mercedes-benz: a greener luxury sedan

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Mercedes-Benz: A Greener Luxury Sedan Stephanie Dalquist Seward Matwick Bill Nickerson 13 May 2002

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Mercedes-Benz: A Greener Luxury Sedan. Stephanie Dalquist Seward Matwick Bill Nickerson 13 May 2002. Mercedes-Benz Strategy. Manufacture world-class luxury cars Maintain industry leadership in technology and design Maximize profits, delivering consumer and environmental benefits - PowerPoint PPT Presentation

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  • Mercedes-Benz: A Greener Luxury SedanStephanie DalquistSeward MatwickBill Nickerson13 May 2002

  • Mercedes-Benz StrategyManufacture world-class luxury carsMaintain industry leadership in technology and designMaximize profits, delivering consumer and environmental benefitsResource management value systemFree market: get the prices rightTechnology is the answer: improved efficiency, recyclability Earth as a closed system

  • Impact on Design Goals Profitability firstA corporation, above allDeliberate material selectionAim to meet new EU mandatesImprove fuel efficiencyEPS to confirm design choicesBalance the competing mandates while still achieving profitability

  • The New Mercedes-Benz: MaterialsAluminum RoofSteel QPISMC QPOSMC Floor

    Production 50,000BIW Cost $199681% recyclable22.9 mpg

  • Base Case ComparisonNew ModelChangeCost$1996-$353Weight2748 lbs-241.2 lbsRecyclability81%+6.3%ELI10324-561.33Fuel efficiency22.8 MPG+1.3 MPG

  • Change in BIW Profit by Case Number

    Chart1

    534.6497367871

    517.0463552862

    488.2252421586

    452.0568192064

    433.9993439364

    398.6490697707

    397.8309209841

    381.0456882699

    352.2245751422

    316.05615219

    297.99867692

    261.8302539678

    27.917761167

    16.8801993348

    4.1148042426

    -8.2506617852

    -13.4885772582

    -26.3081370552

    -62.4765600074

    -68.0905182358

    -80.4559842636

    -85.6938997367

    -98.5134595337

    -108.0829058493

    -131.8858627737

    -134.6818824859

    -144.2513288015

    -149.4892442746

    -162.3088040716

    -177.1507421439

    -180.2882283278

    -198.4772270238

    -204.0911852522

    -216.45665128

    -221.6945667531

    -234.51412655

    -241.685647184

    -270.6825495022

    -295.9115454062

    -527.4204959685

    -573.3903595572

    -627.6162577795

    -707.6856746884

    -772.2508884644

    -779.8909971668

    -826.4767866867

    -844.4562109429

    -898.6821091651

    -1057.955428513

    -1103.9556008377

    -1130.1607509914

    -1158.1814990599

    -1176.1609233161

    -1230.3868215384

    Case number

    Change in profit ($)

    BIW Model

    TAURUS SEDAN BIWRevised:21-Apr-95BIW Assembly Line CalculationsCOST MODEL SUMMARIESCOST MODEL SUMMARIESCOST MODEL SUMMARIESCOST MODEL SUMMARIESRaw Material Costs

    Parts Database0-volumeDESIGN BASIS INFORMATIONANALYSIS RESULTS1-1-1-1-1-2-2-2-2-2-3-3-3-3-3-4-4-4-4-4-Scrap

    Material (0=aluminum;1=steel;2=SMC)1-stiffnessSTEEL BASIS DATAPartPartMaterialAssembly Complexity CalculationsPart #1: Roof PanelPart #2: Quarter Panel InnerPart #3: Quarter Panel OuterPart #4: Rear Floor PanAluminum Sheet$1.500.3

    Part Type2-bucklingSteelPartSteelSteel TypePartMass ofMaterialTotalCost ofCost ofMaterial:0(0-Aluminum; 1-Steel; 2-SMC)Material:1(0-Aluminum; 1-Steel; 2-SMC)Material:2(0-Aluminum; 1-Steel; 2-SMC)Material:0(0-Aluminum; 1-Steel; 2-SMC)Steel Sheet$0.330.05

    PART DESCRIPTIONMAT#/car(Cost)DesignSpecThicknessArea (in)Weight (lb)CostMassAll PartsCostCostAll PartsAll PartsAlStSMC1234Part CountsBase CountActual CountPart Weight:15.6lbsPart Weight:9.57lbsPart Weight:11lbsPart Weight:21.01lbsSMC$0.800

    Ext frt body pillar l.h.011|0000.580$0.3250|0.1980.198$0.298$0.496$0.298$0.4960.1980.198418000Class 1148148Material Cost$1.500.3Material Cost$0.330.05Material Cost$0.800Material Cost$1.500.3

    Housing asy rear bumper isolator021|0001.860$0.3250|0.6361.273$0.954$1.591$1.909$3.1821.2731.272612000Class 222

    Bracket spare wheel mounting011|0000.100$0.3250|0.0340.034$0.051$0.086$0.051$0.0860.0340.03421000Class 387per pieceper yearpercentper pieceper yearpercentper pieceper yearpercentper pieceper yearpercent

    Reinf asy frt floor pan seat track inr021|0000.090$0.3250|0.0310.062$0.046$0.077$0.092$0.1540.0620.061578000Class 41010VARIABLE COST ELEMENTS---VARIABLE COST ELEMENTS---VARIABLE COST ELEMENTS---VARIABLE COST ELEMENTS---

    Bracket rear susp arm mount front021|0007.250$0.3250|2.4804.960$3.720$6.201$7.441$12.4014.9604.96045000168167Material Cost$27.80$1,390,05860.54%Material Cost$6.49$324,5676.47%Material Cost$14.99$449,80160.94%Material Cost$44.09$2,204,53347.49%

    Reinf asy frt st shldr strp gid021|0000.580$0.3340|0.1980.397$0.298$0.496$0.595$0.9920.3970.396836000Labor Cost$1.84$92,1694.01%Labor Cost$3.26$163,0273.25%Labor Cost$1.01$30,3064.11%Labor Cost$2.71$135,4292.92%

    Washer rear susp support041|0007.250$0.3250|2.4809.921$3.720$6.201$14.881$24.8029.9219.9209000Consolidation Credit: SMC15.0%Energy Cost$0.12$6,2450.27%Energy Cost$0.26$12,8760.26%Energy Cost$1.00$29,9214.05%Energy Cost$0.21$10,2840.22%

    Hinge asy l/c door021|0002.430$0.3250|0.8311.663$1.247$2.078$2.494$4.1571.6631.662606000------------

    Reinf front side member tie down hole021|0000.450$0.3250|0.1540.308$0.231$0.385$0.462$0.7700.3080.30789000Material Complexity CalculationsTotal Variable Cost ===>$29.77$1,488,47364.83%Total Variable Cost ===>$10.01$500,4709.97%Total Variable Cost ===>$17.00$510,02969.10%Total Variable Cost ===>$47.00$2,350,24550.63%

    Reinf front side member at frame mtg021|0000.200$0.3250|0.0680.137$0.103$0.171$0.205$0.3420.1370.13684000000

    Reinf front fender upper021|0004.000$0.3250|1.3682.737$2.053$3.421$4.105$6.8422.7372.7368000Class 10100FIXED COSTSper pieceper yearpercentinvestmentFIXED COSTSper pieceper yearpercentinvestmentFIXED COSTSper pieceper yearpercentinvestmentFIXED COSTSper pieceper yearpercentinvestment

    Reinf rear seat belt anc021|0000.060$0.3250|0.0210.041$0.031$0.051$0.062$0.1030.0410.041052000Class 21110----------------

    Support asy muffler o/let pipe rear011|0000.350$0.3250|0.1200.120$0.180$0.299$0.180$0.2990.1200.119735000Class 32111Main Machine Cost$0.94$46,8042.04%$4,930,191Main Machine Cost$1.76$88,0581.75%$9,017,323Main Machine Cost$0.59$17,8372.42%$1,483,194Main Machine Cost$1.87$93,6492.02%$9,592,565

    Bracket asy rear seat shoulder strap021|0000.400$0.3250|0.1370.274$0.205$0.342$0.411$0.6840.2740.27368000Class 40111Tooling Cost$5.51$275,48312.00%$1,101,933Tooling Cost$38.73$1,936,40738.58%$7,745,627Tooling Cost$3.17$95,00012.87%$380,000Tooling Cost$14.85$742,72616.00%$2,970,905

    Supt prkg brk cbl011|0000.180$0.3250|0.0620.062$0.092$0.154$0.092$0.1540.0620.061578000Fixed Overhead Cost$3.51$175,5777.65%Fixed Overhead Cost$20.49$1,024,55520.41%Fixed Overhead Cost$1.64$49,1776.66%Fixed Overhead Cost$10.33$516,51211.13%

    Plate door upper hinge anchor on bdy041|0000.080$0.3250|0.0270.109$0.041$0.068$0.164$0.2740.1090.109472000Mixed Assembly PremiumsBuilding Cost$0.02$1,2140.05%$282,105Building Cost$0.03$1,6630.03%$370,328Building Cost$0.03$8820.12%$146,658Building Cost$0.03$1,6100.03%$356,216

    Bracket rear suspension trk bar021|0003.660$0.3250|1.2522.504$1.878$3.130$3.756$6.2602.5042.504172000CapitalLaborLineRateAuxiliary Equipment Cost$0.19$9,3610.41%$986,038Auxiliary Equipment Cost$0.35$17,6120.35%$1,803,465Auxiliary Equipment Cost$0.09$2,6760.36%$222,479Auxiliary Equipment Cost$0.37$18,7300.40%$1,918,513

    Plate front door lock strider anchor021|0000.060$0.3250|0.0210.041$0.031$0.051$0.062$0.1030.0410.0410520001SMC65Maintenance Cost$3.38$168,7867.35%Maintenance Cost$17.67$883,55917.60%Maintenance Cost$0.80$24,1113.27%Maintenance Cost$12.38$619,03513.33%

    Plate lugg compt door lock stkr anchor011|0000.090$0.3250|0.0310.031$0.046$0.077$0.046$0.0770.0310.03078900010Steel75Cost of Capital$2.61$130,3945.68%Cost of Capital$11.34$567,14811.30%Cost of Capital$1.28$38,3435.20%Cost of Capital$5.99$299,7416.46%

    Plate front suspension housing reinf021|0000.360$0.3250|0.1230.246$0.185$0.308$0.369$0.6160.2460.24631200011St-SMC65----------------

    Bracket fuel tank support front021|0001.550$0.3250|0.5301.061$0.795$1.326$1.591$2.6511.0611.06051000100Aluminum70Total Fixed Cost ===>$16.15$807,61835.17%Total Fixed Cost ===>$90.38$4,519,00390.03%Total Fixed Cost ===>$7.60$228,02530.90%Total Fixed Cost ===>$45.84$2,292,00349.37%

    Reinf cowl top panel side r.h.021|10.0644.120.750$0.3250|0.4360.872$0.654$1.090$1.309$2.1810.8720.87238476000101Al-SMC65

    Reinf front body pillar at belt021|10.0658.831.000$0.4020|0.5821.163$0.872$1.454$1.745$2.9081.1631.16324559000110Al-Steel70============

    Reinf asy seat belt anc to floor021|10.0963.611.640$0.3250|0.9431.887$1.415$2.358$2.830$4.7171.8871.886640795000111All 365Total Part Cost ===>$45.92$2,296,091100%Total Part Cost ===>$100.39$5,019,473100%Total Part Cost ===>$24.60$738,054100%Total Part Cost ===>$92.84$4,642,248100%

    Reinf asy rr flr side member tie dwn021|10.0998.560.240$0.3250|0.1400.279$0.209$0.349$0.419$0.6980.2790.279273852000============

    Reinf asy rear bumper mounting to qtr021|10.0311.350.900$0.3250|0.0560.112$0.084$0.140$0.168$0.2810.1120.112211775000Capital Cost1-1-1-1-1-2-2-2-2-2-3-3-3-3-3-4-4-4-4-4-

    Reinf assy cowl top outer011|10.08172.023.850$0.3250|2.2682.268$3.401$5.669$3.401$5.6692.2682.26756764000Steel Line1.25E+08=====

    Reinf dash PNL at brk mstr cyl011|10.04150.821.880$0.3250|0.9940.994$1.491$2.485$1.491$2.4850.9940.99405462000Factor5.58E+07Body Fabrication Line Inputs(NOTE: Labor assumed NOT dedicated)

    Panel w/wiper mounting011|10.04440.234.500$0.3250|2.9022.902$4.352$7.254$4.352$7.2542.9022.90155593000Line Rate65

    Reinf rr dr lock striker anchor plate021|10.0414.780.180$0.3250|0.0970.195$0.146$0.244$0.292$0.4870.1950.19482996000Capital1.43E+08Annual Production50,000bodies/year

    Reinf rad supt at hood latch011|10.0514.710.200$0.3250|0.1210.121$0.182$0.303$0.182$0.3030.1210.1211920125000Labor Wage$15.00/hr

    Support package tray side021|10.028181.531.440$0.3340|0.8381.675$1.256$2.094$2.513$4.1881.6751.675049922000Labor RequirementsSteel BasisBenefits100.0%of wage

    Seal asy qtr panel to w/house011|10.0344.120.350$0.3250|0.2180.218$0.327$0.545$0.327$0.5450.2180.21809619000Class 10.750.81Overhead150.0%of wage & benefits

    Retainer rear seat cushion021|10.0416.810.200$0.3250|0.1110.222$0.166$0.277$0.332$0.5540.2220.22158942000Class 20.750.81

    Reinf w/wiper motor mounting011|10.0521.040.310$0.3250|0.1730.173$0.260$0.433$0.260$0.4330.1730.1733433000Class 30.750.81Opportunity Cost of Capital15.00%/yr

    Reinf front door hinge lower on bdy021|10.0652.950.900$0.2760|0.5231.047$0.785$1.309$1.570$2.6171.0471.04698035000Class 40.750.81Amortization Period (product life)5years

    Reinf rad supt bmpr opng r.h.021|10.0719.890.400$0.3250|0.2290.459$0.344$0.574$0.688$1.1470.4590.4588324650003.003.22=====

    Reinf front door hinge upper on bdy021|10.0658.240.990$0.2760|0.5761.152$0.864$1.439$1.727$2.8791.1521.15157952000

    Reinf frt crs mbr at dash021|10.08104.952.230$0.3250|1.3832.767$2.075$3.459$4.150$6.9172.7672.7669018000Labor Wage15MODEL RESULTS

    Reinf front suspension mounting021|10.0591.921.250$0.3250|0.7571.515$1.136$1.893$2.272$3.7871.5151.5146118000Benefits1

    Reinf front floor pan seat track021|10.06767.441.280$0.3805|0.7451.489$1.117$1.861$2.234$3.7231.4891.489065084000Overhead1.5Body-In-White Part Fabrication Estimates

    Reinf front fender apron horn mtg011|10.053.270.050$0.3250|0.0270.027$0.040$0.067$0.040$0.0670.0270.0269407125000OCC0.15

    Pillar front body lower021|10.04220.612.500$0.3340|1.4542.908$2.181$3.635$4.362$7.2702.9082.90808102000Period5Basis PartsMaterialWeightPart Cost

    Apron front fender lower021|10.03242.532.130$0.3250|1.1992.398$1.798$2.997$3.597$5.9942.3982.397772845000Volume50000-----

    Bracket cowl top vent screen011|10.0315.440.140$0.3250|0.0760.076$0.114$0.191$0.114$0.1910.0760.07632378000Part #1: Roof PanelAluminum15.6$45.92

    Member rear shock ABS mounting021|10.08127.583.000$0.3250|1.6823.364$2.523$4.204$5.045$8.4093.3643.36351912000Labor$241.69Part #2: Quarter Panel InnerSteel9.57$100.39

    Bracket w/wiper arm stop011|10.0324.710.210$0.3250|0.1220.122$0.183$0.305$0.183$0.3050.1220.1221477075000Capital$855.40Part #3: Quarter Panel OuterSMC11$24.60

    Bracket package tray strainer to flr011|10.02319.950.130$0.3250|0.0760.076$0.113$0.189$0.113$0.1890.0760.0756070088000$1,097.09Part #4: Rear Floor PanAluminum21.01$92.84

    Member front side outer rear021|10.1200.645.400$0.3250|3.3066.612$4.959$8.265$9.918$16.5306.6126.6120912000-----

    Bracket lugg compt door lock striker011|10.0484.720.840$0.3250|0.5580.558$0.838$1.396$0.838$1.3960.5580.55838952000Total B-I-W Material Cost$470.16

    Bracket hoodlift on body l.h.021|10.0518.330.270$0.3250|0.1510.302$0.227$0.378$0.453$0.7550.3020.302032575000Total B-I-W Fabrication Cost$1,031.30453

    Extension front fender apron021|10.03133.711.250$0.3250|0.6611.322$0.991$1.652$1.983$3.3051.3221.321923915000Total B-I-W Weight324.724lbs515

    Panel cowl side r.h.021|10.06170.192.800$0.3250|1.6833.365$2.524$4.206$5.048$8.4133.3653.36516687000

    Bracket air cond cond mounting lower021|10.04920.170.280$0.3340|0.1630.326$0.244$0.407$0.489$0.8140.3260.3257041515000Mass Fractions - Materials

    Bracket air cond cond mounting bracket021|10.04917.290.240$0.3340|0.1400.279$0.209$0.349$0.419$0.6980.2790.2791980555000Steel19.140lbs5.89%

    Bracket asy rad support lower r.h.021|10.03730.530.320$0.4230|0.1860.372$0.279$0.465$0.558$0.9310.3720.3722629755000Aluminum261.927lbs80.66%

    Bracket asy front for to frt fnd apr021|10.04129.270.340$0.3805|0.1980.395$0.297$0.494$0.593$0.9890.3950.3954830685000SMC43.656lbs13.44%

    Reinf qtr w/house inner panel021|20.0470.600.800$0.3250|0.3850.771$0.578$0.964$1.156$1.9270.7710.770952000Mass Fractions - Part Types

    Trough l/c door opening dr side021|20.03108.170.950$0.3250|0.4430.886$0.664$1.107$1.329$2.2150.8860.8859123000Type 1180.455lbs55.57%

    Extension dash panel011|20.03308.862.800$0.3250|1.2651.265$1.897$3.162$1.897$3.1621.2651.2647817000Type 219.140lbs5.89%

    Ext rear floor s/member rear021|20.06162.372.760$0.3250|1.3302.660$1.995$3.325$3.989$6.6492.6602.6596206000Type 343.656lbs13.44%

    Reinf lower back panel011|20.028258.432.050$0.3340|0.9880.988$1.482$2.469$1.482$2.4690.9880.98771946000Type 481.472lbs25.09%

    Reinf luggage compt door opening upper011|20.03612.684.860$0.3250|2.5092.509$3.763$6.272$3.763$6.2722.5092.5089246000

    Frame back window upper011|20.028247.091.960$0.3340|0.9440.944$1.417$2.361$1.417$2.3610.9440.94437798000-----

    Ext frt sd mbr rr021|20.056176.492.800$0.3340|1.3492.698$2.024$3.373$4.047$6.7452.6982.69817912000Body Line Cost Estimates

    Reinf roof panel rear011|20.03172.711.370$0.3250|0.7070.707$1.061$1.768$1.061$1.7680.7070.70724745000Labor Cost$241.69

    Reinf rad supt upr011|20.03311.463.000$0.3250|1.2751.275$1.913$3.189$1.913$3.1891.2751.2754287000Capital Cost$855.40

    Strainer package tray to floor center011|20.03289.350.810$0.3250|0.3900.390$0.585$0.976$0.585$0.9760.3900.3902808000==

    Reinf rr floor side member021|20.06161.782.750$0.3250|1.3252.650$1.987$3.312$3.975$6.6252.6502.6499564000Total BIW Assembly Cost$1,097.09

    Reinf roof panel center011|20.03223.141.770$0.3250|0.9140.914$1.371$2.284$1.371$2.2840.9140.9137583000

    Reinf front side outer rear member021|20.08154.373.280$0.3250|1.6863.371$2.529$4.214$5.057$8.4293.3713.3714408000BIW Part Fabrication Cost$1,031.30

    Panel w/shield header011|20.032240.472.180$0.3250|1.0501.050$1.576$2.626$1.576$2.6261.0501.05037296000BIW Assembly Cost$1,097.09

    Extension floor side inner member021|20.089170.544.300$0.3250|2.0724.144$3.108$5.180$6.215$10.3594.1444.14361038000==

    Member front side outer front021|20.08827.3917.580$0.3250|9.03518.070$13.553$22.588$27.105$45.17518.07018.0701976000TOTAL$2,128.39

    Member rear floor side021|20.056709.1211.250$0.3250|5.42110.841$8.131$13.551$16.262$27.10310.84110.84102656000=====

    Apron front fender upper021|20.05313.274.260$0.3250|2.1384.276$3.207$5.345$6.414$10.6904.2764.2761355000

    Panel cowl top inner011|20.06712.3811.100$0.3250|5.8345.834$8.752$14.586$8.752$14.5865.8345.8343922000

    Rain roof side inner021|20.04280.783.500$0.3250|1.5333.066$2.300$3.833$4.599$7.6653.0663.0661176000

    Mounding roof drip side021|20.0377.210.700$0.3250|0.3160.632$0.474$0.790$0.949$1.5810.6320.6323499000

    Member rear floor cross011|20.056492.149.940$0.3250|3.7623.762$5.643$9.405$5.643$9.4053.7623.76191816000

    Reinf center body pillar021|20.056127.332.020$0.3240|0.9731.947$1.460$2.433$2.920$4.8671.9471.94662104000

    Pillar front body upper021|20.071198.864.000$0.3340|1.9273.855$2.891$4.818$5.782$9.6363.8553.85450338000

    Member front floor cross rear011|20.04403.414.800$0.3250|2.2032.203$3.304$5.507$3.304$5.5072.2032.2026186000

    Member front floor cross rear #1011|20.043467.915.700$0.3250|2.7462.746$4.120$6.866$4.120$6.8662.7462.746397745000

    Reinf door opening front021|20.036409.854.180$0.3805|2.0144.028$3.021$5.035$6.042$10.0704.0284.0280058000

    Member front floor side inner021|20.049462.245.500$0.4180|3.0926.183$4.638$7.729$9.275$15.4586.1836.18338448000

    Support radiator213|10.03764.806.500$0.3340|4.3364.336$3.469$5.781$3.469$5.7814.336004.33607997780

    Pillar center body inner223|10.05245.783.760$0.3240|2.3224.645$1.858$3.097$3.716$6.1934.645004.64488204740

    Reinf rad supt lower213|10.04309.943.600$0.3340|2.3432.343$1.874$3.124$1.874$3.1242.343002.34296483320

    Frame door opening223|10.032854.2616.810$0.3845|5.16610.332$4.133$6.888$8.266$13.77610.3320010.33232826180

    Panel package tray014|10.031,222.839.700$0.3525|6.0456.045$9.067$20.149$9.067$20.1496.0450006.0447543975

    Housing front suspension mounting024|10.05393.435.350$0.3525|3.2416.483$4.862$10.805$9.724$21.6096.4830006.482742825

    PNL dash014|10.0282,133.0216.920$0.4080|9.8419.841$14.762$32.804$14.762$32.8049.8410009.841114374

    Panel lower back014|10.0281,138.379.030$0.4080|5.2525.252$7.878$17.507$7.878$17.5075.2520005.252097669

    Member front cross at dash014|10.08649.4913.800$0.3525|8.5628.562$12.842$28.539$12.842$28.5398.5620008.56157718

    Pan front floor014|10.032,470.8821.000$0.4080|12.21412.214$18.321$40.714$18.321$40.71412.21400012.21417756

    Panel qtr w/house inner024|10.03835.397.100$0.3525|4.1308.259$6.194$13.765$12.389$27.5308.2590008.259083235

    Panel cowl top outer014|20.03929.527.900$0.3525|3.8063.806$5.710$12.688$5.710$12.6883.8060003.8063844

    COST MODEL ESTIMATESMAT#/vehpart type (cost)pt. wt;lbtot.wt;lbtotal costMatl CostMatl/TotalStAl

    Roof Panel01115.60015.600$45.922$27.80160%0.60.8bend15.600

    Quarter Panel Inner1229.57019.140$200.779$12.9835%0.20.4cutout19.140

    Quarter Panel Outer22311.00022.000$49.204$29.98760%0.250.4cl a draw22.000

    Rear Floor Pan01421.01021.010$92.845$44.09145%0.50.7deep21.010

    BIW Total Part Weight$324.724261.92719.14043.656180.45519.14043.65681.472

    BIW Total Manufacturing Cost$1,031.303AlStSMC1234

    BIW Total Material Cost$470.162

    MATERIALS DATASpGrPriceModulus

    Aluminum2.699$1.50010,500,000

    Steel7.89$0.33030,000,000

    SMC1.7438340933$0.8001,050,000

    SpGr to lbs/in conversion0.0361244906

    DESIGN CRITERIAAluminumSteelSMC

    Equivalent Volume Criterion0.342110.221

    Equivalent Stiffness Criterion1.6913

    Equivalent Buckling Criterion1.416

    Material Cost Calculation (Avg)Mat#Mat'l Price012

    Part 10$1.5001.500100

    Part 21$0.33000.330010

    Part 32$0.800000.8001

    Part 40$1.5001.500100

    Analysis

    Sensitivity AnalysisMaterial Choice:

    Case #RoofQPIQPOFloor81Roof:QPIQPOFloor

    100000120

    21000AluminumSteelSMCAluminum

    32000

    40100

    51100BIWBIWBIWBIWBIWBIWBIWBIWVehicle

    62100CostWeightFerrousNon-ferrousNon recyclable% Ferrous% Non-fer% Non-recWeight

    70010Case #Case #2128.3947601155324.723562185919.14261.927307065843.6562551202

    810101612640.5610012466306.30.0306.30.00.0%100.0%0.0%2658.0

    9201022460.2547304981499.2373.4125.80.074.8%25.2%0.0%2947.4

    10011033237.0422417924306.90.0220.586.40.0%71.8%28.2%2658.9

    11111042601.5719113884314.319.1295.20.06.1%93.9%0.0%2670.1

    12211052421.2656406399507.3392.6114.80.077.4%22.6%0.0%2959.5

    13002063542.6194307842413.9212.7114.886.451.4%27.7%20.9%2819.4

    14102072704.7990980957349.176.1273.00.021.8%78.2%0.0%2722.2

    15202082524.4928273472542.1449.692.50.082.9%17.1%0.0%3011.7

    16012093301.2803386415349.776.1187.286.421.8%53.5%24.7%2723.1

    171120102665.8100082375357.295.3261.90.026.7%73.3%0.0%2734.4

    182120112485.503737489550.2468.781.50.085.2%14.8%0.0%3023.8

    190001123606.8575276333456.7288.981.586.463.2%17.8%18.9%2883.7

    201001132167.3838499737316.60.0273.043.70.0%86.2%13.8%2673.5

    212001141987.0775792252509.6373.492.543.773.3%18.2%8.6%2962.9

    220101152693.6073302306317.20.0187.2130.00.0%59.0%41.0%2674.4

    231101162128.3947601155324.719.1261.943.75.9%80.7%13.4%2685.6

    242101171948.088489367517.7392.681.543.775.8%15.7%8.4%2975.1

    250011182999.1845192224424.3212.781.5130.050.1%19.2%30.7%2834.9

    261011192565.5174003675364.4139.6224.80.038.3%61.7%0.0%2745.1

    272011202385.211129619557.3513.044.30.092.0%8.0%0.0%3034.5

    280111213161.9986409133365.0139.6139.086.438.2%38.1%23.7%2746.0

    291111222526.5283105092372.5158.7213.70.042.6%57.4%0.0%2757.2

    302111232346.2220397608565.4532.133.30.094.1%5.9%0.0%3046.7

    310021243467.575829905472.0352.333.386.474.6%7.1%18.3%2906.5

    321021252629.7554972166407.2215.7191.50.053.0%47.0%0.0%2809.4

    332021262449.4492264681600.2589.111.10.098.2%1.8%0.0%3098.8

    340121273226.2367377624407.8215.7105.786.452.9%25.9%21.2%2810.3

    351121282590.7664073584415.3234.9180.50.056.5%43.5%0.0%2821.5

    362121292349.2923759637608.3608.30.00.0100.0%0.0%0.0%3111.0

    370002303531.8139267542514.8428.50.086.483.2%0.0%16.8%2970.8

    381002312092.3402490946374.8139.6191.543.737.2%51.1%11.6%2760.7

    392002321912.0339783461567.7513.011.143.790.4%1.9%7.7%3050.1

    400102332618.5637293515375.4139.6105.7130.037.2%28.2%34.6%2761.6

    411102342053.3511592364382.8158.7180.543.741.5%47.1%11.4%2772.8

    422102351873.0448884879575.8532.10.043.792.4%0.0%7.6%3062.2

    430012362924.1409183433482.4352.30.0130.073.0%0.0%27.0%2922.1

    441012372560.6477197482344.60.0228.6116.00.0%66.3%33.7%2715.4

    452012382380.3414489998537.5373.448.1116.069.5%9.0%21.6%3004.9

    460112393087.3258310449345.20.0142.8202.40.0%41.4%58.6%2716.3

    471112402539.28978589356.827.0213.7116.07.6%59.9%32.5%2733.7

    482112412358.9835151415549.7400.533.3116.072.8%6.1%21.1%3023.1

    490022423410.5341760367456.3220.633.3202.448.4%7.3%44.4%2883.0

    501022432624.8858165973387.476.1195.3116.019.7%50.4%29.9%2779.7

    512022442444.5795458489580.4449.614.9116.077.5%2.6%20.0%3069.1

    520122453151.563927894388.076.1109.5202.419.6%28.2%52.2%2780.6

    531122462603.5278827391399.6103.2180.5116.025.8%45.2%29.0%2798.0

    542122472423.2216119906592.6476.60.0116.080.4%0.0%19.6%3087.4

    483474.7722728858499.1296.80.0202.459.5%0.0%40.5%2947.3

    492017.2431169224355.00.0195.3159.60.0%55.0%45.0%2731.0

    501836.936846174547.9373.414.9159.668.2%2.7%29.1%3020.4

    512543.9212282192355.60.0109.5246.00.0%30.8%69.2%2731.9

    521995.8851830642367.127.0180.5159.67.4%49.2%43.5%2749.2

    531815.5789123158560.1400.50.0159.671.5%0.0%28.5%3038.7

    542867.1295732109466.7220.60.0246.047.3%0.0%52.7%2898.5

    Analysis

    306.2692434118

    499.2238679865

    306.8692937049

    314.3492434118

    507.3038679865

    413.8830615899

    349.1273070658

    542.0819316405

    349.7273573589

    357.2073070658

    550.1619316405

    456.7411252439

    316.6435621859

    509.5981867607

    317.243612479

    324.7235621859

    517.6781867607

    424.257380364

    364.3773117712

    557.331936346

    364.9773620644

    372.4573117712

    565.411936346

    471.9911299494

    407.2353754252

    600.19

    407.8354257184

    415.3153754252

    608.27

    514.8491936034

    374.7516305454

    567.7062551202

    375.3516808385

    382.8316305454

    575.7862551202

    482.3654487235

    344.5836305662

    537.538255141

    345.1836808593

    356.7572461662

    549.711870741

    456.2910643443

    387.4416942202

    580.396318795

    388.0417445133

    399.6153098202

    592.569934395

    499.1491279983

    354.9579493404

    547.9125739151

    355.5579996335

    367.1315649404

    560.0861895151

    466.6653831185

    Case

    Weight (lbs)

    Weight of BIW Vs Case

    graphs

    2640.5610012466

    2460.2547304981

    3237.0422417924

    2601.5719113884

    2421.2656406399

    3542.6194307842

    2704.7990980957

    2524.4928273472

    3301.2803386415

    2665.8100082375

    2485.503737489

    3606.8575276333

    2167.3838499737

    1987.0775792252

    2693.6073302306

    2128.3947601155

    1948.088489367

    2999.1845192224

    2565.5174003675

    2385.211129619

    3161.9986409133

    2526.5283105092

    2346.2220397608

    3467.575829905

    2629.7554972166

    2449.4492264681

    3226.2367377624

    2590.7664073584

    2349.2923759637

    3531.8139267542

    2092.3402490946

    1912.0339783461

    2618.5637293515

    2053.3511592364

    1873.0448884879

    2924.1409183433

    2560.6477197482

    2380.3414489998

    3087.3258310449

    2539.28978589

    2358.9835151415

    3410.5341760367

    2624.8858165973

    2444.5795458489

    3151.563927894

    2603.5278827391

    2423.2216119906

    3474.7722728858

    2017.2431169224

    1836.936846174

    2543.9212282192

    1995.8851830642

    1815.5789123158

    2867.1295732109

    Case #

    Cost ($)

    Cost of BIW Vs Case

    sensitivity

    306.2692434118499.2238679865306.8692937049314.3492434118507.3038679865413.8830615899349.1273070658542.0819316405349.7273573589357.2073070658550.1619316405456.7411252439316.6435621859509.5981867607317.243612479324.7235621859517.6781867607424.257380364364.3773117712557.331936346364.9773620644372.4573117712565.411936346471.9911299494407.2353754252600.19407.8354257184415.3153754252608.27514.8491936034374.7516305454567.7062551202375.3516808385382.8316305454575.7862551202482.3654487235344.5836305662537.538255141345.1836808593356.7572461662549.711870741456.2910643443387.4416942202580.396318795388.0417445133399.6153098202592.569934395499.1491279983354.9579493404547.9125739151355.5579996335367.1315649404560.0861895151466.6653831185

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51

    52

    53

    54

    BIW Cost in $

    BIW Weight in lbs

    Cost and Weight of Each Case

    answers

    caseBIW savingscaseBIW and recycle savings

    53533.7153534.6497367871

    50512.3650517.0463552862

    35476.2535488.2252421586

    32437.2632452.0568192064

    17401.2017433.9993439364

    14362.2152398.6490697707

    52353.4114397.8309209841

    49332.0549381.0456882699

    34295.9434352.2245751422

    31256.9531316.05615219

    16220.9016297.99867692

    13181.9113261.8302539678

    233.072327.917761167

    290.002916.8801993348

    41-9.69414.1148042426

    38-31.0520-8.2506617852

    20-35.9238-13.4885772582

    5-71.975-26.3081370552

    47-73.932-62.4765600074

    44-95.2947-68.0905182358

    26-100.1626-80.4559842636

    2-110.9644-85.6938997367

    11-136.2111-98.5134595337

    8-175.2022-108.0829058493

    22-177.2440-131.8858627737

    40-190.008-134.6818824859

    51-194.6319-144.2513288015

    37-211.3637-149.4892442746

    19-216.234-162.3088040716

    28-241.4751-177.1507421439

    4-252.2828-180.2882283278

    46-254.241-198.4772270238

    33-269.2746-204.0911852522

    43-275.5925-216.45665128

    25-280.4643-221.6945667531

    1-291.2710-234.51412655

    10-316.5233-241.685647184

    15-344.317-270.6825495022

    7-355.5115-295.9115454062

    54-517.8454-527.4204959685

    36-574.8536-573.3903595572

    18-649.8918-627.6162577795

    39-738.0339-707.6856746884

    45-802.2721-772.2508884644

    21-812.7145-779.8909971668

    27-876.943-826.4767866867

    3-887.7527-844.4562109429

    9-951.999-898.6821091651

    42-1061.2442-1057.955428513

    24-1118.2824-1103.9556008377

    48-1125.4848-1130.1607509914

    30-1182.526-1158.1814990599

    6-1193.3330-1176.1609233161

    12-1257.5712-1230.3868215384

    assuming recycle % receives 100% credit for weight savings from base case

    including only profitable cases

    savings includes BIW and recycling savings

    caserecycle %Savings

    1387.58261.83

    1477.40397.83

    1687.11298.00

    1777.02434.00

    2376.1127.92

    2974.2016.88

    3184.29316.10

    3274.72452.10

    3483.85352.20

    3574.36488.20

    4173.384.12

    4981.56381.00

    5072.16517.00

    5280.91398.60

    5371.63534.60

    assuming recycle % receives 100% credit for weight savings from base case

    including only profitable cases

    savings includes BIW and recycling savings

    caserecycle %mpgthese are positively correlated because saved weight helps both

    1387.5823.1846314882

    1477.4022.1070758687

    1687.1123.1361290127

    1777.0222.0653318843

    2376.1121.8237033263

    2974.2022.6133846281

    3184.2922.8427940747

    3274.7221.8122989728

    3483.8522.7965106771

    3574.3621.7722851957

    4173.3821.9022524568

    4981.5622.9574419141

    5072.1621.9113117123

    5280.9122.886716097

    5371.6321.8502487766

    answers

    261.8302539678

    397.8309209841

    298

    434

    27.92

    16.88

    316.1

    452.1

    352.2

    488.2

    4.115

    381

    517

    398.6

    534.6

    &A

    Page &P

    Recycle %

    Savings ($)

    Recycle % and Savings

    recycle

    23.1846314882

    22.1070758687

    23.1361290127

    22.0653318843

    21.8237033263

    22.6133846281

    22.8427940747

    21.8122989728

    22.7965106771

    21.7722851957

    21.9022524568

    22.9574419141

    21.9113117123

    22.886716097

    21.8502487766

    &A

    Page &P

    Recycle %

    MPG

    Recycle % and MPG

    Fuel

    Case number

    Change in profit ($)

    compare

    original choice is case 16

    varying production volumes--still go with case 16

    assuming we count our total savings. Based on BIW cost alone, we would choose otherwise.

    caseBIW costBIW costBIW costcaseour total savings including 3/4 of fuelchanges in corporate profits per year

    40k/yr50k/yr80k/yr40k/yr50k/yr60k/yr70k/yr80k/yr40k/yr50k/yr60k/yr70k/yr80k/yr

    $$$$$$$$$$$$$

    1041.381047.13837.04991.35807.544.17E+075.24E+075.02E+076.94E+076.46E+07

    13115.63228732762640.56100124662010.21027765231424.84599.80441.55478.55522.571.70E+073.00E+072.65E+073.35E+074.18E+07

    22896.63677845832460.25473049811837.9875758411286.45222.7257.4093.82137.403.46E+061.11E+073.44E+066.57E+061.10E+07

    34141.18627673963237.04224179242411.9163604493-633.87-29.84-224.3246.1187.71-2.54E+07-1.49E+06-1.35E+073.23E+067.02E+06

    43071.39560669742601.57191138841979.09257395214444.19613.90452.15486.65528.801.78E+073.07E+072.71E+073.41E+074.23E+07

    52852.40009782812421.26564063991806.86987214085106.99238.0069.19103.11144.824.28E+061.19E+074.15E+067.22E+061.16E+07

    63968.18471438443542.61943078422316.41621588626-775.01-649.56-847.54-170.65-130.94-3.10E+07-3.25E+07-5.09E+07-1.19E+07-1.05E+07

    73063.17815421692704.79909809571967.70933771127352.87411.13425.40451.79440.641.41E+072.06E+072.55E+073.16E+073.53E+07

    82844.18264534762524.49282734721795.4866358999820.7040.2747.4773.2861.708.28E+052.01E+062.85E+065.13E+064.94E+06

    94088.73214362893301.28033864152369.41542050789-705.82-218.49-240.4519.375.80-2.82E+07-1.09E+07-1.44E+071.36E+064.64E+05

    103018.94147358672665.81000823751936.591634010910372.50425.51436.28460.17447.151.49E+072.13E+072.62E+073.22E+073.58E+07

    112799.94596471742485.5037374891764.36893219971141.4755.8059.5082.8169.351.66E+062.79E+063.57E+065.80E+065.55E+06

    123915.73058127373606.85752763332273.915275945112-843.39-834.64-860.10-193.83-209.27-3.37E+07-4.17E+07-5.16E+07-1.36E+07-1.67E+07

    132477.31496683382167.38384997371690.3369644626131021.961031.78826.38829.70801.254.09E+075.16E+074.96E+075.81E+076.41E+07

    142258.31945796441987.07757922521518.114262651414685.10656.22443.75446.49417.612.74E+073.28E+072.66E+073.13E+073.34E+07

    153417.24466681222693.60733023062044.83508068741548.88472.40220.52449.96413.591.96E+062.36E+071.32E+073.15E+073.31E+07

    162433.07828620362128.39476011551659.2192607624161041.381045.94837.04837.87807.544.17E+075.23E+075.02E+075.87E+076.46E+07

    172214.08277733421948.0884893671486.996558951217705.69671.57455.60455.84425.082.82E+073.36E+072.73E+073.19E+073.40E+07

    183244.2431044572999.18451922241949.334936124718-91.38-146.44-401.82234.07195.83-3.66E+06-7.32E+06-2.41E+071.64E+071.57E+07

    193039.58230608722565.51740036751928.746870820219322.53496.48343.41363.44425.671.29E+072.48E+072.06E+072.54E+073.41E+07

    202820.58679721792385.2111296191756.52416900920-7.48127.78-32.36-12.9148.89-2.99E+056.39E+06-1.94E+06-9.03E+053.91E+06

    214065.13629549923161.99864091332330.452953616921-736.15-133.13-322.43-68.97-9.16-2.94E+07-6.66E+06-1.93E+07-4.83E+06-7.33E+05

    222995.34562545712526.52831050921897.6291671222342.26510.96354.39371.92432.281.37E+072.55E+072.13E+072.60E+073.46E+07

    232776.35011658772346.22203976081725.40646530872313.38143.39-20.24-3.2956.635.35E+057.17E+06-1.21E+06-2.30E+054.53E+06

    243892.1347331443467.5758299052234.952809054124-872.48-748.04-940.84-280.93-223.00-3.49E+07-3.74E+07-5.65E+07-1.97E+07-1.78E+07

    252987.12817297652629.75549721661886.24593087925252.54309.79329.24338.66345.731.01E+071.55E+071.98E+072.37E+072.77E+07

    262768.13266410722449.44922646811714.023229067826-71.54-52.97-40.60-31.76-25.12-2.86E+06-2.65E+06-2.44E+06-2.22E+06-2.01E+06

    274012.68216238853226.23673776242287.952013675727-806.13-319.80-336.59-93.73-89.09-3.22E+07-1.60E+07-2.02E+07-6.56E+06-7.13E+06

    282942.89149234642590.76640735841855.128227178828272.53324.54340.48347.40352.601.09E+071.62E+072.04E+072.43E+072.82E+07

    292649.41056423882349.29237596371641.71425260942924.0424.0424.0424.0424.049.61E+051.20E+061.44E+061.68E+061.92E+06

    303839.68060003333531.81392675422192.45186911330-939.06-931.31-951.60-302.29-299.53-3.76E+07-4.66E+07-5.71E+07-2.12E+07-2.40E+07

    312401.26498559342092.34024909461608.873557630531920.14928.95728.72715.07704.833.68E+074.64E+074.37E+075.01E+075.64E+07

    322182.2694767241912.03397834611436.650855819332591.58561.70354.41340.18329.502.37E+072.81E+072.13E+072.38E+072.64E+07

    333341.19468557182618.56372935151963.371673855333-52.92369.60122.90335.36317.21-2.12E+061.85E+077.37E+062.35E+072.54E+07

    342357.02830496322053.35115923641577.755853930334939.93943.49739.76723.62711.513.76E+074.72E+074.44E+075.07E+075.69E+07

    352138.03279609391873.04488848791405.53315211935612.50577.37366.58349.85337.302.45E+072.89E+072.20E+072.45E+072.70E+07

    363168.19312321662924.14091834331867.871529292636-188.42-244.48-494.68124.23104.21-7.54E+06-1.22E+07-2.97E+078.70E+068.34E+06

    373059.88631176922560.64771974821949.722642838437345.48544.60369.63402.10447.951.38E+072.72E+072.22E+072.81E+073.58E+07

    382840.89080289982380.34144899981777.49994102723812.66173.09-8.9522.9468.355.06E+058.65E+06-5.37E+051.61E+065.47E+06

    394000.38430054743087.32583104492304.50490346339-628.16-15.22-236.5922.0560.03-2.51E+07-7.61E+05-1.42E+071.54E+064.80E+06

    403014.2488651392539.289785891917.904556138140354.51529.35350.88399.18443.161.42E+072.65E+072.11E+072.79E+073.55E+07

    412795.25335626972358.98351514151745.68185432694123.42159.57-25.9721.7665.309.37E+057.98E+06-1.56E+061.52E+065.22E+06

    423825.98197219223410.53417603672208.304375900342-776.36-661.03-885.90-202.48-166.38-3.11E+07-3.31E+07-5.32E+07-1.42E+07-1.33E+07

    433007.43217865852624.88581659731907.221702897243274.82357.25354.79376.65367.341.10E+071.79E+072.13E+072.64E+072.94E+07

    442788.43666978912444.57954584891734.99900108644-51.97-8.23-17.763.52-6.23-2.08E+06-4.12E+05-1.07E+062.46E+05-4.98E+05

    453947.93016743663151.5639278942262.003963521945-698.79-202.55-251.41-3.38-20.56-2.80E+07-1.01E+07-1.51E+07-2.37E+05-1.65E+06

    462961.79473202832603.52788273911875.40361619746284.26342.41336.45374.14362.961.14E+071.71E+072.02E+072.62E+072.90E+07

    472742.7992231592423.22161199061703.180914385747-40.86-21.40-34.432.69-8.93-1.63E+06-1.07E+06-2.07E+061.88E+05-7.15E+05

    483773.52783908153474.77227288582165.803435959148-843.41-844.78-897.14-224.33-243.38-3.37E+07-4.22E+07-5.38E+07-1.57E+07-1.95E+07

    492335.98258776182017.24311692241582.6603060368491028.511047.13814.76991.35774.144.11E+075.24E+074.89E+076.94E+076.19E+07

    502116.98707889241836.9368461741410.437604225650697.17677.10437.66428.56396.022.79E+073.39E+072.63E+073.00E+073.17E+07

    513276.480576542543.92122821921937.44256666155154.88487.32208.55426.19386.222.20E+062.44E+071.25E+072.98E+073.09E+07

    522290.34514113161995.88518306421550.8422193366521037.641031.98796.11803.42769.454.15E+075.16E+074.78E+075.62E+076.16E+07

    532071.34963226231815.57891231581378.619517525353708.01663.67420.73427.46393.052.83E+073.32E+072.52E+072.99E+073.14E+07

    543102.07824818482867.12957321091841.242039098754-92.45-157.62-439.88202.54160.69-3.70E+06-7.88E+06-2.64E+071.42E+071.29E+07

    original choice is case 16

    varying aluminum prices--not sure what we would do. Case 49 might be better, but it has a lower recycling rate.

    caseBIW costBIW costBIW costBIW costcaseour total savings including 3/4 of fuel

    Al at $1.10Al at $1.50Al at $1.75Al at $2.00Al at $1.10Al at $1.50Al at $1.75Al at $2.00

    $$$$$$$$

    12493.96824517512640.56100124662743.67180593912876.65338769751746.39599.80496.69363.71

    22403.87569307712460.25473049812526.79630904192591.50570783912279.09222.72156.1791.46

    33275.32943648643237.04224179243461.36087386123368.29321913343-68.13-29.84-254.16-161.09

    42464.83872923082601.57191138842698.52048238472825.33983044694750.63613.90516.95390.13

    52374.74617713282421.26564063992481.64498548752540.19215058855284.52238.00177.62119.08

    63496.09996727713542.61943078423602.99877563183661.54594073286-603.04-649.56-709.94-768.49

    72556.73233169082704.79909809572765.56005512042856.19178921097559.20411.13350.37259.74

    82466.63977959282524.49282734722548.68455822322571.0441093525898.1240.2716.08-6.28

    93338.09352300213301.28033864153483.24912304243347.83162064689-255.30-218.49-400.46-265.04

    102527.60281574652665.81000823752720.40873156592804.878231960310563.72425.51370.91286.44

    112437.51026364852485.5037374892503.53323466882519.730552101811103.7955.8037.7721.57

    123558.86405379283606.85752763333624.8870248133641.084342246112-786.64-834.64-852.67-868.86

    132019.31708356882167.38384997372228.14480699832318.7765410889131179.841031.78971.02880.38

    141929.22453147081987.07757922522011.26931010122033.628861230514714.07656.22632.03609.67

    152730.42051459122693.60733023062875.57611463162740.158612235915435.59472.40290.43425.85

    161990.18756762452128.39476011552182.99348344392267.4629838383161184.151045.94991.35906.88

    171900.09501552651948.0884893671966.11798654681982.315303979817719.56671.57653.54637.34

    182951.19104538192999.18451922243017.21401640223033.411333835218-98.45-146.44-164.47-180.67

    192466.91811813652565.51740036752650.59870788022767.382972205619595.08496.48411.40294.62

    202376.82556603842385.2111296192433.72321098312482.235292347120136.16127.7879.2730.76

    213248.27930944773161.99864091333368.28777580233259.022803641421-219.41-133.13-339.42-230.15

    222437.78860219222526.52831050922605.44738432582716.06941495522599.70510.96432.04321.42

    232347.69605009422346.22203976082388.57188742862430.921735096523141.92143.39101.0458.69

    243469.04984023843467.5758299053509.92567757293552.275525240824-749.52-748.04-790.39-832.74

    252529.68220465222629.75549721662672.48695706152746.921373718925409.87309.79267.06192.63

    262439.58965255422449.44922646812455.61146016432461.773693860526-43.11-52.97-59.13-65.30

    273311.04339596343226.23673776243390.17602498363238.561205154827-404.60-319.80-483.74-332.12

    282500.55268870792590.76640735842627.33563350712695.607816468328414.75324.54287.97219.70

    292349.29237596372349.29237596372349.29237596372349.29237596372924.0424.0424.0424.04

    303531.81392675423531.81392675423531.81392675423531.813926754230-931.31-931.31-931.31-931.31

    311992.26695653022092.34024909462135.07170893952209.5061255969311029.02928.95886.21811.78

    321902.17440443221912.03397834611918.19621204231924.358445738532571.56561.70555.54549.37

    332703.37038755262618.56372935152782.50301657272630.888196743933284.79369.60205.66357.27

    341963.13744058592053.35115923642089.9203853852158.1925683463341033.70943.49906.92838.65

    351873.04488848791873.04488848791873.04488848791873.044888487935577.37577.37577.37577.37

    362924.14091834332924.14091834332924.14091834332924.140918343336-244.48-244.48-244.48-244.48

    372465.85482191722560.64771974822652.0730012612762.513291586337639.40544.60453.18342.74

    382375.76226981922380.34144899982435.19750436382477.365611727938177.67173.09118.2376.07

    393177.41288397943087.32583104493299.9589399343184.349993773139-105.30-15.22-227.85-112.24

    402450.55007757292539.289785892618.20885970662728.830890335740618.09529.35450.43339.81

    412360.45752547492358.98351514152401.33336280942443.683210477341158.10159.57117.2274.87

    423412.00818637013410.53417603673452.88402370463495.233871372542-662.50-661.03-703.38-745.73

    432528.6189084332624.88581659732673.96125044222742.051693099743453.52357.25308.18240.09

    442438.52635633492444.57954584892457.08575354512456.904013241344-2.18-8.23-20.74-20.56

    453240.17697049513151.5639278943321.84718911523163.888395286445-291.16-202.55-372.83-214.87

    462513.31416408872603.52788273912640.09710888782708.369291849146432.62342.41305.84237.57

    472423.22161199062423.22161199062423.22161199062423.221611990647-21.40-21.40-21.40-21.40

    483474.77227288583474.77227288583474.77227288583474.772272885848-844.78-844.78-844.78-844.78

    491920.97620875812017.24311692242066.31855076742134.4089934248491143.401047.13998.06929.97

    501830.883656661836.9368461741849.44305387021849.261313566450683.15677.10664.59664.77

    512632.53427082022543.92122821922714.20448944042556.245695611651398.71487.32317.04474.99

    521905.67146441381995.88518306422032.45440921292100.7265921742521122.201031.98995.41927.14

    531815.57891231581815.57891231581815.57891231581815.578912315853663.67663.67663.67663.67

    542867.12957321092867.12957321092867.12957321092867.129573210954-157.62-157.62-157.62-157.62

    original choice is case 16

    varying fuel savings--

    caseour total savings including 3/4 of fuel

    base caseoptimisticbase case but

    10-5 rule1st principleswith 5% DR

    1599.80963.08759.10

    2222.72289.38279.63

    3-29.84332.53129.13

    4613.90964.91768.79

    5238.00292.10290.75

    6-649.56-450.82-548.06

    7411.13709.17547.19

    840.2740.1375.18

    9-218.4978.63-82.75

    10425.51711.20557.22

    1155.8043.0386.59

    12-834.64-702.06-755.66

    131031.781379.301185.42

    14656.22706.74707.78

    15472.40819.01625.72

    161045.941381.181195.20

    17671.57709.50718.97

    18-146.4436.31-50.42

    19496.48771.21624.34

    20127.78103.79154.92

    21-133.13140.68-5.59

    22510.96773.32634.49

    23143.39106.76166.43

    24-748.04-639.09-677.02

    25309.79518.77414.81

    26-52.97-144.17-47.49

    27-319.80-111.75-215.10

    28324.54521.07425.28

    2924.04-79.8625.46

    30-931.31-888.96-882.45

    31928.951187.791051.25

    32561.70521.47583.58

    33369.60627.52491.58

    34943.491189.951061.48

    35577.37524.48595.15

    36-244.48-151.62-178.85

    37544.60849.58683.11

    38173.09180.05210.32

    39-15.22288.84122.97

    40529.35815.73661.31

    41159.57147.51190.60

    42-661.03-527.76-581.82

    43357.25596.64472.78

    44-8.23-68.357.23

    45-202.5535.92-87.33

    46342.41563.10451.47

    47-21.40-100.62-12.08

    48-844.78-777.99-787.83

    491047.131336.261180.05

    50677.10667.84709.04

    51487.32775.53619.92

    521031.981302.501158.37

    53663.67635.37689.41

    54-157.62-40.41-83.82

    original choice is case 16

    varying gas price--

    caseour total savings including 3/4 of fuel

    $4/gal$3.50/gal$3/gal

    1599.80500.01400.23

    2222.72187.07151.42

    3-29.84-129.42-229.00

    4613.90516.87419.84

    5238.00204.96171.92

    6-649.56-713.14-776.72

    7411.13325.91240.68

    840.2718.40-3.47

    9-218.49-303.51-388.54

    10425.51343.01260.50

    1155.8036.5117.22

    12-834.64-884.11-933.58

    131031.78935.53839.29

    14656.22623.92591.62

    15472.40376.36280.32

    161045.94952.45858.96

    17671.57641.87612.17

    18-146.44-206.59-266.74

    19496.48416.39336.30

    20127.78110.7893.77

    21-133.13-213.02-292.91

    22510.96433.58356.20

    23143.39128.96114.52

    24-748.04-792.53-837.02

    25309.79244.01178.23

    26-52.97-56.41-59.84

    27-319.80-385.38-450.96

    28324.54261.43198.33

    2924.0423.1422.25

    30-931.31-961.92-992.52

    31928.95852.34775.72

    32561.70547.99534.29

    33369.60293.19216.78

    34943.49869.58795.67

    35577.37566.22555.08

    36-244.48-285.60-326.71

    37544.60457.84371.08

    38173.09149.77126.45

    39-15.22-101.77-188.33

    40529.35446.70364.04

    41159.57140.14120.71

    42-661.03-710.64-760.26

    43357.25284.88212.52

    44-8.23-17.91-27.60

    45-202.55-274.71-346.88

    46342.41274.10205.79

    47-21.40-27.23-33.07

    48-844.78-880.45-916.12

    491047.13963.87880.61

    50677.10657.09637.08

    51487.32404.26321.20

    521031.98952.82873.65

    53663.67647.54631.41

    54-157.62-203.84-250.07

    original choice is case 16

    varying gas and Al together and to our disadvantage

    caseour total savings including 3/4 of fuel

    base casegas at $3.90gas at $3.853.84

    Al at $1.60Al at $1.651.66

    1599.80535.89528.7387005898520.5443036727

    2222.72201.06180.1571863009175.9763845834

    3-29.84-127.39-186.2461165813-198.0166060395

    4613.90553.01547.3613308213539.4686002207

    5238.00219.33199.9243903594196.0422820394

    6-649.56-674.34-696.8007096473-701.2935926737

    7411.13367.08369.8510221328363.6417678616

    840.2738.3127.255223751625.044017366

    9-218.49-296.19-345.1136586797-354.8990577942

    10425.51384.47388.7439333805382.8356433972

    1155.8056.8247.253497029345.3403838614

    12-834.64-839.65-852.2347429345-854.751453822

    131031.78985.52987.1904057336980.7608226828

    14656.22652.18640.0770844634637.6572831239

    15472.40392.50342.4682912972332.4626028678

    161045.941002.701005.8793742151999.7512851737

    17671.57670.51659.9009264961657.7796714425

    18-146.44-153.59-167.2438833436-169.974153441

    19496.48431.64434.0865319528427.8133290095

    20127.78104.9793.570983264891.2904249613

    21-133.13-231.62-280.8711591776-290.7205251192

    22510.96449.12453.0732672715447.1007849172

    23143.39123.56113.649660512111.6669865847

    24-748.04-773.88-786.7995761636-789.3833517152

    25309.79264.75277.1020538198272.809050145

    26-52.97-56.12-57.7006050903-58.0158028002

    27-319.80-398.49-437.8364640103-445.7056804842

    28324.54282.49296.3461692543292.3532176488

    2924.0423.8623.76690379523.7490162509

    30-931.31-937.43-940.4910942618-941.1032236879

    31928.95881.74893.0052745531888.4956723919

    32561.70556.49553.8904455029553.3698497486

    33369.60288.74248.3100477279240.2242703502

    34943.49899.28912.0551543238907.84610874

    35577.37575.14574.0232908162573.8004387418

    36-244.48-252.70-256.815469465-257.6377419068

    37544.60475.89476.399966684469.7396080675

    38173.09146.48133.1794160517130.518728054

    39-15.22-117.58-168.7636849048-179.00018291

    40529.35466.46469.8852821003463.807306313

    41159.57138.75128.3334650069126.2508254655

    42-661.03-687.89-701.3231108104-704.0094221881

    43357.25308.35318.7776215654314.0991190147

    44-8.23-15.17-18.6394526598-19.3333585564

    45-202.55-285.09-326.3665373672-334.6212299369

    46342.41299.33312.6564876519308.5593457208

    47-21.40-22.56-23.147844438-23.2645786557

    48-844.78-851.91-855.4775298387-856.1909927508

    491047.13996.051005.38965356481000.4933022427

    50677.10668.09663.5922209227662.691843809

    51487.32402.59360.230785038351.7582819036

    521031.98986.73998.9715333996994.65731409

    53663.67660.44658.8289893475658.5064458344

    54-157.62-166.86-171.4828041551-172.4073176403

    compare

    3115.63228732762640.56100124662010.2102776523

    2896.63677845832460.25473049811837.9875758411

    4141.18627673963237.04224179242411.916360449

    3071.39560669742601.57191138841979.0925739521

    2852.40009782812421.26564063991806.8698721408

    3968.18471438443542.61943078422316.4162158862

    3063.17815421692704.79909809571967.7093377112

    2844.18264534762524.49282734721795.4866358999

    4088.73214362893301.28033864152369.4154205078

    3018.94147358672665.81000823751936.5916340109

    2799.94596471742485.5037374891764.3689321997

    3915.73058127373606.85752763332273.9152759451

    2477.31496683382167.38384997371690.3369644626

    2258.31945796441987.07757922521518.1142626514

    3417.24466681222693.60733023062044.8350806874

    2433.07828620362128.39476011551659.2192607624

    2214.08277733421948.0884893671486.9965589512

    3244.2431044572999.18451922241949.3349361247

    3039.58230608722565.51740036751928.7468708202

    2820.58679721792385.2111296191756.524169009

    4065.13629549923161.99864091332330.4529536169

    2995.34562545712526.52831050921897.62916712

    2776.35011658772346.22203976081725.4064653087

    3892.1347331443467.5758299052234.9528090541

    2987.12817297652629.75549721661886.245930879

    2768.13266410722449.44922646811714.0232290678

    4012.68216238853226.23673776242287.9520136757

    2942.89149234642590.76640735841855.1282271788

    2649.41056423882349.29237596371641.7142526094

    3839.68060003333531.81392675422192.451869113

    2401.26498559342092.34024909461608.8735576305

    2182.2694767241912.03397834611436.6508558193

    3341.19468557182618.56372935151963.3716738553

    2357.02830496322053.35115923641577.7558539303

    2138.03279609391873.04488848791405.533152119

    3168.19312321662924.14091834331867.8715292926

    3059.88631176922560.64771974821949.7226428384

    2840.89080289982380.34144899981777.4999410272

    4000.38430054743087.32583104492304.504903463

    3014.2488651392539.289785891917.9045561381

    2795.25335626972358.98351514151745.6818543269

    3825.98197219223410.53417603672208.3043759003

    3007.43217865852624.88581659731907.2217028972

    2788.43666978912444.57954584891734.999001086

    3947.93016743663151.5639278942262.0039635219

    2961.79473202832603.52788273911875.403616197

    2742.7992231592423.22161199061703.1809143857

    3773.52783908153474.77227288582165.8034359591

    2335.98258776182017.24311692241582.6603060368

    2116.98707889241836.9368461741410.4376042256

    3276.480576542543.92122821921937.4425666615

    2290.34514113161995.88518306421550.8422193366

    2071.34963226231815.57891231581378.6195175253

    3102.07824818482867.12957321091841.2420390987

    40K/yr

    50K/yr

    80K/yr

    Materials Selection Case #

    BIW Cost ($)

    BIW Cost with Different Production Volumes

    Inputs

    424.8446225143599.7977203203441.5510289891478.5531635176522.5703205603

    86.4513751638222.715234848957.403397365893.8235760169137.4042661516

    -633.8685985938-29.8427519217-224.320057093446.113521544687.7050060674

    444.18984877613.895355804452.1502706249486.6535524048528.796569886

    106.9857690319238.002037945169.191806614103.1131325166144.8196830898

    -775.0085367894-649.5614414643-847.5371404839-170.6536948821-130.9363499206

    352.8720343289411.1329021751425.3988786907451.7902759669440.6445392053

    20.697712596840.269342322147.470172685873.279614084661.6974104151

    -705.8202658872-218.4866491749-240.451286499719.37155488595.8001456045

    372.49807203425.5113491042436.2789317718460.1714762994447.1515999765

    41.47217838155.796217334359.4986538582.809242500369.3528992694

    -843.392922201-834.6380568357-860.1010880086-193.828379659-209.2739285018

    1021.96428888431031.7772174693826.3760493645829.6958421063801.245979626

    685.0964368778656.220127342443.7538130853446.4916499497417.6053205615

    48.8804922182472.3996405248220.5235058164449.9573478369413.5937667137

    1041.37843799721045.9437758102837.0442138575837.8651538507807.541151809

    705.6896753945671.5657750867455.6010669821455.8400510979425.0795821483

    -91.384206055-146.4438090955-401.8183376518234.0653713326195.8276506479

    322.5349018441496.4816192888343.4109305033363.4442185681425.6740254818

    -7.4781215054127.7793578184-32.356477119-12.905144931548.8881950742

    -736.1501363646-133.1306700537-322.4319726798-68.9672405054-9.1631061116

    342.2584190995510.9575457722354.3884631387371.922898455432.2785658072

    13.3798808705143.3897694223-20.2444593631-3.291979924156.6272205201

    -872.4836578537-748.0429428898-940.8426393638-280.9280402256-222.9980453932

    252.5396646447309.7941521296329.2361311909338.6586820034345.7255951129

    -71.5378888058-52.9726394418-40.5958065324-31.7552115972-25.1247653958

    -806.125453252-319.798216901-336.5868516802-93.7328567582-89.0916161686

    272.5305898126324.5374865255340.4810717388347.4047698028352.5975433508

    24.035216955824.035216955824.035216955824.035216955824.0352169558

    -939.0576378741-931.3091528701-951.5961814973-302.2923196113-299.5252185832

    920.1398019351928.9463501589728.7211845998715.0721308779704.8349182686

    591.5820717158561.6993818186354.4090701076340.1780605084329.5043809911

    -52.9160595504369.5967083949122.8965762322335.361571789317.2106405368

    939.928923816943.4878812677739.7643218606723.6164153902711.5050632195

    612.4963526018577.3660719327366.5773663737349.847504026337.2996849473

    -188.4153994363-244.481382838-494.6799088487124.2349536721104.2098828584

    345.4819853731544.6023891189369.6250370521402.0985500285447.9493426745

    12.658570393173.089736018-8.952762200722.938794898368.3531206363

    -628.1564960538-15.2162148265-236.59276165722.048923340960.0265894011

    354.5110711241529.3519620979350.8762161831399.1824154109443.1590684956

    23.4214052754159.5730581284-25.967833938321.756409412165.2965955888

    -776.3580480263-661.028440146-885.9033808244-202.4802898626-166.3767633638

    274.8240292276357.2522030136354.7875187936376.6502945176367.3381933595

    -51.969799875-8.2308642098-17.76069458183.520125265-6.2284428012

    -698.794200089-202.5461488215-251.4100278052-3.3790800597-20.5643078036

    284.2619987917342.4106598058336.4475817378374.1430437133362.9568029937

    -40.8562540664-21.3968311731-34.42505539312.6884507051-8.9342569225

    -843.412964078-844.7755861574-897.1378589891-224.3255052796-243.384872585

    1028.51068401921047.1319665834814.7608364359991.3450524817774.1366541148

    697.1658331849677.0978776283437.6616013288428.5570299932396.0189962224

    54.8771720074487.3183320531208.5480071419426.1935637052386.2188702565

    1037.64009643881031.9818662311796.1123422356803.4224130287769.4467066045

    708.0146103733663.6671420447420.7324718973427.4605868131393.0484134809

    -92.4455885753-157.6151018766-439.8838206357202.5431418914160.6943088813

    40K/yr

    50K/yr

    60k/yr

    70k/yr

    80k/yr

    Materials Selection Case #

    Change in Profit per Vehicle ($)

    Change in Profit with Production Changes

    Roof Stamp

    2493.96824517512640.56100124662743.67180593912876.6533876975

    2403.87569307712460.25473049812526.79630904192591.5057078391

    3275.32943648643237.04224179243461.36087386123368.2932191334

    2464.83872923082601.57191138842698.52048238472825.3398304469

    2374.74617713282421.26564063992481.64498548752540.1921505885

    3496.09996727713542.61943078423602.99877563183661.5459407328

    2556.73233169082704.79909809572765.56005512042856.1917892109

    2466.63977959282524.49282734722548.68455822322571.0441093525

    3338.09352300213301.28033864153483.24912304243347.8316206468

    2527.60281574652665.81000823752720.40873156592804.8782319603

    2437.51026364852485.5037374892503.53323466882519.7305521018

    3558.86405379283606.85752763333624.8870248133641.0843422461

    2019.31708356882167.38384997372228.14480699832318.7765410889

    1929.22453147081987.07757922522011.26931010122033.6288612305

    2730.42051459122693.60733023062875.57611463162740.1586122359

    1990.18756762452128.39476011552182.99348344392267.4629838383

    1900.09501552651948.0884893671966.11798654681982.3153039798

    2951.19104538192999.18451922243017.21401640223033.4113338352

    2466.91811813652565.51740036752650.59870788022767.3829722056

    2376.82556603842385.2111296192433.72321098312482.2352923471

    3248.27930944773161.99864091333368.28777580233259.0228036414

    2437.78860219222526.52831050922605.44738432582716.069414955

    2347.69605009422346.22203976082388.57188742862430.9217350965

    3469.04984023843467.5758299053509.92567757293552.2755252408

    2529.68220465222629.75549721662672.48695706152746.9213737189

    2439.58965255422449.44922646812455.61146016432461.7736938605

    3311.04339596343226.23673776243390.17602498363238.5612051548

    2500.55268870792590.76640735842627.33563350712695.6078164683

    2349.29237596372349.29237596372349.29237596372349.2923759637

    3531.81392675423531.81392675423531.81392675423531.8139267542

    1992.26695653022092.34024909462135.07170893952209.5061255969

    1902.17440443221912.03397834611918.19621204231924.3584457385

    2703.37038755262618.56372935152782.50301657272630.8881967439

    1963.13744058592053.35115923642089.9203853852158.1925683463

    1873.04488848791873.04488848791873.04488848791873.0448884879

    2924.14091834332924.14091834332924.14091834332924.1409183433

    2465.85482191722560.64771974822652.0730012612762.5132915863

    2375.76226981922380.34144899982435.19750436382477.3656117279

    3177.41288397943087.32583104493299.9589399343184.3499937731

    2450.55007757292539.289785892618.20885970662728.8308903357

    2360.45752547492358.98351514152401.33336280942443.6832104773

    3412.00818637013410.53417603673452.88402370463495.2338713725

    2528.6189084332624.88581659732673.96125044222742.0516930997

    2438.52635633492444.57954584892457.08575354512456.9040132413

    3240.17697049513151.5639278943321.84718911523163.8883952864

    2513.31416408872603.52788273912640.09710888782708.3692918491

    2423.22161199062423.22161199062423.22161199062423.2216119906

    3474.77227288583474.77227288583474.77227288583474.7722728858

    1920.97620875812017.24311692242066.31855076742134.4089934248

    1830.883656661836.9368461741849.44305387021849.2613135664

    2632.53427082022543.92122821922714.20448944042556.2456956116

    1905.67146441381995.88518306422032.45440921292100.7265921742

    1815.57891231581815.57891231581815.57891231581815.5789123158

    2867.12957321092867.12957321092867.12957321092867.1295732109

    Al at $1.10

    Al at $1.50

    Al at $1.75

    Al at $2.00

    Materials Selection Case #

    BIW Cost ($)

    BIW Costs with Changing Al Prices

    Floor Stamp

    746.3904763918599.7977203203496.6869156277363.7053338693

    279.0942722699222.7152348489156.17365630591.4642575078

    -68.1299466157-29.8427519217-254.1613839905-161.0937292627

    750.6285379616613.895355804516.9467848077390.1274367454

    284.5215014521238.0020379451177.6226930974119.0755279964

    -603.0419779572-649.5614414643-709.9407863119-768.4879514129

    559.1996685799411.1329021751350.3719451504259.7402110599

    98.122390076540.269342322116.0776114461-6.2819396832

    -255.2998335355-218.4866491749-400.4554335758-265.0379311801

    563.7185415951425.5113491042370.9126257757286.4431253814

    103.789691174855.796217334337.766720154521.5694027214

    -786.6445829952-834.6380568357-852.6675540155-868.8648714486

    1179.84398387421031.7772174693971.0162604446880.3845263541

    714.0731750964656.220127342632.028396466609.6688453367

    435.5864561642472.3996405248290.4308561238425.8483585195

    1184.15096830111045.9437758102991.3450524817906.8755520874

    719.5592489272671.5657750867653.5362779069637.3389604738

    -98.450335255-146.4438090955-164.4733062753-180.6706237083

    595.0809015198496.4816192888411.400311776294.6160474507

    136.1649213989127.779357818479.267276454330.7551950903

    -219.4113385882-133.1306700537-339.4198049428-230.1548327819

    599.6972540893510.9575457722432.0384719556321.4164413265

    141.9157590889143.3897694223101.039921754458.6900740866

    -749.5169532232-748.0429428898-790.3927905577-832.7426382256

    409.867444694309.7941521296267.0626922847192.6282756273

    -43.1130655278-52.9726394418-59.134873138-65.2971068342

    -404.604875102-319.798216901-483.7375041222-332.1226842934

    414.751205176324.5374865255287.9682603768219.6960774156

    24.035216955824.035216955824.035216955824.0352169558

    -931.3091528701-931.3091528701-931.3091528701-931.3091528701

    1029.0196427232928.9463501589886.214890314811.7804736565

    571.5589557325561.6993818186555.5371481224549.3749144262

    284.7900501938369.5967083949205.6574211737357.2722410025

    1033.7015999182943.4878812677906.918655119838.6464721578

    577.3660719327577.3660719327577.3660719327577.3660719327

    -244.481382838-244.481382838-244.481382838-244.481382838

    639.3952869499544.6023891189453.1771076062342.7368172808

    177.6689151985173.089736018118.233680653976.0655732899

    -105.303267761-15.2162148265-227.8493237156-112.2403775547

    618.091670415529.3519620979450.4328882814339.8108576522

    158.099047795159.5730581284117.223210460574.8733627926

    -662.5024504793-661.028440146-703.3782878138-745.7281354817

    453.519111178357.2522030136308.1767691687240.0863265113

    -2.1776746959-8.2308642098-20.737071906-20.5553316022

    -291.1591914226-202.5461488215-372.8294100427-214.8706162139

    432.6243784563342.4106598058305.8414336571237.5692506958

    -21.3968311731-21.3968311731-21.3968311731-21.3968311731

    -844.7755861574-844.7755861574-844.7755861574-844.7755861574

    1143.39887474781047.1319665834998.0565327385929.9660900811

    683.1510671422677.0978776283664.5916699321664.7734102359

    398.705289452487.3183320531317.0350708319474.9938646607

    1122.19558488151031.9818662311995.4126400824927.1404571211

    663.6671420447663.6671420447663.6671420447663.6671420447

    -157.6151018766-157.6151018766-157.6151018766-157.6151018766

    Al at $1.10

    Al at $1.50

    Al at $1.75

    Al at $2.00

    Materials Selection Case #

    Change in Profit per Vehicle ($)

    Change in Profit with Changing Al Prices

    OuterQ Stamp

    16993784.90057329989886.016014626493061.739347233498721.446231341805625.6448216

    3458055.0065507211135761.74244393444203.841946986567650.3211846610992341.2921284

    -25354743.9437531-1492137.59608441-13459203.42560173227946.508119827016400.48539202

    17767593.950801330694767.790201327129016.237492134065748.668334642303725.5908832

    4279430.761277311900101.89725334151508.396839417217919.2761600111585574.6471867

    -31000341.4715775-32478072.0732136-50852228.4290356-11945758.641744-10474907.9936516

    14114881.373157320556645.10875425523932.721441731625319.317680935251563.1364262

    827908.5038720392013467.116104512848210.361147025129572.985924044935792.8332072

    -28232810.6354868-10924332.4587425-14427077.18998421356008.84201294464011.648360711

    14899922.881201221275567.455210126176735.9063132212003.340961535772127.9981191

    1658887.135240122789810.866715913569919.231001695796646.975022025548231.94154849

    -33735716.888042-41731902.8417852-51606065.2805143-13567986.5761297-16741914.2801445

    40878571.555371351588860.873464549582562.961872958078708.947441364099678.3700833

    27403857.475112732811006.367098326625228.785118231254415.49648133408425.6449175

    1955219.6887298723619982.026238613231410.348985831497014.3485833087501.3370925

    41655137.51988652297188.790509150222652.831447558650560.769545764603292.1447177

    28227587.015781533578288.754335527336064.018923931908803.576855134006366.5718601

    -3655368.24220112-7322190.45477388-24109100.259108116384575.993279615666212.0518356

    12901396.073764624824080.9644420604655.830196425441095.299769734053922.0385431

    -299124.8602164476388967.89092074-1941388.62714202-903360.145204833911055.60593239

    -29446005.4545838-6656533.50268685-19345918.3607859-4827706.83538077-733048.488931017

    13690336.763979625547877.288610121263307.788321426034602.891849834582285.2645782

    535195.2348183457169488.47111553-1214667.56178729-230438.5946901024530177.64160709

    -34899346.3141481-37402147.144491-56450558.3618298-19664962.8157895-17839843.6314546

    10101586.585789515489707.606480219754167.871451723706107.740240327658047.609029

    -2861515.55223078-2648631.97208813-2435748.39194548-2222864.81180283-2009981.23166018

    -32245018.13008-15989910.8450482-20195211.1008123-6561299.97307216-7127329.29348749

    10901223.59250616226874.32627720428864.30432924318333.88619828207803.468067

    961408.6782305841201760.847788231442113.017345881682465.186903521922817.35646117

    -37562305.514965-46565457.6435032-57095770.8898372-21160462.372792-23962017.4866524

    36805592.077405346447317.507942843723271.075985650055049.161453756386793.4614895

    23663282.868630528084969.090931321264544.206456623812464.235590126360350.4792913

    -2116642.3820148118479835.41974367373794.5739304623475310.025229825376851.2429413

    37597156.952638647174394.063385744385859.311638250653149.077315956920405.0575613

    24499854.104073428868303.596636321994641.982423624489325.281819226983974.7957824

    -7536615.97745013-12224069.1418993-29680794.53091998696446.757046878336790.62867585

    13819279.414923827230119.455947422177502.223126828146898.501992735835947.4139621

    506342.8157207398654486.80090075-537165.7320444471605715.64287985468249.65090755

    -25126259.8421525-760810.741324701-14195565.6994181543424.633862324802127.15209074

    14180442.844962526467598.104897121052572.970987527942769.078764435452725.4796447

    936856.2110147427978652.90641952-1558070.036300881522948.658848145223727.64710067

    -31054321.9210519-33051422.0072976-53154202.8494644-14173620.2903827-13310141.0691028

    10992961.16910317862610.150680521287251.127613726365520.616233529387055.4687567

    -2078791.99499898-411543.210489881-1065641.67490598246408.76854735-498275.424095831

    -27951768.0035614-10127307.4410767-15084601.6683132-236535.604176021-1645144.62429082

    11370479.951669317120532.990289720186854.904265826190013.059928429036544.2394945

    -1634250.16265401-1069841.55865737-2065503.32358595188191.549354904-714740.55380074

    -33736518.563119-42238779.3078725-53828271.5393471-15702785.3695731-19470789.8068011

    41140427.360767852356598.329171648885650.186155569394153.673719461930932.329184

    27886633.327394933854893.881412626259696.079729429998992.09952431681519.6977897

    2195086.8802953924365916.602654312512880.428516529833549.459360630897509.6205203

    41505603.857552451599093.311553647766740.534134956239568.91201161555736.5283582

    28320584.414931833183357.10223525243948.313837429922241.076917531443873.0784686

    -3697823.5430134-7880755.09383038-26393029.238144114178019.932399112855544.7105079

    40K/yr

    50K/yr

    60k/yr

    70k/yr

    80k/yr

    Materials Selection Case #

    Change to Yearly Profit

    Changes to Yearly Profits with Production Volume

    InnerQ Stamp

    BIW costvehicle weightfuel costrecycle cost

    $lb$$

    base case2349.2923759637311115020.05292505599.63

    BIW andfuel savingssavings to ussavings to ustotal savings

    recycle$including 1/2including 3/4recycle %to society

    savingsof fuel savingsof fuel savings$

    $$$

    best choice probably option 16

    + good- good+ good+ good

    1-291.2686252829-453.04613488241064.366596458892.79-198.481064.37333.71599.8089.66865.89

    2-110.9623545344-163.6141980202380.255726475148.49-62.48380.26127.65222.7279.23317.78

    3-887.7498658287-452.14605944271062.1787130261.27-826.481062.18-295.39-29.8486.70235.70

    4-252.2795354247-440.92613488241034.938879834189.97-162.311034.94355.16613.9089.18872.63

    5-71.9732646762-151.4941980202352.41356666745.67-26.31352.41149.90238.0078.84326.11

    6-1193.3270548204-291.6254076152678.160076794235.15-1158.18678.16-819.10-649.5680.82-480.02

    7-355.506722132-388.7590394014909.087268903184.82-270.68909.09183.86411.1387.15638.40

    8-175.2004513835-99.3271025393233.26829974440.52-134.68233.27-18.0540.2777.1998.59

    9-951.9879626778-387.8589639617906.92727998753.31-898.68906.93-445.22-218.4984.278.25

    10-316.5176322738-376.6390394014880.03396753982.00-234.51880.03205.50425.5186.69645.52

    11-136.2113615253-87.2071025392205.74623582437.70-98.51205.754.3655.8076.81107.23

    12-1257.5651516696-227.3383121342527.665019603627.18-1230.39527.67-966.55-834.6478.65-702.72

    13181.90852599-437.48465672111026.595951335379.92261.831026.60775.131031.7887.581288.43

    14362.2147967385-148.052719859344.518941810435.62397.83344.52570.09656.2277.40742.35

    15-344.3149542669-436.58458128141024.414914574648.40-295.911024.41216.30472.4084.63728.50

    16220.8976158482-425.3646567211997.260131853677.10298.00997.26796.631045.9487.111295.26

    17401.2038865967-135.932719859316.755241533832.80434.00316.76592.38671.5777.02750.75

    18-649.8921432587-276.0639294539641.56326491222.28-627.62641.56-306.83-146.4478.9013.95

    19-216.2250244038-365.8840323431854.310597453871.97-144.25854.31282.90496.4886.29710.06

    20-35.9187536553-76.452095481181.373359471527.67-8.25181.3782.44127.7876.48173.12

    21-812.7062649496-364.9839569034852.160291214240.46-772.25852.16-346.17-133.1383.4379.91

    22-177.2359345455-353.7640323431825.387268828769.15-108.08825.39304.61510.9685.84717.30

    233.0703362029-64.332095481153.962677673724.8527.92153.96104.90143.3976.11181.88

    24-1118.2834539414-204.4633050759474.550210597114.33-1103.96474.55-866.68-748.0477.90-629.41

    25-280.4631212529-301.5969368621701.667737879564.01-216.46701.67134.38309.7983.94485.21

    26-100.1568505044-12.16536.644459762519.70-80.4636.64-62.13-52.9774.55-43.81

    27-876.9443617987-300.6968614224699.543992055932.49-844.46699.54-494.68-319.8081.14-144.91

    28-241.4740313947-289.4769368621673.100953137861.19-180.29673.10156.26324.5483.51492.81

    290-0.0459.540023494716.8816.889.5421.6524.0474.2026.42

    30-1182.5215507905-140.1762095949326.46902726146.36-1176.16326.47-1012.93-931.3175.86-849.69

    31256.9521268691-350.3225541819817.186930625159.10316.06817.19724.65928.9584.291133.24

    32437.2583976176-60.8906173197146.19008348314.80452.06146.19525.15561.7074.72598.25

    33-269.2713533878-349.4224787422815.043140771827.59-241.69815.04165.84369.6081.44573.36

    34295.9412167273-338.2025541819788.35107483456.28352.22788.35746.40943.4983.851140.58

    35476.2474874758-48.7706173197118.854439698811.98488.23118.85547.65577.3774.36607.08

    36-574.8485423796-188.9018269147438.54530229231.46-573.39438.55-354.12-244.4876.06-134.85

    37-211.3553437845-395.5745541507925.455511191461.87-149.49925.46313.24544.6083.57775.97

    38-31.0490730361-106.1426172885248.771084368317.56-13.49248.77110.90173.0973.93235.28

    39-738.0334550812-394.674478711923.292613149230.35-707.69923.29-246.04-15.2280.68215.61

    40-189.9974099263-377.3141307507881.650433162258.11-131.89881.65308.94529.3582.90749.76

    41-9.6911391778-87.8821938885207.277671847713.814.11207.28107.75159.5773.38211.39

    42-1061.241800073-228.0134034835529.23598448943.29-1057.96529.24-793.34-661.0375.05-528.72

    43-275.5934406336-331.2874586697771.929026355653.90-221.69771.93164.27357.2581.26550.23

    44-95.2871698852-41.8555218075103.28404736929.59-85.69103.28-34.05-8.2372.0317.59

    45-802.2715519304-330.38738323769.793131127122.38-779.89769.79-394.99-202.5578.43-10.10

    46-254.2355067754-313.0270352697728.66912674450.14-204.09728.67160.24342.4180.62524.58

    47-73.9292360269-23.595098407562.25824941695.84-68.0962.26-36.96-21.4071.51-5.83

    48-1125.4798969221-163.7263080025380.513553112-4.68-1130.16380.51-939.90-844.7873.06-749.65

    49332.0492590413-380.0130759894888.115037751449.00381.05888.12825.101047.1381.561269.16

    50512.3555297897-90.5811391273213.40202978944.69517.05213.40623.75677.1072.16730.45

    51-194.6288522555-379.1130005497885.95876559617.48-177.15885.96265.83487.3278.68708.81

    52353.4071928995-361.7526525894844.443728613845.24398.65844.44820.871031.9880.911243.09

    53533.7134636479-72.3207157273172.02320701010.94534.65172.02620.66663.6771.63706.67

    54-517.8371972472-212.4519253222493.0738587892-9.58-527.42493.07-280.88-157.6273.21-34.35

    Roof SMC

    vehiclevehiclevehicleaverage

    casevehicle weightBIW weightferrousnonferrousnonrecycleAlCuIronStainlessGlassRubberrecyclingF revenueF revenueNF revenueNF revenuelandfill costlandfill costrecycletotal savingstotal savingstotal savingspercent oflb of vehicle

    lblblblbcostper vehicleper vehicleper vehicleper vehicleper vehicleper vehiclecostin recyclingin recyclingin recyclingvehicle weighttaken by

    per vehicleR-o-TregressionR-o-TregressionR-o-Tregression$cost fromcost fromcost fromrecycleddismantler

    $$$$$$$base casebase casebase case

    using R-o-Tregression%

    base31116082179.5225706.5155.549.54593185134.5-88.9980.6180.6154.6354.63-36.62-36.629.63$$$

    savings fromsavings fromsavings fromsavings fromsavings fromsavings fromsavings from

    base casebase casebase casebase casebase casebase casebase case

    $R-o-TregressionR-o-TregressionR-o-TregressionUR %0F and NF %1

    $$$$$$UR %0.25

    12657.95306.271476.39517.69663.88146.0446.56431.3029.1679.96126.298.75-14.17-24.54155.0462.02-15.184.91134.4451.1592.7989.7426.76020830167.581.3

    22947.39499.221910.37345.90691.12152.0348.47448.9930.3683.24131.473.275.36-9.3585.4625.48-18.391.8675.7121.2648.4979.2444.267946161868.982.4

    32658.85306.871476.58431.92750.35146.0646.57431.3529.1679.97126.308.80-14.16-25.59120.3044.65-19.86-0.4095.0927.4661.2786.7426.814653864364.678.8

    42670.07314.351498.06506.99665.02146.2946.64432.0429.2180.09126.508.50-13.19-23.79150.7059.78-15.324.76130.6949.2589.9789.2427.49334710167.681.3

    52959.51507.301932.04335.21692.26152.2848.55449.7330.4183.37131.683.026.33-8.6081.1323.24-18.521.7171.9619.3745.6778.8445.001084961868.982.5

    62819.37413.881722.91331.01765.46149.3847.63441.1729.8381.79129.175.72-3.08-16.9979.4323.24-21.64-2.1360.449.8535.1580.8436.524548093465.679.6

    72722.24349.131565.98486.33669.93147.3746.99435.2329.4380.69127.447.59-10.14-21.38142.3455.28-15.894.27123.8945.7684.8287.2430.648934706667.981.5

    83011.67542.081999.96314.55697.17153.3648.90452.9230.6283.97132.622.119.39-6.1972.7718.74-19.101.2365.1615.8840.5277.2448.156672567469.282.6

    92723.14349.731566.17400.57756.40147.3946.99435.2829.4380.70127.457.64-10.13-22.43107.6037.91-20.57-1.0484.5422.0753.3184.3430.7033802765.079.2

    102734.36357.211587.66475.63671.07147.6247.07435.9729.4880.82127.657.33-9.16-20.63138.0053.04-16.034.13120.1443.8682.0086.7431.382073506667.981.6

    113023.79550.162021.64303.85698.31153.6148.98453.6630.6784.10132.831.8510.37-5.4568.4316.50-19.241.0861.4113.9837.7076.8448.889811367469.282.7

    122883.66456.741812.50299.65771.51150.7148.05445.1030.0982.52130.334.560.96-13.8366.7316.50-22.35-2.7649.904.4627.1878.7440.41327449965.979.9

    132673.52316.641479.64484.87709.00146.3646.67432.2529.2380.13126.568.64-14.02-24.90141.7555.28-17.712.18118.6541.2079.9287.6427.701522114966.180.1

    142962.95509.601913.62313.09736.24152.3548.58449.9430.4283.41131.743.165.51-9.7172.1718.74-20.92-0.8759.9211.3135.6277.4445.209259975767.681.4

    152674.42317.241479.83399.11795.48146.3846.67432.3129.2380.14126.588.69-14.01-25.95107.0137.91-22.39-3.1379.3017.5148.4084.6427.755967678363.277.7

    162685.64324.721501.32474.17710.14146.6146.75432.9929.2880.27126.788.38-13.05-24.15137.4153.04-17.852.03114.9039.3077.1087.1428.434660914966.280.2

    172975.07517.681935.30302.39737.38152.6048.66450.6930.4783.55131.962.906.48-8.9767.8416.50-21.05-1.0256.179.4232.8077.0445.942398775767.781.4

    182834.94424.261726.16298.19810.58149.7047.73442.1229.8981.96129.455.61-2.93-17.3566.1416.50-24.17-4.8644.65-0.1022.2878.9437.465861907364.378.6

    192745.12364.381634.21438.83672.08147.8447.14436.6329.5280.95127.856.90-7.07-19.09123.1045.52-16.153.83106.7837.1671.9786.3432.032643883668.081.6

    203034.55557.332068.19267.04699.32153.8449.05454.3230.7284.23133.031.4212.46-3.9153.538.98-19.350.7848.057.2827.6776.5449.540381744469.382.7

    212746.02364.981634.40353.06758.56147.8647.14436.6829.5280.96127.866.95-7.06-20.1588.3628.15-20.82-1.4867.4413.4840.4683.4432.087089446965.179.3

    222757.24372.461655.88428.13673.22148.0947.22437.3729.5781.08128.066.65-6.09-18.34118.7743.28-16.283.69103.0435.2769.1585.8432.765782683668.081.7

    233046.67565.412089.86256.35700.46154.0949.13455.0630.7784.36133.241.1713.44-3.1649.196.74-19.490.6444.315.3924.8576.1450.273520544469.382.8

    242906.54471.991880.73252.15773.66151.1948.20446.5030.1982.77130.743.874.03-11.5447.496.74-22.60-3.2132.79-4.1314.3377.9441.79698367666.080.0

    252809.40407.241723.80407.47678.13149.1747.56440.5629.7981.67129.005.73-3.04-15.94110.4038.78-16.863.2096.2431.7864.0183.9435.921370289268.381.9

    263098.84600.192157.78235.69705.37155.1749.47458.2530.9884.95134.180.2616.49-0.7540.832.24-20.070.1537.511.8919.7074.6453.4291081569.582.9

    272810.30407.841723.99321.71764.61149.1947.57440.6129.7981.68129.015.79-3.03-16.9975.6621.41-21.54-2.1256.898.0932.4981.1435.975815852665.579.6

    282821.52415.321745.48396.77679.27149.4347.64441.3029.8481.81129.215.48-2.06-15.19106.0736.54-16.993.0592.4929.8861.1983.5436.654509089268.381.9

    293110.96608.272179.46224.99706.51155.4249.55458.9931.0385.09134.390.0017.47-0.0036.490.00-20.20-0.0033.76-0.0016.8874.2454.1622469569.683.0

    302970.82514.851970.32220.79779.71152.5248.63450.4330.4583.50131.892.718.06-8.3934.790.00-23.31-3.8422.24-9.526.3675.9445.685710081666.480.3

    312760.68374.751637.46406.01717.20148.1747.24437.5829.5981.12128.126.79-6.92-19.46109.8138.78-18.681.1090.9927.2159.1084.3432.973957697566.680.5

    323050.11567.712071.44234.23744.44154.1649.15455.2730.7884.40133.311.3112.61-4.2740.242.24-21.88-1.9532.27-2.6714.8074.7450.481695558368.081.7

    332761.58375.351637.65320.25803.68148.1847.25437.6329.5981.13128.146.84-6.91-20.5175.0721.41-23.35-4.2151.653.5327.5981.4433.028403260963.878.2

    342772.80382.831659.14395.31718.34148.4247.32438.3229.6481.26128.346.53-5.95-18.71105.4836.54-18.810.9687.2525.3256.2883.8433.707096497566.780.6

    353062.23575.792093.12223.53745.58154.4149.23456.0130.8384.54133.521.0513.58-3.5235.900.00-22.02-2.0928.52-4.5611.9874.4451.214834358368.181.7

    362922.10482.371883.98219.33818.78151.5148.31447.4530.2582.95131.013.764.17-11.9134.200.00-25.13-5.9417.00-14.081.4676.1442.738297489964.879.0

    372715.43344.581488.41441.74785.27147.2346.94434.8129.4080.61127.318.29-13.63-25.33124.2846.29-22.08-2.3996.8626.8761.8783.6430.236664219464.078.3

    383004.86537.541922.39269.96812.50153.2248.85452.5130.5983.89132.502.825.90-10.1454.719.75-25.29-5.4438.13-3.0117.5673.9447.744402080265.779.7

    392716.33345.181488.60355.98871.74147.2546.95434.8729.4080.62127.338.35-13.62-26.3889.5528.92-26.76-7.7057.513.1830.3580.7430.291109782861.175.9

    402733.69356.761519.28427.42786.99147.6147.06435.9329.4780.82127.647.92-12.24-24.26118.4843.28-22.28-2.6091.8824.3458.1182.9431.341237230964.178.4

    413023.12549.711953.25255.64814.22153.6048.97453.6230.6784.10132.822.447.29-9.0748.916.74-25.49-5.6533.15-5.5413.8173.4448.848975091765.879.8

    422882.99456.291744.12251.44887.43150.7048.05445.0630.0982.51130.315.15-2.12-17.4647.216.74-28.60-9.4921.63-15.063.2975.1440.372438223362.376.9

    432779.71387.441578.01410.39791.32148.5647.37438.7429.6681.34128.467.13-9.60-22.17111.5839.55-22.79-3.0386.3221.4853.9081.3434.125390625164.478.6

    443069.14580.402011.99238.60818.55154.5549.28456.4430.8684.62133.651.659.93-6.9942.013.01-26.00-6.0727.59-8.409.5972.0451.633128485966.080.0

    452780.61388.041578.20324.62877.79148.5847.37438.8029.6781.35128.487.18-9.59-23.2376.8522.18-27.47-8.3446.97-2.2122.3878.4434.179836188461.676.3

    462797.97399.621608.87396.07793.04148.9447.49439.8629.7481.54128.796.76-8.21-21.10105.7836.54-23.00-3.2481.3318.9650.1480.6435.229963636564.578.7

    473087.40592.572042.85224.29820.27154.9349.40457.5530.9484.82133.971.2811.32-5.9236.210.00-26.20-6.2922.60-10.935.8471.5452.737701497366.180.1

    482947.27499.151833.71220.09893.47152.0348.47448.9930.3683.24131.463.981.91-14.3034.510.00-29.32-10.1311.09-20.45-4.6873.1444.261164628962.777.3

    492730.99354.961491.67408.93830.39147.5547.05435.7629.4680.78127.598.18-13.48-25.69110.9939.55-24.61-5.1281.0716.9249.0081.6431.177978033462.677.2

    503020.42547.911925.65237.14857.62153.5448.96453.4630.6684.07132.772.706.05-10.5141.423.01-27.82-8.1722.34-12.964.6972.2448.685715894264.478.7

    512731.89355.561491.86323.16916.86147.5747.05435.8229.4780.80127.618.23-13.47-26.7576.2522.18-29.29-10.4341.73-6.7717.4878.7431.232423596759.874.8

    522749.25367.131522.53394.61832.11147.9347.17436.8829.5480.99127.927.81-12.09-24.62105.1936.54-24.81-5.3376.0914.3945.2480.9432.282551044962.877.3

    533038.68560.091956.51222.83859.34153.9249.08454.5730.7384.27133.102.337.44-9.4435.620.00-28.02-8.3817.36-15.490.9471.6449.790288905764.578.8

    542898.55466.671747.38218.63932.55151.0248.15446.0130.1682.68130.595.03-1.98-17.8233.920.00-31.13-12.225.84-25.01-9.5873.2441.313752037361.075.9

    Floor SMC

    assume base case car gets21.6mpg

    assume gas costs4.00$/gallonbase case fuel cost

    assume car drives12000.0miles per year for ten years15020.12222.22020.21836.51669.61517.81379.81254.41140.41036.7942.4

    assume interest rate is10.0% annually

    DiscountedDiscountedDiscountedDiscountedDiscountedDiscountedDiscountedDiscountedDiscountedDiscounted

    Total DiscountedSaved FuelSaved FuelSaved FuelSaved FuelSaved FuelSaved FuelSaved FuelSaved FuelSaved FuelSaved Fuel

    CaseBIW CostBIW WeightCar WeightFuel EconFuel EconFuel EconFuel EconCostCostCostCostCostCostCostCostCostCostCost

    $lbslbs1st princ10-5 ruleDeLuchiused inSavings OverYearYearYearYearYearYearYearYearYearYear

    mpgmpgmpgcalcsVehicle12345678910

    mpgLifetime$$$$$$$$$$

    (now set to 10-5 rule)$

    12640.56306.272657.9524.123.2???23.21064.4157.5143.2130.1118.3107.697.888.980.873.566.8

    22460.25499.222947.3922.322.222.2380.356.351.146.542.338.434.931.828.926.223.9

    33237.04306.872658.8524.123.223.21062.2157.1142.9129.9118.1107.397.688.780.673.366.6

    42601.57314.352670.0724.023.223.21034.9153.1139.2126.5115.0104.695.186.478.671.464.9

    52421.27507.302959.5122.222.122.1352.452.147.443.139.235.632.429.426.824.322.1

    63542.62413.882819.3723.022.622.6678.2100.391.282.975.468.562.356.651.546.842.6

    72704.80349.132722.2423.723.023.0909.1134.5122.3111.2101.191.983.575.969.062.757.0

    82524.49542.083011.6721.921.921.9233.334.531.428.525.923.621.419.517.716.114.6

    93301.28349.732723.1423.723.023.0906.9134.2122.0110.9100.891.683.375.768.962.656.9

    102665.81357.212734.3623.622.922.9880.0130.2118.4107.697.888.980.873.566.860.755.2

    112485.50550.163023.7921.921.921.9205.730.427.725.222.920.818.917.215.614.212.9

    123606.86456.742883.6622.722.422.4527.778.171.064.558.753.348.544.140.136.433.1

    132167.38316.642673.5224.023.223.21026.6151.9138.1125.5114.1103.794.385.777.970.964.4

    141987.08509.602962.9522.222.122.1344.551.046.342.138.334.831.628.826.223.821.6

    152693.61317.242674.4224.023.223.21024.4151.6137.8125.3113.9103.594.185.677.870.764.3

    162128.39324.722685.6423.923.123.1997.3147.5134.1121.9110.9100.891.683.375.768.862.6

    171948.09517.682975.0722.122.122.1316.846.942.638.735.232.029.126.524.021.919.9

    182999.18424.262834.9423.022.622.6641.694.986.378.471.364.858.953.648.744.340.3

    192565.52364.382745.1223.522.922.9854.3126.4114.9104.595.086.378.571.364.959.053.6

    202385.21557.333034.5521.821.921.9181.426.824.422.220.218.316.715.113.812.511.4

    213162.00364.982746.0223.522.922.9852.2126.1114.6104.294.786.178.371.264.758.853.5

    222526.53372.462757.2423.422.922.9825.4122.1111.0100.991.783.475.868.962.757.051.8

    232346.22565.413046.6721.821.821.8154.022.820.718.817.115.614.112.911.710.69.7

    243467.58471.992906.5422.522.322.3474.670.263.858.052.748.043.639.636.032.829.8

    252629.76407.242809.4023.122.722.7701.7103.894.485.878.070.964.558.653.348.444.0

    262449.45600.193098.8421.521.721.736.65.44.94.54.13.73.43.12.82.52.3

    273226.24407.842810.3023.122.722.7699.5103.594.185.577.870.764.358.453.148.343.9

    282590.77415.322821.5223.022.622.6673.199.690.582.374.868.061.856.251.146.542.2

    292349.29608.273110.9621.421.621.69.51.41.31.21.11.00.90.80.70.70.6

    303531.81514.852970.8222.222.122.1326.548.343.939.936.333.030.027.324.822.520.5

    312092.34374.752760.6823.422.822.8817.2120.9109.999.990.882.675.168.262.056.451.3

    321912.03567.713050.1121.721.821.8146.221.619.717.916.314.813.412.211.110.19.2

    332618.56375.352761.5823.422.822.8815.0120.6109.699.790.682.474.968.161.956.351.1

    342053.35382.832772.8023.322.822.8788.4116.6106.096.487.679.772.465.859.954.449.5

    351873.04575.793062.2321.721.821.8118.917.616.014.513.212.010.99.99.08.27.5

    362924.14482.372922.1022.422.222.2438.564.959.053.648.744.340.336.633.330.327.5

    372560.65344.582715.4323.723.023.0925.5136.9124.5113.2102.993.585.077.370.363.958.1

    382380.34537.543004.8622.022.022.0248.836.833.530.427.725.122.920.818.917.215.6

    393087.33345.182716.3323.723.023.0923.3136.6124.2112.9102.693.384.877.170.163.757.9

    402539.29356.762733.6923.622.922.9881.7130.4118.6107.898.089.181.073.666.960.955.3

    412358.98549.713023.1221.921.921.9207.330.727.925.323.020.919.017.315.714.313.0

    423410.53456.292882.9922.722.422.4529.278.371.264.758.853.548.644.240.236.533.2

    432624.89387.442779.7123.322.822.8771.9114.2103.894.485.878.070.964.558.653.348.4

    442444.58580.403069.1421.621.721.7103.315.313.912.611.510.49.58.67.87.16.5

    453151.56388.042780.6123.322.822.8769.8113.9103.594.185.677.870.764.358.453.148.3

    462603.53399.622797.9723.222.722.7728.7107.898.089.181.073.666.960.955.350.345.7

    472423.22592.573087.4021.521.721.762.39.28.47.66.96.35.75.24.74.33.9

    483474.77499.152947.2722.322.222.2380.556.351.246.542.338.535.031.828.926.323.9

    492017.24354.962730.9923.623.023.0888.1131.4119.5108.698.789.781.674.267.461.355.7

    501836.94547.913020.4221.921.921.9213.431.628.726.123.721.619.617.816.214.713.4

    512543.92355.562731.8923.623.023.0886.0131.1119.2108.398.589.581.474.067.361.155.6

    521995.89367.132749.2523.522.922.9844.4124.9113.6103.393.985.377.670.564.158.353.0

    531815.58560.093038.6821.821.921.9172.025.523.121.019.117.415.814.413.111.910.8

    542867.13466.672898.5522.622.322.3493.173.066.360.354.849.845.341.237.434.030.9

    OuterQ SMC

    caseBIW Cost in $BIW cost in $BIW weight in lb

    at 150k/yrat 50k/yr

    11486.49842356732640.5610012466306.2692434118

    21345.60143182842460.2547304981499.2238679865

    31710.188252863237.0422417924306.8692937049

    41461.5029091012601.5719113884314.3492434118