memsa annual meeting st. petersburg, fl september 5, 2002 walter koellner energy & automation,...

MEMSA Annual MeetingSt. Petersburg, FLSeptember 5, 2002

Walter Koellner

Energy & Automation, Inc.

SiRAS & MIDASRemote Diagnostics

and More


Mining Technologies

First AccessDirect Installation: 12/2001

Boliden Sweden


Mining Technologies

Remote Locations

Antamina Peru


Mining Technologies

Why Remote Diagnostics?

PM aids

Advanced diagnostic programs can monitor and test not only your electrical but also your mechanical systems.

Immediate software updates

No down time, software can be downloaded and installed while the machine is operating.

Keep the factory on your machine

Remote diagnostics let the factory experts help you troubleshoot immediately. No travel time is required.

On line monitoring

Find out instantly how the machine operates. Monitor operation from the site office, the Siemens office, or any Internet connection.


Mining Technologies

SiRAS and MIDAS

The philosophy behind SiRAS Remote Diagnostics is MIDAS…


Mining Technologies

MIDAS

SiRAS and MIDAS

Why MIDASWhy MIDAS

Normally measured data is in raw format.

It is difficult to correlate data with real events.

Data is often incompatible with programs like Microsoft Office, etc.

Problems

OurSolution

Presents processed information in a clear, precise manner.

Custom tailored user interface extract data relevant to special groups.

Seamlessly integrates with Microsoft Office tools.

Leverages expertise from Siemens factory based development and service personnel.


Mining Technologies

SiRAS and MIDAS

Why MIDASWhy MIDAS

Problems

e l i m i n a t e dProblems


Mining Technologies

SiRAS and MIDAS

Data size:Data size:

For a 24 hours period, 50 Million bytes of Data are accumulated for a shovel.

This Data encompasses:

Key production DataKey production Data

Complete Machine Health DataComplete Machine Health Data

Key Operations DataKey Operations Data

Power Consumption & Line Monitoring DataPower Consumption & Line Monitoring Data

Now let’s take a look at the MIDAS Parts.


Mining Technologies

Monitoring

MMMonitoringMonitoring

IInteraction

DDiagnostics

AAnalysis

SService

M Real time monitoring with data logging

XY or YT plots to determine machine performance

Native interface to “Accuweigh”


Mining Technologies

Interaction

MMonitoring

IIInteractionInteraction

DDiagnostics

AAnalysis

SService

I Interact with local maintenance people during normal maintenance or troubleshooting


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Diagnostics

MMonitoring

IInteraction

DDDiagnosticsDiagnostics

AAnalysis

SService

D Connect to experts from BI or Siemens at the speed

of the Internet for diagnostics and troubleshooting

Complete toolset to support all diagnostic operations

On line software upgrades


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Analysis

MMonitoring

IInteraction

DDiagnostics

AAAnalysisAnalysis

SService

A Data correlation produces easy to use recommendation

reports

Statistical data bases predict problems before they occur thereby reducing down time

Recommendation reports include lists of required parts as well as maintenance procedures


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Service

MMonitoring

IInteraction

DDiagnostics

AAnalysis

SSServiceService

S Hourly service and cost savings service packages available

Have one custom designed for you!


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Basic SiRAS Operation - Shovel Side

Software allows to run all functions of the Shovel Maintenance PC remotely by remapping the I/O vectors (similar to “PC Anywhere”)

LocalProcessorExecutes

Diagnostics

Second Static Hard Disk w/Diagnostic Application

Programs & Diagnostic Cache

Connected via internal bus

SiBAS Control Rack

SLOT PLC S7

Remote I/O on Shovelconnected via Profibus

HMITouch screen Display

Processor

Shovel Maintenance Computer

Connected via monitor interface (serial link)

PC RACK

EthernetEthernet

Wireless Ethernet Station Ethernet card

WirelessEthernet Shovel

Access Point


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Basic SiRAS Operation - Mine Office and Internet

Ethernet

Mine Host Computerwith Internet address

Telephone

Hub

Mine Connectionto Internet

Mine Computer on LAN

The Mine Host Providesthe connection to theoutside world and is alsoavailable as a monitoringstation.

Any PC on the MineNetwork can access the

shovelDial up is alsopossible

Internet

Firewall

ISP

Ethernet

Access Point

Radio tower

Main TowerBooster

Radio tower

Main Tower(Range 20 km)

Secondary Tower - for Direct LOS, if required. - can be moved around

- can be Solar powered

Access Point

Access Point

Any PC with Internet connectioncan access the shovel

Software

Mine Wireless Ethernet Station

Wireless Ethernet Station / repeater

Shovel Wireless Ethernet Station


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How does SiRAS work ?

SiRAS Remote Diagnostics re maps the I/O vectors of the Shovel Maintenance computer to a remote computer. As a result :

All Machine Functions are available remotely. The remote operator sees the same as the local electricians.

Diagnostic software can be configured remotely, downloaded to the shovel, and activated by the local electrician. Then the remote operator can immediately analyze results.

The remote operator can communicate with the local electrician by printing messages on the screen. He can also manipulate the cursor to point out problems to the local electrician. The local electrician can ask questions using the same method.


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Internet Access

Any computer with an Internet connection

and the right password

can access the Mine Host PC

which runs the Shovel Maintenance PC remotely.


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Access Point

Radio tower

Complete Coverage of a Large Pit can be obtained by asingle tower if there is a line of sight vantage point, such asthe dispatch office.

To mine Network

Booster

Wireless Ethernet Pit Configuration I


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BridgeAccess Point

Radio tower

BridgeAccess Point

Radio tower

BridgeAccess Point

Radio tower

BridgeAccess Point

Radio tower

Complete Coverage of a Large Pit can be obtained byringing the pit with a "data bridge". In this configuration,each bridge is linked with an access point, the bridges talk toeach other, and the access points talk to the machine.

To mine Network

Wireless Ethernet Pit Configuration II


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Real Time DataGathering

Logic Data Gathering

Simoreg Exciter orDrill Drive

Diagnostic Computer

DraglineSimoverts

OtherManufacturer PLCor Discreet Logic.

Profibus

Remote Monitoring for other Mine Equipment


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Standard SiRAS Hardware Package –One Time Cost

Engineering Support Consultation with local ISP personnel to optimize configuration of radio towers, and secure

connection to the mine’s LAN, etc.

Complete turn key installations are available.

On Shovel / DraglineMaintenance computer upgrade for Remote Diagnostics including software

Shovel access point with wireless Ethernet station

Ethernet Link Wireless Ethernet repeater station for intermediate tower (requ. control power)

In Mine Office Mine office access point with wireless Ethernet station

Host computer for the mine office including software. This computer is the gateway to the shovel / dragline maintenance computer and is connected to the mine’s LAN and the Internet.


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MIDAS Service Packages – Monthly Fee

Link Checking The data link operation is checked daily via the Internet

Basic Machine Monitoring The machine is monitored daily. Any condition that might lead to failures is

flagged and the mine is notified. Summary and detail fault reports are created. Motion faults trigger trace recordings which can be viewed for further analysis. All significant control warnings (e.g. line voltage low) are summarized and

available for trend analysis. Statistics are compiled weekly / monthly and transmitted to the mine.

Software Up dates Unlimited software up dates

Standard Package

SS ServiceServiceSS ServiceService



MMMonitoringMonitoring

AAAnalysisAnalysisAAAnalysisAnalysis


Mining Technologies

IGBT 495-BII Shovel Event Report

Aitik Mine, Boliden, Gällivare, Sweden

Reporting Period: 2002/01/05 03:12:55 to 2002/01/07 12:42:33

Report shows 10 messages, which took place in 6 events

**************************************************************************


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FAULT EVENT Comprised of the Following 2 Message(s)

2002/01/07 12:42:33 SIB 352 HOIST BRAKING TOO LONG

2002/01/07 12:42:33 CDA 1149 HOIST FAULT (SEE MAINTENANCE STATION)

Trace file recorded at the time of the fault.


Mining Technologies


FAULT EVENT Comprised of the Following 2 Message(s)

2002/01/07 09:28:51 SIB 221 OVERSPEED CROWD

2002/01/07 09:28:50 CDA 1150 CROWD FAULT (SEE MAINTENANCE STATION)

Trace file recorded at the time of the fault.


Mining Technologies

Other MIDAS Service Packages

Troubleshooting Assistance/Interaction (SiRAS-II) Available on a per call / hourly basis or in multiple hour packages.

Preventive and Reliability Centered Maintenance (SiRAS-AA) Track operating hours of equipment for maintenance planning Monitor temperature / vibration signatures for preventive and reliability centered

maintenance.

Production Monitoring (SiRAS-MM) Material movement are recorded using the load weigh system. Can be programmed to cover other areas of interest, e.g. the average swing angle,

average cycle time, etc.

In addition to the Standard Package we offer:

AAAnalysisAnalysis

MMMonitoringMonitoring II

InteractionInteraction


Mining Technologies

Booked Projects

Boliden, Sweden 495B Shovel 11/01

Disputada, Chile 495B Shovel 01/02

Peak Downs, Australia 2570 Dragline 02/02

Albian Sands, Canada 3x495B Shovel 09/02

Proposals for shovels at Lee Ranch, NM, Antamina, Chile, Coteau Properties, ND


Mining Technologies

SiRAS and MIDAS

Shovel access point


Mining Technologies

SiRAS and MIDAS

Shovel antenna


Mining Technologies

SiRAS and MIDAS

Mine office computer


Mining Technologies

SiRAS and MIDAS

Siemens support


Mining Technologies

SiRAS and MIDAS

…have more fun with SiRAS and MIDAS

memsa annual meeting st. petersburg, fl september 5, 2002 walter koellner energy & automation,...

Documents

midas slide

mining technologies

mining technologies

mining technologies

midas data size

data correlation

measured data

siras midas remote diagnostics