mechanical engineering department … technology... · nc- machines: mitsui seiki hr-5b ... •...

Production Technology Laboratory

Services for industry:

• Testing of cutting tools, methods and fixtures

• Material tests

• Computer aided manufacturing

• Manufacturing of parts and components

• Welding automation and mechanization

• Quality systems consulting

• Machine tool measurements

• etc.

MECHANICAL ENGINEERING DEPARTMENT WORKSHOP


WORKSHOP


WORKSHOP

The Mechanical Engineering Department

Workshop produces parts and components for

the need of research and also for external

customers. The workshop has comprehensive

facilities and skilled staff for demanding

manufacturing by metal cutting, sheet metal

forming and welding.


NC- MACHINES:

Mitsui Seiki HR-5B –machining centre

• Fanuc 11M -control

• spindle power 15 kW

• axes x=850 mm. y=700 mm, z=750 mm

• pallet size 630x630 mm

• adaptive machining control and monitoring

Yasda YBM-850V –precision center

• Fanuc 15 MA –control

• spindle power 7,5 kW

• axes x=800 mm. y=500 mm, z=450 mm

• NC-controlled rotary table (A-axis)

• maximum spindle speed 12000 r/min

• positioning accuracy +/- 0.002 mm

• repeating accuracy +/- 0.001 mm


Mori Seiki SL 1B –CNC-lathe

• Fanuc 10 TE – F –control


• axes x=100 mm, z=275 mm

• FAPT- graphic programming

Makino MC 60 –machining centre

• Fanuc 200 0A –control


• axes x=850 mm. y=700 mm, z=750 mm

• NC-controlled rotary table (B-axis)

Tool presetter Zoller 4010


Abrasive water-jet cutting system Aliko VSL 1531

• XY-range 1550 x 3100 mm

• Maximum speed 15 m/min

• Z-stroke 300 mm; max. Speed 60 mm/s

• Control and adjustment of cutting height by program

• Position- and repating accuracy 0,1 mm/m2

• Tube cutting facility: tube diameter 30…500 mm; rotating

by AC-servo motor

• Maximum pressure 6200 bar; stepless pressure control

• Igems R9 –water-jet programming; post-prosessor also

for tube cutting


WELDING:

Motoman L 106 welding robot COM – ARC II with seam tracking

· welding equipment: Kemppi Pro MIG 5000 + MX-control

· linear axis 1200 mm

· tilting table

Other equipment:

· Kemppi Kempomat 2500

· Kemppi Kempomig 3200

· Kemppi Kempomig 4000W

· Kemppi Kempotig ACDC 4500


CAD/CAM:

• Catia V5 – design software

• VeriCut – machining verification

• Virtual NC – machining verification

• QUEST – production simulation

• VisiCam v. 5 CAD/CAM

• AutoCad 2000 – design software


MEASURING:

Coordinate measuring machine IOTA P 1270

- Equipped with CAD -interface

Measuring machine Carl Zeiss Jena

Surface roughness measuring Mitutoyo

Roundness measuring Talyrond 210

Machine tool measuring:

- dynamic accuracy measurement device Heidenhain DBB 110

- axis linear error measuring device Heidenhain VM 182 – 1020

- Accom – measuring and analysing software

- Straigthness and flatness measuring: Wyler Leveltronic


OTHER EQUIPMENT:

Press-brake Ursviken Optima 100

- Cybelec DNC 900 -control

- five NC-controlled axes and automatic crowning

- bending width max. 3100 mm

Guillotine shear Aliko 3012 CNC

- shearing capacity Fe50 12 mm / 3000 mm

- NC-controlled back gauge

- Automatic adjustment of shear angle and play

Sand blasting: Al-oxide and bead blasting

Manual machine tools:

- lathes, milling machines, drilling machines, grinding machines,

surface grinding machine


Material testing etc.


Manufacturing: Model of a wind turbine


Manufacturing


Space research instruments

mechanical engineering department … technology... · nc- machines: mitsui seiki hr-5b ... •...

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