mechanical training systems, model 46101 - labvolt · pdf fileof the components of the...

LabVolt Series

Datasheet

Mechanical Training Systems

Festo Didactic

en 120 V - 60 Hz

05/2018

Mechanical Training Systems, LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Courseware______________________________________________________________________________2eLearning Formats _______________________________________________________________________3Model Utilization Chart ___________________________________________________________________3Topic Coverage___________________________________________________________________________4Features & Benefits _______________________________________________________________________4List of Available Training Systems ___________________________________________________________4Optional Equipment_______________________________________________________________________4Optional Manual(s) _______________________________________________________________________4Available Training Systems_________________________________________________________________5Equipment Description __________________________________________________________________ 15Optional Equipment Description __________________________________________________________ 42

General DescriptionThe Mechanical Training Systems cover the installation, use, maintenance, and troubleshooting of mechanical drive components. The systems are divided into five levels, and each level is further divided into specific topics which deal with the components encountered in the industry. The learning is based on practical, hands-on tasks.

Engineered for ease of use, the systems come with a universal steel base unit on which the students prepare the setups using T-slotted extrusion bars. This innovative design allows the base to be configured as required by the task. The universal base includes a disconnecting switch, current meter, the controls required to operate the motors and the electromagnetic clutch-brake unit. It also includes a Start/Stop push-button station for local or remote operation. The universal base can be installed on a regular table as well as on other optional benches.

The learning is based on practical, hands-on tasks using industrial components such as pulleys, sprockets, gears, various types of belts, single- and multi-strand chains, several types of couplings, shafts, bearings, ball screws, clutches and brakes, and all the components required to assemble the proposed setups. Note that most of the components of the Mechanical Training System are machined using the imperial system of units.

CoursewareThe courseware consists of fully illustrated student manuals accompanied by an instructor guide. The manuals are divided into two categories: Job Sheets and Work Orders.

Job Sheets include a description of the objectives, a list of required equipment, safety procedures, and the detailed steps required to attain the objectives safely and efficiently. The topics are introduced in an Information Job Sheet. A post-test at the end of each manual allows the student to verify what was learned in the Job Sheets.

Work Orders can be used to evaluate students. They cover the same topics as the Job Sheets, but without the detailed procedures. Each Work Order includes a brief description of the task, a drawing of the equipment setup when necessary, and the general steps of the work to be done.

The instructor guides contain the measurements and calculation results as well as the answers to the post-tests.

The Mechanical Training System courseware also includes a reference textbook. Refer to the Table of Contents of the Student Manuals section for a list of the topics covered in the student manuals.


© Festo Didactic 3

eLearning FormatsThe courseware is also available in three eLearning formats for users who prefer computer-based approach:

• eSeries, facilitated by the Mind-Sight eLearning System. See Mechanical Training System eSeries, Model 46649-E0.

• SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Mechanical Training System SCORM, Model 46649-F0.

• Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Mechanical Training System Stand-Alone, Model 46649-G0.

Model Utilization Chart

This table does not include the optional tool packages, consumable components, and other optional equipment.


4 © Festo Didactic

1 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact [email protected] Please refer to our website at www.labvolt.com for more information about the Mind-Sight, SCORM, and Stand-Alone eLearning formats.

Topic Coverage• Introduction to Mechanical Drive Systems• Belt, Chains, and Gear Drives• Couplings and Shaft Alignment• Bearings and Linear Bearings• Gaskets, Seals, Ball Screws, Clutches, and Brakes• Laser Alignment, Lubrication, and Vibration Analysis• Estimated program duration: 188 hours

Features & Benefits• Modular system to fit different training needs and budgets• Heavy-duty equipment with industrial components• Fully illustrated job sheets direct students to complete tasks safely and efficiently• Lockout/tagout on the disconnecting switch and safety panels ensure student safety• Working space can be increased by adding a slave base unit• Universal base unit can be mounted on a regular table as well as optional benches• Quality industrial components are mounted on panels for storage and inventory control• Cost-effective solution with comprehensive curriculum• Provides hands-on, safe mechanical training

List of Available Training Systems

Qty DescriptionModel number

1 Mechanical Training System – Level 1 ____________________________________________________ 46101-101 Mechanical Training System – Level 2 ____________________________________________________ 46101-201 Mechanical Training System – Level 3 ____________________________________________________ 46101-301 Mechanical Training System – Level 4 ____________________________________________________ 46101-401 Mechanical Training System – Level 5 ____________________________________________________ 46101-50

Optional Equipment


1 Extended Warranty for the Mechanical Training System _____________________________________ 46101-EW1 Mechanical Training System - eSeries ____________________________________________________ 46649-E0

Optional Manual(s)


1 Mechanical Training System (Manuals on CD-ROM) __________________________________________ 36737-A0

1

2


© Festo Didactic 5

Available Training Systems

Mechanical Training System – Level 146101-10

The Mechanical Training System – Level 1 gives an introduction to Mechanical Drive Systems and covers Belt Drives, Chain Drives, and Gear Drives.

List of Equipment


1 Universal Base Assembly _______________________________________________________________ 46603-001 Motor Package ________________________________________________________________________ 46609-001 Couplings – Shafts ____________________________________________________________________ 46610-001 Pillow Block Bearings __________________________________________________________________ 46611-001 Belt Drives 1 _________________________________________________________________________ 46612-001 Chain Drives 1 ________________________________________________________________________ 46613-001 Gear Drives 1 _________________________________________________________________________ 46614-001 Test/Measurement Package 1 ___________________________________________________________ 46630-001 Tool Box Component Package 1 _________________________________________________________ 46631-001 Prony Brake ___________________________________________________________________________ 3154-102 Binder for the Manuals in System 46101-1 _________________________________________________ 38369-00


6 © Festo Didactic

List of Manuals

DescriptionManual number

Introduction to Mechanical Drive Systems (Job Sheets - Student) __________________________________ 36737-20Introduction to Mechanical Drive Systems (Job Sheets - Instructor) _________________________________ 36737-30Introduction to Mechanical Drive Systems (Work Orders - Student) _________________________________ 36737-60Introduction to Mechanical Drive Systems (Work Orders - Instructor) _______________________________ 36737-70Industrial Maintenance (Student Manual) ______________________________________________________ 36737-80Belt Drives 1 (Job Sheets - Student) ___________________________________________________________ 36891-20Belt Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36891-30Belt Drives 1 (Work Orders - Student) _________________________________________________________ 36891-60Belt Drives 1 (Work Orders - Instructor) ________________________________________________________ 36891-70Chain Drives 1 (Job Sheets - Student) _________________________________________________________ 36892-20Chain Drives 1 (Job Sheets - Instructor) ________________________________________________________ 36892-30Chain Drives 1 (Work Orders - Student) ________________________________________________________ 36892-60Chain Drives 1 (Work Orders - Instructor) ______________________________________________________ 36892-70Gear Drives 1 (Job Sheets - Student) __________________________________________________________ 36893-20Gear Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36893-30Gear Drives 1 (Work Orders - Student) ________________________________________________________ 36893-60Gear Drives 1 (Work Orders - Instructor) _______________________________________________________ 36893-70

Table of Contents of the Manual(s)

Introduction to Mechanical Drive Systems (Job Sheets - Student) (36737-20)• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction

Introduction to Mechanical Drive Systems (Work Orders - Student) (36737-60)• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction

Belt Drives 1 (Job Sheets - Student) (36891-20)• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation


© Festo Didactic 7

• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance

Belt Drives 1 (Work Orders - Student) (36891-60)• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance

Chain Drives 1 (Job Sheets - Student) (36892-20)• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance

Chain Drives 1 (Work Orders - Student) (36892-60)• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance

Gear Drives 1 (Job Sheets - Student) (36893-20)• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains

Gear Drives 1 (Work Orders - Student) (36893-60)• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains


8 © Festo Didactic

3 Optional product training. Price provided on demand. For details and options, contact [email protected] Can be replaced by equivalent provided by end-user. Other benches and storage units are available. Refer to the datasheet for models 46601-1, 46601-2, 46601-3, and 6303-C/6301.5 Can be replaced by equivalent provided by end-user.6 Can be replaced by equivalent provided by end-user.

Additional Equipment Required to Perform the Exercises


1 Training on Introduction to Mechanical Drive Systems, 0.6 day ________________________________ 36737-TF

Optional Equipment


1 Work Bench _________________________________________________________________________ 46601-001 Bench Panel Support _________________________________________________________________ 46602-001 Wall Panel Support ___________________________________________________________________ 46602-101 Slave Base Assembly __________________________________________________________________ 46603-101 Optional Tool Package 1 ________________________________________________________________ 46632-001 Spare Parts 1 for 46101 ________________________________________________________________ 46640-001 Consumables 1 for 46101 _______________________________________________________________ 46641-00


The Mechanical Training System – Level 2 covers Belt Drives, Chain Drives, Alignment and Couplings, and Lubrication.

List of Equipment


1 Belt Drives 2 _________________________________________________________________________ 46612-101 Chain Drives 2 ________________________________________________________________________ 46613-101 Alignment and Couplings _______________________________________________________________ 46615-001 Lubrication ___________________________________________________________________________ 46616-001 Test/Measurement Package 2 ___________________________________________________________ 46630-101 Tool Box Component Package 2 _________________________________________________________ 46631-101 Binder for the Manuals in System 46101-2 _________________________________________________ 38369-10

3

4

5

6


© Festo Didactic 9

List of Manuals


Belt Drives 2 (Job Sheets - Student) ___________________________________________________________ 36963-20Belt Drives 2 (Job Sheets - Instructor) _________________________________________________________ 36963-30Belt Drives 2 (Work Orders - Student) _________________________________________________________ 36963-60Belt Drives 2 (Work Orders - Instructor) ________________________________________________________ 36963-70Chain Drives 2 (Job Sheets - Student) _________________________________________________________ 36964-20Chain Drives 2 (Job Sheets - Instructor) ________________________________________________________ 36964-30Chain Drives 2 (Work Orders - Student) ________________________________________________________ 36964-60Chain Drives 2 (Work Orders - Instructor) ______________________________________________________ 36964-70Lubrication (Job Sheets - Student) ____________________________________________________________ 36966-20Lubrication (Job Sheets - Instructor) __________________________________________________________ 36966-30Lubrication (Work Orders - Student) __________________________________________________________ 36966-60Lubrication (Work Orders - Instructor) _________________________________________________________ 36966-70Alignment and Couplings (Job Sheets - Student) ________________________________________________ 52540-20Alignment and Couplings (Job Sheets - Instructor) _______________________________________________ 52540-30Alignment and Couplings (Work Orders - Student) _______________________________________________ 52540-60Alignment and Couplings (Work Orders - Instructor) _____________________________________________ 52540-70


Belt Drives 2 (Job Sheets - Student) (36963-20)• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers

Belt Drives 2 (Work Orders - Student) (36963-60)• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers

Chain Drives 2 (Job Sheets - Student) (36964-20)• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Sprocket Idlers

Chain Drives 2 (Work Orders - Student) (36964-60)• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Idler Sprockets


10 © Festo Didactic

7 Optional product training. Price provided on demand. For details and options, contact [email protected].

Lubrication (Job Sheets - Student) (36966-20)• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart

Lubrication (Work Orders - Student) (36966-60)• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart



1 Training Mechanical Training System Level 2, 0.4 day ________________________________________ 36965-TF

Optional Equipment


1 Optional Tool Package 2 ________________________________________________________________ 46632-101 Spare Parts 2 for 46101 ________________________________________________________________ 46640-101 Consumables 2 for 46101 _______________________________________________________________ 46641-10


The Mechanical Training System – Level 3 covers Gear Drives, Bearings, and Gaskets and Seals.

List of Equipment


1 Gear Drives 2 _________________________________________________________________________ 46614-101 Bearings _____________________________________________________________________________ 46617-001 Gaskets and Seals _____________________________________________________________________ 46618-001 Tool Box Component Package 3 _________________________________________________________ 46631-20

7


© Festo Didactic 11


1 Binder for the Manuals in System 46101-3 _________________________________________________ 38369-20

List of Manuals


Gear Drives 2 (Job Sheets - Student) __________________________________________________________ 37855-20Gear Drives 2 (Job Sheets - Instructor) _________________________________________________________ 37855-30Gear Drives 2 (Work Orders - Student) ________________________________________________________ 37855-60Gear Drives 2 (Work Orders - Instructor) _______________________________________________________ 37855-70Bearings (Job Sheets - Student) ______________________________________________________________ 37856-20Bearings (Job Sheets - Instructor) ____________________________________________________________ 37856-30Bearings (Work Orders - Student) ____________________________________________________________ 37856-60Bearings (Work Orders - Instructor) ___________________________________________________________ 37856-70Gaskets and Seals (Job Sheets - Student) ______________________________________________________ 37857-20Gaskets and Seals (Job Sheets - Instructor) ____________________________________________________ 37857-30Gaskets and Seals (Work Orders - Student) ____________________________________________________ 37857-60Gaskets and Seals (Work Orders - Instructor) ___________________________________________________ 37857-70


Gear Drives 2 (Job Sheets - Student) (37855-20)• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes

Gear Drives 2 (Work Orders - Student) (37855-60)• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes

Bearings (Job Sheets - Student) (37856-20)• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication

Bearings (Work Orders - Student) (37856-60)• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication

Gaskets and Seals (Job Sheets - Student) (37857-20)• 1 Gaskets



8 Optional product training. Price provided on demand. For details and options, contact [email protected] For 120 V - 60 Hz ac power networks.10 For 220 V - 50 Hz, 220 V 60 Hz, and 240 V 50 Hz ac power networks.

• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals

Gaskets and Seals (Work Orders - Student) (37857-60)• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals



1 Training Mechanical Training System Level 3, 0.3 day ________________________________________ 37855-TF

Optional Equipment


1 Optional Tool Package 3 _______________________________________________________________ 46632-201 Optional Tool Package 3 _______________________________________________________________ 46632-251 Spare Parts 3 for 46101 ________________________________________________________________ 46640-201 Consumables 3 for 46101 _______________________________________________________________ 46641-20


The Mechanical Training System – Level 4 covers Clutches and Brakes, and Ball Screws and Linear Bearings.

List of Equipment


1 Clutches and Brakes ___________________________________________________________________ 46619-001 Ball Screws and Linear Bearings _________________________________________________________ 46620-001 Tool Box Component Package 4 _________________________________________________________ 46631-301 Binder for the Manuals in System 46101-4 _________________________________________________ 38369-30

8

9

10




List of Manuals


Clutches and Brakes (Job Sheets - Student) ____________________________________________________ 37858-20Clutches and Brakes (Job Sheets - Instructor) ___________________________________________________ 37858-30Clutches and Brakes (Work Orders - Student) ___________________________________________________ 37858-60Clutches and Brakes (Work Orders - Instructor) _________________________________________________ 37858-70Ball Screws and Linear Bearings (Job Sheets - Student) __________________________________________ 37859-20Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________________________ 37859-30Ball Screws and Linear Bearings (Work Orders - Student) _________________________________________ 37859-60Ball Screws and Linear Bearings (Work Orders - Instructor) _______________________________________ 37859-70


Clutches and Brakes (Job Sheets - Student) (37858-20)• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units

Clutches and Brakes (Work Orders - Student) (37858-60)• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units

Ball Screws and Linear Bearings (Job Sheets - Student) (37859-20)• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance

Ball Screws and Linear Bearings (Work Orders - Student) (37859-60)• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance



1 Training Mechanical Training System Level 4, 0.3 day _______________________________________ 37858-TF

Optional Equipment


1 Spare Parts 4 for 46101 ________________________________________________________________ 46640-301 Consumables 4 for 46101 _______________________________________________________________ 46641-30

11



12 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].


The Mechanical Training System – Level 5 covers Laser Alignment, Vibration Metering, and Vibration Analysis (optional).

List of Equipment


1 Laser Alignment System, Add-On to Mechanical Training System _______________________________ 46621-001 Vibration Metering ____________________________________________________________________ 46622-00

List of Manuals


Vibration Metering (Work Orders - Student) ____________________________________________________ 38607-60Vibration Metering (Work Orders - Instructor) __________________________________________________ 38607-70NCCER Vibration Analysis (Student Manual) ____________________________________________________ 38932-00Laser Alignment (Work Orders - Student) ______________________________________________________ 52621-60Laser Alignment (Work Orders - Instructor) _____________________________________________________ 52621-70


Vibration Metering (Work Orders - Student) (38607-60)• 1 Introduction to the Vibration Metering System• 2 Data Acquisition

Laser Alignment (Work Orders - Student) (52621-60)• 1 Introduction to the Laser Alignment System• 2 Soft Foot• 3 Shaft Alignment



1 Training on Laser Alignment, 0.3 day _____________________________________________________ 38606-TF1 Training on Vibration Metering, 0.2 day __________________________________________________ 38607-TF

Optional Equipment

12

13




1 Vibration Analysis _____________________________________________________________________ 46623-00

Equipment Description

Prony Brake 3154-10

The Prony Brake is used for loading motors. The brake is complete with scales and pulley. The torque is determined from the lever arm length and the value indicated by the scales.

SpecificationsParameter Value

Torque Range 0-6 N·m (0-54 lbf·in)

Physical Characteristics

Dimensions (H x W x D) 280 x 305 x 100 mm (11 x 12 x 3.9 in)

Net Weight 1.8 kg (4 lb)

Binder for the Manuals in System 46101-1 38369-00Model 38369 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 1, Model 46101-1.

Binder for the Manuals in System 46101-2 38369-10Model 38369-1 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 2, Model 46101-2.





Universal Base Assembly 46603-00

The Universal Base Assembly consists of a universal base on which mechanical components are assembled, T-slotted extrusion bars, transparent safety panels, and security devices.

The universal base includes a disconnecting switch to control the power of the system, and the devices required to lock and tag the switch as

required by regulations.

Switches, knobs, power outlets, and a meter located on the control panel are used to control and monitor the universal base output power.

A Start/Stop push-button station including an emergency stop button is connected to the control panel.

List of Manuals


Introduction to Mechanical Drive Systems (Job Sheets - Student) __________________________________ 36737-20Introduction to Mechanical Drive Systems (Job Sheets - Instructor) _________________________________ 36737-30Introduction to Mechanical Drive Systems (Work Orders - Student) _________________________________ 36737-60Introduction to Mechanical Drive Systems (Work Orders - Instructor) _______________________________ 36737-70Industrial Maintenance (Student Manual) ______________________________________________________ 36737-80


Introduction to Mechanical Drive Systems (Job Sheets - Student) (36737-20)• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction

Introduction to Mechanical Drive Systems (Work Orders - Student) (36737-60)• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings



• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction


Universal Base

Dimensions (H x W x D) 1041 x 572 x 102 mm (41 x 22.5 x 4 in)

Control Panel

Power Requirement 12 A

Disconnecting Switch Characteristics 30 A

Control Buttons Functions Selector switches, speed control knob

Start-Stop Push-Button Station 1 start, 1 stop, and 1 emergency stop

Other Accessories Included Light, ammeter, breaker, ac outlets, and clutch/brake outlet

Side Safety Panels

Dimensions (H x W x D) 581 x 574 x 6 mm (22.9 x 22.6 x 0.25 in)

Front and Back Safety Panels


T-Slotted Extrusion Bars

Dimensions (H x W x D) 842 x 38 x 38 mm (33 x 1.5 x 1.5 in)

Other Items Included Lockout devices, padlocks, and tags


Total Net Weight 64 kg (142 lb)

Motor Package 46609-00

The Motor Package consists of a constant speed motor and a variable speed motor, both with their respective mounting base. The motors are controlled and monitored using the control panel and the Start/Stop push-button station.


Constant-Speed Motor

Voltage 115 V

Power 249 W (0.33 hp)

Speed 1725 r/min

Current 6.6 A

Frame 56C 65

Mounting Base Dimensions (H x W x D) 280 x 103 x 61 mm (11 x 4.1 x 2.4 in)

Variable-Speed Motor

Voltage 115 V

Power 52 W (0.07 hp)

Speed 54 r/min

Current 1.3 A

Mounting Base Dimensions (H x W x D) 199 x 96 x 39 mm (7.8 x 3.8 x 0.25 in)

Other Items Included Screws and kep nuts





Couplings – Shafts 46610-00

The Couplings – Shafts panel contains the couplings and shafts required to perform the jobs. It includes a sleeve coupling, a jaw coupling, and stainless steel shafts. The shafts come with a keyseat and a flat running on their entire length.

A panel is provided for storage, identification, and inventory control of the components.


Jaw Coupling

Bore Diameters 13 mm (0.5 in) / 16 mm (0.625 in)

Max. Parallel Misalignment 0.38 mm (0.015 in)

Max. Angular Misalignment 1°

Sleeve Coupling

Max. Parallel Misalignment 0° (rigid)

Max. Angular Misalignment 0° (rigid)

Shafts

Lengths 229 mm (9 in) / 356 mm (14 in)

Diameter 16 mm (0.625 in)

Panel

Quantity 1



Total Net Weight 6.4 kg (14 lb)



Pillow Block Bearings 46611-00

The Pillow Block Bearings panel holds the pillow block bearings required to perform the setups. The housings are made from cast iron and the bearings are self-aligning to accommodate shaft misalignment. A fitting on the top of the housing makes lubrication easy.

A panel is provided for storage, and inventory control of the pillow block bearings.


Pillow Block Bearings


Panel

Quantity 1






Belt Drives 1 46612-00

The Belt Drives 1 model consists of three V-Belt sheaves. The assembly also includes a rubber V-Belt, a belt tension tester, and sheave gauges. A panel is provided for storage, identification, and inventory control of the sheaves.

List of Manuals


Belt Drives 1 (Job Sheets - Student) ___________________________________________________________ 36891-20Belt Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36891-30Belt Drives 1 (Work Orders - Student) _________________________________________________________ 36891-60Belt Drives 1 (Work Orders - Instructor) ________________________________________________________ 36891-70


Belt Drives 1 (Job Sheets - Student) (36891-20)• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance

Belt Drives 1 (Work Orders - Student) (36891-60)• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance


Sheaves



Parameter Value

Pitch Diameter 76 mm (3 in), 102 mm (4 in), 127 mm (5 in)

For Belt Type 4L (A) and 5L (B)

V-Belt

Designation 4L400

Sheaves and Belt Gauge

Includes 8 gauges for grooves and 2 for belts

Belt Tension Tester

Maximum Tension 15.9 kg (35 lb)

Panel

Quantity 1



Total Net Weight 6 kg (13.3 lb)

Belt Drives 2 46612-10

The Belt Drives 2 model consists of several pulleys commonly used in the industry. It includes two single-groove wedge pulleys with a bore specially machined to receive a split taper bushing, two double-groove wedge pulleys with a bore specially machined to receive quick disconnect bushings, and two step-cone pulleys.

It also includes two timing belt pulleys, a variable pitch pulley, two high torque drive (HTD) timing belt pulleys, and an idler pulley. The provided belts are a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, and a high torque drive (HTD) timing belt.

Two panels are provided for storage, identification, and inventory control of the pulleys.

List of Manuals


Belt Drives 2 (Job Sheets - Student) ___________________________________________________________ 36963-20Belt Drives 2 (Job Sheets - Instructor) _________________________________________________________ 36963-30Belt Drives 2 (Work Orders - Student) _________________________________________________________ 36963-60Belt Drives 2 (Work Orders - Instructor) ________________________________________________________ 36963-70


Belt Drives 2 (Job Sheets - Student) (36963-20)• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers



Belt Drives 2 (Work Orders - Student) (36963-60)• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers


Wedge Pulleys

Number of Grooves, Pitch Diameter 1, 113 mm (4.45 in); 1, 84 mm (3.3 in); 2, 85 mm (3.35 in); 2, 127 mm (5 in)

For Belt Type 3 V

Step Cone Pulleys

Step Pitch Diameters 45 mm (1.75 in); 70 mm (2.75 in); 95 mm (3.75 in)

For Belt Type 4L (A)

Timing Belt Pulleys

Number of Teeth, For Belt Type 18, normal (x2); 30, HTD; 24, HTD

Variable Pitch Pulley

Pitch Diameter Range 86 to 112 mm (3.4 to 4.4 in)


Pulley Idler

Outside Diameter 76 mm (3 in)


Wedge V-Belts

Type, Designation Normal, 3V400; Cogged, 3VX400

V-Belt

Designation 4L500

Timing Belts

Type, Designation Normal, 367L050; HTD, 9608M20

Bushings

Type, Size Split taper, H; Quick disconnect, SH

Panels

Quantity 2



Net Weight 16 kg (35.2 lb)



Chain Drives 1 46613-00

The Chain Drives 1 model consists of three sprockets. Two pieces of roller chain are provided with required connecting links. A chain breaker and a chain puller are also supplied. A panel is provided for storage, identification, and inventory control of the sprockets.

List of Manuals


Chain Drives 1 (Job Sheets - Student) _________________________________________________________ 36892-20Chain Drives 1 (Job Sheets - Instructor) ________________________________________________________ 36892-30Chain Drives 1 (Work Orders - Student) ________________________________________________________ 36892-60Chain Drives 1 (Work Orders - Instructor) ______________________________________________________ 36892-70


Chain Drives 1 (Job Sheets - Student) (36892-20)• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance

Chain Drives 1 (Work Orders - Student) (36892-60)• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance




Sprockets

Number of Teeth 15, 20, 30

For Chain Type No 40

Chains

Designation No 40

Length 1067 mm (42 in), 457 mm (18 in)

Connecting Links


Chain Breaker

For Chain Type No 35, 40, 41, 50

Chain Puller

For Chain Type No 35 to No 60

Maximum Jaw Spread 51 mm (2 in)

Panel

Quantity 1



Net Weight 6.5 kg (14.3 lb)

Chain Drives 2 46613-10

The Chain Drives 2 model consists of a pair of double-row roller chain sprockets with a bore specially machined to receive a taper bore bushing, a pair of silent chain sprockets, and an idler sprocket. Chains corresponding to the sprockets described previously are provided.

A panel is provided for storage, identification, and inventory control of the sprockets.

List of Manuals


Chain Drives 2 (Job Sheets - Student) _________________________________________________________ 36964-20Chain Drives 2 (Job Sheets - Instructor) ________________________________________________________ 36964-30Chain Drives 2 (Work Orders - Student) ________________________________________________________ 36964-60Chain Drives 2 (Work Orders - Instructor) ______________________________________________________ 36964-70




Chain Drives 2 (Job Sheets - Student) (36964-20)• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Sprocket Idlers

Chain Drives 2 (Work Orders - Student) (36964-60)• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Idler Sprockets


Roller Chain Sprockets

Number of Teeth 17, 20


Silent Chain Sprockets

Number of Teeth 17

For Chain Type SC404

Sprocket Idler

Number of Teeth 18


Roller Chain

Designation No 40-2

Length 914 mm (36 in)

Silent Chain

Designation SC404


Bushings

Type Taper bore

Size 1008, 1610

Panel

Quantity 1

Dimensions 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)





Gear Drives 1 46614-00

The Gear Drives 1 model consists of six spur gears. Four spur gears have a finished bore with a setscrew, and two spur gears have a bore specially machined to receive a split taper bushing. A panel is provided for storage, identification, and inventory control of the spur gears.

List of Manuals


Gear Drives 1 (Job Sheets - Student) __________________________________________________________ 36893-20Gear Drives 1 (Job Sheets - Instructor) _________________________________________________________ 36893-30Gear Drives 1 (Work Orders - Student) ________________________________________________________ 36893-60Gear Drives 1 (Work Orders - Instructor) _______________________________________________________ 36893-70


Gear Drives 1 (Job Sheets - Student) (36893-20)• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains

Gear Drives 1 (Work Orders - Student) (36893-60)• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains

Specifications



Parameter Value

Spur Gear

Number of Teeth, Pressure Angle, Diametral Pitch 20, 14.5°, 12

30, 14.5°, 12

40, 14.5°, 12

48, 20°, 16

64, 20°, 16

Bushings

Type Split taper

Size H

Panel

Quantity 1




Gear Drives 2 46614-10

The Gear Drives 2 model consists of gears commonly found in the industry. It includes three helical gears, a set of miter gears, a worm and a worm gear, and various accessories such as collars, sleeves, thrust bearings, and a mandrel to assemble the gears on the universal base.

It also includes a gearbox and a panel for storage, identification, and inventory control of the gears and accessories.

List of Manuals


Gear Drives 2 (Job Sheets - Student) __________________________________________________________ 37855-20Gear Drives 2 (Job Sheets - Instructor) _________________________________________________________ 37855-30Gear Drives 2 (Work Orders - Student) ________________________________________________________ 37855-60Gear Drives 2 (Work Orders - Instructor) _______________________________________________________ 37855-70


Gear Drives 2 (Job Sheets - Student) (37855-20)• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes



Gear Drives 2 (Work Orders - Student) (37855-60)• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes


Helical Gears

Hands 1 left hand, 2 right hands

Number of Teeth 24

Pressure Angle 14.5°

Diametral Pitch 12

Miter Gears

Number of Teeth 30

Pressure Angle 20°

Diametral Pitch 12

Worm Gear

Hand Right

Number of Teeth 30


Diametral Pitch 10

Worm

Hand Right

Number of Threads 1


Diametral Pitch 10

Gearbox

Type Parallel shaft (with spur gears)

Ratio 11.08:1

Frame 56C

Other Items Included Bearings, collars, shaft, support plate, and mandrel

Panel

Quantity 1

Dimensions 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)





Alignment and Couplings 46615-00

The Alignment and Couplings model consists of an extensive selection of couplings commonly found in the industry. It includes a gear coupling with a plastic sleeve, a flexible sleeve coupling, a flange coupling, a chain coupling with a cover, a grid coupling with a cover, and two universal joints.

Two panels are provided for storage, identification, and inventory control of the couplings.

List of Manuals


Alignment and Couplings (Job Sheets - Student) ________________________________________________ 52540-20Alignment and Couplings (Job Sheets - Instructor) _______________________________________________ 52540-30Alignment and Couplings (Work Orders - Student) _______________________________________________ 52540-60Alignment and Couplings (Work Orders - Instructor) _____________________________________________ 52540-70


Gear Coupling



Flexible Sleeve Coupling


Max. Angular Misalignment 0.889 mm (0.035 in)

Flange Coupling

Max. Parallel Misalignment 0 (rigid)

Max. Angular Misalignment 0 (rigid)

Chain Coupling



Grid Coupling


Max. Angular Misalignment 0.254 mm (0.01 in)

Universal Joint

Max. Angle Offset 25°

Max. Speed 1750 r/min

Bushings

Type Split taper

Size H

Panels

Quantity 2



Parameter Value



Total Net Weight 12.9 kg (28.4 lb)

Lubrication 46616-00

The Lubrication model consists of equipment required to manually lubricate chains and pillow block bearings. It includes a hand-held lever grease gun with a grease cartridge, a container of SAE grade 30 oil, and a chain oiler. A viscometer and a thermometer are supplied to determine the viscosity of oils. An

empty container for storing the oil is also provided.

List of Manuals


Lubrication (Job Sheets - Student) ____________________________________________________________ 36966-20Lubrication (Job Sheets - Instructor) __________________________________________________________ 36966-30Lubrication (Work Orders - Student) __________________________________________________________ 36966-60Lubrication (Work Orders - Instructor) _________________________________________________________ 36966-70


Lubrication (Job Sheets - Student) (36966-20)• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart

Lubrication (Work Orders - Student) (36966-60)• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart


Viscometer

Type Zahn 3

Accessory Included Thermometer

Lever Grease Gun

Maximum Pressure 70 MPa (10 000 psi)

Grease Flow 53 mL (1.8 oz) per 40 strokes

Manual Chain Oiler

Capacity 355 mL (12 oz)

Oil

SAE Grade 30



Parameter Value

Grease Cartridge

NLGI Grade 2

Empty Can

Capacity 1 L (0.264 gal)



Bearings 46617-00

The Bearings model consists of an extensive selection of bearings and accessories commonly found in the industry. It includes several ball and roller bearings as well as various accessories used to install, remove, and lubricate bearings.

The Bearings model includes sleeve, grooved sleeve, flange sleeve, and thrust plain bearings. It also includes open, shielded, sealed, angular contact, and thrust ball bearings.

Tapered, needle, and thrust roller bearings are supplied as well.

A bearing packer and a grease cartridge are included in the package.

Two panels are provided for storage, identification, and inventory control of the bearings and accessories.

List of Manuals


Bearings (Job Sheets - Student) ______________________________________________________________ 37856-20Bearings (Job Sheets - Instructor) ____________________________________________________________ 37856-30Bearings (Work Orders - Student) ____________________________________________________________ 37856-60Bearings (Work Orders - Instructor) ___________________________________________________________ 37856-70


Bearings (Job Sheets - Student) (37856-20)• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication

Bearings (Work Orders - Student) (37856-60)• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings



• 5 Bearing Lubrication


Plain Bearings

Type, Length or Thickness Sleeve, 38 mm (1.5 in); Grooved sleeve, 25 mm (1 in); Flange, 25 mm (1 in); Thrust, 1.5 mm (0.06 in)

Inside Diameter 16 mm (0.625 in)

Radial Ball Bearings

Type Open, Shielded, Sealed


Outside Diameter 42 mm (1.65 in)

Angular Ball Bearings



Thrust Ball Bearing

Thickness 9 mm (0.342 in)


Tapered Roller Bearings

Type Separable cone and cup



Needle Bearing



Trust Needle Bearing

Thickness 4 mm (0.16 in)


One-dot Housing

Overall Dimensions 140 x 51 x 38 mm (5.5 x 2 x 1.5 in)

Bore Diameter 22 mm (0.875)

One-dot Shaft

Journal Diameter 16 mm (0.625 in)


Other Housings

Overall Dimensions 140 x 65 x 52 mm (5.5 x 2.2 x 2 in)

Bore Diameters 42 mm (1.65 in) (x2), 47 mm (1.85 in)

Other Shafts

Journal Diameters 20 mm (0.79 in)

Lengths 229 mm (9 in)

Grease Cartridge

NLGI Grade 2

Bearing Packer

Minimum Inside Diameter 15 mm (0.594 in)

Maximum Outside Diameter 89 mm (3.5 in)

Other Items Included Collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts, lockwashers, and spacers

Panels

Quantity 2






Gaskets and Seals 46618-00

The Gaskets and Seals model consists of various seals and tools used to seal surfaces in the industry. It includes O-rings, oil seals, gasket material, and a mechanical seal. A punch and a lip seal tool are also supplied.

A panel is provided for storage, identification, and inventory control of the accessories.

List of Manuals


Gaskets and Seals (Job Sheets - Student) ______________________________________________________ 37857-20Gaskets and Seals (Job Sheets - Instructor) ____________________________________________________ 37857-30Gaskets and Seals (Work Orders - Student) ____________________________________________________ 37857-60Gaskets and Seals (Work Orders - Instructor) ___________________________________________________ 37857-70


Gaskets and Seals (Job Sheets - Student) (37857-20)• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals

Gaskets and Seals (Work Orders - Student) (37857-60)• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals


Seal Hub 1


Seal Hub 2


Seal Hub 3

I.D. x O.D. 16 x 44 mm (0.625 x 1.75 in)



Parameter Value

Length 48 mm (1.875 in)

Lip Seal Tool

I.D. x O.D. 16 x 36 mm (0.625 x 1.4 in)


O-Ring

Type 213

Lip Seal

I.D. x O.D. 25 x 40 mm (0.98 x 1.6 in)

Mechanical Seal

Type 21

Cork Sheets


Punch

Hole Diameter 8 mm (0.31 in)

Other Items Included Shaft, nut, washer, and collar

Panel

Quantity 1




Clutches and Brakes 46619-00

The Clutches and Brakes model consists of an electromagnetic clutch-brake unit, a torque limiter with a sprocket, a roller ramp clutch installed in a sprocket, an inertia load, and various accessories. It also includes a panel for storage, identification and inventory control of the equipment.

List of Manuals


Clutches and Brakes (Job Sheets - Student) ____________________________________________________ 37858-20Clutches and Brakes (Job Sheets - Instructor) ___________________________________________________ 37858-30Clutches and Brakes (Work Orders - Student) ___________________________________________________ 37858-60Clutches and Brakes (Work Orders - Instructor) _________________________________________________ 37858-70


Clutches and Brakes (Job Sheets - Student) (37858-20)



• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units

Clutches and Brakes (Work Orders - Student) (37858-60)• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units


Electromagnetic Clutch-Brake Unit

Shaft Diameter 16 mm (0.625 in)

Maximum speed 3600 r/min

Voltage 90 V

Motor Frame 56C

Inertia Load

Moment of Inertia 0.017 kg·m² (0.403 lb·ft²)

Weight 5.64 kg (12.4 lb)

Roller Ramp Clutch

I.D. x O.D. 15.88 x 22.22 mm (0.625 x 0.875 in)

Sprocket (for Roller Ramp Clutch)

Type No 40

Number of Teeth 20

Torque Limiter

Bore Diameter 16 mm (0.625 in)

Sprocket (for Torque Limiter)

Type No 40

Number of Teeth 20

Shaft



Other Items Included Collars, screws, and thrust bearings

Panel

Quantity 1






Ball Screws and Linear Bearings 46620-00

The Ball Screws and Linear Bearings model consists of various components used to assemble a linear slide. It includes a ball nut, a ball screw, linear bearings, and two panels for storage, identification, and inventory control of the components.

List of Manuals


Ball Screws and Linear Bearings (Job Sheets - Student) __________________________________________ 37859-20Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________________________ 37859-30Ball Screws and Linear Bearings (Work Orders - Student) _________________________________________ 37859-60Ball Screws and Linear Bearings (Work Orders - Instructor) _______________________________________ 37859-70


Ball Screws and Linear Bearings (Job Sheets - Student) (37859-20)• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance

Ball Screws and Linear Bearings (Work Orders - Student) (37859-60)• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance


Driving Guides

Dimensions (H x W x D) 160 x 51 x 24 mm (6.3 x 2 x 0.9 in)

Main Supports

Dimensions (H x W x D) 216 x 102 x 25 mm (8.5 x 4 x 1 in)

Plate


Ball Nut



Parameter Value

Nominal Diameter 14 mm (0.6 in)

Lead 5 mm (0.197 in) per revolution

Linear Bearings

No. of Ball Circuits 5


Ball Screw

Nominal Diameter 14 mm (0.6 in)

Lead 5 mm (0.197 in) per revolution

Shafts



Other Item Included Handwheel, retaining rings, flange bearing, angular ball bearings, bearing locknut, and screws

Panels

Quantity 2




Laser Alignment System, Add-On to Mechanical Training System 46621-00

The Laser Alignment System consists of a laser alignment kit and various accessories to perform alignment. The laser alignment kit includes a display unit, measuring units, fixtures, shims, measuring tape, instruction, carrying case, and the accessories required to learn how to perform alignment. The courseware includes a student manual, instructor guide, and a

textbook.

A stand-alone version of the Laser Alignment System is also available, see Model 46621-A.

List of Manuals


Laser Alignment (Work Orders - Student) ______________________________________________________ 52621-60Laser Alignment (Work Orders - Instructor) _____________________________________________________ 52621-70


Laser Alignment (Work Orders - Student) (52621-60)• 1 Introduction to the Laser Alignment System• 2 Soft Foot• 3 Shaft Alignment


Laser Alignment Tool

Type SKF Shaft Alignment Tool TKSA 31

Sensors and Communication 29 mm (1.1 in) CCD with red line laser Class 2, inclinometer ±0.5°, wired, USB cables

System Measuring Distance 0.07 m to 4 m (0.23 ft to 13.1 ft), up to 2 m (6.6 ft) with cables supplied



Parameter Value

Measuring Errors < 0.5% ±5 μm

Housing Material 20% glass-filled polycarbonate

Operating Device 12.7 cm (5.6 in) colour resistive touchscreen LCD display (supplied), high impact PC/ABS with overmould

Software/App Update Via USB stick

DU Operating Time 7 hours of continuous use (100% backlight) 5 000 mAh rechargeable LiPo battery

Alignment MethodAlignment of horizontal shafts, 3 position measurement 9–12–3, 3 position automatic measurement 9–12–3, 3 position free measurement (with min. 140° rotation)

Alignment Correction Live values for vertical and horizontal

Soft Foot Correction Laser soft foot

Extra Features Screen orientation lip




Vibration Metering 46622-00

The Vibration Metering model introduces students to vibration metering. The equipment supplied includes a portable vibration meter, a balancing disk that fixes to the shaft of a motor, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.

List of Manuals


Vibration Metering (Work Orders - Student) ____________________________________________________ 38607-60Vibration Metering (Work Orders - Instructor) __________________________________________________ 38607-70NCCER Vibration Analysis (Student Manual) ____________________________________________________ 38932-00


Vibration Metering (Work Orders - Student) (38607-60)• 1 Introduction to the Vibration Metering System• 2 Data Acquisition


Disk


Guard

Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)

Vibration Meter

Velocity Range 0.5 to 200 m/s (0.02 to 7.87 in/s)

Acceleration Range 0.5 to 200 m/s² (2 to 656 ft/s²)

Dimensions 180 x 72 x 32 mm (7.1 x 2.8 x 1.3 in)

Data Acquisition Software

Includes CD-ROM, interface cable

Other Items Included Plastic box, kep nuts, and screws




Parameter Value

Total Net Weight TBE

Test/Measurement Package 1 46630-00

The Test/Measurement Package 1 consists of various instruments used to make measurements. It includes a photo-reflective tachometer, a dial indicator, two levels, a combination square, a feeler gauge, and a flat bar to firmly hold the dial indicator in place while making measurements.


Feeler Gauge

Number of Blades 26

Thickness Range 0.038 to 0.635 mm (0.0015 to 0.025 in)

Dial Indicator Assembly

Range 0 to 25 mm (0 to 1 in)

Graduation and Accuracy 0.0254 mm (0.001 in)

Photo-Reflective Tachometer

Rotation CW and CCW

Speed Range 0.5 to 20 000 r/min

Accuracy 0.05% + 1 digit

Other Items Included Levels, combination square, and flat bar



Test/Measurement Package 2 46630-10

The Test/Measurement Package 2 consists of various items required to align shafts. It includes a dial indicator, two clamp attachments, two swivel clamps, three lengths of rod for assembling the dial indicator, and a flat bar to firmly hold the dial indicator in place while making measurements.


Dial Indicator Assembly

Range 0 to 25.4 mm (0 to 1 in)

Graduation and Accuracy 0.0254 mm (0.001 in)

Flat Bar


Other Items Included Rods, clamp attachment, and swivel clamps




Parameter Value


Tool Box Component Package 1 46631-00

The Tool Box Component Package 1 consists of various items used to assemble components on the universal base. It includes various fasteners such as screws, flat washers, T-nuts, and corner brackets. Plastic containers and identification stickers are provided. Shims with various thicknesses are supplied. Standard keys and keystock to use with the shafts and mechanical components are provided.

The Tool Box Component Package 1 also includes tensioners for adjusting belt tension and chain sag, risers on

which pillow block bearings are assembled, a wood plate, a straightedge, and a tool box to store the items.


Screws

Diameter and Thread 5/16 - 18

Length (HHCS) 16, 19, 29, 70, 83 mm (0.625, 0.75, 1.125, 2.75, 3.25 in)

Length (BHSCS) 16 mm (0.625 in)

T-Nuts


Flat Washers

I.D. x O.D. 9 x 22 mm (0.34 x 0.88 in)

Corner Brackets


Shims

Thickness 0.08, 0.13, 0.25, 0.51, 0.76 mm (0.003, 0.005, 0.010, 0.020, 0.030 in)

Risers


Square Shaft Key

Width x Length 5 x 25 mm (0.19 x 1 in)

Square Keystock

Width x Length 5 x 305 mm (0.19 x 12 in)

Woodruff Key

Width x Length 3 x 13 mm (0.125 x 0.5 in)

Straightedge


Tool Cabinet

Storage 6 drawers, 1 compartment, 0.06 m³ (3467 in³)

Overall Dimensions (H x W x D) 660 x 375 x 305 mm (26 x 14.75 x 12 in)

Other Items Included Plastic boxes and bags, printed labels, tensioners, and wood plate






The Tool Box Component Package 2 consists of various items used to assemble components on the universal base. It includes a mounting bracket, an inspection mirror, two riser extensions on which pillow block bearings are assembled, and corresponding screws.


Mounting Bracket

For Use With Pulley idler and sprocket idler

Riser Extensions


Screws



Other Item Included Inspection mirror




The Tool Box Component Package 3 model consists of various items used to assemble and disassemble bearings. It includes a pair of work gloves, a puller, a bearing splitter and a spanner wrench.


Bearing Puller

Forcing Screw Length 140 mm (5.5 in)

Spread Range 3.2 x 51 mm (0.125 x 2 in)

Spanner Wrench

For Circle Diameter 19 x 51 mm (0.75 x 2 in)

Other Item Included Work gloves






The Tool Box Component Package 4 consists of retaining ring pliers and a spanner wrench.


Retaining Ring Pliers

Type External

For Shaft Diameter 19 to 60 mm (0.75 to 2.38 in)

Spanner Wrench

Type Hook style

For Circle Diameter 19 to 51 mm (0.75 x 2 in)



Optional Equipment Description

Extended Warranty for the Mechanical Training System (Optional) 46101-EWThe Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer’s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your mechanical training equipment.

Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty.

Work Bench (Optional) 46601-00

The Work Bench consists of a solid metal bench that accommodates the work surfaces on which the universal base is installed. It includes storage for 20 component panels, the safety panels, and the T-slotted extrusion bars. The Work Bench is mounted on four heavy-duty, swivelling, lockable casters. It can accommodate two teams working on a different universal

base at the same time.


Number of Universal Bases it can Receive 2

Number of Component Panels it Can Hold 20

Number of Safety Panels it Can Hold 10





Bench Panel Support (Optional) 46602-00

The Bench Panel Support consists of a vertical support for 12 component panels. It is designed to be fixed to the Work Bench, Model 46601.


Mounting On the Work Bench, Model 46601





Wall Panel Support (Optional) 46602-10

The Wall Panel Support consists in a horizontal support for five component panels. It is designed to be fixed to a wall.


Mounting On a wall





Slave Base Assembly (Optional) 46603-10

The Slave Base Assembly is an optional base which expands any drive train the students or instructor might want to assemble. It includes two panels, two long T-slotted extrusion bars, and two lexan holders to assemble the safety panels of the universal base and slave base together. The Slave Base Assembly is not required to perform the setups proposed in the manuals.





Slave Base


Front and Back Safety Panels


T-Slotted Extrusion Bars


Other Items Included Lexan holders



Vibration Analysis (Optional) 46623-00

The Vibration Analysis model introduces students to vibration analysis. The equipment supplied includes a vibration analyzer, a vibration transducer, a balancing disk that fixes to the shaft of a motor, a pillow block bearing, a defective bearing, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.

List of Manuals


Vibration Analysis (Work Orders - Student) _____________________________________________________ 89292-60Vibration Analysis (Work Orders - Instructor) ___________________________________________________ 89292-70


Vibration Analysis (Work Orders - Student) (89292-60)• 1 Introduction to the Vibration Analysis System• 2 Introduction to Vibration• 3 Overall Level Measurements• 4 FFT Spectrum and Waveform Analyses• 5 Machine Diagnosis• 6 Vibration Data Analysis and Reporting



1 Training on Vibration Analysis, 0.4 day ___________________________________________________ 89292-TF

Specifications

14



Parameter Value

Portable Vibration Meter

Vibration Measurements Displacement, velocity, acceleration

Functions Overall level measurements, time waveform display, FFT spectrum analysis

Vibration Sensor Type Accelerometer

Software Data management software

Balancing Disk and Cover

Disk Diameter 200 mm (7.9 in)

Cover Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)

Optional Tool Package 1 (Optional) 46632-00

The Optional Tool Package 1 consists of the tools and instruments required to assemble the setups and take measurements.

It includes a hex key set, a wrench set with open ends and box ends, needle nose pliers, scissors, a rubber hammer, a hacksaw, a dial caliper, a machinist rule, a measuring tape, a micrometer, a gear gauge, a file, a

sand belt, a wire brush, a soapstone holder with replacement soapstones, and a vise.

The package also includes a tool cabinet for extra storage space.


Gear Gauge

Number of Leaves 14

For Pressure Angle and Series 14.5° pressure angle, inch series

Diametral Pitch Range 6 to 80

Micrometer


Graduation 0.00254 mm (0.0001 in)

Dial Caliper


Graduation 0.0254 mm (0.001 in)

Machinist Rule


Tape Rule

Length 2 m (6 ft)

Hex Key Set 8 pieces, 1.6 to 6.4 mm (0.063 to 0.25 in)

Wrench Set 9 pieces, 6.4 to 19 mm (0.25 to 0.75 in)

Rubber Hammer


Hacksaw


Bench Vise

Maximum Opening 64 mm (2.5 in)

Tool Cabinet

Storage 3 drawers, 1 compartment, 0.136 m³ (8301 in³)

Overall Dimensions (H x W x D) 902 x 673 x 457 mm (35.5 x 26.5 x 18 in)

Other Items Included Scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones






The Optional Tool Package 2 consists of the tools and instruments required to assemble the setups and take measurements.

It includes a torque wrench with a socket set, a slot screwdriver, a stopwatch, a funnel, and a degreaser.


Torque Wrench

Type 3/8 in square drive

Torque Range 2.8 to 28 N·m (25 to 250 lbf·in)

Socket Set

Diameter Range 10 pieces, from 0.03 to 0.09 mm (0.25 to 0.813 in)

Screwdriver

Type Slot

Other Items Included Degreaser, funnel, and a stopwatch




The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer.


Arbor Press

Capacity 1 ton

Clearance 127 mm (5 in)

Deadblow Hammer


Hot Plate

Dimensions (H x W x D) 127 x 127 x 102 mm (5 x 5 x 4 in)

Temperature Range 25 to 360°C (77 to 672°F)

Voltage 120 V - 60 Hz

Power 250 W

Current 2.1 A



Parameter Value

Infrared Thermometer

Temperature Range -20 to 500°C (-4 to 932°F)


Other Item Included Bearing support for hot plate




The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer.


Arbor Press

Capacity 1 ton

Clearance 127 mm (5 in)

Deadblow Hammer


Hot Plate

Dimensions (H x W x D) 127 x 127 x 102 mm (5 x 5 x 4 in)

Temperature Range 25 to 360°C (77 to 672°F)

Voltage 120 V - 60 Hz

Power 250 W

Current 2.1 A

Infrared Thermometer

Temperature Range -20 to 500°C (-4 to 932°F)


Other Item Included Bearing support for hot plate





Spare Parts 1 for 46101 (Optional) 46640-00

The Spare Parts 1 model includes plastic containers, plastic bags, identification stickers, soapstones, keys, padlocks, two pieces of roller chain, and a V-belt.


V-Belt See Model 46612 for details about this component.

Chains See Model 46613 for details about these components.

Square Shaft Key See Model 46631 for details about this component.

Woodruff Key See Model 46631 for details about this component.

Other Items Included Padlocks, soapstones, plastic boxes and bags, and printed labels




The Spare Parts 2 model consists of replacement parts. It includes an empty can, a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, a high torque drive (HTD) timing belt, a double-strand roller chain, and a silent chain. It also includes a replacement grid for the grid coupling.


Wedge V-Belts See Model 46612-1 for details about these components.

V-Belt See Model 46612-1 for details about this component.

Timing Belts See Model 46612-1 for details about these components.

Roller Chain See Model 46613-1 for details about this component.

Silent Chain See Model 46613-1 for details about this component.

Empty Can See Model 46616 for details about this component.

Other Item Included Replacement grid for grid coupling


Total Net Weight 4.5 kg (10 kg)




The Spare Parts 3 model consists of replacement parts. It includes several bearings and seals, collars, assembly components, and a pair of work gloves.


Bearings Includes all the bearing described in Models 46614-1 and 46617

O-ring See Model 46618 for details about this component.

Lip Seal See Model 46618 for details about this component.

Mechanical Seal See Model 46618 for details about this component.

Other Items Included Collars, O-rings, screws, lockwashers, retaining nuts, lockwashers, and gloves




The Spare Parts 4 model consists of replacement parts. It includes a flange bearing, linear ball bearings, bearing locknuts, a roller ramp clutch, angular ball bearings, and replacement balls for the ball nut.

Specifications



Parameter Value

Roller Ramp Clutch See Model 46619 for the details of the component.

Angular Ball Bearings See Model 46620 for the details of the component.

Linear Bearings See Model 46620 for the details of the component.

Flange Bearing See Model 46620 for the details of the component.

Bearing Locknut See Model 46620 for the details of the component.

Other Item Included Replacement balls for ball nut



Consumables 1 for 46101 (Optional) 46641-00

The Consumable Components 1 model consists of connecting links and keystock.


Square Keystock See Model 46631 for details about this component.

Connecting Links See Model 46613 for details about these components.




The Consumable Components 2 model consists of a container of SAE grade 30 oil, a grease cartridge, and a degreaser.


Oil See Model 46616 for details about this component.

Grease Cartridge See Model 46616 for details about this component.






The Consumable Components 3 model consists of gasket material and a grease cartridge.


Cork Sheets See Model 46618 for details about these components.

Grease Cartridge See Model 46617 for details about this component.




The model Consumable Components 4 consists of retaining rings.


Retaining Rings See Model 46620 for the details of the component.





Mechanical Training System - eSeries (Optional) 46649-E0

This site-license course bundle is intended to be used in conjunction with the 46101 Mechanical Training System. The Mechanical Training System contains four courses, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific

location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The following learning platforms are available:

• 46649-E: Mechanical Training System - eSeries• 46649-F: Mechanical Training System - SCORM• 46649-G: Mechanical Training System - Stand-Alone

Topic Coverage

• Level 1 - Introduction, Belt Drives, Chain Drives, and Gear Drives• Level 2 - More Belt and Chain Drives, Alignment, Couplings, and Lubrication• Level 3 - More Gear Drives, Bearings, Gaskets, and Seals• Level 4 - Clutches, Brakes, Ball Screws, and Linear Bearings


Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

mechanical training systems, model 46101 - labvolt · pdf fileof the components of the...

Documents