me 388 – applied instrumentation laboratory centrifugal pump lab
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ME 388 – Applied Instrumentation Laboratory
Centrifugal Pump Lab
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References
• Streeter and Wylie, Fluid Mechanics (Ch.10)
• Holman, Experimental Methods for Engineers, (Ch.6)
• Munson (Ch.9)
• Any Fluid Mechanics book
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Lab Objectives
• Understand operation of a dc motor
• Analyze fluid flow using– Centrifugal pump– Venturi flow meter
• Evaluate pump performance as a function of impeller (shaft) speed– Develop pump performance curves– Assess efficiencies
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Lab Set-up
Motor
E I
T
Pump
Water Tank
Venturi
P( )
ValvePaddle meter
Dynamometer
Pin
Pout
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dc motor
Figure 1. dc motor (howstuffworks.com)
•Armature or rotor •Commutator •Brushes •Axle •Field magnet •DC power supply
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http://www.cheresources.com/centrifugalpumps1.shtml Centrifugal pump
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http://www.pumpworld.com/contents.htm
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Cavitation
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Centrifugal pump operation
• Rotating impeller delivers energy to fluid
• Governing equations or Affinity Laws relate pump speed to:– Flow rate, Q
– Pump head, Hp
– Fluid power, P
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Pump Affinity Laws
• N Q
• N2 Hp
• N3 P
2
13
2
1
2
12
2
1
2
1
2
1
P
P
N
N
H
H
N
N
Q
Q
N
N
p
p
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Determination of Pump Head
12
21
22
2ZZ
g
VV
g
PPH inout
p
g
PPH inout
p
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Determination of Flow Rate
• Use Venturi meter to determine Q
• Fluid is incompressible (const. )Q = Vfluid Area
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Venturi Meter
• As V , kinetic energy T = 0 Height = 0 Pv or P
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Calculate Q from Venturi data
22VACQ d
• V1 = inlet velocity
• V2 = throat velocity
• A1 = inlet area
• A2 = throat area
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Throat Velocity
22
22
11
21
22Z
g
P
g
VZ
g
P
g
V
0Z 22
1
221 BV
A
AVV 21 PPP
),,(2 BPfV
vAmm 21
..
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Discharge Coefficient
eDd R
BC 53.6907.0
1
2
D
DB
11DV
ReD 2
21
221 BV
A
AVV
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Solve for Q
• Use MS EXCEL (or Matlab)
• Calculate throat velocity
• Calculate discharge coefficient using Reynold’s number and throat velocity
• Calculate throat area
• Solve for Q
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Power and Pump Efficiency• Assumptions
– – No change in elevation– No change in pipe diameter– Incompressible fluid T = 0
• Consider 1st Law (as a rate eqn.)
0Q
12
21
2212 2
1ZZgVVhhmWQ
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Pump Power Derivation
Pvuh vPuvPumhhmW 112212
12 PPvmW
QVAvm
12 PPQW
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Efficiencies
EI
PPQEI
T
T
PPQ
input
output
overall
motor
pump
12
12
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Summary of Lab Requirements
• Plots relating Hp, P, and pump to Q
• Plot relating P to pump
• Regression analyses
• Uncertainty of overall (requires unc. of Q)
• Compare Hp, P, Q for two N’s
– For fully open valve position– WRT affinity laws
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Flow Rate (m3/s)
Pu
mp
He
ad
(m
) 905 rpm 1099 rpm 1303 rpm 1508 rpm
1709 rpm
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905 rpm 1099 rpm 1303 rpm 1508 rpm
Flow Rate (m3/s)
Po
we
r D
ele
vere
d to
Flu
id (
W)
1709 rpm
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pum
p ef
ficie
ncy
Flow Rate (m3/s)
905 rpm 1099 rpm 1303 rpm 1508 rpm
1709 rpm
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Pum
p E
ffic
ienc
y
pump power delivered to fluid (W)
905 rpm 1099 rpm 1303 rpm 1508 rpm 1709 rpm
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Start-up Procedure1. Fill pvc tube with water (3/4 full)
2. Bleed pump
3. Switch breaker to “on”
4. Push main start button
5. Make sure variac is turned counterclockwise
6. Make sure throttle valve is fully open
7. Turn lever to “pump”
8. Push “reset” button
9. Push “start” button
10. Adjust variac to desired rpm using tach.
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Pump lab raw data
Shaft speed (rpm)
DC voltage (volts)
DC current (amps)
Inlet Pressure (in Hg)
Outlet Pressure (kPa)
Venturi DP (kPa)
Dyna (lbs)
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Shut-down Procedure
1. Fully open throttle valve2. Turn variac fully counterclockwise3. Push pump stop button4. Turn pump lever to “off”5. Push main stop button6. Switch breaker to “off”