mechanical review

Copyright ADDA International

Review & Preparation Guidefor the ADDA

MECHANICAL DRAFTER

CERTIFICATION EXAMINATION

Copyright 2007 ADDA International

Basic Mechanical Drafter Certification Examination Review Guide

Copyright 2007 ADDA International

105 East Main Street Newbern, Tennessee 38059

[email protected]

Third Edition Printing All rights reserved. This book, or parts thereof, may not be reproduced in any form or by any means including photocopying, recording, or microfilming or by any information storage and retrieval system, both print and digital, without permission in writing by the copyright owners. No liability is assumed by ADDA with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, ADDA assumes no responsibility for errors or omissions.

The references listed below were used in part in the development of this guide and are useful to those preparing for the ADDA Certified Drafter Exam. Nevertheless, the ADDA is not promoting these books.

References

ASME Y14.2M-1992 Line Conventions and Lettering ASME Y14.3M-1994 Multiview and Sectional View Drawings ASME Y14.5M-1994 Dimensioning and Tolerancing Bertoline, Wiebe, Miller, Hohler, Technical Graphics Communication, 2nd edition, Irwin/McGraw-Hill Giesecke, Mitchell, Spencer, Hill, Dygdon, Novak, Technical Drawing. 11th edition, Prentice Hall Inc. Jensen, Helsel, Engineering Drawing and Design, 5th edition, Glencoe/McGraw-Hill Lamit, Technical Drawing and Design, West Publishing Madsen, Shumaker, Turpin, Stark, Engineering Drawing and Design, 2nd edition, Delmar-Thompson Learning

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Our Mission

ADDA International shall promote excellence in and recognition of the design drafting and digital design professions.

ADDA's History

Established in 1948 as a drafting club and incorporated as the American Design Drafting Association in 1959 as an individual membership society, ADDA is pledged to meeting and serving the professional growth and advancement of the individual working in the design drafting and digital design communities. ADDA is the only membership organization exclusively for the profession in all disciplines including manufacturing, utilities, construction, engineering, government and education. ADDA is focused on the profession it represents and the enhancement of services our members provide to their employers.

Membership in ADDA is open to all individuals in the design graphics professions, including students, instructors, teachers, professionals and managers in industry, government and education. Corporate, Business and Sponsor Memberships are available on several levels offering a variety of options and benefits to a specified membership level.

Design Drafting News, helps keep ADDA members abreast of the rapidly transitioning work environment, computer-aided design drafting technologies, and quality management.

The Professional Certification Program is a nationwide program that allows individuals to demonstrate knowledge in concepts, standards and practices at several levels under various disciplines.

The Annual Technical Conference is focused entirely on the needs and interests of the professional and educator. The program features technical sessions to educate and inform participants.

The formation of Chapters is encouraged to motivate students toward pride in profession and personal responsibility as they acquire training. Through a national school curriculum certification program, ADDA assures that the variety and caliber of curriculum in participating schools is appropriate for the design drafting profession.

ADDA is the Premier Professional Organization for Drafters - Designers - Engineers - Architects - Illustrators

Graphics Artist - Digital Technicians - Digital Imaging Visual Communications & Multimedia

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ADDA Drafter Certification Exam

Drafter Certification is a nationwide program that allows drafters to show their knowledge in drafting concepts and nationally recognized standards and practices. ADDA developed the test to elevate the profession's standards. Certification enables drafters to demonstrate professional capabilities and helps employers in identifying quality employees.

What Certification Means to a Drafter

Certification as a Drafter reflects your proven knowledge of drafting. You will receive a certificate suitable for framing. Your certification will:

Enhance your credibility as a professional Improve your opportunities for promotion and pay increases Give you an edge in a highly competitive job market

What Certification Means to an Employer

When you hire a Certified Drafter, you know that your new employee meets certification criteria and that he or she has demonstrated initiative and pride in the profession by becoming certified. Thus, certification can serve as one criterion for differentiating among candidates in the selection process.

What Certification Means to Drafting Educators

Certification serves as a supplementary measurement of a student's performance on a recognized national level.

GET CERTIFIED!

Certification consists of completing the Application for Certification, and passing the Drafter Certification Test administered periodically at test sites throughout the country.

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Exam Format

The exam is a "pass-fail" format. 75% correct responses are required to pass. It contains clear and concise true or false, multiple choice and matching questions. These formats are mixed, i.e., missing views identified by matching and/or multiple choice. The exam is not a drawing test nor does it require essay answers; therefore, answers are not subject to the grader's interpretation. The type of questions contained in the exam are: 1. Matching (a) Terms to definitions

(b) Graphic symbols to definition (c) Terms to graphic representations (d) Selection of correct pictorial representation to orthographic representation

2. True or False 3. Multiple Choice (a) Choose the correct missing views

(b) Choose the correct phrase to complete sentence Before taking the exam, it is recommended that a general review be completed using this review guide in conjunction with a quality drafting text book This guide will highlight the areas the exam covers, but is not all inclusive. No reference materials or calculators are allowed while taking the exam. The time allowed for the SCANTRON scored or on-line Drafter Certification Exam is 120 minutes. The questions presented cover a wide assortment of situations normally encountered in the drafting profession. An individual's experience and education in drafting will be challenged with this exam. The exam does not require specific knowledge of design or of computer programs, but is a general knowledge examination designed to allow individuals to demonstrate their expertise in the drafting profession.

Eligibility

The ADDA Drafter Certification Program is open to all individuals, regardless of experience and formal education. Membership in ADDA is not required for you to take the test or become certified.

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Exam Location

The Drafter Certification Exam are available at Testing Sites or through the approved ADDA Proctors. Email [email protected] or call the ADDA office at 731-627-0802 to make Testing arrangements.

Exam Application An exam application may be found at the back of this study guide or may be obtained at the

ADDA web site, www.adda.org or by calling the ADDA office at 731-627-0802. Fill out the form and mail it with your check, money order, or credit card information to:

ADDA International

105 East Main Street Newbern, Tennessee 38059

The references listed below would be useful to those preparing for the ADDA Certified Drafter Exam. Nevertheless, the ADDA is not promoting these books.

ASME Y14.2M-1992 Line Conventions and Lettering ASME Y14.3M-1994 Multiview and Sectional View Drawings ASME Y14.5M-1994 Dimensioning and Tolerancing Technical Graphics Communication, Authors -Bertoline, Wiebe, Miller, Hohler, Publishers - Irwin/McGraw-Hill Technical Drawing. Authors - Giesecke, Mitchell, Spencer, Hill, Dygdon, Novak, Publisher - Prentice Hall Inc. Engineering Drawing and Design, Authors - Jensen, Helsel, Publisher - Glencoe/McGraw-Hill Technical Drawing and Design, Author Lamit Publisher - West Publishing Engineering Drawing and Design, Authors - Madsen, Shumaker, Turpin, Stark Publishers - Delmar-Thompson Learning

Become an ADDA Professional Member!

An application for membership in ADDA may be obtained at the ADDA web site, www.adda.org or by calling the ADDA office at 731-627-0802.

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ADDA Drafter Certification Exam Sample Questions

True or False

T F The front view of an object contains the basic dimensions of height and width.

T F When creating a section view, hidden lines must be shown on the sectioned view.

T F An open circle on the elbow of a weld symbol indicates that the weld is performed in the field.

T F Dimensions should be given to hidden lines (edges). T F Parallel lines in space will be projected as parallel lines in any view.

Multiple Choice The main function of an auxiliary view is to?

a. save time b. eliminate hidden lines c. show true size and shape d. show inclined surfaces e. none of the above

Which of the following dimensions may be found on the front view? a. width and depth b. width and height c. height and depth d. width and length e. none of the above

When the receding lines of an oblique projection are drawn half size, what type of oblique drawing is it?

a. general b. perspective c. cavalier d. cabinet e. none of the above

Straight lines that do not meet or intersect and are equal distance apart at all points are known as?

a. skew lines b. true length lines c. perpendicular lines d. parallel lines e. none of the above

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ADDA Drafter Certification Exam Sample Questions

Matching Match the following terms to their definitions. a. The distance across a circle, passing through its center. b. Any straight line whose opposite ends terminate on the

circumference of a circle. c. The distance from the center point of a circle to the outside

circumference. d. Any portion of a circumference of a circle. e. On fourth of a circle.

Arc Diameter Quadrant Radius Chord

Given the isometric view of an object, select its proper front, top, right side or missing view.

ADDA Certified Drafter Professional Examination

The following pages will contain the information covered in the ADDA Basic Mechanical Drafter Certification Examination. The information will cover all areas of the examination and it will be necessary to reference other materials and textbooks for the preparation of this examination. Successful Completers of the Examination Process will hold the right to use the ADDA Trademarked Acronym CD after your name. Additional Certifications are available through ADDA related to other disciplines and levels of certification. ADDA does not require, but promotes every individual maintain membership with the association where networking and membership discounts can assist you in furthering you Professional Career All Individuals Certified through ADDA and all Members of ADDA are required to abide by the ADDA Code of Ethics. Any violation of the ADDA Code of Ethics can result in the removal and dismissal of an individuals certification in accordance with the ADDAs Policies and Constitution & By-Laws

Drafter Certification Exam Components

The function of the ADDA Drafter Certification Examination is to determine entry level drafter knowledge. The computer scored exam is comprised of true or false, multiple choice and matching questions. The exam is a two hour timed exam containing between 340-350 questions. The questions found on the exam fall into ten basic categories. View Identification (20 percent)

Dimensioning Standards and Terminology

(19 percent)

General Drafting Terminology (12 percent)

Orthographic Projection Standards and Terms (10 percent)

Section View Standards and Terminology (10 percent)

Drafter Certification Exam Components

General Drafting Standards (8 percent)

Manufacturing Processes/Welding (8 percent)

Pictorial View Standards and Terminology

(6 percent)

Auxiliary View Standards, Definitions and Terminology (4 percent)

Computer/CAD Terminology (3 percent) The American Design Drafting Association is now able to provide an exam analysis for schools interested in their students areas of strength and weakness. This short report will give the group percentage correct for each of these components of the exam. There is a minimal charge for this service.

View Identification

Visualizing different orthographic views from a pictorial drawing or visualizing a pictorial drawing from orthographic views is a critical skill for drafters. This skill will be tested extensively on this exam. (20 percent of exam)

Samples

Identify Front Views Given an isometric view of an object, identify the proper front view from four given possibilities.

Identify Right Side Views Given an isometric view of an object, identify the proper right side view from four given possibilities.

Identify Top Views Given the isometric view of an

object, identify the proper top view from four given possibilities.

Identify Missing Views Given two views of an orthographic drawing, identify the missing third view from four given possibilities.

View Identification

Samples

Typical examples of view identification problems found on the Drafter Certification Exam.


Basic lettering rules, dimension types and styles, tolerancing rules and definitions and ASME Y14.5M-1994 dimensioning rules excluding Geometric Dimensioning and Tolerancing interpretation.

Size vs. Location Dimensions

L = LOCATION DIMENSIONS = SIZE DIMENSION

S

L

L

4X (SIZE) EVENLY SPACED (XX)

S

S

S

L S

L

S

S

SS

LS


Dimensioning Systems

Unidirectional All dimensions read from the bottom of the drawing sheet.

Aligned Dimensions aligned with the dimension line.

Dimensions read from the bottom and right side of the drawing sheet.

Dimensioning Geometry

Review the proper methods of dimensioning arcs, angles, chamfers, counterbores, slots etc.

Total Runout

Circular Runout

Symmetry

Concentricity

Position

Parallelism

Perpindicularity

Angularity

Profile of a Surface

Profile of a Line

Cylindricity

Circularity (roundness)

Flatness

Straightness

Square

Most Material Condition

Least Material Condition

Diameter

Depth

Countersink

Counterbore


Dimensioning practices and Rules based on ASME Y14.5M 1994. Identify geometric symbols but not geometric dimensioning and tolerancing practices.


Standard Terminology

Actual Size The size of the part as measured.

Allowance The minimum clearance or maximum interference between two mating parts.

Basic Size - The size from which the limits of size are derived by the application of allowances and tolerance.

Clearance The space between two mating parts.

Feature - A portion of a part, such as a hole, keyway, or flat surface.

Least Material Condition The maximum hole diameter or minimum shaft diameter. When a part weighs the least.

Limits - The maximum and minimum allowable sizes of a feature.

Maximum Material Condition The minimum hole diameter or maximum shaft diameter. When the part weighs the most.


Standard Terminology

Reference Dimension - A non-toleranced dimension used for information purposes only. It may not govern production or inspection.

Tolerance The total amount by which the part dimensions are permitted to vary.

Unilateral Tolerance Variation of size in one direction either

positive or negative. Bilateral Tolerance Variation of size in both directions

positive and negative.

Specific Tolerance Stated with dimension in field of drawing.

General Tolerance Stated in title block.

Clearance Fit Tolerance Internal Dimension maintains a smaller size than external between mating parts. Fit type: RC Running and Sliding, LC Locational Clearance

Interference Fit Tolerance Internal Dimension maintains a

larger size than external between mating parts. Fit type: LT Transition

Transition Fit Tolerance Condition where a clearance or

interference fit may be present between mating parts. Fit type: LN Locational Interference, FN Force or Shrink

Basic Hole System Minimum hole size is used as the base size for fit tolerance calculations.

Basic Shaft System Maximum shaft size is used as the basic

size for fit tolerance calculations.

Reference the Appendix for

Fits and Allowance Tables


Standard Dimensioning Rules

Dimensions should be given between features, which have functional relationships.

Dimensions should be given that control the relationship of mating parts.

Dimension and extension lines should not cross.

Dimension lines should not cross each other.

Cylindrical features should be located by their centerlines.

Cylindrical features should be located in the circular view.

Extension lines from dimensions and centerlines should not extend between two views. (auxiliary view ex.)

Notes should always be lettered horizontally on the drawing sheet.

A cylindrical feature should be dimensioned with its length and diameter in the rectangular view.



Dimensions should be given to finished surfaces if at all possible.

Dimensions should be kept off the views of the object, if possible, to promote drawing clarity.

Dimensions applying to adjacent views should be placed between the views.

Dimensional figures should be .125 (3mm) tall.

A diameter dimension should be preceded by the symbol.

A radius dimension should be preceded by the R symbol.

Each dimension may appear only one time on a drawing the exception being a reference dimension.

If possible, dimensions should be given so that the production personnel need not calculate any dimensions.

Do not scale drawings for production purposes.



A dimension on a drawing that is not to scale must be

underlined or denoted either NTS or NOT TO SCALE.

The first dimension on a view should be placed at least .375 away from the view with subsequent dimensions .250 apart.

The abbreviation TYP (typical) may be used for non-critical repeated features such as fillets or rounds.

Dimension should be given on the view where the shape of the feature is shown.

No line of the drawing may be used for, or coincide with, a dimension line.

The shoulder of a leader must start at either the beginning or the end of a note with the shoulder mid height of the lettering.

Utilize only those dimensions that are necessary to produce the part.

Dimensioning to hidden lines is to be avoided.

Stagger dimensional figures to avoid crowding and poor drawing legibility.



If dimensional figures must appear in a sectioned area, a clear

space should be provided.

A local note is applied directly to a view of the drawing and supplies manufacturing information.

A general note applies to the entire drawing.

Longer dimensions should be placed outside shorter dimensions to avoid crossing dimension and extension lines.

It is permissible for extension lines to cross extension lines.

A complete chain of dimensions is to be avoided.

Finish marks may be omitted it the part is finished all over and a general note or title block note is used.

Circles should be dimensioned by giving a diameter dimension and arcs by a radius dimension.

Notes for machining operations should be given in the order they are to be performed.

All dimensions have a tolerance except those identified as reference, max, min or are commercial stock.

EIGHT EQUAL SIDESEIGHT EQUAL ANGLES

SEVEN EQUAL SIDESSEVEN EQUAL ANGLES

SIX EQUAL SIDESSIX EQUAL ANGLES

FIVE EQUAL SIDESFIVE EQUAL ANGLES

OCTAGONHEPTAGONHEXAGONPENTAGON

NO PARALLELSIDES

TWO PARALLELSIDES

OPPOSITESIDES EQUAL

TRAPEZIUMTRAPEZOIDRHOMBOID

EQUAL SIDESOPPOSITE SIDES EQUALINTERNAL ANGLES 90

ALL EQUAL SIDES90 INTERNAL ANGLES

RHOMBUSRECTANGLESQUARERIGHT TRIANGLE

RIGHT TRIANGLEONE 90

INTERIOR ANGLE

OBTUSESCALENETRIANGLE

OBTUSEISOSCELESTRIANGLE

OR ANGLESNO EQUAL SIDES

TRIANGLEACUTE SCALENE

TWO ANGLES EQUALTWO SIDES AND

TRIANGLEISOSCELES

ANGLES EQUALALL SIDES AND

TRIANGLEEQUILATERAL

ACUTE TRIANGLESno interior angle isgreater than 90

OBTUSE TRIANGLESone angle is

greater than 90

General Drafting Terminology

The Certification Test contains several questions regarding to geometric terms and shapes including the metric system.


Metric System ASME (American Society of Mechanical Engineers) states the SI

(International system of Units) linear unit is commonly Millimeters.

Metric to Metric Equivalents

10 millimeters = 1 centimeter 10 centimeters = 1 decimeter

10 decimeters = 1 meter 10 meters = 1 dekameter

100 dekameter = 1 kilometer

1000 millimeters = 1 meter

1000 meters = 1 kilometer

Inch to Millimeter Conversion

Multiply inches by 25.4 to convert inches to millimeters.


Acute Angle - An angle of less than 90.

Arc - Any portion of the circumference of a circle.

Chord - Any straight line whose opposite ends terminate on the

circumference of a circle

Complementary Angles - Two angles whose sum is 90.

Diameter - The distance across a circle passing through its center.

Equilateral Triangle - A triangle with three equal sides and three

equal angles

Isosceles Triangle - A triangle with two equal sides and two equal

angles.

Major axis - The long axis of an ellipse.


Minor Axis - The short axis of an ellipse.

Radius - The distance from the center point of a circle to the outside circumference.

Obtuse Angle - An angle greater than 90.

Right Triangle (angle) - A triangle with one 90 angle.

Supplementary Angles - Two angles whose sum is 180.

Circumscribed - A figure bounding so as to touch in as many places possible.

Inscribed - A figure encircled so as to touch in as many places possible.

Perpendicular - At 90 to a given plane or line.

Symmetrical - A quality in which all the features on either side of a point, line or a plane are identical.

General Drafting Terminology Fraction - A part of a whole, such as or .

Half scale - 1:2

Double Size 2:1

Draw to scale - Drawing an object to a set proportion such as , or double its actual size.

Metric system - A decimal system of weights and measures based on the meter and the kilogram.

Bevel - A slanted surface not at 90 to another surface.

Chamfer - A beveled corner at the opening of a hole or the end of a cylindrical part to eliminate sharp edges.

Fillet - An interior corner found on cast, forged or molded parts.

Knurl - A diamond shaped or parallel pattern cut into cylindrical surfaced to improve gripping or bonding between parts.

General Drafting Terminology Round - An exterior corner found on cast, forged or molded parts.

Parallel Lines Lines that are equidistant/non-intersecting.

Skew Lines Lines that are non-intersecting, non-parallel in 3-D space.

Quadrilateral - A plane figure bounded by four straight sides.

Trapezoid - Two sides parallel

Ellipse A foreshortened circle having a major and a minor axis.

Bisect To divide into two equal parts.

Quadrant of a circle.

Number of degrees found in a circle (360), a triangle (180).

Number of minutes in a degree (60), seconds in a minute (60).

PROJECTION PLANEFRONTAL PROJECTION PLANE

PROFILE

PROJECTION PLANEHORIZONTAL

WIDTH

DEPTH

HEIGHT

REAR LEFT RIGHT

BOTTOM

FRONT

TOP

Orthographic Projection

Orthographic or multi-view projection is the basic building block of drafting. This section of the test covers terms, definitions and standards, view selection criteria and projection planes.

Projection planes, standard views, basic dimensions

Front, Top and Right Side Views Frontal, Horizontal and Profile Projection Planes Height, Width and Depth


Rule for selecting the number of required views

Draw only the number of views required to completely describe the object so that it may be manufactured with repeatability. Rules for selecting the proper front view

Show the part in its normal operating position.

Select the view that shows the parts most descriptive shape.

Select the front view to eliminate hidden lines in adjacent views.

Place the longest dimension of the part in the front view.

Select the front view that gives the part a stable position on the drawing sheet.


Normal and oblique surfaces

Lines may appear as points, foreshortened or true length.

Lines may appear as points, foreshortened, or true length.

PARTPART

PROJECTION PLANEPROJECTION PLANE

HIDDEN LINEHAS PRECEDENCEOVER CENTERLINE

VISIBLE OBJECT LINEHAS PRECEDENCE OVERHIDDEN LINE

VISIBLE OBJECT LINEHAS PRECEDENCEOVER CENTERLINE

HIDDEN LINE HASPRECEDENCE OVERCENTERLINE

VISIBLE OBJECT LINEHAS PRECEDENCE OVERHIDDEN LINE

SECTION aa a

a


Precedence of Lines used in drafting

TOP VIEW

SIDE VIEW

FRONT VIEW

thirdangle projection

line of sightline of

sight

line of sight


Third Angle Projection

1. Third angle projection is used in the United States and some Canadian Drawings. 2. Views are projected on planes between the part and the person viewing the object. 3. Third angle projections are usually drawn in feet & inches, decimal feet & inches and sometimes metric.

It is reccomended that the view projection symbol be used in or in conjunction with the titleblock

FRONT VIEWSIDE VIEW

TOP VIEW

firstangle projection

line of sightline of

sight

line of sight


First Angle Projection

1. First angle projection is used outside the United States and most Canadian Drawings. 2. Views are projected on planes behind the part. 3. First angle projections are usually drawn in metric.

It is reccomended that the view projection symbol be used in or in conjunction with the titleblock

Section View Standards and Terms

The section view portion of the test evaluates knowledge of terminology and standards, view applications and rules, and section view types.

What is the function of a section view?

To show complicated interiors of parts that are difficult to interpret through the use of hidden lines.

Some Basic Rules

Visible edges and contours behind the cutting plane should be shown.

Hidden lines are generally omitted on a sectioned view. Explain the function of the cutting plane line and its application for the different section view types.

To indicate the location of the imaginary cut made to reveal interior details.

Identify the line of sight for the individual view in the part through the use of arrows.

If 2 or more sections are present; identify the particular sections through the use of letter identifiers.


Explain the application of section lines and their forms.

Cast iron, .125 uniformly spaced thin lines, is the general-purpose section line.

Section lines should all be at the same angle for a single part. Section lines at different angles on the same drawing indicate more than one part.

Section lines should not be drawn vertical, horizontal or parallel to an adjacent object line of the drawing.

Section lines can identify the general class of material such as steel, brass or rubber.

Thin items such as gaskets or sheet metal are shown unsectioned.

Types of features that are unsectioned.

On an assembly section, items that are not sectioned

include; shafts, bolts, nuts, rods, rivets, keys, pins, screws, gear teeth, spokes, etc.


Identify and describe the application of the following section view types.

Full Section

The cutting plane line extends straight though the object, generally at the centerline of symmetry.

LINE O

F SIGH

T

SECTION aa

a a


Half Section

The cutting plane passes half way through the object, removing one fourth of the object.

Half sections are most applicable to symmetrical objects to show both the interior and exterior in a single view.

A centerline is used between the sectioned and the unsectioned half.

Frequently used for assembly drawings.

centerline used between

sectioned and unsectioned halves.

unsectioned halfhidden lines onlyused for drawingclarity.

sectioned halfto have no hidden lines.

AASECTION

AA

LINES ARE NOT SHOWN ON THE SECTIONED VIEWWHERE THE OFFSETS APPEAR IN THE SECTION LINE.


Offset Section To include features that do not appear in a straight line, the cutting plane may be offset to pass through the features. Offsets or bends created by the cutting plane are not shown on the section view.

A

A

SECTION AA


Aligned Section The cutting plane is offset to pass through features that are then rotated into a plane perpendicular to the line of sight of the section view.

section lines added tobroken out area only.

short break line.

no cutting planeline is used.


Broken-Out Section

Where only a portion of the object needs to be shown in the section. The section is limited by a short (freehand) break line. No cutting plane line is required.


Revolved Section A cutting plane line is passed through the object and revolved 90 in place towards the plane of the drawing. Used to show the cross section of a spoke, bar, rib, etc.


Removed Section A section that is not a direct projection from the view with the cutting plane. The section view is generally moved from its normal projection position, but must remain in its true orthographic orientation.

Removed sections are often drawn at a scale different from the view it was taken from.

Center lines may extend from the imaginary cutting plane to the removed section provided it is symmetrical.

SECTION CCSECTION BBSECTION AA

C

C

B

B

A

A


Conventional Breaks

Used to shorten long features.

TUBE

ROD

WOOD

BAR


Ribs/Web/Keyways

Webs, ribs, gear teeth and other like features are not sectioned to avoid giving a false impression of the parts thickness.

RIBS LEFTUNSECTIONED

A

A

A

A

A

A

SECTION AA

SECTION AASECTION AA

KEYWAY LEFTUNSECTIONED

SPOKES LEFTUNSECTIONED

CONVENTIONALPRACTICE

TRUEPROJECTION

SECTION AASECTION AACONVENTIONALPRACTICE

TRUEPROJECTION

CONVENTIONALPRACTICE

General Drafting Standards

This portion of the Certification Test examines knowledge of terms and definitions regarding detail drawings, assembly drawings and the line types used in drafting.

Define and describe the components that make up a detail drawing.

Necessary multiviews Dimensional information Identify part/part number Part material Engineering changes (Revision Block) Drafter/checker names Assembly the part fits/quantity required General notes with manufacturing information

Define and describe the components that make up an assembly drawing.

Arrangement of parts Sections required to show internal features Enlarged views to show detail Parts list/bill of materials Reference item numbers keyed to BOM Manufacturing processes required during assembly

General Drafting Standards Alphabet of Lines

.375 LONG BREAK LINE

CUTTING PLANE LINE

1.500

LEADER LINE

DIMENSION LINE

EXTENSION LINE

HIDDEN LINE

VISIBLE OBJECT LINE

PHANTOM LINE

SHORT BREAK LINE SECTION LINE

CENTERLINE

CENTERLINE


Alphabet of Lines knowledge of the function of the different types of lines used in drafting is important. Test takers should not only know the graphical characteristics of these lines, but their functions as well.

Visible/Object Lines Graphic Representation: thick line (0.6mm) Description: Thick solid lines that represent visible edges or contours of the part.

Hidden Lines Graphic Representation: Thin (0.3mm) evenly spaced short lines that represent hidden edges or contours of the part. Description: Hidden lines should always touch the visible line representing the edge where the hidden feature starts or ends. Hidden lines may be omitted from drawings for clarity purposes.

Section Lines Graphic Representation: A pattern of thin (0.3mm) straight, equally spaced parallel lines Description: Represents the area of the part that would be cut in a section view.

EXTENSION LINE

4.00

DIMENSION LINE


Centerlines Graphic Representation: Thin lines (0.3mm) consisting of alternate long and short dashes. Centerlines form a cross (3mm) in the center of circles and should extend (8mm) outside the feature Description: Represent the centers of circles or arcs, an axis of symmetry or a path of motion.

Symmetry Line Graphic Representation: Thick lines (0.6mm) geometrically the same as a centerline with the addition of two short thick parallel lines at each end of the line. Description: Used as an axis of symmetry for a partial view.

Dimension Line Graphic Representation: Thin lines (0.3mm) terminated with uniformly sized arrowheads. Description: Dimension lines are used to indicate the extent and direction of the dimension.

Extension Line Graphic Representation: Thin lines (0.3mm) spaced 1.5mm away from the feature being dimensioned and 3mm past the arrowhead of the dimension. Description: Used to indicate the point or line to which the dimension applies.


Leader Lines Graphic Representation: Thin inclined lines (0.3mm) ending with an arrowhead. A short horizontal shoulder may extend from the leader at mid letter height. Leaders must start from the first or last letter or number of the note. Leaders should never be vertical or horizontal. Leader arrow for circular dimension should point to center of cross hair. Description: Used to apply dimensions, notes, item/part numbers, or symbols to a drawing.

Cutting Plane Line Graphic Representation: Thick (0.6mm) line that may be used in three different forms; a series of evenly spaced dashes, alternate long dashes and pairs of short dashes, the third would be the same as the previous examples with the dashes between the end lines left out. Description: Used to indicate the location of the cutting plane for section views, line of sight utilizing arrows, and identifies the section through the use of letters. The letters I,O,Q,S,X, and Z are not used.

.750

cc

bb

aa


Viewing Plane Line Graphic Representation: Thick (0.6mm) line that may be used in three different forms; a series of evenly spaced dashes, alternate long dashes and pairs of short dashes, the third would be the same as the previous examples with the dashes between the end lines left out. Description: Used to indicate the viewing position for removed views, line of sight utilizing arrows, and identifies the view through the use of letters. The letters I,O,Q,S,X, and Z are not used. Viewing plane lines do not cross over lines of a drawing while cutting plane lines will.

Long Break Line Graphic Representation: Thin (0.3mm) lines joined by zigzags. Description: Used when complete views are not required.

cc

bb

aa


Short Break Line Graphic Representation: Thick (0.6mm) freehand line. Description: Used when complete views are not required.

Phantom Line Graphic Representation: Thin (0.3mm) line comprised of alternate long dashes and pairs of short dashes. Description: Used to show alternate position of moving parts, repeated details, adjacent positions of related parts and filleted or rounded corners.

Stitch Line Graphic Representation: Thin (0.3mm) lines in two forms; dots of 0.3mm spaced 0.3mm apart or short dashes and spaces of equal length. Description: Used to indicate a sewing or stitching process.

Chain Line Graphic Representation: Thick (0.6mm) line consisting of alternate long and short dashes. Description: Used to indicate a surface to receive additional treatment or a projected tolerance zone identified through the use of geometric dimensioning and tolerancing.

Manufacturing Processes Hole Terminology

This section of the test covers hole making terminology, finish mark applications and welding symbols.

Hole Making Terminology

Bore To enlarge a hole to a more accurate size.

Blind Hole A hole that does not go all the way through the part.

Counterbore The enlargement of the end of a hole to a specified diameter and depth.

Counterdrill To form a conical shoulder in a drilled hole by enlarging it with a larger drill.

Countersink To recess a hole with a cone shaped tool to provide a seat for a flat head screw.

Drill A tool with a conical point used to machine holes in a part.

Ream To enlarge a hole to a more accurate size and surface finish.

Tap A tool used to cut internal threads. (Tap Drill chart Appendix A31- A35)

Threaded Fasteners Terminology Form Profile of a thread, such as simplified, detailed or

schematic. Simplified form is industry preferred and quickest to execute.

Crest The edge or surface that joins the side of a thread and is furthest from the cylinder or cone; the outside point of a thread.

Root The edge or surface the joins the side of adjacent thread forms and coincides with the cylinder or cone; the inside meeting point of a thread.

Pitch The distance between corresponding points on adjacent thread forms measured parallel to the axis; distance between thread points.

Lead - The distance a thread part moves axially; one complete revolution of a thread.

(American National Standard Unified Screw Thread Table Appendix A36) Other Fasteners Terminology Key Piece of metal placed so that part of it lies in a groove

cut in a shaft, but fitting into a groove cut into a mating hub. Creating restrictive movement between mating parts.

Rivet Used as a permanent fastener, generally between pieces of sheet or rolled metal.

Spring A coiled elastic body designed to store energy when deflected.

Retaining Ring designed to prevent axial movement of a shaft in a hub; generally a ring is placed around shaft to restrict movement within the mating part (hub).

Manufacturing Processes Finish Marks

Finish Marks

Surface finish relates to the waviness, roughness, lay and flaws of a parts surface.

Surface finish refers to the smoothness of the finished surface created by machining, honing, grinding or lapping.

Finish marks should be placed on the edge view of finished surfaces.

For parts finished all over, marks may be omitted and covered with a general note.

Finish marks are left off rolled stock, plate, sheet or other raw materials not machined in the manufacturing process.

X

Manufacturing Processes Welding

Basic Welding Types and Symbols

American Welding Society regulates welding symbol

specifications. Identify basic weld type symbols.

other sidearrow side

arrow to joint

weld all around symbol

field weld symbol

tailweld info for arrow side

weld info for other side

1/4 X 1/2

1/4

1/4

1/4

1/4


Fillet Welds

A fillet weld is used to make lap joints, corner joints, and T joints. The fillet weld is roughly triangular in cross-section, although its shape is not always a right triangle or an isosceles triangle.


Groove Welds

The groove weld is used to make edge-to-edge joints, although it is also often used in corner joints, T joints, and joints between curved and flat pieces. There are many ways to make a groove weld, the differences depending primarily on the geometry of the parts to be joined and the preparation of their edges.

Square Groove Weld The groove is created by either a tight fit or a slight separation of the part edges. The amount of separation, if any, is given on the weld symbol.

14

50

60

40


Groove Welds

V-Groove Weld The edges of both pieces are chamfered, either singly or doubly, to create the groove. The angle of the V is given on the weld symbol.

Bevel Groove The edge of one of the pieces is chamfered and the other is left square. The bevel symbol's perpendicular line is always drawn on the left side, regardless of the orientation of the weld itself.

51


Groove Welds

U-Groove Weld The U-groove weld, in which the edges of both pieces are given a concave treatment.

J-Groove Weld The J-groove weld, in which the edge of one of the pieces is given a concave treatment and the other is left square. As with the bevel groove weld, the perpendicular line is always drawn on the left side and the arrow points to the piece that receives the edge treatment.

52


Other Welds

Plug or Slot Weld Plug welds and slot welds are used join overlapping members, one of which has holes (round for plug welds, elongated for slot welds) in it. Weld metal is deposited in the holes and penetrates and fuses with the base metal of the two members to form the joint.

plug weld

7/8 3(3)

3.0

3.0

78

slot weld

3 1251

3 1/2

1

5

5/8(2)

53

seam weld

RSW

spot weld


Resistance Welding

Spot Weld Spot welding is the most commonly used type of resistance welding. The material to be joined is placed between two electrodes and pressure is applied. A charge of electricity is then sent from one electrode through the material to the other electrode. Spot welding is especially useful in fabricating sheet metal parts.

Seam Welding Seam welding is like spot welding except that the spots overlap each other, making a continuous weld seam. In this process, the metal pieces pass between roller electrodes. As the electrodes revolve, the current is automatically turned off and on at the speed at which the parts are set to move.

54

Pictorial Standards and Terms

Axonometric, Oblique and Perspective drawing terms and definitions are included on the certification test. Hidden lines are generally left off pictorial drawings.

Isometric Projection 3 equal axis and 3 equal planes. True Isometric Projection is revolved at 45 and

tipped up or down at 3516.

Diametric Projection 2 equal axis and 2 equal planes.

Trimetric Projection no equal axis or planes.

Isometric Drawing All angles of the isometric axis are equal. All measurements are taken from the isometric axis

full scale. Common drawn axis is 30 horizontally.

DIMETRIC PROJECTION

.92

.92

.5410

40

TRIMETRIC PROJECTION

.73.80

.9015

45

ISOMETRIC PROJECTION

.82.82

.8230 30

55

30MIN

60MAX

(HEIGHT, WIDTH & DEPTH)

THE FRONT VIEW APPEARS THE SAMEAS AN ORTHOGRAPHIC PROJECTION

FULL SCALE


Oblique Drawing

The object is placed with its principal face parallel to the plane of projection. General Oblique - depth dimension at any scale.

Cavalier Oblique depth dimension full scale.

Cabinet Oblique depth dimension half scale.

30MIN

(WIDTH & HEIGHT)

(DEPTH)HALF SCALE


FULL SCALE

60MAX

30MIN

(WIDTH & HEIGHT)

(DEPTH)ANY SCALE


FULL SCALE

60MAX

56

PERSPECTIVETWO POINT

L.V.P. R.V.P.

HORIZON LINE

PERSPECTIVETHREE POINT

V.P.

L.V.P. R.V.P.

HORIZON LINE


Perspective Drawing

Most photorealistic of the pictorial drawings.

Horizon line, station point, ground line and vanishing points.

One point perspective

Two point perspective

Three point perspective

PERSPECTIVEONE POINT

V.P.

HORIZON LINE

57

A

A

A

A

TRUE SIZE AND SHAPE SURFACE

Auxiliary View Standards and Terminology

This portion of the test is concerned with auxiliary view terms, standards, methods of construction and types of auxiliary views.

Use and function of an auxiliary view

To show the true size and shape of a surface that is not parallel to any of the six principal views.

To show irregularly shaped features that are not adequately shown in the principle views.

To find the true length of a line. To find a point view of a line. To find the true size of a plane. To find the edge view of a plane. Circular features on incline surface will appear as an

ellipse in principle view.

58


Height, Width, or Depth Auxiliary View? Auxiliary views are named for the principle dimensions of the object shown in the auxiliary view.

Auxiliary views taken from the front view are known as depth auxiliary views.

Auxiliary views taken from the top view are known as height auxiliary views.

Auxiliary views taken from the side view are known as width auxiliary views.

VIEWFRONT

DEPTH

F3

F2

F1

FH

WIDTH

HEIGHT

DEPTH

DEPTH

DEPTH

59

A

A

A

FOLD LINE

PARALLELPF

A

F1

FH

A

A

A

REFERENCELINE

PARALLELA


Reference Line/Plane construction method

Fold Line construction method

The reference line/plane or fold line must be constructed parallel to the edge view of a surface to get the true size and shape of the surface.

60


Secondary Auxiliary Views

When a feature of an object is in an oblique position in

relationship to the principal planes of projection, a secondary auxiliary view is required to find the true size and shape of the feature.

TRUE SIZE ANDSHAPE SURFACE

VIEWAUXILIARYSECONDARY

VIEWAUXILIARYPRIMARY

aa

a

61

Computer/CAD Terminology There are a minimal number of questions relating to computers and CAD software. Questions are general knowledge and non-software specific.

Must have three components; hardware, software and a user.

Function of basic computer hardware such as the various input and output devices, graphics card, memory and storage.

Basic good practices like backing up work frequently.

File management and size. Bytes vs. megabytes.

Difference between drafting and design software. A parametric design software will better capture design intent as compared to a two-dimension software package.

62

APPENDIX The following tables, charts, and pages are for reference to drafting and design at the level of this Certification Review. This information is also provided to be a reference to the drafter after completion of the certification process. Some information contained within the appendix was acquired from outside sources, used with permission.

MECHANICAL ABBREVIATIONS

A1

Abbreviations for Mechanical Drawings

If you use abbreviations, you should follow these rules:

1. Use upper case lettering, without periods 2. Do not use spaces within an abbreviation 3. Use same abbreviations for singular or plural

A ACRFLT: Across Flats

ANSI: American National Standards Institute

ANLR: Angular

APPROX: Approximate

ASME: American Society of Mechanical Engineers

ASSY: Assembly

B

BSC: Basic

B/M: Bill of Material

BC: Bolt Circle

BR: Brass

BUSH: Bushing

C

CS: Carbon Steel

CSTG: Casting

CHAM: Chamfer

CIR: Circularity

CRS: Cold-Rolled Steel

A2


CONC: Concentric

CBORE: Counterbore

CDRILL: Counterdrill

CSK: Countersink

cm: centimeter

cm2: Square Centimeter

cm3: Cubic Centimeter

D

DEG or : Degree or Angle DP: Depth

DIA: Diameter

DIM: Dimension

DWG: Drawing

E EQL SP: Equal Spaced

F

FIG: Figure

FAO: Finish All Over

FL: Flat

A3


G

GA: Gage

GI: Gray Iron

H

HD: Head

HT TR: Heat Treat

HVY: Heavy

HEX: Hexagon

HYDR: Hydraulic

I

ID: Inside Diameter

ISO: International Organization for Standardization

J

K kg: Kilogram

km: Kilometer

A4


L

LMC: Least Material Condition

LH: Left Hand

LG: Length

L: Liter

M MST: Machine Steel

MI: Malleable Iron

MATL: Material

MAX: Maximum

MMC: Maximum Material Condition

m: Meter

m2: Square meter

m3: Cubic Meter

M: Metric Thread

m: Micrometer mm: Millimeter

MIN: Minimum

: Minute (ARC)

MDL: Module

N

NOM: Nominal

NO: Number

A5


O OC: On Center

OD: Outside Diameter

P

PAR: Parallel

PERP: Perpendicular

P: Pitch

PC: Pitch Circle

PD: Pitch Diameter

PL: Plate

Q

R R: Radius

REF or ( ): Reference or Reference Dimension

rev/min: Revolutions per Minute

RH: Right Hand

S : Second (ARC)

SEC: Second (TIME)

SECT: Section

SLOT: Slotted

SOCK: Socket

SPHER: Spherical

A6


S: Spherical Diameter SR: Spherical Radius

SFACE: Spotface

SQ: Square

STL: Steel

STR: Straight

SYM: Symmetrical

T NPT: Taper Pipe Thread

THRU: Through

TOL: Tolerance

U

V

W W: Watt

WI: Wrought Iron

WS: Wrought Steel

X

Y

Z

Conversion & Equivalence Tables

REFERENCE TABLES

8ths

1/8 = .125

1/4 = .250

3/8 = .375

1/2 = .500

5/8 = .625

3/4 = .750

7/8 = .875

16ths

1/16 = .0625

3/16 = .1875

5/16 = .3125

7/16 = .4375

9/16 = .5625

11/16 = .6875

13/16 = .8125

15/16 = .9375

32nds

1/32 = .03125

3/32 = .09375

5/32 = .15625

7/32 = .21875

9/32 = .28125

11/32 = .34375

13/32 = .40625

15/32 = .46875

17/32 = .53125

19/32 = .59375

21/32 = .65625

23/32 = .71875

25/32 = .78125

27/32 = .84375

29/32 = .90625

31/32 = .96875

64ths

1/64 = .015625

3/64 = .046875

5/64 = .078125

7/64 = .109375

9/64 = .140625

11/64 = .171875

13/64 = .203125

15/64 = .234375

17/64 = .265625

19/64 = .296875

21/64 = .328125

23/64 = .359375

25/64 = .390625

27/64 = .421875

29/64 = .453125

31/64 = .484375

64ths

33/64 = .515625

35/64 = .546875

37/64 = .578125

39/64 = .609375

41/64 = .640625

43/64 = .671875

45/64 = .703125

47/64 = .734375

49/64 = .765625

51/64 = .796875

53/64 = .828125

55/64 = .859375

57/64 = .890625

59/64 = .921875

61/64 = .953125

63/64 = .984375

Decimal Equivalents of 8ths, 16ths, 32nds, 64ths

.000

Inch to Millimeter Conversion Table

REFERENCE TABLES

Decimal mm

0.001 0.02540.002 0.05080.003 0.07620.004 0.10160.005 0.12700.006 0.15240.007 0.17780.008 0.20320.009 0.2286

0.010 0.25400.020 0.50800.030 0.76200.040 1.01600.050 1.27000.060 1.52400.070 1.77800.080 2.03200.090 2.2860

0.100 2.54000.110 2.79400.120 3.04800.130 3.30200.140 3.55600.150 3.81000.160 4.06400.170 4.31800.180 4.57200.190 4.8260

0.200 5.08000.210 5.33400.220 5.58800.230 5.84200.240 6.06900.250 6.35000.260 6.60400.270 6.85800.280 7.11200.290 7.3660

0.300 7.62000.310 7.87400.320 8.12800.330 8.38200.340 8.63600.350 8.89000.360 9.14400.370 9.39800.380 9.65200.390 9.9060

0.400 10.16000.410 10.41400.420 10.66800.430 10.92200.440 11.17600.450 11.43000.460 11.68400.470 11.93800.480 12.19200.490 12.4460

Decimal mm

0.500 12.70000.510 12.95400.520 13.20800.530 13.46200.540 13.71600.550 13.97000.560 14.22400.570 14.47800.580 14.73200.590 14.9860

0.600 15.24000.610 15.49400.620 15.74800.630 16.00200.640 16.25600.650 16.51000.660 16.76400.670 17.01800.680 17.27200.690 17.5260

0.700 17.78000.710 18.03400.720 18.28800.730 18.54200.740 18.79600.750 19.05000.760 19.30400.770 19.55800.780 19.81200.790 20.0660

0.800 20.32000.810 20.57400.820 20.82800.830 21.08200.840 21.33600.850 21.59000.860 21.84400.870 22.09800.880 22.35200.890 22.6060

0.900 22.86000.910 23.11400.920 23.36800.930 23.62200.940 23.87600.950 24.13000.960 24.38400.970 24.63800.980 24.89200.990 25.14601.000 25.4000

Fractions to Decimals to Millimeters

Fraction Decimal mm Fraction Decimal mm

1/64 0.0156 0.3969 33/64 0.5156 13.09691/32 0.0312 0.7938 17/32 0.5312 13.49383/64 0.0469 1.1906 35/64 0.5469 13.8906

1/16 0.0625 1.5875 9/16 0.5625 14.2875

5/64 0.0781 1.9844 37/64 0.5781 14.68443/32 0.0938 2.3812 19/32 0.5938 15.08127/64 0.1094 2.7781 39/64 0.6094 15.4781

1/8 0.1250 3.1750 5/8 0.6250 15.8750

9/64 0.1406 3.5719 41/64 0.6406 16.27195/32 0.1562 3.9688 21/32 0.6562 16.6688

11/64 0.1719 4.3656 43/64 0.6719 17.0656

3/16 0.1875 4.7625 11/16 0.6875 17.4625

13/64 0.2031 5.1594 45/64 0.7031 17.85947/32 0.2188 5.5562 23/32 0.7188 18.2562

15/64 0.2344 5.9531 47/64 0.7344 18.6531

1/4 0.2500 6.3500 3/4 0.7500 19.0500

17/64 0.2656 6.7469 49/64 0.7656 19.44699/32 0.2812 7.1438 25/32 0.7812 19.8438

19/64 0.2969 7.5406 51/64 0.7969 20.2406

5/16 0.3125 7.9375 13/16 0.8125 20.6375

21/64 0.3281 8.3344 53/64 0.8281 21.034411/32 0.3438 8.7312 27/32 0.8438 21.431223/64 0.3594 9.1281 55/64 0.8594 21.8281

3/8 0.3750 9.5250 7/8 0.8750 22.2250

25/64 0.3906 9.9219 57/64 0.8906 22.621913/32 0.4062 10.3188 29/32 0.9062 23.018827/64 0.4219 10.7156 59/64 0.9219 23.4156

7/16 0.4375 11.1125 15/16 0.9375 23.8125

29/64 0.4531 11.5094 61/64 0.9531 24.209415/32 0.4688 11.9062 31/32 0.9688 24.606231/64 0.4844 12.3031 63/64 0.9844 25.0031

1/2 0.5000 12.700 1 1.0000 25.4000

Decimals to Millimeters

.000

REFERENCE TABLES

Metric and Inch Equivalents

Linear MeasureMetric Inch

1 millimeter = 0.03937 inch1 inch = { 25.4 millimeters1 centimeter = 0.3937 inch 2.54 centimeters

39.37 inches1 foot = { 304.8 millimeters1 meter = { 3.2808 feet 0.3048 meter

1.0936 yards 1 yard = 0.9144 meter1 kilometer = 0.6214 mile 1 mile = 1.609 kilometers

Square Measure1 square millimeter = 0.00155 square inch 1 square inch = 6.452 square centimeters = 645.2 square millimeters1 square centimeter = 0.155 square inch 1 square foot = 0.0929 square meter = 929 square centimeters1 square meter = 10.764 square feet = 1.196 square yards 1 square yard = 0.836 square meter1 are = 0.0247 acre = 1076.4 square feet 1 acre = 0.4047 hectare = 40.47 ares1 hectare = 2.471 acres = 107,639 square feet 1 square mile = 2.5900 square kilometers1 square kilometer = 0.3861 square mile = 247.1 acres

Cubic Measure1 liter = 0.2642 U.S. gallon = 1.0567 U.S. quarts 1 U.S. quart = 0.946 liter1 liter (cubic decimeter) = 0.0353 cubic foot = 61.024 cubic inches 1 U.S. gallon = 3.785 liters = 231 cubic inches1 cubic centimeter = 0.061 cubic inch 1 cubic inch = 16.38706 cubic centimeters1 cubic meter = 264.2 U.S. gallons 1 cubic foot = 0.02832 cubic meter = 28.317 liters1 cubic meter = 35.315 cubic feet = 1.308 cubic yards 1 cubic yard = 0.7646 cubic meter

Weight1 gram = 15.432 grains 1 grain = 0.0648 gram1 gram = 0.03527 ounce avoirdupois (Commercial) 1 ounce avoirdupois (Commercial) = 28.35 grams1 kilogram = 2.2046 pounds = 35.274 ounces avoirdupois 1 pound = 0.4536 kilogram = 453.6 grams

(Commercial) 1 short ton (2,000 pounds) = .907 metric ton = 907 kilograms1 metric ton = 0.9842 ton (of 2240 pounds) = 2204.6 pounds 1 long ton (2,240 pounds) = 1.016 metric ton = 1016 kilograms

.000

REFERENCE TABLES

Millimeter to Inch Conversion Table

.000

mm Decimal

0.01 .000390.02 .000790.03 .001180.04 .001570.05 .00197

0.06 .002360.07 .002760.08 .003150.09 .003540.10 .00394

0.11 .004330.12 .004720.13 .005120.14 .005510.15 .00591

0.16 .006300.17 .006690.18 .007090.19 .007480.20 .00787

0.21 .008270.22 .008660.23 .009060.24 .009450.25 .00984

0.26 .010240.27 .010630.28 .011020.29 .011420.30 .01181

0.31 .012200.32 .012600.33 .012990.34 .013390.35 .01378

0.36 .014170.37 .014570.38 .014960.39 .015350.40 .01575

mm Decimal

0.41 .016140.42 .016540.43 .016930.44 .017320.45 .01772

0.46 .018110.47 .018500.48 .018900.49 .019290.50 .01969

0.51 .020080.52 .020470.53 .020870.54 .021260.55 .02165

0.56 .022050.57 .022440.58 .022830.59 .023230.60 .02362

0.61 .024020.62 .024410.63 .024800.64 .025200.65 .02559

0.66 .025980.67 .026380.68 .026770.69 .027170.70 .02756

0.71 .027950.72 .028350.73 .028740.74 .029130.75 .02953

0.76 .029920.77 .030310.78 .030710.79 .031100.80 .03150

mm Decimal

0.81 .031890.82 .032280.83 .032680.84 .033070.85 .03346

0.86 .033860.87 .034250.88 .034650.89 .035040.90 .03543

0.91 .035830.92 .036220.93 .036610.94 .037010.95 .03740

0.96 .037800.97 .038190.98 .038580.99 .038981.00 .03937

1 .039372 .078743 .118114 .157485 .19685

6 .236227 .275598 .314969 .3543310 .39370

11 .4330712 .4724413 .5118114 .5511815 .59055

16 .6299217 .6692918 .7086619 .7480320 .78740

mm Decimal

21 .8267722 .8661423 .9055124 .9448825 .98425

26 1.0236227 1.0629928 1.1023629 1.1417330 1.18110

31 1.2204732 1.2598433 1.2992134 1.3385835 1.37795

36 1.4173237 1.4566938 1.4960639 1.5354340 1.57480

41 1.6141742 1.6535443 1.6929144 1.7322845 1.77165

46 1.8110247 1.8503948 1.8897649 1.9291350 1.96850

51 2.0078752 2.0472453 2.0866154 2.1259855 2.16535

56 2.2047257 2.2440958 2.2834659 2.3228360 2.36220

mm Decimal

61 2.4015762 2.4409463 2.4803164 2.5196965 2.55906

66 2.5984367 2.6378068 2.6771769 2.7165470 2.75591

71 2.7952872 2.8346573 2.8740274 2.9133975 2.95276

76 2.9921377 3.0315078 3.0708779 3.1102480 3.14961

81 3.1889882 3.2283583 3.2677284 3.3070985 3.34646

86 3.3858387 3.4252088 3.4645789 3.5039490 3.54331

91 3.5826892 3.6220593 3.6614294 3.7007995 3.74016

96 3.7795397 3.8189098 3.8582799 3.89764100 3.93701

Math Tables

REFERENCE TABLES .000

To Find Circumference Multiply diameter by 3.1416 Or divide diameter by 0.3183

To Find Diameter Multiply circumference by 0.3183 Or divide circumference by 3.1416

To Find Radius Multiply circumference by 0.15915 Or divide circumference by 6.28318

To Find Side of an Inscribed Square Multiply diameter by 0.7071 Or multiply circumference by 0.2251 Or divide circumference by 4.4428

To Find Side of an Equal Square Multiply diameter by 0.8862 Or divide diameter by 1.1284 Or multiply circumference by 0.2821 Or divide circumference by 3.545

Rules Relative to the Circle

Square A side multiplied by 1.4142 equals diameter of its

circumscribing circle A side multiplied by 4.443 equals circumference of its

circumscribing circle A side multiplied by 1.128 equals diameter of an equal side A side multiplied by 3.547 equals circumference of an

equal circle

To Find the Area of a Circle Multiply circumference by one-quarter of the diameter Or multiply the square of diameter by 0.7854 Or multiply the square of circumference by .07958 Or multiply the square of 1/2 diameter by 3.1416

To Find the Surface of a Sphere or Globe Multiply the diameter by the circumference Or multiply the square of a diameter by 3.1416 Or multiply four times the square of radius by 3.1416

Inch to Millimeter Conversion Table

REFERENCE TABLES

Decimal mm

0.001 0.02540.002 0.05080.003 0.07620.004 0.10160.005 0.12700.006 0.15240.007 0.17780.008 0.20320.009 0.2286

0.010 0.25400.020 0.50800.030 0.76200.040 1.01600.050 1.27000.060 1.52400.070 1.77800.080 2.03200.090 2.2860

0.100 2.54000.110 2.79400.120 3.04800.130 3.30200.140 3.55600.150 3.81000.160 4.06400.170 4.31800.180 4.57200.190 4.8260

0.200 5.08000.210 5.33400.220 5.58800.230 5.84200.240 6.06900.250 6.35000.260 6.60400.270 6.85800.280 7.11200.290 7.3660

0.300 7.62000.310 7.87400.320 8.12800.330 8.38200.340 8.63600.350 8.89000.360 9.14400.370 9.39800.380 9.65200.390 9.9060

0.400 10.16000.410 10.41400.420 10.66800.430 10.92200.440 11.17600.450 11.43000.460 11.68400.470 11.93800.480 12.19200.490 12.4460

Decimal mm

0.500 12.70000.510 12.95400.520 13.20800.530 13.46200.540 13.71600.550 13.97000.560 14.22400.570 14.47800.580 14.73200.590 14.9860

0.600 15.24000.610 15.49400.620 15.74800.630 16.00200.640 16.25600.650 16.51000.660 16.76400.670 17.01800.680 17.27200.690 17.5260

0.700 17.78000.710 18.03400.720 18.28800.730 18.54200.740 18.79600.750 19.05000.760 19.30400.770 19.55800.780 19.81200.790 20.0660

0.800 20.32000.810 20.57400.820 20.82800.830 21.08200.840 21.33600.850 21.59000.860 21.84400.870 22.09800.880 22.35200.890 22.6060

0.900 22.86000.910 23.11400.920 23.36800.930 23.62200.940 23.87600.950 24.13000.960 24.38400.970 24.63800.980 24.89200.990 25.14601.000 25.4000

Fractions to Decimals to Millimeters

Fraction Decimal mm Fraction Decimal mm

1/64 0.0156 0.3969 33/64 0.5156 13.09691/32 0.0312 0.7938 17/32 0.5312 13.49383/64 0.0469 1.1906 35/64 0.5469 13.8906

1/16 0.0625 1.5875 9/16 0.5625 14.2875

5/64 0.0781 1.9844 37/64 0.5781 14.68443/32 0.0938 2.3812 19/32 0.5938 15.08127/64 0.1094 2.7781 39/64 0.6094 15.4781

1/8 0.1250 3.1750 5/8 0.6250 15.8750

9/64 0.1406 3.5719 41/64 0.6406 16.27195/32 0.1562 3.9688 21/32 0.6562 16.6688

11/64 0.1719 4.3656 43/64 0.6719 17.0656

3/16 0.1875 4.7625 11/16 0.6875 17.4625

13/64 0.2031 5.1594 45/64 0.7031 17.85947/32 0.2188 5.5562 23/32 0.7188 18.2562

15/64 0.2344 5.9531 47/64 0.7344 18.6531

1/4 0.2500 6.3500 3/4 0.7500 19.0500

17/64 0.2656 6.7469 49/64 0.7656 19.44699/32 0.2812 7.1438 25/32 0.7812 19.8438

19/64 0.2969 7.5406 51/64 0.7969 20.2406

5/16 0.3125 7.9375 13/16 0.8125 20.6375

21/64 0.3281 8.3344 53/64 0.8281 21.034411/32 0.3438 8.7312 27/32 0.8438 21.431223/64 0.3594 9.1281 55/64 0.8594 21.8281

3/8 0.3750 9.5250 7/8 0.8750 22.2250

25/64 0.3906 9.9219 57/64 0.8906 22.621913/32 0.4062 10.3188 29/32 0.9062 23.018827/64 0.4219 10.7156 59/64 0.9219 23.4156

7/16 0.4375 11.1125 15/16 0.9375 23.8125

29/64 0.4531 11.5094 61/64 0.9531 24.209415/32 0.4688 11.9062 31/32 0.9688 24.606231/64 0.4844 12.3031 63/64 0.9844 25.0031

1/2 0.5000 12.700 1 1.0000 25.4000

Decimals to Millimeters

.000

REFERENCE TABLES.000Triangle Chart

For the Rapid Solution of Right-Angle and Oblique-Angle Triangles

Design Tables

REFERENCE TABLES

Threadsper inch Outside Pitch Root Tap Drill Decimal

NC NF Diameter Diameter Diameter Approx. 75% Equiv. ofSize UNC UNF Inches Inches Inches Full Thread Tap Drill

0 80 .0600 .0519 .0438 3/640 .04691 64 .0730 .0629 .0527 53 .05951 72 .0730 .0640 .0550 53 .05952 56 .0860 .0744 .0628 50 .07002 64 .0860 .0759 .0657 50 .07003 48 .0990 .0855 .0719 47 .07853 56 .0990 .0874 .0758 46 .08104 40 .1120 .0958 .0795 43 .08904 48 .1120 .0985 .0849 42 .09355 40 .1250 .1088 .0925 38 .10155 44 .1250 .1102 .0955 37 .1040

6 32 .1380 .1177 .0974 36 .10656 40 .1380 .1218 .1055 33 .11308 32 .1640 .1437 .1234 29 .13608 36 .1640 .1460 .1279 29 .1360

10 24 .1900 .1629 .1359 26 .147010 32 .1900 .1697 .1494 21 .159012 24 .2160 .1889 .1619 16 .177012 28 .2160 .1928 .1696 15 .1800

1/40 20 .2500 .2175 .1850 7 .20101/40 28 .2500 .2268 .2036 3 .21305/160 18 .3125 .2764 .2403 F .25705/160 24 .3125 .2854 .2584 I .27203/80 16 .3750 .3344 .2938 5/160 .31253/80 24 .3750 .3479 .3209 Q .33207/160 14 .4375 .3911 .3447 U .36807/160 20 .4375 .4050 .3726 25/640 .39061/20 13 .5000 .4500 .4001 27/640 .42191/20 20 .5000 .4675 .4351 29/640 .4531

9/160 12 .5625 .5084 .4542 31/640 .48449/160 18 .5625 .5264 .4903 33/640 .51565/80 11 .6250 .5660 .5069 17/320 .53125/80 18 .6250 .5889 .5528 37/640 .57813/40 10 .7500 .6850 .6201 21/320 .65623/40 16 .7500 .7094 .6688 11/160 .68757/80 9 .8750 .8028 .7307 49/640 .76567/80 14 .8750 .8286 .7822 13/160 .8125

American National and Unified Coarse andFine Thread Dimensions and Tap Drill Sizes

p = pitch = 1No. thread per inch

d = depth = p X .649519

f = flat = p8

pitch diameter = D .6495N

p

d

f

f

60

(Continued on next page.)

.000

REFERENCE TABLES

American National and Unified Coarse andFine Thread Dimensions and Tap Drill Sizes (continued)

Threadsper inch Outside Pitch Root Tap Drill Decimal

NC NF Diameter Diameter Diameter Approx. 75% Equiv. ofSize UNC UNF Inches Inches Inches Full Thread Tap Drill

10 8 1.0000 .9188 .8376 7/80 .875010 12 1.0000 .9459 .8917 59/640 .92191 1/80 7 1.1250 1.0322 .9394 63/640 .98441 1/80 12 1.1250 1.0709 1.0168 1 3/640 1.04691 1/40 7 1.2500 1.1572 1.0644 1 7/640 1.1094

1 1/40 12 1.2500 1.1959 1.1418 1 11/640 1.17191 3/80 6 1.3750 1.2667 1.1585 1 7/320 1.21871 3/80 12 1.3750 1.3209 1.2668 1 19/640 1.29691 1/20 6 1.5000 1.3917 1.2835 1 11/320 1.3437

1 1/20 12 1.5000 1.4459 1.3918 1 27/640 1.4219

1 3/40 5 1.7500 1.6201 1.4902 1 9/160 1.562520 4 1/2 2.0000 1.8557 1.7113 1 25/320 1.78122 1/40 4 1/2 2.2500 2.1057 1.9613 2 1/320 2.03132 1/20 4 1/2 2.5000 2.3376 2.1752 2 1/40 2.2500

2 3/40 4 2.7500 2.5876 2.4252 2 1/20 2.5000

30 4 3.0000 2.8376 2.6752 2 3/40 2.75003 1/40 4 3.2500 3.0876 2.9252 30 3.00003 1/20 4 3.5000 3.3376 3.1752 3 1/40 3.25003 3/40 4 3.7500 3.5876 3.4252 3 1/20 3.500040 4 4.0000 3.3786 3.6752 3 3/40 3.7500

.000

REFERENCE TABLES.000

Root Diameter Tap DrillPipe Size Threads Small End of Inches Per Inch Pipe and Gage Taper NPT Straight NPS

1/8 27 .33390 Q 11/3201/4 18 .43290 7/160 7/160

3/8 18 .56760 9/160 37/640

1/2 14 .70130 45/640 23/320

3/4 14 .91050 29/320 59/640

1 11 1/2 1.14410 1 9/640 1 5/320

1 1/4 11 1/2 1.48760 1 31/640 1 1/20

1 1/2 11 1/2 1.72650 1 47/640 1 3/40

2 11 1/2 2.19950 2 13/640 2 7/320

American Standard Pipe Thread and Tap Drill Sizes

REFERENCE TABLES .000American Standard Acme Screw Thread Dimensions

h = Basic depth of threadh9 = Depth of thread with clearanceK = Tap drill

Basic minor diameter of nutFc = Width of flat at crest of threadFr = Width of flat at bottom of space

FOR 10 OR LESS THREADS PER INCHh9 = P plus .010

2Fr = .3707 minus .0052

nT = D plus .020

n = Number of threads per inchp = Pitch of threadKr = Minor diameter of screwD = Major diameter of screwT = Major diameter of tap

FOR MORE THAN 10 THREADS PER INCHh9 = P plus .005

2Fr = .3707 minus .0026

nT = D plus .010

Threads Depth of Thread Flat at Flat at Thicknessper inch with Clearance Top of Thread Bottom of Space Space at at Root

(n) (h9) (Fc) (Fr) Top of Thread of Thread

1 .5100 .3707 .3655 .6293 .63451 1/3 .3850 .2780 .2728 .4720 .47722 .2600 .1854 .1802 .3146 .31983 .1767 .1236 .1184 .2097 .21494 .1350 .0927 .0875 .1573 .16255 .1100 .0741 .0689 .1259 .13116 .0933 .0618 .0566 .1049 .11017 .0814 .0530 .0478 .0899 .09518 .0725 .0463 .0411 .0787 .08399 .0655 .0412 .0360 .0699 .075110 .0600 .0371 .0319 .0629 .068112 .0467 .0309 .0283 .0524 .055014 .0407 .0265 .0239 .0449 .047516 .0363 .0232 .0206 .0393 .0419

p

h9

Fr

Fc29

p = 1n

K = D minus p

Fc = .3707nKr = D minus 2h9

REFERENCE TABLES.000

ISO External ThreadsMedium Fit

Millimeter Standard

p = distance between any point on a thread to the corresponding point on the adjacent thread

d = depth 0.64952P

f = flat 0.125P

p

d

f

f

60

Designation mm Diameter mm Pitch

M2 x 0.4 2 0.4

M3 x 0.5 3 0.5

M4 x 0.7 4 0.7

M5 x 0.8 5 0.8

M6 x 1 6 1.0

M8 x 1.25 8 1.25

M10 x 1.5 10 1.5

M12 x 1.75 12 1.75

M16 x 2 16 2.0

M20 x 2.5 20 2.5

M24 x 3 24 3.0

M30 x 3.5 30 3.5

REFERENCE TABLES .000Millimeter Tap Drill Sizes

Tap DecimalMetric Drill Equiv.Tap mm Inches




M1.6 x 0.35 1.25 .0492

M1.8 x 0.35 1.45 .0571

M2 x 0.4 1.60 .0630

M2.2 x 0.45 1.75 .0689

M2.5 x 0.45 2.05 .0807

M3 x 0.5 2.50 .0984

M3.5 x 0.6 2.90 .1142

M4 x 0.7 3.30 .1299

M4.5 x 0.75 3.70 .1457

M5 x 0.8 4.20 .1654

M6 x 1 5.00 .1968

M7 x 1 6.00 .2362

M8 x 1.25 6.70 .2638

M8 x 1 7.00 .2756

M10 x 1.5 8.50 .3346

M10 x 1.25 8.70 .3425

M12 x 1.75 10.20 .4016

M12 x 1.25 10.80 .4252

M14 x 2 12.00 .4724

M14 x 1.5 12.50 .4921

M16 x 2 14.00 .5512

M16 x 1.5 14.50 .5709

M18 x 2.5 15.50 .6102

M18 x 1.5 16.50 .6496

M20 x 2.5 17.50 .6890

M20 x 1.5 18.50 .7283

M22 x 2.5 19.50 .7677

M22 x 1.5 20.50 .8071

M24 x 3 21.00 .8268

M24 x 2 22.00 .8661

M27 x 3 24.00 .9449

M27 x 2 25.00 .9843

M30 x 3.5 26.50 1.0433

M30 x 2 28.00 1.1024

M33 x 3.5 29.50 1.1614

M33 x 2 31.00 1.2205

M36 x 4 32.00 1.2598

M36 x 3 33.00 1.2992

M39 x 4 35.00 1.3780

M39 x 3 36.00 1.4173

REFERENCE TABLES

Tap Drill Sizes For Fractional Size ThreadsApproximately 65% Depth Thread / AMERICAN NATIONAL THREAD FORM

ThreadsTap Size per Inch Hole Diameter Drill

1/16 72 .049 3/641/16 64 .047 3/641/16 60 .046 565/64 72 .065 525/64 64 .063 1/165/64 60 .062 1/165/64 56 .061 533/32 60 .077 5/643/32 56 .076 483/32 50 .074 493/32 48 .073 497/64 56 .092 427/64 50 .090 437/64 48 .089 431/8 48 .105 361/8 40 .101 381/8 36 .098 401/8 32 .095 3/329/64 40 .116 329/64 36 .114 339/64 32 .110 355/32 40 .132 305/32 36 .129 305/32 32 .126 1/811/64 36 .145 2711/64 32 .141 9/643/16 36 .161 203/16 32 .157 223/16 30 .155 233/16 24 .147 2613/64 32 .173 1713/64 30 .171 11/6413/64 24 .163 207/32 32 .188 127/32 28 .184 137/32 24 .178 1615/64 32 .204 615/64 28 .200 815/64 24 .194 101/4 32 .220 7/321/4 28 .215 31/4 27 .214 31/4 24 .209 41/4 20 .201 75/16 32 .282 9/325/16 27 .276 J5/16 24 .272 I5/16 20 .264 17/645/16 18 .258 F3/8 27 .339 R3/8 24 .334 Q3/8 20 .326 21/643/8 16 .314 5/167/16 27 .401 Y7/16 24 .397 X7/16 20 .389 25/647/16 14 .368 U1/2 27 .464 15/321/2 24 .460 29/64

ThreadsTap Size per Inch Hole Diameter Drill

1/2 20 .451 29/641/2 13 .425 27/641/2 12 .419 27/649/16 27 .526 17/329/16 18 .508 33/649/16 12 .481 31/645/8 27 .589 19/325/8 18 .571 37/645/8 12 .544 35/645/8 11 .536 17/3211/16 16 .627 5/811/16 11 .599 19/323/4 27 .714 23/323/4 16 .689 11/163/4 12 .669 43/643/4 10 .653 21/3213/16 12 .731 47/6413/16 10 .715 23/327/8 27 .839 27/327/8 18 .821 53/647/8 14 .805 13/167/8 12 .794 51/647/8 9 .767 49/6415/16 12 .856 55/6415/16 9 .829 53/64

1 27 .964 31/321 14 .930 15/161 12 .919 59/641 8 .878 7/81 1/16 8 .941 15/161 1/8 12 1.044 1 3/641 1/8 7 .986 63/641 3/16 7 1.048 1 3/641 1/4 12 1.169 1 11/641 1/4 7 1.111 1 7/641 5/16 7 1.173 1 11/641 3/8 12 1.294 1 19/641 3/8 6 1.213 1 7/321 1/2 12 1.419 1 27/641 1/2 6 1.338 1 11/321 5/8 5 1/2 1.448 1 29/641 3/4 5 1.555 1 9/161 7/8 5 1.680 1 11/162 4 1/2 1.783 1 25/322 1/8 4 1/2 1.909 1 29/322 1/4 4 1/2 2.034 2 1/322 3/8 4 2.131 2 1/82 1/2 4 2.256 2 1/42 5/8 4 2.381 2 3/82 3/4 4 2.506 2 1/22 7/8 3 1/2 2.597 2 19/323 3 1/2 2.722 2 23/323 1/8 3 1/2 2.847 2 27/323 1/4 3 1/2 2.972 2 31/323 3/8 3 1/4 3.075 3 1/163 1/2 3 1/4 3.200 3 3/163 5/8 3 1/4 3.325 3 5/163 3/4 3 3.425 3 7/164 3 3.675 3 11/16

.000

REFERENCE TABLES .000

Included Angle Angle With Center LineTaper Taper Taper per inch

per Foot Degree Minute Second Degree Minute Second per inch from Center Line

1/80 0 35 47 0 17 54 .010416 .0052081/40 1 11 38 0 35 49 .020833 .0104163/80 1 47 25 0 53 42 .031250 .015625

1/20 2 23 12 1 11 36 .041667 .0208335/80 2 59 3 1 29 31 .052084 .0260423/40 3 34 48 1 47 24 .062500 .0312507/80 4 10 32 2 5 16 .072917 .036456

10 4 46 19 2 23 10 .083330 .0416671 1/40 5 57 45 2 58 53 .104166 .0520841 1/20 7 9 10 3 34 35 .125000 .0625001 3/40 8 20 28 4 10 14 .145833 .072917

20 9 31 37 4 45 49 .166666 .0833322 1/20 11 53 38 5 56 49 .208333 .104166

30 14 2 0 7 1 0 .250000 .1250003 1/20 16 35 39 8 17 49 .291666 .145833

40 18 55 31 9 27 44 .333333 .1666664 1/20 21 14 20 10 37 10 .375000 .187500

50 23 32 12 11 46 6 .416666 .20833360 28 4 20 14 2 10 .500000 .250000

Tapers and Angles

Mechanical Terminology

A1


AMS Aeronautical Material Specification is material and process specifications for aircraft components conforming to industry approved engineering and metallurgical practices in the aircraft and space industries. They are developed by an SAE committee. All specifications will state "AMS".

AN Dimensional standards for aircraft fasteners developed by the Aeronautical Standards Group. All drawings are prefixed by "AN"

ASTM Standards developed by the American Society for Testing and Materials.

Acorn Die A form of threading die for use in screw machines. The cutting portion resembles an acorn.

Acorn Nut A blind tapped hex nut with an acorn shaped top. Provides sealing for projecting threaded parts.

Age Hardening A process of aging that increases hardness and strength, and ordinarily decreases ductility. Age hardening usually follows rapid cooling or cold working.

ASME Dimensional standards for fasteners, etc., developed by the American Society of Mechanical Engineers

Angle of Head In countersunk heads, the included angles of the conical underportion or bearing surface, usually 82 or 100 degrees.

Balls Used in "quick release pins" where permanent assemble and disassemble action tales place. Provides a reliable holding fastener.

Barrel Nut An internally threaded screw having a slotted head.

Bent Bolt A cylindrical rod having a thread at one end and the other end bent to some desired conformation; also a bent cylindrical rod having threads at both ends.

Bevel A surface not at right angles to the rest of the piece.

Binding Head Rounded top surface and slightly tapered sides. The bearing surface is flat with annular undercut optional.

Blind Rivet A rivet designed for use where only one side of the work is accessible.

Blunt Start The removal of the partial thread at the entering end of thread.

Body of Bolt or Screw Also designated grip. The blank portion of the bolt or screw which is between the thread and the head.

A2


Bolt Blank A headed rod or bar intended for a subsequent threading operation.

Bolt End A headless rod threaded at one end and assembled with a square nut, designed to be welded or otherwise fastened to a part or structure.

Brielle Hardness Test A method of determining the hardness of metallic materials by applying a known load to the surface of the material through a hardened steel ball of known diameter. The diameter (or depth) of the resulting impression in the metal is measured. The Brielle hardness number is taken as a quotient of the applied load divided by the area of the surface impression which is assumed to be spherical.

Broaching A generating process whereby metal is removed with a multiple-point tool, usually a bar, with tooth height increasing from the starting end. When the broach is pulled or pushed through or over the work, each tooth removes a clip of uniform thickness, in contrast to a milling cutting tooth which removes a wedge-shaped chip.

Button Die Small adjustable dies for screw machines and similar work, supported in a ring holder.

Burnish To smooth or polish by a rolling or sliding tool under pressure.

Cap Nut A blind tapped hex nut with an acorn-shaped top. Provides sealing for projecting thread parts.

Cap Screws Term used to describe hexagon head, slotted head, square head and socket head cap screws.

Captive Screws Where the shank above the threaded portion is undercut lower than the threaded portion.

Carbide A compound of carbon with one or more metallic elements.

Carbide Tools Tools with cutting points of tungsten, tantalum or other alloys of sintered carbides.

Carbon Steel Any steel made by combining carbon with iron.

Carriage Bolts A round or flat head bolt with a square neck to prevent rotation. Used in wood assemblies.

Case Harden Hardening a ferrous alloy so that the outer portion or case is made substantially harder than the inner portion or core. Typical processes used for case hardening are carburizing, cyaniding, carbonitriding, nitriding, induction hardening, and flame hardening.

A3


Casting A term applied to the act of pouring molten metal into a mold. 2. The metal object produced by such pouring.

Castle Nut A hexagon nut having a cylindrical portion at the end opposite to the bearing face, with opposed slots in this portion which are parallel to the axis, designed for insertion of a cotter to secure the nut in place when used with a drilled fastener.

Centerless Grinding Grinding the outside or inside diameter of a round piece not mounted on centers.

Chamfer To bevel a sharp external edge. (n) A beveled edge.

Chasing Threads Cutting screw threads by moving a tool along the axis of the work to be threaded.

Chatter Rough or unsatisfactory surfaces on work. It is usually caused by a slight jumping of the tool away from the work or of the work away from the tool.

Check Nut A double chamfered hexagon machine screw nut Class 3B fit. (AN 316).

Chip The metal removed by a tool.

Chuck Device for holding work in machine tools.

Class of Thread Class of threads are distinguished from each other by the amount of tolerance or tolerance and allowance specified. Classes 1A, 2A, and 3A apply to external threads, and Classes 1B, 2B and 3B apply to internal threads.

Clevis U-shaped shackle for connecting a rod to a pin.

Clevis Pins A headed dowel pin with a drilled shank that accepts a cotter pin. Used as a fastener where more than temporary holding actions is required. (ASA B 5.20-1958).

Clinch Nut A nut having a pilot which, after insertion in a hole, is clinched or staked in place to prevent rotation.

Cold Heading Forcing metal to flow cold into dies to form thicker sections and more or less intricate shapes. The operation is performed in specialized machines where the metal, in the form of a wire or bar stock, may be upset or headed in certain sections to a larger size and, if desired, may be extruded in other sections to a smaller diameter than the stock wire.

Cold Swaging Process A method of reducing or forming steel or other material while cold, by drawing to a point or reducing the diameter, as may be required.

A4


Cold Work To deform metal stock by hammering, forming, drawing, etc., while the metal is at ordinary room temperature.

Columbium A metal which may be added to chrome-nickel stainless steel to improve its welding and general heat-resistant qualities, by preventing carbide precipitation.

Companion Flanges Shaft attached collars of 18-8 stainless steel into which a threaded piece may be joined. Has standard I.P.S. threads.

Comparator A device for inspecting screw threads and outlines by comparing them with a greatly enlarged standard chart.

Cone Point A point in the form of a cone, commonly having an included angle of 90 degrees or 118 degrees when applied to set screws.

Copper Steel When any minimum copper content is specified, the steel is classed as copper steel. The copper is added to enhance erosion resistance of the steel.

Corrosion Gradual chemical or electrochemical attack on a metal by atmosphere, moisture or other agents.

Cotter Pin Used as a locking device in clevis pins, castellated nuts and slotted nuts with drilled bolts. Ends available in various types such as "extended mitre end", etc.

Counterbore To enlarge a hole to a given depth. --- The cylindrical enlargement of the end of a drilled or bored hole. ---- A cutting tool for counterboring, having a piloted end of the size of the drilled hole.

Countersunk Head A head, the underside of which is beveled to fit a flaring hole. The bearing surface of other types of heads is generally perpendicular to the body axis.

Crest That surface of the thread which joins the flanks of the thread and is farthest from the cylinder or cone from which the thread projects.

Crest Clearance As in a thread assembly, the distance, measured perpendicular to the axis, between the crest of a thread and the root of its mating thread.

Crest Truncation of Thread The distance, measured perpendicular to the axis, between the sharp root and the cylinder or cone which bounds the root.

Cup Point A point in the form of a cone, commonly having an included angle of 90 degrees, with a conical depression in the end commonly having an included angle of 118 degrees. The contact area is a circular ridge which has considerable holding power with slight penetration, applied to set screws generally.

A5


Deburring The removal of burrs by a secondary operation such as grinding.

Deep Drawing Forming shaped articles or shells by forcing sheet metal into a die.

Die One of a pair of hardened metal blocks for forming, impressing, or cutting out a desired shape. Or (thread). A tool for cutting external threads. Opposite of tap.

Die Casting A very accurate and smooth casting made by pouring a molten alloy usually under pressure into a metal mold or die.

Die Chaser The separate cutting tools used in die heads, which actually cut the screw threads.

Dog Point A cylindrical extension, or pilot, of diameter smaller than the minor diameter of the thread, commonly equal to about D/2 in length, with a conical section between it and the thread; usually used as a pilot in assembling or as the end of a set screw projecting into a fairly deep hole or slot.

Double End Stud Threaded at both ends with standard Class 2A threads to take nut assembly.

Dowel Pins Used as a holding pin with chamfered on one end. Drilled headed dowel pin (clevis pin) used - frequently removed fastener.

mechanical review

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