DDEC 2

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DDEC

DDEC

CSIM- DDEC 3CSIM- DDEC 3

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DDEC

DDEC

Bridge Control- DDEC 2Bridge Control- DDEC 2

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DDEC

DDEC

EDMDDEC 2 Controls

EDMDDEC 2 Controls

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DDEC

DDEC

EDM- DDEC 3EDM- DDEC 3

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DDEC

DDEC

Control Lever- DDEC 3Control Lever- DDEC 3

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DDEC

DDEC

Control Pad- DDEC 2Control Pad- DDEC 2

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DDEC

DDEC

Control Pad- DDEC 3Control Pad- DDEC 3

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DDEC

DDEC

Backup Switch- DDEC 2Backup Switch- DDEC 2

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DDEC

DDEC

DDEC 3 Back-up PanelDDEC 3 Back-up Panel

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DDEC

DDEC

EBPM- DDEC 3EBPM- DDEC 3

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DDEC

DDEC

Gear SchematicGear Schematic

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DDEC

DDEC Control Head

Harness DDEC 2

Control Head Harness

DDEC 2

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DDEC

DDEC

ERIM to Actuator Harness

DDEC 2

ERIM to Actuator Harness

DDEC 2

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DDEC

DDEC

Control Data List DDEC 2

Control Data List DDEC 2

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DDEC

DDEC

Test Manual SectionVisual Inspection; .............................................................................................(1-1 to 1-6)

Shift Actuators, Levers, Cables, etc.Manually move shift levers to determine if controls or transmission

Preconditions;ACTIVATE BUTTN ...............................................................................(1-7)CSIM ACTIVATED ...............................................................................(1-8)ACTIVE CSIM OK ...............................................................................(1-8)PORT SHFT QUAL ...............................................................................(1-9)STBD SHFT QUAL ...............................................................................(1-9)

Communications;Control Head to CSIM PORT/STBD TRANS REQ ..................(1-10)Check Control Head or CSIM Jumper pins at CSIM control head

connections .....................................(1-13)CSIM to ERIM PORT/STBD TRANS CMD ................(1-10)ERIM to Actuator Check voltages of pins in actuator

harness ...........................................(1-14 and 1-15)Power Checks

Check Power at Actuator .........................................................................(1-16 and 1-17)Check ERIM Power .................................................................................(1-18)

DDEC 2 Shift ProblemsDDEC 2 Shift Problems

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DDEC

DDEC

EDM Menu

DDEC 2

EDM Menu

DDEC 2

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DDEC

DDEC

EDM Menu

DDEC 3

EDM Menu

DDEC 3

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DDEC

DDEC

MIM Connections DDEC 3

MIM Connections DDEC 3

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MARINE

DDEC

DDEC

Single Station- DDEC 3Harness #2


LCPSK-29184

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DDEC

DDEC

DDEC 3 Controls

DataList

DDEC 3 Controls

DataList

ACTIVE CODES PORT NEUT STATINACTIVE CODES STBD NEUT STATERIM (MODE) PT THROT QUALACTIVE CSIM SD THROT QUALFWD DRAG DOWN PT SHIFT QUALREV DRAG DOWN SD SHIFT QUALCSIM ACTIVE PORT PRESS SWB+ CSIM VOLTS STBD PRESS SWTRANSFER CSIM PT TRANS VOLTDUAL C/HEADS SD TRANS VOLTEXIT SYNC PT TRN COM OKHRS IN SERV SD TRN COM OKDEFECT NV MEMORY PT TRN LD OKCSIM OK SD TRN LD OKCSIM LOW VOLT PT TROLL ENGBOW THRUSTER SD TROLL ENGB+ VOLTS ERIM PT SHAFT RPMPORT ENG RUN SD SHAFT RPMSTBD ENG RUN PT SHAFT REQPORT ENG RPM SD SHAFT REQSTBD ENG RPM TROLL ENG RPMPORT RPM REQ TRANS RATIO SETSTBD RPM REQ TRANS RATIOPORT RPM CMD SET TRL EN SPDSTBD RPM CMD PT TROLL CMDPORT IDLE RPM SD TROLL CMDSTBD IDLE RPM PT TL ACT POSPT TRANS REQ SD TL ACT POSSD TRANS REQ PT TROLL VLTPT TRANS CMD SD TROLL VLTSD TRANS CMD PT TL COMM OKPT TRANS POS SD TL COMM OKSD TRANS POS PT TL LOAD OKPORT SOL ENG SD TL LOAD OKSTBD SOL ENG

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DDEC

DDEC

Data Lines- DDEC 3Data Lines- DDEC 3

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DDEC

DDEC

Electronic Backup-DDEC 3

Electronic Backup-DDEC 3

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DDEC

DDEC

Back-Up WiringDDEC 2 Controls

Back-Up WiringDDEC 2 Controls

To ERIMB+ B+ Emer.

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DDEC

DDEC

Manual Backup- DDEC 3Manual Backup- DDEC 3

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DDEC

DDEC

ERIM & MIM Power HarnessERIM & MIM Power Harness

ERIM

MIM

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DDEC

DDEC

Throttle Control HeadHarness

Throttle Control HeadHarness

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DDEC

DDEC

Mechanical Actuator Troubleshooting with EDM

Mechanical Actuator Troubleshooting with EDM

Visual Inspection; .............................................................................................(1-1 to 1-6)Shift Actuators, Levers, Cables, etc.Manually move shift levers to determine if controls or transmission

Preconditions;Check Codes at EDM Cont Syst Dia CodesACTIVATE BUTTN ...................................................... Cont Pan But StatCSIM ACTIVATED ........................................................... Act CSIM VoltsACTIVE CSIM OK ........................................................ No CodesPORT/STBD SHFT QUAL .................................... Gear Qualified

EDM- Code #336Communications;

Control Head to CSIM Cont Head Gear Act ReqCheck/ Control Head or CSIM. Jumper pins at CSIM Cont head ConnCSIM to ERIM Code # 303 to 309ERIM to Actuator (digital data bus communication) Code # 337

Power ChecksPower at Actuator ...............................................................Code # 302-338Check ERIM Power .............................................................(1-18)

Marine DDEC 3 ControlsMarine DDEC 3 Controls

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DDEC

DDEC

Preconditions;Check Codes at EDM Cont. Syst. Dia. CodesACTIVATE BUTTN ...................................................... Cont. Pan. But. Stat.CSIM ACTIVATED ........................................................... Act CSIM VoltsACTIVE CSIM OK .......................................................... No CodesPORT/STBD SHFT QUAL .................................... Gear Qualified

EDM- Code #336Communications;

Control Head to CSIM Cont. Head Gear Act. Req.Check/ Control Head or CSIM.. Jumper pins at CSIM Cont. head ConnCSIM to ERIM Code # 303 to 309ERIM to EGIM (digital data bus communication) Code # 337EGIM to Gear Solenoids Check volts at Trans end of Harness

31C-00479 (SK-11066)Power Checks

Power at EGIM ............................................................................Code # 302-338Check Power at Trans Solenoid Check power at Trans end of

Harness 31C-00479 (SK-11066)Check ERIM Power .................................................................................(1-18)


Electronic Actuator Troubleshooting with EDM

Electronic Actuator Troubleshooting with EDM

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DDEC

DDEC

Preconditions;Check Codes at EDM Cont. Syst. Dia. CodesCheck all Button Statuses ............................................... Cont. Pan. But. Stat.Is CSIM Activated ........................................................... Act CSIM VoltsIs Active CSIM OK ....................................................... No CodesAre Throttles Qualified .. Throttle QualifiedDoes ERIM see Engine Running . Code # 333Neutral/ Gear Status ........................................................... Codes #340 to 342

Communications;Throttle Head to CSIM . Check for EDM code 334

with throttle at min and maxCheck Throttle Head resistance .......................................(4-10)ERIM to ECM RPM to ECMVerify ERIM to ECM .. Check AC voltage on

ECM connector, cavity E2Check Throttle Set RPMThrottle Set RPMECM to ERIM Codes # 332 or 348 (ECM rpm is communicated to ERIM on Tach Drive wire, backed up on J1708)

Power ChecksCheck for Common Grounds .................................................................(4-8)


Throttles Troubleshooting with EDM

Throttles Troubleshooting with EDM

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DDEC

DDEC

Visual Inspection; ....................................................................................(1-1 to 1-6)Shift Actuators, Levers, Cables, etc.Manually move shift levers to determine if controls or transmission

Preconditions;Check Codes at EDM. Active CodesACTIVATE BUTTN ............................... Switch/Light StatusCSIM ACTIVATED ............................................................CSIM ActiveACTIVE CSIM OK ........................................................ CSIM OKPORT/STBD SHFT QUAL .................................... Pt/Sd Shift Qual

Communications;Control Head to CSIM Pt/Sd Trans ReqCheck/ Control Head or CSIM..Jumper pins at CSIM Cont head Conn. ..(1-13)CSIM to ERIM .. Pt/Sd Trans CMDERIM to Actuator (digital data bus communication). Pt/Sd Trn Com OK

Power ChecksPower at Actuator ........................................................................... Pt/Sd Trans VoltCheck ERIM Power ......................................................................... B+ ERIM VoltTrans Cable Overtorque .. Pt/Sd Trn Ld OK


Mechanical Actuator Troubleshooting with DDR

Mechanical Actuator Troubleshooting with DDR

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MARINE

DDEC

DDEC

Electronic Shift Troubleshooting with DDR

Electronic Shift Troubleshooting with DDR


Preconditions;Check Codes at EDM. Active CodesACTIVATE BUTTN .............................. Switch/Light StatusCSIM ACTIVATED ............................................................ CSIM ActiveACTIVE CSIM OK ........................................................ CSIM OKPORT/STBD SHFT QUAL .................................... Pt/Sd Shift Qual

Communications;Control Head to CSIM Pt/Sd Trans ReqCheck/ Control Head or CSIM..Jumper pins at CSIM Cont head Conn. ..(1-13)CSIM to ERIM .. Pt/Sd Trans CMDERIM to EGIM (digital data bus communication) Pt/Sd Trn Com OKEGIM to Gear Solenoids Check volts at Trans end of Harness

31C-00479 (SK-11066)Power Checks

Power at EGIM ......................................................................... Pt/Sd Trans VoltCheck ERIM Power ......................................................................... B+ ERIM VoltCheck Power at Trans Solenoid .. Check power at Trans end of Harness

31C-00479 (SK-11066)

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DDEC

DDEC

Marine DDEC 3 ControlsMarine DDEC 3 ControlsPreconditions;

Check Codes at EDM Active CodesCheck all Button Statuses .............................................. Switch/Light StatusIs CSIM Activated ........................................................... CSIM ActiveIs Active CSIM OK ........................................................ CSIM OKAre Throttles Qualified Pt/Sd Throt QualDoes ERIM see Engine Running . Port/Stbd Eng RunNeutral/ Gear Status ........................................................... Port/Stbd Neut Stat

Communications;Throttle Head to CSIM . Port/Stdb RPM ReqCheck Throttle Head resistance ..............................................................(4-10)ERIM to ECM Verify ERIM to ECM .. Check AC voltage on

ECM connector cavity E2Check Throttle Set RPMEng Data List

Throt Set RPMECM to ERIM Port/Stbd Eng RPM

(ECM rpm is communicated to ERIM on Tach Drive wire, backed up on J1708)

Power ChecksCheck for Common Grounds .................................................................(4-8)

Throttles Troubleshooting with DDR

Throttles Troubleshooting with DDR

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DDEC

DDEC

ERIM to CSIM HarnessDDEC 2

ERIM to CSIM HarnessDDEC 2

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MARINE

DDEC

DDEC

ERIM to CSIM HarnessDDEC 2- Station 2-6

ERIM to CSIM HarnessDDEC 2- Station 2-6

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DDEC

DDEC

CSIM DDEC 2CSIM DDEC 2

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DDEC

DDEC

ERIM Block DiagramERIM Block Diagram

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DDEC

DDEC

MIM ConnectionsDDEC 2

MIM ConnectionsDDEC 2

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DDEC

DDEC

Single Station- DDEC 3Single Station- DDEC 3

Harness #1

Harness #2

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DDEC

DDEC



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DDEC

DDEC

DDEC 2 Throttle ProblemsDDEC 2 Throttle Problems

Preconditions;ACTIVE CSIM OK ................................................................................(4-3)ACTIVATE BUTTN................................................................................ SYNC BUTTON..................................................................................... LOW IDLE BUTTON.............................................................................. TROLL BUTTON................................................................................... SOL ENGAGED.................................................................................... PRESSURE SW................................................................................... PORT/STBD QUAL............................................................................... PORT/STBD ENGINE RUN..................................................................

[ Step/Sequence setup same as step 4-1 for all in step 4-3]NEUT STAT ..........................................................................................(4-5)Check Throttle Training (Compare RPM CMD to MAX RPM & MIN RPM .............(4-7)

Communications;Throttle Head to CSIM...............Check THROTTLE COUNTS

in backup mode at BBIM ................. (4-2)Check Throttle Head resistance ..............................................................(4-10)CSIM to ERIM ..........................RPM CMD...........................................(4-9 & 4-7)ERIM to ECM RPM 2 ECM .......................................(4-9)Verify ERIM to ECM Check AC voltage on ECM connector,

cavity E2 .........................................(4-15)ECM to ERIM Compare ERIM- PORT/STBD

ENGINE RPM to BBIM- ENGINE RPM .....................(4-12)

Power ChecksCheck for Common Grounds .................................................................(4-8)Check Receiver ECM Power .................................................................(4-16)

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DDEC

DDEC

DDEC 2 Displays Troubleshooting OpensDDEC 2 Displays

Troubleshooting Opens

PUse DF 241 Connector- plug into CSIM, ERIM and MIM.

PUse voltmeter to check data lines from ECM to EDM. (keep ignition connected)

PCheck wires between ECM and MIM with ohm meter.

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DDEC

DDEC

LOPLOP

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DDEC

DDEC

DDEC 2 DisplaysTroubleshooting Shorts

DDEC 2 DisplaysTroubleshooting Shorts

JPlug DDR into MIM

JDisconnect Station harnesses at ERIM one at a time (must keep ignition connected)

JUnplug MIM to ERIM harness

JUse voltmeter to check for data at MIM

JUse ohmmeter to check data lines between ECM and MIM

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DDEC

DDEC

Throttles SchematicThrottles Schematic

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DDEC

DDEC

EGIMEGIM

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DDEC

DDEC

ERIM to EGIM HarnessERIM to EGIM Harness

ERIM

SK-11053EGIM

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DDEC

DDEC

EGIM to Trans HarnessEGIM to Trans Harness

EGIM

Neutral Switch

Transmission

SK-11066

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DDEC

DDEC

DDEC 3 ControlsGeneral Alert Codes

DDEC 3 ControlsGeneral Alert Codes

Code No. Shown on DDR at ERIM Code No. Shown on EDM

0 NO ERROR CODES NONE NONE

1 LOW VOLTAGE@CSIM 301 ACTIVE CSIM LOW VOLTAGE

2 ACTUATOR LOW VOLTS 302 ACTUATOR LOW VOLTAGE

3 ACTIVE CSIM COM LOSS 303 COMM LOSS OF ACTIVE CSIM

4 MSTR CSIM COMM LOSS 304 MASTER CSIM COMM LOSS

5 CSIM 2 COMM LOSS 305 CSIM 2 COMM LOSS





10 AUX COMM-LINK LOSS 310 RECEIVER ERIM COMM LOSS

11 ERIM EEPROM ALERT 311 ERIM INTERNAL EEPROM ALERT

12 ERIM Ml ALERT 312 ERIM INTERNAL Ml ALERT

13 ERIM M2 ALERT 313 ERIM INTERNAL M2 ALERT

14 ERIM NOT DDEC3 ALERT 314 ERIM NOT DDEC3 ECM ALERT

15 ERIM DIAG ALERT 315 ERIM INTERNAL DIAGNOS ALERT(software mismatch) (software mismatch)

16 EXIT SYNC QUAL ALERT 316 EXIT SYNC QUALIFY ALERT

17 BACKUP PANEL ACTIVE 317 BACKUP PANEL ACTIVE

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DDEC

DDEC

DDEC 3 ControlsPort Alert CodesDDEC 3 ControlsPort Alert Codes

Code NO. Port Messages Shown on Code No. Port Messages Shown on EDMDDR at ERIM

32 PORT J 1708 COMM LOSS 332 J1708 DATA LINK LOSS33 PORT ENGINE STOPPED 333 ENGINE STOPPED

34 PORT POT OUTOF RANGE 334 THROTTLE POT OUT OF RANGE35 PORT THRT QUAL ALERT 335 THROTTLE QUALIFY ALERT

36 PORT GEAR QUAL ALERT 336 GEAR QUALIFY ALERT37 PORT GEAR COMM LOSS 337 GEAR COMM LOSS38 PORT GEAR LOW VOLTS 338 GEAR LOW VOLTAGE

39 PORT GEAR HI LOAD 339 GEAR HIGH LOAD40 PORTGEAR NOT@FWD POS 340 GEAR NOT FWD POSITION

41 PORTGEAR NOT@NEU POS 341 GEAR NOT NEU POSITION42 PORTGEAR NOT@ REV POS 342 GEAR NOT REV POSITION

43 PORT TROLL COMM LOSS 343 TROLL COMM LOSS44 PORT TROLL LOW VOLTS 344 TROLL LOW VOLTAGE

45 PORT TROLL HI LOAD 345 TROLL HIGH LOAD46 PORTTROLLNOT@EGD POS 346 TROLL NOT ENGAGED POSITION

47 PORTTROLLNOT@CMD POS 347 TROLL NOT CMD POSITION48 PORT ENG TACH LOSS 348 ENGINE TACH SIGNAL LOSS49 PORT CMD RPM RANGE 349 CMD ENGINE RPM OUT OF RANGE

50 PORT LCP ACTIVE 350 LOCAL CONTROL PANEL ACTIVE51 PORT GEAR DIAG ALERT 351 GEAR ACTUATOR DIAGNOS ALERT

52 PORT TROL DIAG ALERT 352 TROLL ACTUATOR DIAGNOS ALERT

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DDEC

DDEC

Single Station-Single EngineDDEC 2 Controls

Single Station-Single EngineDDEC 2 Controls

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DDEC

DDEC

Single Station-Dual EngineDDEC 2 Controls

Single Station-Dual EngineDDEC 2 Controls

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DDEC

DDEC

SK-29018

Single Station- DDEC 3 ControlsEngine Harness

Single Station- DDEC 3 ControlsEngine Harness

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DDEC

DDEC

Power SchematicDDEC 2 ControlsPower SchematicDDEC 2 Controls

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DDEC

DDEC

BAT

ERIM

ERIM

Electronic Backup DDEC 3

Electronic Backup DDEC 3

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DDEC

DDEC

CSIM to ERIM HarnessDDEC 3 Controls

CSIM to ERIM HarnessDDEC 3 Controls

BCP

CSIM ERIMSK-11049

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DDEC

DDEC EBPM

SOLINOID

ERIM EBPMSK-11054

SK-11070

Back-Up HarnessesDDEC 3 Controls

Back-Up HarnessesDDEC 3 Controls

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DDEC

DDEC DDEC 3 Controls

CSIM to ERIM HarnessStations 2-6

DDEC 3 ControlsCSIM to ERIM Harness

Stations 2-6

ERIMCSIM SK-11051

marine ddec presentation

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