mate european precision style press … · mt steel 42 crmo4 (uni en 10083 w.1. : 1.7225) hardened...

TRUSTED I QUALITY I SERVICE I SOLUTIONS

Superior Solutions for Sheet Metal Fabricators

10

50

40

30

20

10

20

30

40

0

2015 Part Number

WORLDWIDE HEADQUARTERS:1295 Lund Boulevard, Anoka, Minnesota 55303 USA

Tel +1.763.421.0230 Fax +1.763.421.0285 U.S. Toll Free: Tel 800.328.4492 Fax 800.541.0285

mate.com

MATE EUROPEAN PRECISION STYLE PRESS BRAKE TOOLING

Amada Promecam StylePress Brake Tooling

2

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com LIT01119 Rev C PN 2015

MATE PRECISION TOOLING

COMPANY OVERVIEWFounded in 1962, Mate has grown into a world-class manufacturer of superior products and solutions for sheet metal fabricators. We manufacture tooling for every major CNC punch press, supply and support a wide variety of precision ground press brake tooling, and offer a complete line of CO2 and fi ber laser products. Our mission: To be the world’s leading supplier of precision tooling for CNC punch presses. Our purpose: Helping sheet metal fabricators produce quality parts faster and more effi ciently.

COMMITMENT TO QUALITYMate’s dedication to quality is not just demonstrated in the products and services we provide, it is a part of every aspect of

our business. This commitment was formally recognized when Mate was honored with the Minnesota Quality Award, Achievement level, for 2005. We integrate the Baldrige National Quality Program’s criteria into the way we operate and continually measure our progress in improving our products, processes, and service.

CUSTOMER SATISFACTION GUARANTEEDCustomer service is a critical component of Mate’s business. Mate’s sales engineers are experts in their fi eld working on site with customers to solve fabricating issues. This commitment to customer

satisfaction is extended around the world with Mate tooling experts available in every industrialized country. Customer education is available for every product Mate offers and is available 24/7 at mate.com. My.mate.com, a free web-based portal, allows registered users access to previously ordered drawings of special shapes and assemblies. Mate offers an extensive standard product line that can be delivered with same day or next day service and all our products come with a 100% satisfaction guarantee.

PRODUCTS AND SOLUTIONS THAT WORKMate’s product engineering team currently holds several national and international patents and continues to develop products that push the boundaries of manufacturing technology. Our state-of-the-art customer solution center is an integral part of this process. It allows us to develop and test new tooling concepts and designs, and focus on proving the viability of value-added products while reducing the time needed to bring these products to market. The customer solution center also allows us to replicate the end user’s environment and needs in every way. We work closely with the world’s leading sheet metal fabricators and punch press manufacturers conducting research and evaluating new products. These partnerships bring to Mate a combined effort to continually offer customers superior products with proven solutions.

SPANNING THE GLOBEMate has over 80 dealers providing products and services in every industrialized country. Our dealers are thoroughly trained to assist with all tooling needs from simple hole punching to complex special applications. Mate recognized the need for an international specialist in the punch press tooling fi eld and has been serving the international market since 1967. Our commitment to serving manufacturers around the world was formally recognized when Mate was presented with the President’s “E” Certifi cate for Exports by the Secretary of Commerce in 1996. Today, more than 50% percent of Mate’s revenue has come from outside the United States. We are committed to improving manufacturing technology around the world by helping established and emerging manufacturers produce quality parts faster and more effi ciently.

Headquartered in Anoka, Minnesota, in a 300,000 sq. ft. (28,000m2) state-of-the-art facility.

3


European Precision StylePress Brake Tooling Bending Basics 4

European Precision Style Punches Punch Overview 5Punches 6-19Rotary Punch 20Moving Horns 21Z Offset Tool Holders 22Z Offset Tool Inserts 23Holders for Reversible Two-Sided Radius Inserts 24Radius Inserts 25Holders for Radius/Flat Inserts 26Radius/Flat Inserts 27Holders and Polyurethane Inserts 28

European Precision Style Dies Die Overview 29Bolt-On Style 2V Dies 30-31

Self-Centering 2V Dies 32-33Multi-V Dies 341V Dies 35-37Pillar Dies H80 38-39Pillar Dies H120 40-41Die Inserts 42Die Inserts Holder 43Nylon Insert Holders 44Nylon Inserts 45Hemming Tools 46-47

Accessories for Press Brakes Polyurethane Film and Holders 48Reference Squares 49Punch Adapters 50Clamp Plates 51 Swing™ Clamps and Die Extensions 52

Reference Guides Conversion Calculator 53Solution Gallery Images 54-55

TABLE OF CONTENTS AND MATERIAL SPECIFICATIONS

Mt STEEL C45 (UNI EN 10083 W.1. : 1.1191)INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS

Mt STEEL C45 ((UNI EN 10083 W.1. : 1.1191)HARDENED R=80-85 kg/mm2 INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS

MATERIAL TYPE

Mt STEEL 42 CRMO4 (UNI EN 10083 W.1. : 1.7225)HARDENED R=95-105 kg/mm2 INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS

HOW TO READ A MATE® PART NUMBER

012.345SExample:

The character component code is:

A number inside the arrow identifies the actual length of the tool in millimeters.For example:

M

S

F

Half Length

Full Length

Segmented Length

The numerical component identifies the tool profile. A profile is the image of a tool as shown in the catalog.The character component is used to identify the length of the tool.

415 mm



MATERIAL TYPE



012.345SExample:



M

S

F

Half Length

Full Length

Segmented Length


415 mm



MATERIAL TYPE



012.345SExample:



M

S

F

Half Length

Full Length

Segmented Length


415 mm

Material TypeBase

MaterialBase/Core Hardness

Wear SurfacesInductionHardened

Depth of InductionHardness

Application Tonnage limits

Gray C45 20-24 HRC 58-60 HRC3-4mm

(0.118-0.158)

Most common tool profi les, high force

capable

50 to 100 tons/meter (17 to 34 tons/ft)

Red C45 20-24 HRC 58-60 HRC3-4mm

(0.118-0.158)

Tool profi les having thinner or taller cross

sections


Yellow 42 CrMo4 20-24 HRC 58-60 HRC3-4mm

(0.118-0.158)Tool profi les having thin cross sections




MATERIAL TYPE



012.345SExample:



M

S

F

Half Length

Full Length

Segmented Length


415 mm

Catalog Key:

TABLE OF CONTENTS AND MATERIAL SPECIFICATIONS

4


BEND

ING

BASI

CSBENDING BASICS

TT

F

b

V

ir

AIR BENDING

T

T

T

BOTTOMING

COINING

V=12 x T

V=6-12 x T

V=5-6 x T

ir

ir

ir

CALCULATION OF FORCE FOR AIR BENDING

F =T2

x 2 x R1.4 x V ..........

Tons/mt=

R=20-25 kg/mm2Aluminum

R=40-45 kg/mm2Mild steel

R=65-70 kg/mm2Stainless steel

Air Bending

Bottoming

Coining

12T-15T

6T-12T

5T

2T-2.5T

1T-2T

0.5T-0.8T

+/- 45'ABOUT

ABOUT

ABOUT

+/- 30'

+/- 15'

GOOD

GOOD

FORMS SURFACEwith large radius

Low force requirementGood precision

High force requirement5-8 times greater than bottoming

Low force requirementGreater springback

V- WidthInsideRadius FEATURESSpringbackTYPE OF BENDING

Bendingprecision

0.5 - 2.5 2.5 - 8 8 - 10 10 OR MORE

6 T 8 T 10 T 12 T

SHEET THICKNESS (mm)

V - width (mm)

Thickness of material in mm T

Force in ton/meter F

Inside radius irMinimum flange length b

V-opening VSheet Resistance R

METRIC AIR BENDING CHART FORCE REQUIRED FOR 90° AIR BENDING, SHEET RESISTANCE R=45 kg/mm2

ir

b

V

T

F

0.50.60.81

1.21.52

2.53456810121520

3471116

1712854

47101527

35221386

1319345275

6742241711

813213054

38261796

436796150270 215

1207853

6095170 135

75

305385120188

153105683826

21334885134

10760422715

108

6

4

1

10

7

1.61.3

5.5

8

3.3

14

2016

11

2.62

8.5

12 50

35

8

80

55

1310

45

63

6.5

28

4032

22

54

17.5

25 250

175

41

125

89

20

200

140

3326

113

160

16

71

100

R

5


PUNCH LENGTHSPUNCH LENGTHS

R=25

20

15

HORNS SCHEME STANDARD SECTIONING (NUMBER INDICATES PUNCH PROFILE)

10.512 11.103 11.258 11.75011.540 11.830

11.10410.136 11.51410.514 11.600 11.780 11.88011.71010.150 11.13410.515 11.528 11.810

11.10210.511 11.158 11.72011.530 11.820

PUNCHES ARE AVAILABLE IN THE FOLLOWING STANDARD LENGTHS:

20

R=25

1010.142 11.10610.505 11.228

11.650 11.85810.175

10.153 11.14510.516 11.23211.800 11.864

10.26210.154 11.14610.517 11.233

11.835 11.86510.263

10.152 11.10810.510 11.23111.670 11.863

10.26111.10710.506 11.230

11.660 11.86110.176

10.155 11.14710.520 11.24011.840 11.866

10.170 11.15111.100 11.25711.853

10.50211.86910.173 11.20011.101 11.259

11.85510.503

11.870

11.275

10.174 11.20111.105 11.260

11.857

10.504

10.264

11.86810.157 11.14910.672 11.256

11.84910.501 11.867

10.156 11.14810.626 11.24111.848

10.500

HORNS SCHEME STANDARD SECTIONING (NUMBER INDICATES PUNCH PROFILE)

10.143

HALF LENGTH - (M)HALF LENGTH - (M)

415

STANDARD LENGTH - (S)

SECTIONED LENGTH - (F)

100 100 50 40 20 15 10 370 100

835

805

415 mm

835 mm

805 mm

6


PUNC

HES

PUNCHES

10

50

40

30

20

10

20

30

40

10

H

26

0

10

50

40

30

20

10

20

30

0

40

10

26

H

10

90

80

70

60

50

40

30

20

20

30

40

50

60

70

80

0

100

10

H

10

26

90°

88°

85°

75°

Hα Mt

11.145 88° 66.50

11.853 85° 66.50

11.100 90° 66.60

10.152 90° 66.60

11.101 88° 65.45

10.153 88° 66.50

11.200 85° 66.50

11.201

R

0.80

0.25

0.80

0.25

3.00

0.25

0.80

3.00

T/mt

100

100

100

100

100

100

100

10085° 65.45

11.275 75° 67.600.80 100

Hα MtR T/mt

10.170 0.60 3585° 66.74

11.857 0.25 3585° 67.00

10.175 0.60 3590° 66.75

10.173 0.25 3590° 66.70

10.174 0.25 3588° 66.70

10.176 0.60 3588° 66.74

90°

88°

85°

88°

85°

Hα MtR T/mt

11.870 0.80 10088° 135.00

11.232 0.80 10085° 135.00

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

SAFETY GROOVE DATA

WEAR PARTS

H

R

13 73

8.4

1330

= Degree= HeightH

= RadiusR

Legend

7


90°

88°

85°

90°

88°

10

70

60

50

40

30

20

10

50

40

30

20

1020

30

40

50

0

10

20

30

40

50

60

70

80

0

60

1010

20

30

26

H

50

40

30

20

10

40

10

20

30

10

20

30

70

60

27

0

6

H

30

20

10

40

50

60

70

080

40

50

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

0

110

100

10

H

26

Hα MtR T/mt

10.626 0.25 5085° 100.00

11.861 0.60 5085° 100.00

10.261 0.60 5090° 100.00

10.263 0.25 5090° 100.00

10.264 0.25 5088° 100.00

10.262 0.60 5088° 100.00

Hα MtR T/mt

11.259 0.60 5090° 95.00

11.256 0.25 5090° 95.00

11.257 0.25 5088° 95.00

11.260 0.60 5088° 95.00

Hα MtR T/mt

11.858 0.60 4088° 135.00

11.855 0.60 4085° 135.00

88°

85°

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

10

70

60

50

40

30

20

10

20

30

40

50

0

60

10

26

H

Hα Mt

11.228 88° 105.00

11.231 85° 105.00

11.230 85° 105.00

R

0.80

3.00

0.80

T/mt

100

100

100

88°

85°

415 mm

835 mm

805 mm

PUNCHESPUNCHES

8


90°

88°

85°

90°

88°

85°

10

70

60

50

40

30

20

10

20

30

40

50

60

H

56

0

80

H

10

60

50

40

30

20

10

20

30

40

50

53

70

0H

10

80

70

60

50

40

30

20

10

20

30

40

50

0

60

56

10

60

50

40

30

20

10

20

30

0

40

H

50

56

7090°

88°

85°

90°

88°

85°

Hα Mt

88° 104.50

90° 104.50

90° 104.50

88° 103.50

88° 104.50

85° 103.50

R

0.80

0.80

0.25

3.00

0.25

3.00

0.25

T/mt

50

50

50

50

50

50

5085° 104.50

11.147

11.107

10.156

10.157

11.108

11.866

85° 104.500.80 5011.151

11.867

Hα Mt

88° 89.58

90° 89.60

90° 89.60

88° 88.50

88° 89.60

85° 88.50

R

0.80

0.80

0.25

3.00

0.25

3.00

0.80

T/mt

60

60

60

60

60

60

6085° 89.58

11.146

11.660

11.863

85° 89.700.25 6011.864

10.154

11.105

10.155

11.106

Hα MtR T/mt

0.20 5090° 104.70

0.80 5088° 104.50

0.25 5085° 104.70

0.80 5085° 104.50

10.503

10.504

11.650

11.868

Hα MtR T/mt

0.20 5090° 90.00

0.80 5088° 89.70

0.25 5085° 90.00

0.80 5085° 89.70

10.501

10.502

10.672

11.865

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNC

HES

PUNCHES

9


85°

Hα Mt

11.840 85° 185.00

R

1.00

T/mt

60

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

90

100

0

110

100

120

130

140

110

120

H

10

85


STANDARD LENGTH - (S)10

20

R=25

HORNS SCHEME STANDARD SECTIONING

505 mm

500 mm

505 mm

500 mm

100 20 25 30 35 40 50 100 100

505

500

PUNCHESPUNCHES

10


Hα Mt

11.800 85° 200.00

R

1.00

T/mt

70

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

90

100

0

110

100

120

130

140

150

110

120

130

H

115

85°

505

500


STANDARD LENGTH - (S)10

20

R=25


100 20 25 30 35 40 50 100 100

505 mm

500 mm

505 mm

500 mm

PUNC

HES

PUNCHES

11


88°

85°

85°

H

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

0

56

10

60

50

40

30

20

10

20

30

40

0

50

10

H

37

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

90

0

110

100

H

10

75

90°

88°

Hα Mt

11.670 85° 145.00

R

0.80

T/mt

60

Hα MtR T/mt

10.150 0.60 2090° 84.13

10.512 0.60 2088° 84.13

Hα MtR T/mt

10.505 0.80 5088° 120.00

11.835 0.80 5085° 120.00

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNCHESPUNCHES

12


20

H

10

90

80

70

60

50

40

30

20

10

30

40

50

60

70

80

90

0

110

100

75

H

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

90

100

0

110

100

120

75

Hα Mt

11.149 88° 165.00

11.849 85° 165.00

R

0.80

0.80

T/mt

60

60

Hα Mt

11.148 88° 145.00

11.848 85° 145.00

R

0.80

0.80

T/mt

70

70

88°

85°

88°

85°

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNC

HES

PUNCHES

13


88° 85°

60° 60°

Hα Mt

11.820 85° 115.00

R

0.60

T/mt

20

60

50

40

30

20

10

10

20

30

40

50

0

H

45

10

80

70

60

50

40

30

20

10

20

30

40

50

6060

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

32

H0

90

10

80

70

60

50

40

30

20

10

20

30

40

50

60

70

0

60

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

H

26

6

80

70

60

50

40

30

20

1010

H

10

20

30

40

50

60

70

0

33

Hα Mt

11.830 88° 85.00

R

0.60

T/mt

15

Hα Mt

10.520 60° 115.00

R

0.80

T/mt

50

Hα Mt

10.510 60° 115.00

R

0.80

T/mt

60

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNCHESPUNCHES

14


60° 60°

60°60°

Hα Mt

10.500 60° 115.00

R

0.80

T/mt

40

1010

10

50

40

30

20

10

20

30

40

20

10

20

30

40

50

60

0

50

H60

0

37

50

40

30

20

10

20

10

10

20

30

40

50

10

20

30

00

H

26

10

80

70

60

50

40

30

20

10

20

30

40

50

60

70

0

10

20

30

40

50

60

70

80

H10

0

20

52

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

0

20

10

10

20

30

40

50

60

70

80

90

H0

56

Hα Mt

10.506 60° 130.00

R

0.80

T/mt

40

Hα Mt

10.516 60° 85.00

R

0.80

T/mt

40

Hα Mt

10.143 60° 65.80

10.142 60° 67.00

R

2.00

0.80

T/mt

60

60

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNC

HES

PUNCHES

15


60° 60°

60° 60°

Hα Mt

10.136 60° 65.00

R

6.00

T/mt

100

Hα Mt

10.517 60° 80.00

R

0.80

T/mt

25

Hα Mt

11.710 60° 115.00

R

5.00

T/mt

100

Hα Mt

11.720 60° 115.00

R

10.00

T/mt

100

50

40

30

20

10

30

20

10

10

20

30

40

50

10

20

30

0060 60 H

36

H

26

10

60

50

40

30

20

10

20

30

40

5040

30

20

10

10

20

30

40

50

60

70

00

10

90

80

70

60

50

30

20

10

20

30

40

50

0

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

60 60

70

H

32

40

10

90

80

70

60

50

30

20

10

20

30

40

50

0

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

60 60

70

32

H

40

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNCHESPUNCHES

16


60° 45°

30°35°

Hα Mt

11.750 60° 135.00

R

0.80

T/mt

70

10

50

40

30

20

10

20

30

0

20

10

10

20

30

40

50

0

H

2610

90

80

70

60

50

30

20

20

30

40

50

60

70

80

0

100

26

H

40

10

10

60

50

40

30

20

10

20

30

40

0

30

20

10

10

20

30

40

50

60

70

0

26

H

40

10

60

50

40

30

20

10

20

30

40

5040

30

20

10

10

20

30

40

50

60

70

0

26

H

0

Hα Mt

10.514 30° 80.00

R

0.60

T/mt

50

Hα Mt

11.134 45° 66.30

11.102 45° 65.20

R

0.60

1.00

T/mt

80

80

Hα Mt

11.104 35° 86.00

11.600 35° 90.00

11.103 35° 86.00

R

1.50

0.80

0.60

T/mt

70

70

70

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNC

HES

PUNCHES

17


30° 30°

30° 30°

Hα Mt

11.780 30° 135.00

R

0.50

T/mt

80

Hα Mt

10.515 30° 140.00

R

0.60

T/mt

50

Hα Mt

11.158 30° 80.00

R

0.60

T/mt

100

Hα Mt

10.511 30° 80.00

R

3.00

T/mt

100

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

0

70

60

50

40

30

20

10

10

20

30

40

50

60

70

80

90

100

0

100

H

6

26

10

60

50

40

30

20

10

20

30

40

0

30

20

10

10

20

30

40

50

60

70

0

40

H

27

10

60

50

40

30

20

10

20

30

40

0

30

20

10

10

20

30

40

50

60

70

0

4050

H

26

10

90

80

70

60

50

40

30

20

20

30

40

50

60

70

80

0

70

60

50

40

30

20

10

10

20

30

40

50

60

70

80

90

100

0

100

H

10

26

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNCHESPUNCHES

18


30°

30°

Hα Mt

11.810 30° 200.00

R

1.00

T/mt

50

10

90

80

70

60

50

40

30

20

10

20

30

40

50

60

70

80

90

100

0

110

100

120

130

140

150

110

120

130

10 10

20

30

0

90

80

70

60

50

40

30

20

10

110

100

120

140

150

10

20

30

40

50

60

70

80

90

100

110

120

130

H

26

415 mm

835 mm

805 mm

Hα Mt

11.880 30° 150.00

R

0.80

T/mt

40

415 mm

835 mm

805 mm

10

08

09

01

02

03

04

05

06

07

001

09

08

07

06

05

04

03

02

0

021

001

011

130140150

031

021

011

001

02

03

04

05

06

140

150

06

05

04

03

02

01

27

H

PUNC

HES

PUNCHES

19


30° 30°

30° 26°

Hα Mt

11.258 30° 104.00

R

0.60

T/mt

100

Hα Mt

11.514 30° 104.00

R

0.60

T/mt

50

Hα Mt

11.540 26° 117.00

R

0.80

T/mt

100

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

0

80

90

H

26

10

80

70

60

50

40

30

20

10

20

30

40

50

60

70

0

60

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

H

26

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

80 H

26

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

0

80

60

H

27

Hα Mt

11.530 30° 104.00

11.528 30° 104.00

R

5.00

3.00

T/mt

100

100

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

30° 30°

30° 26°

Hα Mt

11.258 30° 104.00

R

0.60

T/mt

100

Hα Mt

11.514 30° 104.00

R

0.60

T/mt

50

Hα Mt

11.540 26° 117.00

R

0.80

T/mt

100

26

1010

20

30

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

0

80

90

H

26

26

10

10

20

30

10

80

70

60

50

40

30

20

10

20

30

40

50

60

70

0

60

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

H

26

26

1010

20

30

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

90

0

80 H

26

60

27

1010

20

30

10

70

60

50

40

30

20

10

20

30

40

50

60

0

50

40

30

20

10

10

20

30

40

50

60

70

80

0

80

60

H

27

Hα Mt

11.530 30° 104.00

11.528 30° 104.00

R

5.00

3.00

T/mt

100

100

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

PUNCHESPUNCHES

20


ROTARY PUNCH

7

30

R

H

70 70300

48

MIN

. 38M

IN. 38

MIN. 38

MIN. 38

85° 88°

DESCRIPTION

ROTARY PUNCH

Hα MtR T/mt

40.670 0.80 1588° 110.00

40.680 0.80 1585° 110.00

α

ROTA

RY P

UNCH

21


MOVING HORNS

20

10

R25

35

150

MOVING HORNS CODE PUNCH CODE

DESCRIPTION

MOVING HORNS

(SEE PAGE 6 FOR MATCHING

PUNCH PROFILES AND PRICES)40.111

40.11240.113

40.110

11.14511.10010.15310.152

40.11440.115

40.116

40.12140.12240.123

40.120

10.17310.17010.17610.175

40.124

11.201

11.10111.200

10.174

MOVING HORNS

22


Z OFFSET TOOL HOLDERS

Mt

40.419

T/mt

100

7

42

66

46

36

6060

ASSEMBLY SCHEMEASSEMBLY SCHEME

415 mm

835 mm

Z OF

FSET

TOO

L HO

LDER

S

23


Z OFFSET TOOL INSERTS

90°

90°90°

Z

36

23

Z

36

23

Z

25

23

45 27

Z

25

23

4532

α MtZ T/mtT*

40.526

40.545

40.511

40.516

40.521

40.530

40.540

40.535

40.555

40.550

40.560

40.570

40.565

40.580

40.575

2.50

4.50

1.00

1.50

2.00

3.00

4.00

3.50

5.50

5.00

6.00

7.00

6.50

8.00

7.50

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

0,8mm

1,5mm

0,5mm

0,5mm

0,5mm

1,0mm

1,2mm

1,0mm

1,5mm

1,5mm

1,5mm

1,5mm

1,5mm

1,6mm

1,6mm

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

90°

α MtZ T/mtT*

40.525

40.510

40.515

40.520

2.50

1.00

1.50

2.00

100

100

100

100

1,5mm

1,0mm

1,2mm

1,5mm

140°

160°

160°

150°

α MtZ T/mtT*

40.612

40.590

40.610

40.611

12.00

9.00

10.00

11.00

100

100

100

100

2,0mm

2,0mm

2,0mm

2,0mm

90°

90°

90°

90°

α MtZ T/mtT*

40.613

40.614

40.615

13.00

14.00

15.00

100

100

100

90°

90°

90°

MtT/mt

40.500 100

160°

150°

140°

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

T

T*

T*

T* T*

2,5mm

2,5mm

3,0mm

Z OFFSET TOOL INSERTS

Flattening Insert

* MAXIMUM MATERIAL THICKNESS

24


HOLDERS FOR REVERSIBLE TWO-SIDED RADIUS INSERTS

Mt

10.180

T/mt

100

7

60

7

60

30

30

26

A

B

The inserts are mounted on A or B side depending on the type of radius. See page 25.

R 3.0 MinR 4.5 Max

A

R 5.0 MinR 6.5 Max

B

R 4.5 Max R 6.5 Max

A

B

A

B

412

830


HALF LENGTH - (M)

412 mm

830 mm

412 mm

830 mm

ASSEMBLY SCHEME

HOLD

ERS

FOR

REVE

RSIB

LE T

WO-

SIDE

D RA

DIUS

INSE

RTS

25


RADIUS INSERTS

BOLT ASSEMBLY

40.003

INSERTS

415

835

B

A

A

A

A

B

B

B

Side

10.184

10.188

10.181

10.182

10.183

10.185

10.187

10.186

R

4.50

6.50

3.00

3.50

4.00

5.00

6.00

5.50

R

415 mm

835 mm

415 mm 835 mm

Radius insert sold with bolt assembly.

(Assumes air bending):

1) Select the V opening: Calculate 2 times the punch radius plus 2 times the material thickness.

For example, a punch radius of 10mm and 2mm material = (2x10)+(2x2) = 24mm V opening. When the exact V opening is not available, use the next nearest larger die.

2) Select the V angle:It is recommended that the die V angle be smaller than the desired bend angle.

For example, to achieve a 90 degree bend, use a V angle less than 90 degrees such as a 60 degree, 45 degree or even a 30 degree.

If the result should be a 60 degree bend, use a die with a 45 degree or even a 30 degree angle.

If the result should be a 45 degree bend, use a die with a 30 degree angle.

Note that in general the material springback will be slightly greater using a radius punch than a standard punch.

ASSEMBLY SCHEME DIE SELECTION GUIDE


BOLT ASSEMBLYBOLT ASSEMBLY

HALF LENGTH - (M)

RADIUS INSERTS

26


HOLDERS FOR RADIUS/FLAT INSERTS

H

47

14

14

27

H

H

27

14

H Mt

10.115 67.00

T/mt

100

H Mt

10.116 115.00

T/mt

100

H Mt

10.190 87.00

T/mt

50

H

65

14

H Mt

10.191 115.00

T/mt

50


830


830

HALF LENGTH - (M)HALF LENGTH - (M)

412

412 mm

830 mm

412 mm

830 mm

412 mm

412 mm

830 mm

830 mm

412 mm

830 mm

HOLD

ERS

FOR

RADI

US/F

LAT

INSE

RTS

Refer to page 25 for die selection guide.

27


RADIUS/FLAT INSERTSRADIUS/FLAT INSERTS

BOLT ASSEMBLY

40.002

AB 14

30

BA 14

R

A

10.311

10.315

10.308

10.309

10.310

10.312

10.314

10.313

10.318

10.322

10.316

10.317

10.319

10.321

10.320

10.324

10.323

15.00

19.00

12.50

13.00

14.00

16.00

17.50

17.00

25.00

40.00

20.00

22.50

27.50

35.00

30.00

50.00

45.00

20.00

25.00

16.00

17.00

19.00

21.00

22.00

21.50

29.00

45.00

24.00

25.00

34.00

45.00

34.00

54.00

50.00

27.00

32.00

21.00

23.00

25.00

28.00

32.00

31.50

39.00

55.00

34.00

33.00

44.00

55.00

44.00

64.00

60.00

B MtAR

10.303

10.307

10.300

10.301

10.302

10.304

10.306

10.305

9.00

12.00

7.00

7.50

8.00

10.00

11.50

11.00

16.00

20.00

11.50

11.50

13.00

16.00

19.00

16.00

10.325 17.00 22.00

INSERTS

HALF LENGTH - (M)

415


835

HALF LENGTH - (M)HALF LENGTH - (M) STANDARD LENGTH - (S) ASSEMBLY SCHEME

415 mm 835 mm

415 mm 835 mm

Radius insert sold with bolt assembly.

R

AB 14

R

A

11.311

11.315

11.308

11.309

11.310

11.312

11.314

11.313

11.318

11.322

11.316

11.317

11.319

11.321

11.320

11.324

11.323

15.00

19.00

12.50

13.00

14.00

16.00

17.50

17.00

25.00

40.00

20.00

22.50

27.50

35.00

30.00

50.00

45.00

20.00

25.00

16.00

17.00

19.00

21.00

22.00

21.50

29.00

45.00

24.00

25.00

34.00

45.00

34.00

54.00

50.00

27.00

32.00

21.00

23.00

25.00

28.00

32.00

31.50

39.00

55.00

34.00

33.00

44.00

55.00

44.00

64.00

60.00

BAR

11.303

11.307

11.300

11.301

11.302

11.304

11.306

11.305

9.00

12.00

7.00

7.50

8.00

10.00

11.50

11.00

16.00

20.00

11.50

11.50

13.00

16.00

19.00

16.00

415 mm 835 mm

R

Mt


Mt NON-HARDENED


MATERIAL TYPE

Mt STEEL 42 CRMO4 (UNI EN 10083 W.1. : 1.7225)HARDENED R=95-105 kg/mm2 NITRIDED (58-60 HRC) ON WEAR PARTS

28


HOLDERS AND POLYURETHANE INSERTS

45.01245.00820.274

45.01345.00920.273

45.01445.01020.272

96

96

50

60

4620

50

50 50

50

ø 25

77

125

2046

60

100

102

155

1646

60

100

75

50

100

50

75

5045

20

100

50

60

20

URETHANE HOLDER URETHANE URETHANE WITH HOLE



415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

FOR USE WITH THIN AND DELICATE MATERIALS.

45.01545.01120.271

60

25

25

60 25

25

25

25

ø 10


415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

HOLD

ERS

AND

POLY

URET

HANE

INSE

RTS

90A Red 25% deflection Mild steel

80A Green 35% deflection Aluminum

60A Yellow 40% deflection CU & Alum


URETHANE URETHANE WITH HOLE


URETHANE WITH HOLE


URETHANE WITH HOLEURETHANE WITH HOLE


URETHANE WITH HOLEURETHANE WITH HOLE

29


DIESDIES

DIES ARE AVAILABLE IN THE FOLLOWING STANDARD LENGTHS:

HALF LENGTH - (M)



835


835

415

HALF LENGTH - (M)

415

SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)SECTIONED LENGTH - (F)

200 50 40 20 15 10 370 100

805

OVERVIEW

HARDENEDSURFACE HARDENED

SURFACE

NOT SECTIONING

HARDENEDSURFACE

HARDENEDSURFACE

SELF-CENTERING DIES PILLAR DIES BOTTOM DIES 4V DIES

415 mm

835 mm

805 mm

30


BOLT-ON STYLE 2V DIES

2V DIES DATA TABLE

BOLT ASSEMBLY

R1 R2

F1

V1 V2

F2

H

B

L1 L2C

90° 88° 60° 30°

RF1/P1α CBHL2L1R2R1V2V1 T/m MtF2

20.295

20.202

20.203

21.202

20.338

20.204

20.296

20.205

21.235

20.299

20.230

20.267

20.418

90°

90°

90°

88°

88°

88°

88°

88°

60°

60°

60°

60°

30°

44

39

37

39

37

30

31

26,5

39

37

30

28

26

55

55

55

55

55

55

55

55

55

55

55

55

50

26

26

26

26

26

26

26

26

26

26

26

26

46

7

10

10

10

10

15

13

16,5

10

10

15

15

14,5

4

6

8

6

8

10

11

12

6

8

10

12

9,5

0,5

0,6

0,8

1,2

1,5

3,0

3,0

3,0

0,6

0,8

1,5

2,0

1,5

0,3

0,4

0,5

0,8

1,0

2,75

2,75

2,75

0,4

0,5

0,8

1,6

0,8

7

10

12

10

12

20

18

25

10

12

20

20

12

4

6

8

6

8

12

14

16

6

8

12

16

8

F1

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,7R

2.0P

100

100

100

100

100

100

100

100

60

60

60

60

40

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,7R

2,0P

20.295

20.202

20.203

21.202

20.338

20.204

20.296

20.205

20.235

20.229

20.230

20.267

20.418

= bottomF= radiusR= flatP

Legend

415 mm

835 mm

415 mm 835 mm

40.001

BOLT

-ON

STYL

E 2V

DIE

S

31


BOLT-ON STYLE 2V DIESLIST

20.202

20.203

20.229

20.205

20.204

20.230

20.235

20.295

20.267

20.296

20.338

21.202

20.418

HOLDERS/EXTENSIONS

H2 Mt

20.200 20.00

H1

34.00

T/mt

100

H2 Mt

20.316 20.00

H1

39.00

T/mt

100

H2 Mt

20.201 35.00

H1

55.00

T/mt

100

H2 Mt

20.306 55.00

H1

75.00

T/mt

100

60

H1H2

60

H1

H2

60

H1H2

60

H1H2

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

BOLT-ON STYLE 2V DIES

32


SELF-CENTERING 2V DIES

SELF-CENTERING 2V DIES DATA TABLE

H

B

L1 L2C

15

6

F1F2

R1 R2V1 V2

RF1/P1α CBHL2L1R2R1V2V1 T/m MtF2

20.275

20.276

20.277

21.275

21.276

20.339

20.279

20.278

20.280

20.344

20.345

20.346

20.347

90°

90°

90°

88°

88°

88°

88°

88°

88°

85°

85°

85°

85°

F1

20.349

20.348

20.438

20.478

85°

85°

30°

30°

26

26

26

26

26

26

26

26

26

26

26

26

26

26

26

26

26

34,5

37

39

34,5

37

39

45,5

45

50

34,5

37

39

45,5

45

50

45

50

46

46

46

46

46

46

46

46

46

46

46

46

46

46

46

46

46

7

3,5

4,5

5,5

3,5

4,5

5,5

7,5

8,5

9,5

3,5

4,5

5,5

7,5

8,5

9,5

9,5

0,5

0,6

0,8

1,0

1,2

1,5

1,75

1,5

1,75

1,0

1,5

1,75

2,5

2,0

3,0

1,0

1,5

0,3

0,4

0,5

0,6

0,8

1,0

0,8

1,25

1,5

0,6

1,0

1,2

1,75

1,50

2,0

0,6

0,8

7

10

12

7

10

12

20

18

25

7

10

12

20

18

25

10

12

4

6

8

4

6

8

12

14

16

4

6

8

12

14

16

6

8

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

2,0P

80

80

80

80

80

80

80

80

80

80

80

80

80

80

80

40

40

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

2,0P

2,0P

5

6,5

7,5

5

6,5

7,5

12

10,5

14,5

5

6,5

7,5

12

14,5

12

14,5

10,5

90° 88° 85° 30°

= bottom F= radiusR= flatP

Legend

415 mm 835 mm

415 mm

835 mm

805 mm

805 mm

SELF

-CEN

TERI

NG 2

V DI

ES

33



20.275

20.276

20.279

20.278

20.277

21.275

20.478

20.438

20.349

21.276

20.339

20.345

20.344

20.346

20.280 20.348

20.347

RAIL ADAPTER/END STOP

H2 Mt

20.400 25.00

H1

20.00

T/mt

100

H2 Mt

20.336 25.00

H1

20.00

T/mt

100

50

15

H1 H2

60

15 9.535.5

H1 H2

15

60

H1 H2

6

H2 Mt

20.287 15.00

H1

10.00

T/mt

100

ASSEMBLY SCHEME

End Stop

Self-centering die

Rail for self-centering 2V dies

Die Holder

34 mm39 mm55 mm75 mm

415 mm

835 mm

415 mm

835 mm

(Bolt assembly sold separately,see part number 40.001 on page 30)


34


MULTI-V DIES

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

Mt

20.208

T/mt

80

α90°

Mt

20.237

T/mt

80

α90°

Mt

21.209

T/mt

100

Mt

20.350

T/mt

60

α60°

Mt

21.207

T/mt

80

α85°

H Mt

20.830 80.00

T/mt

100

α30°

Hα Mt

20.494 30° 60.00

R

2.00

T/mt

100

10

6

R=0.6

R=0.4

6024

60

20

60

12

8

R=0.8

R=0.5

24

60

20

60

6

1810

R=1.5R=2.0

12 20

8

R=3

60

60

18R

H

R=2.0

R=

4.0

60

R=2.52260

35 50

R=

3.0

16

60

R=

2.5

R=

3.0

3522

16

10R=1.5

60R=2.0

40 R=4.0

H

R=4.060

32

25

H

R=2.0

R=3.0

60

18

90° 90°

60° 85°

85° 30°

H Mt

20.820 80.00

T/mt

100

α85°

30°

MUL

TI-V

DIE

S

35


1V DIES

Hα Mt20.212 85° 60.00

R4.00

T/mt100

30° 85°

85° 45° 85°

60° 85°

60

32

H

R

32

H

60

R

H

60

25R

60

40

H

R 40

60

75

20

H

R

60

50

H

R

60

8063

20

H

R

60

7550

18

H

R

Hα Mt20.440 45° 75.00

R4.00

T/mt100

Hα Mt20.211 85° 60.00

R4.00

T/mt100

Hα Mt20.370 60° 86.00

R5.00

T/mt100

Hα Mt20.213 85° 75.00

R5.00

T/mt100

Hα Mt20.650 60° 75.00

R5.00

T/mt100

Hα Mt20.484 45° 80.00

R4.00

T/mt100

Hα Mt20.210 85° 60.00

R4.00

T/mt100

Hα Mt20.325 30° 60.00

R3.00

T/mt100

60°

45°

63

60

86

H

R

18

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

1V DIES

36


1V DIES

85° 60°

45° 85°

Hα Mt

20.214 85° 80.00

R

6.00

T/mt

100

Hα Mt

20.680 60° 115.00

R

6.00

T/mt

100

Hα Mt

20.215 85° 95.00

R

7.00

T/mt

100

Hα Mt

20.380 45° 145.00

R

6.00

T/mt

100

60

95

20

R 80

H

60

115

20

H

R 80

6020

120

100R

H

6020

145

80R

H

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

1V D

IES

37


1V DIES

80° 80°

80° 80°

Hα Mt

20.216 80° 103.00

R

9.00

T/mt

100

Hα Mt

20.217 80° 130.00

R

10.00

T/mt

100

Hα Mt

21.160 80° 130.00

R

10.00

T/mt

100

Hα Mt

21.125 80° 103.00

R

9.00

T/mt

100

9020

185

160R

H

R

H

2060

185

160

H

20

R

2090

154

125

H

20

R

154

125

60

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

1V DIES

38


PILLAR DIES H80

RF1/P1α FBRV T/m Mt

20.243

20.258

20.244

20.245

20.246

20.806

20.808

20.810

20.371

20.327

20.310

20.309

20.506

90°

90°

90°

90°

90°

88°

88°

88°

88°

88°

88°

88°

85°

20.508

20.510

20.512

20.516

85°

85°

85°

85°

20.520

20.525

20.297

20.298

85°

85°

60°

60°

20.299

20.300

20.301

60°

60°

60°

14

14

18

18

24

14

14

18

18

24

30

35

14

14

18

18

24

30

35

14

14

18

18

24

0,4

0,5

0,6

0,8

1,0

0,8

1,0

1,2

1,5

2,0

2,0

3,0

1,5

2,0

2,5

3,0

3,5

4,0

5,0

0,4

0,5

0,6

0,8

1,6

6

8

10

12

16

6

8

10

12

16

20

25

6

8

10

12

16

20

25

6

8

10

12

16

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

1,0R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

1,0R

0,5R

0,5R

0,5R

0,5R

0,7R

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

60

60

60

60

60

H=80

20.308

20.311

20.328

20.329

20.330

20.331

20.332

20.333

20.334

20.406

20.408

20.410

20.412

60°

60°

45°

45°

45°

45°

45°

45°

45°

35°

35°

35°

35°

20.416

20.420

20.425

20.317

35°

35°

35°

30°

20.318

20.319

20.320

20.321

30°

30°

30°

30°

20.322

20.323

30°

30°

30

35

14

18

18

24

24

30

35

14

18

24

24

30

35

40

14

18

24

24

30

35

40

2,0

3,0

0,6

0,8

1,0

1,5

2,0

2,5

3,0

1,5

2,0

2,5

3,0

3,5

4,0

5,0

0,6

0,8

1,0

1,5

2,0

2,5

3,0

20

25

6

8

10

12

16

20

25

6

8

10

12

16

20

25

6

8

10

12

16

20

25

1,0R

1,0R

0,8R

0,8R

0,8R

0,8R

1,5R

1,5R

1,5R

1,0R

2,0P

2,0P

2,0P

2,0P

5,0P

5,0P

1,0R

2,0P

2,0P

2,0P

5,0P

5,0P

5,0P

60

60

50

50

50

50

50

50

50

40

40

55

45

50

60

60

35

35

50

40

45

50

50

45° 35° 30°90° 88° 85° 60°

415 mm 835 mm 805 mm

18

60

H = 80B

R

V

B

F


Legend

PILL

AR D

IES

H80

39


PILLAR DIES H80

20.246

20.245

20.244

20.243

20.298

20.297

20.258

20.301

20.300

20.299

20.310

20.309

20.308

20.318

20.317

20.311

20.322

20.321

20.320

20.319

20.328

20.327

20.323

20.331

20.330

20.329

20.334

20.333

20.332

20.408

20.406

20.371

20.420

20.416

20.412

20.410

20.508

20.506

20.425

20.516

20.512

20.510

20.806

20.525

20.520

20.810

20.808

LIST

PILLAR DIES H80

40


PILLAR DIES H120

R

V

B

F

18

60

H = 120H = 120

B

H=120 RF1/P1α FBRV T/m Mt

20.361

20.362

20.363

20.364

20.381

21.806

21.808

21.810

20.382

20.383

20.384

20.385

21.506

90°

90°

90°

90°

90°

88°

88°

88°

88°

88°

88°

88°

85°

21.508

21.510

21.512

21.516

85°

85°

85°

85°

21.520

21.525

20.386

20.387

85°

85°

60°

60°

20.388

20.389

20.390

60°

60°

60°

14

14

18

18

24

14

14

18

18

24

30

35

14

14

18

18

24

30

35

14

14

18

18

24

0,4

0,5

0,6

0,8

1,0

0,8

1,0

1,2

1,5

2,0

2,0

3,0

1,5

2,0

2,5

3,0

3,5

4,0

5,0

0,4

0,5

0,6

0,8

1,6

6

8

10

12

16

6

8

10

12

16

20

25

6

8

10

12

16

20

25

6

8

10

12

16

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

1,0R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

1,0R

0,5R

0,5R

0,5R

0,5R

0,7R

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

60

60

60

60

60

20.391

20.392

20.393

20.394

20.395

20.396

20.397

20.398

20.399

21.406

21.408

21.410

21.412

60°

60°

45°

45°

45°

45°

45°

45°

45°

35°

35°

35°

35°

21.416

21.420

21.425

20.351

35°

35°

35°

30°

20.352

20.353

20.354

20.401

30°

30°

30°

30°

20.402

20.403

30°

30°

30

35

14

18

18

24

24

30

35

14

18

24

24

30

35

40

14

18

24

24

30

35

40

2,0

3,0

0,6

0,8

1,0

1,5

2,0

2,5

3,0

1,5

2,0

2,5

3,0

3,5

4,0

5,0

0,6

0,8

1,0

1,5

2,0

2,5

3,0

20

25

6

8

10

12

16

20

25

6

8

10

12

16

20

25

6

8

10

12

16

20

25

1,0R

1,0R

0,8R

0,8R

0,8R

0,8R

1,5R

1,5R

1,5R

1,0R

2,0P

2,0P

2,0P

2,0P

5,0P

5,0P

1,0R

2,0P

2,0P

2,0P

5,0P

5,0P

5,0P

60

60

50

50

50

50

50

50

50

40

40

55

45

50

60

60

35

35

50

40

45

50

50

45° 35° 30°90° 88° 85° 60°


Legend

415 mm 835 mm 805 mm

PILL

AR D

IES

H120

41


PILLAR DIES H120LIST

20.354

20.353

20.352

20.351

20.363

20.362

20.361

20.382

20.381

20.364

20.385

20.384

20.383

20.388

20.387

20.386

20.392

20.391

20.390

20.389

20.395

20.394

20.393

20.398

20.397

20.396

20.402

20.401

20.399

21.408

21.406

20.403

21.420

21.416

21.412

21.410

21.508

21.506

21.425

21.516

21.512

21.510

21.806

21.525

21.520

21.810

21.808

PILLAR DIES H120

42


DIE INSERTS

88° 30°

R

V

B

F

B

15

A

C

A

B

DIE INSERTS DATA TABLE

RF1/P1α FRCBA T/m Mt

22.804

22.806

22.808

22.810

22.812

22.816

22.820

22.825

22.306

22.308

22.310

22.312

22.316

22.320

22.325

6

4

8

10

12

16

20

25

6

8

10

12

16

20

25

88°

88°

88°

88°

88°

88°

88°

88°

30°

30°

30°

30°

30°

30°

30°

/

/

/

14

14

14

14

14

/

14

14

14

14

14

14

0,6

0,8

1,0

1,2

1,5

2,0

2,0

3,0

0,6

0,8

1,0

1,5

2,0

2,5

3,0

14

14

14

18

18

24

30

35

14

18

24

24

30

35

45

0,5R

0,5R

0,5R

0,5R

0,5R

0,5R

1,0R

1,0R

1,0R

2,0P

2,0P

2,0P

5,0P

5,0P

8,0P

100

100

100

100

100

100

100

100

35

35

50

40

45

50

50

60

60

60

60

60

60

60

60

60

60

60

60

60

60

65

V


Legend

415 mm

835 mm

805 mm

415 mm 835 mm 805 mm

DIE

INSE

RTS

43


DIE INSERTS HOLDERDIE INSERTS HOLDER

Polyurethane compression strip is especially helpful when clamping segmented die inserts.

DIE INSERTS HOLDER

HALF LENGTH (M)

415

STANDARD LENGTH (S)

835

ASSEMBLY SCHEME

50

111.

5

6051

.5

22.312

22.310

22.308

22.306

22.316

22.816

22.812

22.810

22.825

22.820

22.812

22.820

22.325

22.320

22.808

22.806

22.804

22.325

22.806

POLYURETHANECOMPRESSION STRIP

60

17

14

20

51.5 61

.5

Mt

22.010

415 mm

835 mm

415 mm

835 mm

44


NYLON INSERT HOLDERS

NYLON INSERT HOLDERS

14

24

6018

15

H

20

35

60

1819

H

38

30

50

60

1830

1911

H

Mt

22.001

H

75.00

Mt

22.002

H

75.00

Mt

22.003

H

79.00

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

NYLO

N IN

SERT

HOL

DERS

45


NYLON INSERTS

NYLON INSERTS

38

30

31

1912

a

20 T/mt

V

35

20

24

5

a

20 T/mt

V

24

14

20

5

a

20 T/mt

V

SMALL

MEDIUM

LARGE

αV

31.408

31.306

31.308

31.406

8

6

8

6

45°

30°

30°

45°

31.410 10 45°

αV

31.806

31.606

31.608

31.610

6

6

8

10

88°

60°

60°

60°

31.810 10 88°

31.808 8 88°

αV

32.406

32.306

32.308

32.310

6

6

8

10

45°

30°

30°

30°

32.410 10 45°

32.408 8 45°

32.412 12 45°

αV

32.612

32.606

32.608

32.610

12

6

8

10

60°

60°

60°

60°

32.816

32.808

32.810

32.812

16

10

12

88°

88°

88°

32.806 6 88°

32.616 16 60°

8 88°

αV

33.312

33.306

33.308

33.310

12

6

8

10

30°

30°

30°

30°

33.416

33.408

33.410

33.412

16

10

12

45°

45°

45°

33.420 20 45°

33.406 6 45°

33.316 16 30°

8 45°

αV

33.612

33.606

33.608

33.610

12

6

8

10

60°

60°

60°

60°

33.812

33.806

33.808

33.810

12

8

10

88°

88°

88°

33.825

33.820

25

20

88°

88°

33.816 16 88°

33.620 20 60°

33.616 16 60°

6 88°

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

NYLON INSERTS

46


HEMMING TOOLS

Z

H

28

13

30

7

58

Z

R

H

60

59

24°

H

20.550 80.00

20.554 80.00

20.560 80.00

R

1.00

1.00

1.00

Z

8.2

10.2

12.2

MtT/mt

50

50

50

Hα11.550 24° 128.00

11.554 24° 128.00

11.560 24° 128.00

R

0.60

0.60

0.60

Z

8

10

12

C

10

11

10

MtT/mt

80

80

80

20R=12.5

58

15



HALF LENGTH - (M)


Z

100 100 50 40 20 15 10 370 100

200 50 40 20 15 10 370 100

Z10 = Maximum materialthickness 1,5mm

Z8 = Maximum materialthickness 1mm

Z12 = Maximum materialthickness 2mm

Z10.2 = Maximum materialthickness 1,5mm

Z8.2 = Maximum materialthickness 1mm

Z12.2 = Maximum materialthickness 2mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

415 mm

835 mm

805 mm

Close-up view oftop of hemming die

Knurled edge toprevent movement

C

HEM

MIN

G TO

OLS

47


HEMM

ING TOOLS

BENDING SCHEME

12

15 15

60

15

125

Clo

sed

140

Op

en

R10

13 23

60

15

120

Clo

sed

135

Op

en

R

6

25 10

60

15

90 C

lose

d

105

Op

en

R 8

30 15

60

15

95 C

lose

d

110

Op

en

R

α Mt

20.264 35°

R

1.00

T/mt

60

α Mt

20.303 30°

R

1.50

T/mt

80

α Mt

20.305 26°

R

3.00

T/mt

100

α Mt

20.231 26°

R

1.50

T/mt

100

26° 26°

35° 30° 30°

S (mm) (t/m) T (mm) (t/m) 2S (mm)

0,60,81,0

1,251,52,02,53,0

912151722305570

33

3,53,54,65,56,58,0

23324050638090100

1,21,62,02,53,04,05,06,0

MATERIAL - ACC. R ~ 40 Kg/mm2

T S S

2S

S (mm) (t/m) T (mm) (t/m) 2S (mm)

0,60,81,0

1,251,52,0

152025263850

33

3,53,54,65,5

3550608095

130

1,21,62,02,53,04,0

MATERIAL - ACC. R ~ 70 Kg/mm2

T S S

2S

SPARE PARTS

70.100

70.102

Maximummaterial

thickness1mm

Maximummaterial

thickness2mm

Maximummaterial

thickness3mm

Maximummaterial

thickness1.5mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

415 mm

835 mm

77

60

R

15

8

120

Clo

sed

135

Op

en

20

α Mt

20.450 30°

R

1.50

T/mt

60

Maximummaterial

thickness1.5mm

415 mm

835 mm

HEMMING TOOLS

48


ACCESSORIES — POLYURETHANE FILM AND HOLDERSAC

CESS

ORIE

S —

POL

YURE

THAN

E FI

LM A

ND H

OLDE

RS

45.001

45.002

Thickness= 0.015 inchesWidth= 4 inchesLength= 100 feet


WHITE ANTI-SCRATCHPOLYURETHANE FILM

ANTI-SCRATCH POLYURETHANE FILM

100 FEET

100 FEET

100 FEET

100 FEET

• Excellent protection against die marks and scratches. • Economical solution for mar-free bending pre-�nished, pre-polished stainless steel, brass, aluminum or pre-painted metal. • Help protect your dies. Quick setup, universal, saves time and money.

• Standard performance• White• Extruded

45.003


45.004


40.800

40.850

STANDARD POLYURETHANE FILM HOLDER - MECHANICAL

MAGNETIC POLYURETHANE FILM HOLDER

MAGNETIC ATTACHMENT

RAIL ATTACHMENT

45.00145.00145.00145.001

• Standard performance

kwestman

Stamp

49


REFERENCE SQUARESSTANDARD

REFERENCE SQUARESADJUSTABLE

ANGLE

SQUARING

For use with long, narrow bends

For use with angled bends

40.660 40.700

40.750

40.740

40.745

Right

Left

40.75040.750

ACCESSORIES — REFERENCE SQUARESACCESSORIES —

REFERENCE SQUARES

50


MAN

UAL

AND

ADJU

STAB

LE A

DAPT

ERS

EUROPEAN PRECISION STYLE ADAPTERS

H Mt

50.671 100.00

L

150

T/mt

100

H

7

30

14

40

13

USE WITHSAFETY CLAMP PLATE50.571, 50.910, 50.551,

50.905, 50.900, OR 50.903

150 mm

150 mm 150 mm

150

7

H

150

20

H

H Mt

50.666 100.00

50.668 120.00

50.512 150.00

L

150

150

150

T/mt

100

100

100

H Mt

50.667 120.00

50.669 150.00

L

150

150

T/mt

100

100

CLAMP PLATES NOT INCLUDED CLAMP PLATES NOT INCLUDED

Extension(Manual Adapter)

H Mt

50.959 60.00

L

150

T/mt

100

13

7

H

30

13

26

50.712

150 mm

Extension(Manual Adapter)

Extension(Adjustable Adapter)

Extension(Adjustable Adapter)

CLAMP QUANTITY GUIDELENGTH QUANTITY

1000mm 5

2100mm 10

3100mm 15

4100mm 20

51


SAFETY CLAMP PLATE SAFETY CLAMP PLATEWITH POLYURETHANE

FOR SECTIONEDUPPER TOOLS

50.571 50.910

QUICK SAFETY CLAMP PLATE

QUICK SAFETY CLAMP PLATEWITH POLYURETHANE

FOR SECTIONEDUPPER TOOLS

60 60

60 60

50.551 50.905

QUICK SAFETY CLAMP PLATEFOLDAWAY LEVER

WITH POLYURETHANEFOR SECTIONED UPPER TOOLS

QUICK CLAMP PLATEWITH FOLDAWAY LEVER

60 60

50.900 50.903

CLAMP PLATES FOR ADAPTERS – L=150mm

CLAMP PLATES INCLUDE 2 BOLTS, 2 SPRINGS, 1 CLAMP


1000mm 5

2100mm 10

3100mm 15

4100mm 20

CLAMP PLATES

CLAMP PLATES

50.577

INCLUDES 2 BOLTS, 2 SPRINGS, 1 CLAMP, 2 NUTS

EQUIPMENT FOR DOUBLE CLAMPING PLATE – L=150mm

USE WITHSAFETY CLAMP PLATE50.571, 50.910, 50.551,

50.905, 50.900, OR 50.903


1000mm 5

2100mm 10

3100mm 15

4100mm 20

52


ACCESSORIES — CLAMPS AND DIE EXTENSIONS

H Mt

60.919 55.00

L

835

T/mt

100

60

H

12

415 mm

835 mm

CLAMP PLATE FORDIE EXTENSION

CLAMP PLATE FORDIE EXTENSION

50.86050.861

4848

H

50.250 150.00

L

150

T/mt

100

7

H

20

H

H Mt Mt

50.200 100.00

50.210 120.00

50.220 150.00

L

150

150

150

T/mt

100

100

100

General guideline: 5 clamps per meter.

150 mm 150 mm

SWING™

SWING™ FAST MANUAL CLAMPING EUROPEAN PRECISION STYLE

EUROPEAN PRECISION STYLE DIE EXTENSION CLAMP PLATES FOR DIE EXTENSION

YouTube Video SWING™

Fast Manual Clamping

OPERATION ILLUSTRATION

INCLUDES (2) CLAMPSWITH HARDWARE

(1) 50.861 AND (1) 50.860


1000mm 5

2100mm 10

3100mm 15

4100mm 20

ACCE

SSOR

IES

— C

LAM

PS A

ND D

IE E

XTEN

SION

S

53


0.01mm 0.00040.02mm 0.00080.03mm 0.00120.04mm 0.00160.05mm 0.00200.06mm 0.00240.07mm 0.00280.08mm 0.00310.09mm 0.00350.10mm 0.00390.25mm 0.00980.50mm 0.01970.75mm 0.02951.00mm 0.03941.50mm 0.05912.00mm 0.07872.50mm 0.09843.00mm 0.11813.50mm 0.13784.00mm 0.15754.50mm 0.17725.00mm 0.19696.00mm 0.23627.00mm 0.27568.00mm 0.31509.00mm 0.3543

10.00mm 0.393711.00mm 0.433112.00mm 0.472413.00mm 0.511814.00mm 0.551215.00mm 0.590616.00mm 0.629917.00mm 0.669318.00mm 0.708719.00mm 0.748020.00mm 0.787421.00mm 0.826822.00mm 0.866123.00mm 0.905524.00mm 0.944925.00mm 0.984326.00mm 1.023627.00mm 1.063028.00mm 1.102429.00mm 1.141730.00mm 1.181131.00mm 1.220532.00mm 1.259833.00mm 1.299234.00mm 1.338635.00mm 1.378036.00mm 1.417337.00mm 1.456738.00mm 1.496139.00mm 1.535440.00mm 1.574850.00mm 1.968560.00mm 2.362265.00mm 2.559170.00mm 2.755975.00mm 2.952880.00mm 3.149690.00mm 3.5433

100.00mm 3.9370

1000mm 39.4 3.31050mm 41.3 3.41250mm 49.2 4.11500mm 59.1 4.92000mm 78.7 6.62050mm 80.7 6.72500mm 98.4 8.23000mm 118.1 9.83050mm 120.1 10.03500mm 137.8 11.54000mm 157.5 13.14050mm 159.4 13.34500mm 177.2 14.85000mm 196.9 16.4

8GA .129(3.28)9GA .114(2.90)

10GA .102(2.59)11GA .091(2.31)12GA .081(2.06)13GA .072(1.83)14GA .064(1.63)16GA .051(1.30)18GA .040(1.02)20GA .032(0.81)

26GA .016(0.41)28GA .013(0.33)

22GA .025(0.64)24GA .020(0.51)

.164(4.17)

.150(3.81)

.135(3.43)

.120(3.05)

.105(2.67)

.090(2.29)

.075(1.91)

.060(1.52)

.048(1.22)

.036(0.91)

.018(0.46)

.015(0.38)

.030(0.76)

.024(0.61)

.172(4.37)

.156(3.96)

.141(3.58)

.125(3.18)

.109(2.77)

.094(2.39)

.078(1.98)

.063(1.60)

.050(1.27)

.038(0.97)

.019(0.48)

.016(0.41)

.031(0.79)

.025(0.64)

CONVERSION CHART

feet inch mm

mm inch feet

inchmm

8GA .129(3.28) .164(4.17) .172(4.37)

met

al g

aug

es

0.0001 0.003mm0.0010 0.025mm0.0100 0.254mm0.1000 2.54mm1.0000 25.40mm

0.01mm 0.00040.10mm 0.00391.00mm 0.0394

inchmm

0.0001 0.003mm

inch mm

1 ft 12 inch 305mm2 ft 24 inch 610mm3 ft 36 inch 914mm4 ft 48 inch 1219mm5 ft 60 inch 1524mm6 ft 72 inch 1829mm7 ft 84 inch 2134mm8 ft 96 inch 2438mm9 ft 108 inch 2743mm

10 ft 120 inch 3048mm11 ft 132 inch 3353mm12 ft 144 inch 3658mm

aluminum& brass

gaugesize

mildsteel

stainlesssteel

0.0001 0.003mm0.0010 0.03mm0.0020 0.05mm0.0030 0.08mm0.0040 0.10mm0.0050 0.13mm

1/128 0.0078 0.20mm0.0100 0.25mm0.0120 0.30mm0.0150 0.38mm

1/64 0.0156 0.40mm0.0300 0.76mm

1/32 0.0313 0.79mm 3/64 0.0469 1.19mm

0.0600 1.52mm 1/16 0.0625 1.59mm 5/64 0.0781 1.98mm

0.0900 2.29mm 3/32 0.0938 2.38mm 7/64 0.1094 2.78mm

0.1200 3.05mm 1/8 0.1250 3.18mm

9/64 0.1406 3.57mm 5/32 0.1563 3.97mm 3/16 0.1875 4.76mm 7/32 0.2188 5.56mm 1/4 0.2500 6.35mm

9/32 0.2813 7.14mm 5/16 0.3125 7.94mm 3/8 0.3750 9.53mm

7/16 0.4375 11.11mm 1/2 0.5000 12.70mm

9/16 0.5625 14.29mm 5/8 0.6250 15.88mm 3/4 0.7500 19.05mm 7/8 0.8750 22.23mm

1 1/8 1.1250 28.58mm1 1/4 1.2500 31.75mm1 1/2 1.5000 38.10mm1 3/4 1.7500 44.45mm

2 2.0000 50.80mm2 1/4 2.2500 57.15mm2 1/2 2.5000 63.50mm2 3/4 2.7500 69.85mm

3 3.0000 76.20mm3 1/2 3.5000 88.90mm

4 4.0000 101.60mm4 1/2 4.5000 114.30mm

5 5.0000 127.00mm5 1/2 5.5000 139.70mm

6 6.0000 152.40mm12 12.0000 304.80mm

inch inch mm

INCH TO METRIC / METRIC TO INCH REFERENCE GUIDE

54


SOLUTION GALLERYSO

LUTI

ON G

ALLE

RY

55


SOLUTION GALLERYSOLUTION GALLERY

LIT01119 Rev C

MATE PRECISION TOOLINGWORLDWIDE HEADQUARTERS:

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mate european precision style press … · mt steel 42 crmo4 (uni en 10083 w.1. : 1.7225) hardened...

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