mechanical audit and systems review

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MECHANICAL AUDIT AND SYSTEMS REVIEW ENHANCE, PROTECT AND MAINTAIN LIME SLAKING AND BULK MATERIAL HANDLING SYSTEMS STT understands one of your key responsibilities is maintaining the operation of your processes and its equipment. Real success means partnering with a company who helps keep your facility’s downtime to a minimum, someone you can trust to provide the correct recommendations when you need them, and someone who provides effective solutions to your maintenance challenges. Let us help you protect your investment and keep your processes running by allowing us to complete a Mechanical Audit and System Review (MASR). FROM A TRUSTED GLOBAL SYSTEMS LEADER Our 50 years of experience in designing, engineering, installing, and optimizing dry bulk chemical processing systems, material storage and transfer systems provides us with the expertise of how each part of the process functions both as an individual component and as an integrated system. Our lifecycle approach to these systems means that we will work with you to keep your system running efficiently and free of unplanned interruptions for the life of your system.

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Page 1: MECHANICAL AUDIT AND SYSTEMS REVIEW

MECHANICAL AUDIT AND SYSTEMS REVIEW

ENHANCE, PROTECT AND MAINTAIN LIME SLAKING AND BULK MATERIAL HANDLING SYSTEMS

STT understands one of your key responsibilities is maintaining the operation of your processes and its equipment. Real success means partnering with a company who helps keep your facility’s downtime to a minimum, someone you can trust to provide the correct recommendations when you need them, and someone who provides effective solutions to your maintenance challenges. Let us help you protect your investment and keep your processes running by allowing us to complete a Mechanical Audit and System Review (MASR).

FROM A TRUSTED

GLOBAL SYSTEMS LEADEROur 50 years of experience in designing, engineering, installing, and optimizing dry bulk chemical processing systems, material storage and transfer systems provides us with the expertise of how each part of the process functions both as an individual component and as an integrated system. Our lifecycle approach to these systems means that we will work with you to keep your system running efficiently and free of unplanned interruptions for the life of your system.

Page 2: MECHANICAL AUDIT AND SYSTEMS REVIEW

CATCH POTENTIAL PROBLEMS

BEFORE THEY ESCALATE

MECHANICAL AUDIT AND SYSTEMS REVIEW (MASR)

Our Mechanical Audit and Systems Review (MASR) is an easy way to determine the steps you need to take now to keep your processes and equipment operating like new. Our technicians will inspect/audit individual pieces of equipment, controls, as well as entire processes in order to assess and give you feedback on any operational or maintenance concerns, mechanical failures, and/or process inefficiencies.

Once the audit is completed, we provide you with a comprehensive report including short and long-term recommendations on potential improvements. We then work with you to determine the best course of action to enhance productivity and safety, whether that means servicing your existing equipment, retrofitting a solution into place, or replacing equipment or process components.

We strive to provide you with the information needed so you can make informed decisions on where and when to spend your money. When put into practice by your maintenance team, recommendations in the MASR report will lead to a safer, more reliable system and cost savings for you.

UPGRADE YOUR SYSTEM WITH NEW TECHNOLOGIES

Retrofitting your older system with new technologies can help to make your system safer and more efficient at a fraction of the cost of a complete system replacement. STT continually makes improvements to existing components and offers new features that make equipment, like our lime slakers safer, more reliable and more productive. If you have an existing system from STT like our ZMI Portec Detention Slaker and METSO® VERTIMILL® Slaker, you can take advantage of these new offerings by contacting us to learn about the retrofits and upgrades available for your specific lime slaker.

Expert support from STT engineering teams

Review of mechanical inefficiencies

Records wear and tear of parts and components

Comprehensive report including short and long-term recommendations

Flag potentially dangerous safety issues

Review of poorly performing equipment

List of all critical spare parts required for inventory

Maintenance schedule generation and/or review

Recommends the best solutions for mechanical revamping optimizing your production

Improves lime and dry chemical efficiency and system performance saving you money

Prolongs equipment life protecting you from costly downtime or repairs

Prioritizes repairs, retrofits, and replacements giving you time to plan and budget

Allows for immediate action to be taken protecting your employees

Allows you to repair or replace saving you on energy costs

Allows you to keep the parts youneed on hand minimizing your risk and plant downtime

Allows for scheduling and budgeting optimizing your maintenance operations

FEATURES BENEFITS

GENERAL SAFETY

SILO AND STORAGE

DUST COLLECTION

FILL EQUIPMENT

CONVEY (OR FEED) EQUIPMENT

MAKE-DOWN EQUIPMENT (e.g. slakers, mixing systems, etc.)

LIQUID (SLURRY) STORAGE

PUMPING/CONVEYING EQUIPMENT

CONTROLS AND INSTRUMENTATION

OTHER (BASED ON YOUR NEEDS)

MASR COMPONENTS

READY TO MEET YOUR

AFTERMARKET PARTS NEEDSWe understand that being able to get the right parts and components when you need them is critical to keeping your processes and equipment up and running. Whatever your needs may be from an aftermarket parts standpoint, STT has the experience, personnel, and inventory to provide a solution that is tailored to your specific application and requirements.

Page 3: MECHANICAL AUDIT AND SYSTEMS REVIEW

We specialize in solutions for mixing and slaking systems, pneumatic conveying, fixed and mobile transloading systems, reagent preparation systems, and dry bulk chemical storage and silos, including, but not limited to the following industries:

MEETING NEEDS ACROSS MARKETS

OIL & GAS | MINING | POWER

MUNICIPAL & INDUSTRIAL WATER

CHEMICAL | STEEL | PULP & PAPER

FOOD & AGRICULTURE

[email protected]+1-905-875-5587

STTSYSTEMS.COM

8485 PARKHILL DRIVEMILTON, ON L9T 5E9, CANADA

STT and the STT Logo are registered trademarks of Storage & Transfer Technologies, Inc. METSO is a registered trademark of Metso Outotec Corporation. VERTIMILL is a registered trademark of Metso Minerals Industries, Inc. © 2021 STT Storage & Transfer Technologies, All rights reserved.

For over 50 years, STT has been designing and installing lime slaking and bulk material handling systems. What makes STT different is our diverse experience in many applications, industries and chemicals, along with the ability to support systems from concept through to decommissioning, and everything in between.

LET US HELP PROVIDE ASOLUTION FOR YOUR NEEDS.