mazak: tool systems for cnc-lathes

Tool systems for CNC-lathes

2 30

A

76 D

4350

F

F

L4 L

D

L3

h1

D

L3

h1

D

D1

L1

D

1 2

3

4 5 6

AB

D

38 L

Multiplex 610 (12-fach Revolver | 12 tool mounts turret)Multiplex 615Multiplex 620Multiplex 6200 (12-fach Revolver | 12 tool mounts turret)Multiplex 6200 YMultiplex3 8200 Y

331

Mazak Multiplex Ø40

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

114DM01881E6A axial

offset

1 ER32 6.000 1:1 50 - - 40 101,1 - - -

114EM01881E6A 1 ER32 6.000 1:1 50 50 40 106,2 - - -

114FAX01849E6AR-130 radial 2 ER32 6.000 1:1 100 - - 40 71,1 50 130 -

114GAX01849E6AR-130 radial 2 ER32 6.000 1:1 100 100 40 76,2 60 130 -

114FDX01849E5Aswiveling F= ±100°

3 ER25 6.000 1:0,82 32 - - 40 - - 72 57,9

114GDX01849E5A 3 ER25 6.000 1:0,82 32 50 40 - - 72 62,9

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3

114A018559001Square locking drive radialOverhead

4 - 20x20 - 140

114A018560001Turning Tool holder axialOverhead

5 - 20x20 - 120

114A018578001 Boring bar holder with IC 6 Ø32 - 150 -

EC: external coolant, IC: internal coolantR: right hand design, L: left hand designDimension A*: max. length incl. clamping nutAccessories (from p. 104) are not included in delivery.We reserve the right to modify technical contents.

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

114DM01881S4 axial

offset

1

BENZ ®

S4

6.000 1:1 50 - - 40 106 - - -

114EM01881S4 1 6.000 1:1 50 50 40 106 - - -

114FAX01849S4R-130radial

2 6.000 1:1 100 - - 40 73,5 50 130 -

114GAX01849S4R-130 2 6.000 1:1 100 100 40 73,5 60 130 -

BENZ Solidfix®

Collet Chuck

Static tool holder

Dimension A: up to plane surface, without adapter

BENZ CAPTOTM

available

Live Tools

Modular Quick Change System

Mazak

4 32

Multiplex 610 (16-fach Revolver | 16 tool mounts turret)Multiplex 6100 Multiplex 6100 YMultiplex 6200 (16-fach Revolver | 16 tool mounts turret)Super Quick Turn 10 (16-fach Revolver | 16 tool mounts turret)

A

76

D

4350

F

F

L4 L

D

L3

h1

D

L3

h1

D

D1

L1

D

1 2

D

AB

38 L

3

4 5 6

5

Multiplex 610 (16-fach Revolver | 16 tool mounts turret)Multiplex 6100 Multiplex 6100 YMultiplex 6200 (16-fach Revolver | 16 tool mounts turret)Super Quick Turn 10 (16-fach Revolver | 16 tool mounts turret)

33


Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

114DM07881S4 axial

offset

1

BENZ ®

S4

6.000 1:1 50 - - 40 106 - - -

114EM07881S4 1 6.000 1:1 50 50 40 106 - - -

114FAX07849S4R-115 radial 2 6.000 1:1 100 - - 40 73,5 50 115 -

114GAX07849S4R-115 radial 2 6.000 1:1 100 100 40 73,5 60 115 -

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3


4 - 20x20 - 110


5 - 20x20 - 100



Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

114DM07881E6A axial

offset

1 ER32 6.000 1:1 50 - - 40 101,1 - - -

114EM07881E6A 1 ER32 6.000 1:1 50 50 40 106,2 - - -

114FAX07849E6AR-115 radial 2 ER32 6.000 1:1 100 - - 40 71,1 50 115 -

114GAX07849E6AR-115 radial 2 ER32 6.000 1:1 100 100 40 76,2 60 115 -


3 ER25 6.000 1:0,82 32 - - 40 - - 72 57,9

114GDX07849E5A 3 ER25 6.000 1:0,82 32 50 40 - - 72 62,9

BENZ Solidfix®

Collet Chuck

Static tool holder


BENZ CAPTOTM

available

Live Tools


Mazak

6 34

Multiplex 630Multiplex 6300

55

A

D

75

83

F

F

L4 L

D

L3

h1

D

L3

h1

D

D1

L1

D

1 2

BA

D

40 L

3

4 5 6

7

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

115DM01983E7A axial

offset

1 ER40 4.500 1:1 100 - - 50 105,1 - - -

115EM01983E7A 1 ER40 4.500 1:1 100 50 50 110,2 - - -

115FAX01959E7AR-175 radial 2 ER40 4.500 1:1 150 - - 50 81,5 62 175 -

115GAX01959E7AR-175 radial 2 ER40 4.500 1:1 150 100 50 86,4 68 175 -


3 ER32 6.000 1:0,82 70 - - 50 - - 91 70,6

115GDX01959E6A 3 ER32 6.000 1:0,82 70 50 50 - - 91 75,7


Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

115DM01983S5 axial

offset

1

BENZ ®

S5

4.500 1:1 100 - - 50 114 - - -

115EM01983S5 1 4.500 1:1 100 50 50 114 - - -

115FAX01959S5R-175 radial 2 4.500 1:1 150 - - 50 84 62 175 -

115GAX01959S5R-175 radial 2 4.500 1:1 150 100 50 84 68 175 -

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3


4 - 25x25 - 168


5 - 25x25 - 150



BENZ Solidfix®

Collet Chuck

Static tool holder


BENZ CAPTOTM

available

Live Tools


35

Mazak

8 36

D

76

A

50

1 2

D

AB

38 L

Quick Turn Nexus 200 M / MS / MSY (12-fach Revolver | 12 tool mounts turret)Quick Turn Nexus 250 M / MS / MSY (12-fach Revolver | 12 tool mounts turret)Super Quick Turn 15 MSuper Quick Turn 18 MSuper Quick Turn 200 M (12-fach Revolver | 12 tool mounts turret)Super Quick Turn 250 MY (12-fach Revolver | 12 tool mounts turret)

L3

D

h1

L3

D

h1

D

L1

D1

F

F

L4 L

D

3

4 5 6

9

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

114DM03981S4 axial

offset

1

BENZ ®

S4

6.000 1:1 50 - - 40 106 - - -

114EM03981S4 1 6.000 1:1 50 50 40 106 - - -

114FAX03949S4R-130 radial 2 6.000 1:1 70 - - 40 73,5 50 130 -

114GAX03949S4R-130 radial 2 6.000 1:1 70 100 40 73,5 60 130 -

Mazak SQT / QTN Ø40

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3


4 - 25x25 - 140


5 - 25x25 - 120



Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

114DM03981E6A axial

offset

1 ER32 6.000 1:1 50 - - 40 101,1 - - -

114EM03981E6A 1 ER32 6.000 1:1 50 50 40 106,2 - - -

114FAX03949E6AR-130 radial 2 ER32 6.000 1:1 70 - - 40 71,1 50 130 -

114GAX03949E6AR-130 radial 2 ER32 6.000 1:1 70 100 40 76,2 60 130 -

114FDX03949E5A-127swiveling F= ±100°

3 ER25 6.000 1:0,82 32 - - 40 - - 127 57,9

114GDX03949E5A-127 3 ER25 6.000 1:0,82 32 50 40 - - 62,9

BENZ Solidfix®

Collet Chuck

Static tool holder


BENZ CAPTOTM

available

Live Tools


37

Mazak

10 38

D

A76

50

1 2

38

D

BA

L

Quick Turn Nexus 100 M/MS/MSYQuick Turn Nexus 200 M/MS/MSY (16-fach Revolver | 16 tool mounts turret)Quick Turn Nexus 250 M/MS/MSY (16-fach Revolver | 16 tool mounts turret)Super Quick Turn 10 M/MSSuper Quick Turn 100 MSuper Quick Turn 200 M (16-fach Revolver | 16 tool mounts turret)Super Quick Turn 250 M (16-fach Revolver | 16 tool mounts turret)

F

F

L4 L

D

L3

D

h1

L3

D

h1

D

L1

D1

3

4 5 6

11

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

114DM04181E6A axial

offset

1 ER32 6.000 1:1 50 - - 40 101,1 - - -

114EM04181E6A 1 ER32 6.000 1:1 50 50 40 106,2 - - -

114FAX04149E6AR-100 radial 2 ER32 6.000 1:1 70 - - 40 71,1 50 100 -

114GAX04149E6AR-100 radial 2 ER32 6.000 1:1 70 100 40 76,2 60 100 -

114FDX04149E5A-97swiveling F= ±100°

3 ER25 6.000 1:0,82 32 - - 40 - - 97 57,9

114GDX04149E5A-97 3 ER25 6.000 1:0,82 32 50 40 - - 97 62,9


Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

114DM04181S4 axial

offset

1

BENZ ®

S4

6.000 1:1 50 - - 40 106 - - -

114EM04181S4 1 6.000 1:1 50 50 40 106 - - -

114FAX04149S4R-100 radial 2 6.000 1:1 70 - - 40 73,5 50 100 -

114GAX04149S4R-100 radial 2 6.000 1:1 70 100 40 73,5 60 100 -

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3


4 - 20x20 - 110


5 - 20x20 - 100


EC: external coolant, IC: internal coolantR: right hand design, L: left hand design Dimension A*: max. length incl. clamping nutAccessories (from p. 104) are not included in delivery.We reserve the right to modify technical contents.

BENZ Solidfix®

Collet Chuck

Static tool holder

Maß A: bis Plananlage, ohne Adapter | Dimension A: up to plane surface, without adapter

BENZ CAPTOTM

available

Live Tools


39

Mazak

12 40

Quick Turn Nexus 300 / M / MYQuick Turn Nexus 350 / M / MYQuick Turn Nexus 400Quick Turn Nexus 450 / M

Super Quick Turn 28 Super Quick Turn 30 Super Quick Turn 300 M / MYSuper Quick Turn 350 M

5575

A

Ø D

83

F

F

L4 L

D

1 2

BA

40 L

D

L3

D

h1

L3

D

h1

D

L1

D1

3

4 5 6

1341


Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A* B L L4

115DM02183E7A axial

offset

1 ER40 4.500 1:1 100 - - 50 107,1 - - -

115EM02183E7A 1 ER40 4.500 1:1 100 50 50 112,2 - - -

115FAX02159E7AR-160 radial 2 ER40 4.500 1:1 150 - - 50 81,5 62 160 -

115GAX02159E7AR-160 radial 2 ER40 4.500 1:1 150 100 50 86,4 68 160 -


3 ER32 6.000 1:0,82 70 - - 50 - - 91 70,6

115GDX02159E6A 3 ER32 6.000 1:0,82 70 50 50 - - 91 75,7

Order No.

Tool style Figure

Dimensions

D1

h1

L1

L3


4 - 25x25 - 160


5 - 25x25 - 150



EC: external coolant, IC: internal coolantR: right hand design, L: left hand design Dimension A*: max. length incl. clamping nutAccessories (from p. 104) are not included in delivery.We reserve the right to modify technical contents.

Order No.

Tool style

Figure

Tool holder

n [min -1]

Gear ratio

T [Nm]

EK EC

IKIC

pmax [bar]

Dimensions

D A B L L4

115DM02183S5 axial

offset

1

BENZ ®

S5

4.500 1:1 100 - - 50 114 - - -

115EM02183S5 1 4.500 1:1 100 50 50 114 - - -

115FAX02159S5R-160 radial 2 4.500 1:1 150 - - 50 84 62 160 -

115GAX02159S5R-160 radial 2 4.500 1:1 150 100 50 84 68 160 -

BENZ Solidfix®

Collet Chuck

Static tool holder


BENZ CAPTOTM

available

Live Tools


Mazak

14

3

BENZ Solidfi x®: Bedienerfreundlich, stabil und höchst präziseBENZ Solidfix®: User friendly, rigid and extremely precise

Adapter overview

Cutting aggregatesTool adapters

Live tools

Exchangeable units e.g. Angle heads, multi spindle heads..

Weldon for parallel shanks DIN 1835 B

Whistle Notch for parallel shanks DIN 1835 E

Collet chuck with TER Shrinking collet

Shrink fit chuck

Collet chuck 8º type ER

Milling machine arbor

Test arbor

Blank

Closing plug

Master shanks

SK DIN 69871AD

HSK Form AISO 12164

VDI DIN 69880

Reducing sleeve

Assembly block

See our BENZ Solidfix® catalog for a complete list

BENZ Solidfix®

BENZ CaptoModular quick change system

16

3

R

W e r k z e u g s y s t e m e

L1

D

B

A

21 3

A

B

4 5 6

Datum NameBearb.

Gepr.

Benennung Zeichnungsnummer

Blätter: Blatt: Format$sheet$shcnt $format

$ident$ben1

$created_at

Norm

Maßstab

$ben2

Allgemeintoleranzen nachDIN ISO 2768-mK-ETolerierung DIN 7167

Material:

ProjektionE

Wärmebehandlung

Oberflächenbehandlung

Werkstückkanten DIN 6784

Datum NameInd Änderungstext

Ursprung:

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$aei3

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$aei5 $aed5

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$aed2$scale1

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$rel_at$norm_by

$rel_by$norm_at

$raw

$field4

=x Ra 1,6Ra 6,3=Ra 0,4

= Ra 0,1=

w

y z

$mat

Oberflächen DIN ISO 1302

64321 5

-0,3 +0,4

Schutzvermerk nach DIN34 beachtenWeitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nichtausdrücklich zugestanden.Zuwiderhandlung verplichtet zu Schadenersatz. Alle Rechte fürden Fall der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten.

BENZ GmbH, Haslach, Germany

Produktions-Nr. Losgröße

Gewicht [kg]:$weight

$dinAusgangs.-Nr.:/Wkst.-Nr.:

$filenameSolidWorks Modell

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Kompakte Bauform

Vorteile und Funktionsweise von BENZ CaptoAdvantages and functionality of BENZ Capto

Einfaches HandlingOptisch ersichtlicher Selbsthemmbereich mit 100°• Spannstellung ab 75°• Betätigungsdrehmoment: 50 Nm (C4)• Prozesssicherheit durch Rastfunktion•

Technik auf höchstem NiveauCoromant Capto• ® Spannsystem nach ISO-Norm26623Höhere Spannkräfte als in der ISO-Norm 26623 • gefordert. Z.B. bei C4 = 22 kN

Längenmaße z.B. axiale Bauform

Coromant Capto® D L1

C3 VDI30 55C4 VDI40 60C5 VDI50 75

Spannsystem auch in vergleichbaren axialen und radialen BMT-Schaftwerkzeugen realisierbar.

Selbsthemmbereich

Clamping position

Lösestellung

Release position

Compact design

Easy handlingOptically visible clamping position 100°• Clamp position from 75°• Starting torque: 50 Nm (C4)• Process reliability due to lock function•

Technology at its highest levelCoromant Capto• ® clamping system as per ISO-Norm 26623Higher clamping force as in the requirements per ISO-• Norm 26623. E.g.: C4 = 22 kN

Dimensions e.g. axial design


C3 VDI30 55C4 VDI40 60C5 VDI50 75

Clamping system also for comparable axial and radial BMT tools possible.

Doppelspindelwerkzeug Mori Seiki NLDouble spindle head Mori Seiki NL

Radialwerkzeug Sauter VDIRadial live tool Sauter VDI

3

R


L1

D

B

A

21 3

A

B

4 5 6

Datum NameBearb.

Gepr.



$ident$ben1

$created_at

Norm

Maßstab

$ben2


Material:

ProjektionE

Wärmebehandlung




Ursprung:

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$aeu4

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$aei5 $aed5

$aed4

$aed3

$aed2$scale1

$source

$rel_at$norm_by

$rel_by$norm_at

$raw

$field4

=x Ra 1,6Ra 6,3=Ra 0,4

= Ra 0,1=

w

y z

$mat


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Kompakte Bauform






C3 VDI30 55C4 VDI40 60C5 VDI50 75


Selbsthemmbereich

Clamping position

Lösestellung

Release position

Compact design





C3 VDI30 55C4 VDI40 60C5 VDI50 75




3

R


L1

D

B

A

21 3

A

B

4 5 6

Datum NameBearb.

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C3 VDI30 55C4 VDI40 60C5 VDI50 75


Selbsthemmbereich

Clamping position

Lösestellung

Release position

Compact design





C3 VDI30 55C4 VDI40 60C5 VDI50 75




3

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D

B

A

21 3

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4 5 6

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Kompakte Bauform






C3 VDI30 55C4 VDI40 60C5 VDI50 75


Selbsthemmbereich

Clamping position

Lösestellung

Release position

Compact design





C3 VDI30 55C4 VDI40 60C5 VDI50 75




3

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L1

D

B

A

21 3

A

B

4 5 6

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C3 VDI30 55C4 VDI40 60C5 VDI50 75


Selbsthemmbereich

Clamping position

Lösestellung

Release position

Compact design





C3 VDI30 55C4 VDI40 60C5 VDI50 75




www.benz-inc.com

BENZ LinAPush-type Aggregates / Fixtures

18

2

Types of machiningTorx

Splines

Involute gears/shafts

Grooves

Hexagon sockets Bevels

BENZ LinTec: Complete manufacturing in one setting

Keyway broaching and push slotting on your lathe and machining centersThe push-type aggregate family BENZ LinTec

stands for more than just keyway broaching: Eco-

nomically manufacture all types of parts with less

strain for your machines and in only one setting!

LinA

Driven

LinS

Static

BENZ LinTec

radial radial axial

Machiningcenters

CNC lathes

axial

Machiningcenters

19

Technical Data MM INCHWorking Stroke 32 1.259”Total Stroke (Lift deviation per side 1.5mm) 35 1.377”Maximum Groove Width 8-10 .393”Work on Materials up to a hardness of 900 N/mm2 27.1 HRCMaximum lift speed (RPM/Stroke per minute) 1,000 1,000Gear Ratio 1:1 1:1Maximum Feed 0,15 0.0059”

Technical Data MM INCHWorking Stroke 17 .669”Total Stroke (Lift deviation per side 1.5mm) 19 .748”Maximum Groove Width 8-10 .393”Work on Materials up to a hardness of 1100 N/mm2 34.6 HRCMaximum lift speed (RPM/Stroke per minute) 1,200 1,200Gear Ratio 1:1 1:1Maximum Feed 0,15 0.0059”

Standard Stroke

INTRODUCING SHORTER STROKEShortened Stroke• Higher Operating Speed• Better Stability due to Shorter Stroke• Improved Surface Quality

Visit www.benztooling.com and click the Youtube video link to see a video of the LinA Broach machining Torx, Key

Ways, and Internal/External Splines.

BENZ Videos

See these tools in action at www.benztooling.com Click on or Scan

BENZ Incorporated 1095 6th Street Court SE Hickory, NC 28602Phone 704-529-5300 Fax 704-529-5009 www.benztooling.com [email protected]

Maz

ak L

ive

Tool

s 5/

13

mazak: tool systems for cnc-lathes

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