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MITSUBISHI ELECTRIC MELSEC ST - Flexibility, Point for Point Automation Made Simple

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Page 1: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

MITSUBISHI ELECTRIC

MELSEC ST -Flexibility,Point forPoint

Automation Made Simple

Page 2: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

The new MELSEC ST hasa practical modulararchitecture thatincludes the followingelectronics and basemodules:

● Digital inputs withadjustable reactiontime

● Short-prooftransistor outputs

● Analog input andoutput modules usingcurrent or voltagesignals

● 16-point blockmodulesas inputsoroutputs

● Powersupplymodules

The New MELSEC ST –Configurable for Maximum Flexibility

MELSEC ST –AutomationMade Simple

2

Forward-lookingmodular architecture

Growing demands ondecentralised automation

systems call for new, high-performance designs thatfacilitate system developmentand implementation. The newMELSEC ST is the synthesis ofall the key factors needed forsuccess:

● Extremely simple handlingcombined with high-techfunctions.

● Outstanding availability,service life and performanceunder heavy-dutyconditions.

● Efficient and trouble-free,from initial project planningto ongoing maintenance.

● Uses tried-and-tested, well-established terminaltechnology.

● Enables cost-effectiveimplementation of featuresand functions.

Horizontal or verticalconfigurations

Mitsubishi Electric has realisedall these requirements, pointfor point. The new MELSEC STprovides flexible configuration of up to 256 I/Os and 63slices in horizontal or verticalconfigurations. The fully-modu-lar architecture and 2-compo-nent connection technologyprovides a wealth of advan-tages and cost savings.

Slim design saves –the modules are just12.6mm thick, savingspace in your controlcabinet.

Snap-in technologyfor quick installationof the base modulesand firm seating onthe top-hat rail.

The power supplymodules provide the24V DC for all thebase modules and theinternal 5V DC for thebackplane bus.

Reliable datacommunications viathe head station withProfibus connection.

Status LEDs onevery electronicsmodule for fastand easydiagnostics.

Extremely precisegranularity

A granularity of 2 and 16 I/Oblock modules, permanentwiring and module hot-swapping during operationare just some of the strengthsof this system. MELSEC STconfigurations are installed,configured and operatedusing only familiar, tried-and-tested components, withoutadditional products.

Improvements for manyapplications

With its many benefits thenew MELSEC ST guarantees ahigh level of efficiencycombined with lower costs,both for simple tasks and inhighly-complex applicationssuch as those in the textilesindustry, paper processing,cardboard box and packagingtechnology, water treatmentand many other fields.

Page 3: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

MITSUBISHI ELECTRIC

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Fast, simple, precise:“Permanent” wiring forall available basemodules.

User BenefitsPoint for Point:The new MELSEC ST savestime and cuts costs

● Control cabinet: Just12.6mm thick, the modulesare the slimmest on themarket.

● I/Os: Block modules of 16with a 25% price saving; thegranularity is 2, with max. 1excess I/O point.

● Inventory: The modular headstation means just hardwaresolution for all present andfuture bus stations.

● On the market: Adaptationfor bus changes only calls forredevelopment for the headstation, ensuring shortestpossible time to market.

● Cabling and accessories:GX Configurator DP andQC30R2 don’t generate anyadditional costs.

● Engineering:GX Configurator DP includestools for everything fromconfiguration to diagnostics.

● Maintenance:Permanent wiringand hot swapping.

The new MELSEC ST is simple,trouble-free and reliable:

● The integrated terminals ofthe base modules eliminatesthe need for additionalterminal strips.

● Hot swapping at the press ofa key, no laptop or addi-tional software required.

● No need to disconnectwiring for servicing.

● Keyed modules makeincorrect insertion virtuallyimpossible.

● Fast diagnostics with statusLEDs on every module andat the node.

● Gold-plated contacts forhigh quality, availability andreliable connections.

● Tools integrated inGX Configurator DP.

● PE connection viatop-hat DIN rail.

● No active bus terminationrequired.

Highly functional with apractical, clear layout,the head station with itsProfibus interface is the“control centre” ofMELSEC ST.

Sixteen-point electronicsmodules with blockarchitecture for efficientinstallation and low costs.

The power supplymodules for the24V DC power can beconfigured precisely tomatch your I/O usage.

All base modules areavailable with eitherspring or screwterminals.

The PE connection iseffected automaticallyvia the top-hat DIN rail.

Page 4: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

MELSEC ST –AutomationMade Simple

4

Hot-swapping modulereplacement at thetouch of a button.

There is a wiringdiagram on everyelectronics modulebeneath the specs area.

Spring contact for areliable connection tothe top-hat rail.

Brilliantly Simple Design –The MELSEC ST Has Everything You Need

Head Station

Head stationProfibus DP, Slave,up to 12Mbaud,sub-D connector

It could hardly be simpler: Youjust snap the head station andthe base modules you needonto the top-hat DIN rail, addthe required electronicsmodules, quickly connect thewiring and your new system isready. The head station,electronics modules and basemodules are the highly-flexible foundation for a newclass of decentralised systems.

Electronics Module, Power

Power infeed module,24V DC for the terminals level,power supply for the sensorsand actuators

Electronics Module,Transistor Outputs

Transistor output module, 2 outputs24V DC/0.5A with fuse, source type,2 outputs 24V DC/1.0A short-proof

Base Module,Digital Input

Two-point or 4-point base module forthe digital input electronics module,4 or 6 terminal pairs, choice of springor screw terminals

Base Module, Power

Two-point base module for thepower supply (H) electronicsmodule, 4 terminal pairs, choiceof spring or screw terminals

Electronics Module, Power

Power supply module, 5V DCpower supply for the internalbackplane bus and headstation and 24V DC powerinfeed for the terminals level

Base Module,Digital Input

Sixteen-point basemodule for the digitalinput electronics module,4 terminal pairs, choice ofspring or screw terminals

Electronics Module,Digital Inputs

Digital input module,16 inputs, 24V DC,source type

Electronics Module,Digital Inputs

Digital input module,2 or 4 inputs, 24V DC,source type

All the base modules providea 24V DC power supply foryour sensors with 3-wiretechnology and earthcontacts for simpleconnection of the analog lineshield conforming to EMCrequirements.

A range of inputs and outputoptions are available,including digital inputs with

adjustable response times,short-proof or lower-pricedfuse-protected outputs andrelay and analog outputmodules with current orvoltage signals. All moduleshave extensive diagnosticsfunctions.

Module identificationlabels

Page 5: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

MITSUBISHI ELECTRIC

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Gold-plated contacts forlong service life andminimum contactresistance, even aftermany insertions.

Integrated LEDs makesystem status alwaysimmediately visible.

Module coding preventsincorrect installation ofthe electronics modules.

Guide lugs ensure firm,stable connectionsbetween the basemodules.

Electronics Module,Transistor Outputs

Transistor output module,16 outputs 24V DC/0.5A withfuse, source type, 16 outputs24V DC/1.0A short-proof

Base Module,TransistorOutput

Sixteen-point basemodule for transistoroutput electronicsmodule, 3 terminalpairs, choice ofspring or screwterminals

Base Module,Input/OutputAnalog/Relay

Two-point basemodule for relay andanalog electronicmodules, 4 terminalpairs, choice of springor screw terminals

Base Module, Transistor Output

Two-point base module fortransistor output electronicsmodule, 3 terminal pairs, choiceof spring or screw terminals

Base Module, Power

Two-point base module for the powerinfeed electronics module, 4 terminal pairs,choice of spring or screw terminals

End Cover Plate

Electronics Module,Analog Input

Analog input module,2 inputs, voltage or current

Electronics Module,Analog Output

Analog output module,2 voltage output or1 current output

Take a Closer Look –Meticulously-engineered in Every DetailThere is more to the MELSECST than the immediately-obvious advantages of aflexible, freely-configurable

system. Its strengths are alsoreflected in many small butimportant design details, all ofwhich together go to make up

a truly advanced and maturesolution that delivers quality,reliable performance day afterday after day.

Base Module, Power

Two-point base modulefor power refresh (R)electronics module,4 terminal pairs, choiceof spring or screwterminals

Electronics Module,Relay

Relay module, 2 channels,240V AC/2A, 24V DC/2A

Electronics Module, Power

Power refresh module for theinternal backplane bus 5V DCand 24V DC power infeed forthe terminal level

Page 6: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

BASE MODULE ASSIGNMENT CODESBase modules � Electronics Module

P-H-SET � PSD Supply

P-R-SET � PSD Refresh

P-D � PDD Infeed

X � X Input

Y � Y Output

IR

� R Relay

� AD Voltage/Current

� DA Current/Voltage

MELSEC ST –AutomationMade Simple

6

MODULE TYPEH-PB Profibus head station

PSD Power module supply/refresh/infeed to the terminals level

Elec

tro

nic

sm

od

ule

sPDD Power module Infeed to the terminals level

X Digital input module (2/4/16 inputs)

Y Digital output module (2/16 outputs)

AD Analog input module (2 inputs)

DA Analog output module (1/2 outputs)

B Base module

A Accessories

SERIES

The Product Code –Precise Identification at a GlanceThe product code contains allthe information you need toselect the right module types(ST1…) for your application.

First the electronics modules:...P- for Power,...X- for Digital Inputs,...Y- for Digital Outputs,...AD- for Analog Inputs,...DA- for Analog Outputs

Then the base modules:...B- for Base

And finally the accessories:...A- for Accessories

The number of PDD powerinfeed modules required tosupply the power to the24V DC terminals leveldepends on the consumption

of the sensors and actuatorsin your system.

The number of PSD refreshmodules required for theinternal 5V DC bus iscalculated precisely for yourconfiguration by theGX-Configurator DP software

package. The following valuesprovide a rough guide forestimating the quantityrequired in advance:

PSD 2.0A Power supply 5V DCST1H-PB 0.53A P. consumpt. 5V DCSlice module 0.1A P. consumpt. 5V DCBlock module 0.15A P. consumpt. 5V DC

Electronics modules arecolour-coded for quickidentification of themodule type.

Electronicsmodules

MODULE VERSIONDE Digital, positive switching

Elec

tro

nic

sm

od

ule

s

TE Transistor, positive switching

TPE Transistor short-proof, positive switching

R Relay

V Voltage

I Current

V Voltage

I Current

S Spring terminals (3/4/6 terminal pairs) BasemodulesE Screw terminals (3/4/6 terminal pairs)

Page 7: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

MITSUBISHI ELECTRIC

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GX Configurator DP –The Software Tool for MELSEC STYou don’t need any newsoftware to configure yourMELSEC ST system. All therequired tools, including theGX Configurator ST, arealready integrated in theGX Configurator DP package(V6 and above). That means:No additional costs.

The software packageincludes:

● Comprehensive plain textdiagnostics for everycomponent in the SystemMonitor

● Monitoring of the incomingand outgoing parametermessages from the ProfibusMaster

● Printouts of realistic systemlayout images and thesystem configuration

● Parameter configuration,documentation and projectbackups of the entire systemand all settings

● Plausibility checks and helpwith project planning andcalculation of the powermodules required

The powerfulGX Configurator DPsoftware packageincludes all the tools youneed for everythingfrom project planning tomaintenance.

The new MELSEC STdelivers great benefitsfor applications in all thefollowing fields:

● Textiles industry

● Paper processing

● Cardboard boxesand packaging

● Water treatment

● Motor industry

● Standard machines

● Plant engineering

● Useful setup support tools inonline mode, e.g. forcingspectific status conditions

● Complete operationfunctions including userparameters, resets, alarmsettings and more

Base modules

Spring terminals

Screw terminals

Page 8: MELSEC ST - Flexibility, Point for Point · ST1H-PB 0.53A P.consumpt.5V DC Slice module 0.1A P.consumpt.5V DC Block module 0.15A P.consumpt.5V DC Electronics modules are colour-coded

Specifications subject to change without notice.Order No.155201-A,Printed in Germany 1-04/OO

MITSUBISHI ELECTRIC

MELSEC ST –The Technology in a Nutshell

MITSUBISHI ELECTRIC I N D U S T R I A L A U T O M AT I O N

Useful accessories to makeyour work easier

Extensive accessoriesconforming to all worksstandards are available,including coloured terminaltags and BMK equipmentlabels. The spring terminals for

ST1A-WMK-... Polarity tags in 8 different colours

ST1A-BMK-... Terminal labels in white, numbered from 01 through 200

ST1A-SLD-S Analog line shield connector, for spring terminal modules

ST1A-SLD-E Analog line shield connector, for screw terminal modules

DLP75-24-1/E Top-hat DIN rail PSU, 230V AC, 24V DC, 3.1A output current, 75 Watts

DLP120-24-1/E Top-hat DIN rail PSU, 230V AC, 24V DC, 5A output current, 120 Watts

DLP240-24-1/E Top-hat DIN rail PSU, 230V AC, 24V DC, 10A output current, 240 Watts

analog shield connection justsnap into place, providingsimple, firm and absolutelyprecise shield connectionwith automatic earthing.

Since the MELSEC ST uses the24V DC power supply of theconnected sensors and

actuators a choice of threedifferent recommendedtop-hat DIN rail power supplyunits is available, withcapacities from 3A to 10A.

Equipmentidentification, also usesthe plug-in system, BMK.

Power supply unitsfor top-hat DIN railinstallation.

Analog line shieldconfigured to EMCrequirements,automatically earthed.

Coloured polarity tags,WMK

DIMENSIONS

�12.6mm (slice module)

�25.2mm (twin module)

�100.8mm (block module)

�117.6mm (module with 3 terminalpairs)

�128.8mm (module with 4 terminalpairs)

�154.4mm (module with 6 terminalpairs)

Gothaer Straße 8D-40880 Ratingen

Phone 02102 486-1160Hotline 01805 000-765

Fax 02102 486-4069 [email protected]

EUROPEAN HEADQUARTERS

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