method of statement - cmd group bollard manual.pdfmethod of statement en english 10/2011 urbaco s.a....

METHOD OF STATEMENT CRASH TESTED HIGH SECURITY

RETRACTABLE BOLLARDONE50 Range

10/2011 ©URBACO S.A. – Actual products may differ from photographs, pictures and illustrations. The data and information in this manual may be changed at any time and without obligation on the part of URBACO S.A. to notify said changes.

NT-ONE-SET EN-v2 - 2011-10

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METHOD OF STATEMENTENEnglish

INTRODUCTION

Thank you to have been relying to URBACO by purchasing the ONE High Security Solution Automatic Rising Bollard to control and keep safe your Access.In addition to provide details on operating instructions, this method of statement manual is design to assist the Users, Installers, Maintainers, Operators, and System Integrators Staff.Should you require any further information or specific assistance, please contact us.

SCOPE & PURPOSE

This methods of statement manual is covering all steps that must be carefully follow while installing, maintaining and operating the equipment to ensure the good equipment functioning and safety.

It is intended for specifying implementation site and adequate equipment, design the secure entry system, install, connect and test the whole equipment, interface instruction and operate the bollard(s), and maintain the whole equipment.

The purpose is to insure that all risks are controlled to keep safe any individual, owner, users or any personnel that could carry out any installa-tion, maintain or repair task on this equipment.

This symbol indicates the presence of a plan in annex

This symbol indicates an important point

DECLARATION OF CONFORMITY

Directives :EC Machinery Directive 2006/42/ECNF P 98 31073/23/CEE and modification 93/68/CEE92/31/CEE and modification 92/31/CEE and 93/68/CEE,2006/95/CE Low Voltage Directive 2004/108/CE EMC Electromagnetic Compatibility Cirective

Norms :EN 61000-6-2 et EN 61000-6-3 Machinery Safety, EN1050 Risk assessment, EN60529 IP electrical protection test method, EN3744 Machinery Acoustic Power measurement method, Et EN60068-2-1 et EN60068-2-2 Environment test method.

We hereby certify that the ONE high security Bollard complies with the relevant provisions of EC Directive and norms detailed above.

Manufactured by:

URBACOZ.A. du Couquiou457 Avenue du Clapier84320 EntraiguesFrance

WARRANTY & LIMITATION OF LIABILITY

As the owner, you are responsible for the correct application of all instructions describe bellow in this manual.It is important to engage only trained and experienced staff.Installation, operation, and maintenance of this equipment must follow the specific instructions and safety precautions located in this manual. It is the sole responsibility of the owner of the equipment to establish which legislation is applicable to the country in which the equipment is installed, and to ensure subsequent compliance with all national and local regulations.

METHOD OF STATEMENT EN English



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Where associated equipment is supplied or fitted by others, the owner of the equipment is responsible for insuring that the equipment complies with all safety requirements, norms and compliance and any associated equipment does not adversely affect the operation or safety of equip-ment supplied by URBACO.

URBACO does not accept responsibility in circumstances where the installation, operation, and maintenance have not followed the whole ins-tructions contained in this manual.

URBACO warrants the equipments during the first 12 months following delivery; the product will be free from defect in material and work-manship.URBACO sole obligation under the terms of this warranty shall be to repair (or at URBACO option, to replace) any defective product/part, without extra charge to the owner, provided that:1 - The owner gives URBACO written notice of any such claimed defect within such period of 12 months.2 – The products have not been altered, subjected to misuse, improper maintenance, negligence or accident.3 – Used with parts not authorized by URBACO.

NO OTHER WARRANTY IS EXPRESSED AND NONE SHALL BE IMPLIED, INCLUDING WITHOUT THE WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR USE.

THE FOREGOING STATES THE ENTIRE LIABILITY OF URBACO WITH RESPECT TO THE PRODUCTS.

IN NO EVENT SHALL URBACO BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH RESULT FROM USE BY BUYER OR ANY OTHER PARTY, OF THE PRODUCTS, AND IN NO EVENT SHALL URBACO LIABILITY EXCEED THE AMOUNTS PAID BY THE OWNER FOR THE PRODUCTS THEREUNDER.



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CONTENTS

I. IntroductionII. Scope & PurposeIII. Declaration of ConformityIV. Warranty & Limitation of LiabilityV. Contents1. Health & Safety .................................................................................................................................................................................. 5

1.1. Recommendations. ...................................................................................................................................................................... 51.2. Warning ........................................................................................................................................................................................ 51.3. Terms of use ................................................................................................................................................................................. 51.4. Operating limits ............................................................................................................................................................................ 51.5. Tools & equipment ........................................................................................................................................................................ 5

2. General Description .......................................................................................................................................................................... 62.1. The ONE SET ............................................................................................................................................................................... 62.2. Safety Logic Control types ............................................................................................................................................................ 72.3. On Site Implementations .............................................................................................................................................................. 8

3. ONE Bollard – High Security Automatic Rising Bollard ................................................................................................................. 93.1. Identification ................................................................................................................................................................................. 93.2. Description ................................................................................................................................................................................... 93.3. Features ....................................................................................................................................................................................... 93.4. Equipments .................................................................................................................................................................................. 103.5. ONE Bollard Technical Drawing .................................................................................................................................................... 10 3.6. ONE Bollard Concrete Foundation ................................................................................................................................................ 10

4. ONE Technical Center ....................................................................................................................................................................... 114.1. Identification ................................................................................................................................................................................. 114.2. Description ................................................................................................................................................................................... 114.3. Features ....................................................................................................................................................................................... 114.4. Equipments .................................................................................................................................................................................. 124.5. Technical Center Cabinet overall dimensions ................................................................................................................................ 124.6. Technical Center Cabinet Concrete Foundation dimensions.......................................................................................................... 12

5. Installation .......................................................................................................................................................................................... 135.1. Implementation Site Control ......................................................................................................................................................... 135.2. Working Zone Protection .............................................................................................................................................................. 135.3. Taking Delivery of Material ............................................................................................................................................................ 135.4. Bollard Unpacking ........................................................................................................................................................................ 145.5. Bolard Foundations Construction & Bollard Embedding ................................................................................................................ 145.6. Technical Center Cabinet Foundations Construction ..................................................................................................................... 155.7. Technical Center Unpacking & Embedding .................................................................................................................................. 155.8. Run Electrical Cables & Hydraulic Hoses into sheaths .................................................................................................................. 16

6. Connection, Commissioning & Testing ........................................................................................................................................... 176.1. Connection ................................................................................................................................................................................... 176.2. Before Starting Up ........................................................................................................................................................................ 176.3. Commissioning & Tests Protocol .................................................................................................................................................. 186.4. Working Zone Protections Removal .............................................................................................................................................. 19

7. User Manual ....................................................................................................................................................................................... 207.1. The PLC (Programmable Logic Controller) .................................................................................................................................... 207.2. The Hydraulic Pumping Unit ......................................................................................................................................................... 21

8. Options ............................................................................................................................................................................................... 238.1. ONE Bollard options ..................................................................................................................................................................... 238.2. ONE Technical Center Options ..................................................................................................................................................... 278.3. Accessories .................................................................................................................................................................................. 27

9. Maintenance ...................................................................................................................................................................................... 289.1. Periodical Maintenance Guide ...................................................................................................................................................... 289.2. Maintenance Notebook ................................................................................................................................................................ 299.3. Failure Detection Guide ................................................................................................................................................................ 329.4. After Vehicle Impact Control ......................................................................................................................................................... 329.5. Spare Parts Table & Product Exploded Views 1 ............................................................................................................................ 33

10. Demolishing & reprocessing - URBACO Environmental Concern .............................................................................................. 3311. Appendix .......................................................................................................................................................................................... 34




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1. HEALTH & SAFETY

1.1. Recommendations

• It is essential that the equipment is specified, installed and maintained correctly, according to this manual, in order to ensure safety in operation.

• Only qualified people or authorized technician shall be permitted to conduct any work.• Before attempting any work involving the installation, commissioning, connecting, maintaining or repair of the equipment please ensure

that anyone carrying out such work has read this manual and, in particular has noted the contents of the safety instruction.• Only carry out installation works when suitable warning signs are posted and area is cordoned off from traffic, if no hazard exists, with

correct tools and equipment and after carrying out the appropriate Risk Assessments.• This manual is acting has logbook and must be completed after each intervention from the commissioning date.• Keep all instructions supplied with the equipment.• This is low voltage equipment that can cause serious injury or death. Make sure the power supplied is off and that the equipment is

well earth connectors following standards. • See § 6.1. for implementation site control detail before starting any work.

1.2. Warning

• All the safety instructions described in this manual is important. They involve personnel and equipment.• Operating large and heavy equipments in public area can cause injury if safety conditions are not met.• The equipment is supplied with 400 Volt three phases. Only qualified people are allowed to access it. Make sure the equipment is

disconnected from power supply before starting any work.• The hydraulic system is maintained under pressure (about 45 bars/653 Psi) when the bollard had risen up. Do not handle fittings,

hoses, and cylinder group when the circuit is pressurized.• The general safety requirements for lifting and handling must be read and well understood.

1.3. Terms of use

• A vertical warning signs must be installed to make users, pedestrians, motorcyclists, bicyclists, shopping trolleys, pushchairs, wheel-chairs, etc., aware of the presence of the obstacle and to inform traffic regulations.

• Traffic light can act as an additional warning. This traffic light would be applied to the bollard control housing.• Detector loops and associate equipment can be installed to automatically operate the bollards and secure the access.• It is forbidden to force one’s way through behind a permitted vehicle (Bus, touristic train…) without risking of crashing against the

bollard.• URBACO recommends, for security reasons, that vehicles should stop and wait that the bollard is fully retracted before going (Traffic

light can act as bollard position signal).• Access control manager must inform users on the good way of using the system. URBACO will not accept any responsibility in cir-

cumstances where users failed in operating the system.• The operator has responsibility for the safe passage of vehicles when operating the bollard through manual remote device such as a

push button, and it is essential that the operator has visual contact with the bollard, in order to ensure its movement will not cause a hazard.

1.4. Operating limits

• This equipment must only be used for the purposes of which it has been designed for.• Any other use is considered improper and therefore dangerous.• Any use other than as described in this manual is forbidden. • URBACO does not accept responsibility in circumstances where the installation, operation, and maintenance have not followed the

whole instructions contained in this manual.• URBACO does not accept responsibility in circumstances where the system is not used properly.• URBACO does not accept responsibility of damage, injury or operating system defective due to the used of none URBACO’s provided

components that are used or replaced (except written authorization URBACO).• Never modify the original parts of the system.

1.5. Tools & equipment

Make sure you have all available tools to perform assembly, including a key 6 Allen screw M20 HCC useful for assembly/disassembly of the cover (required for maintenance). A lift kit is available in option to have attachment points on all heavy elements (bollard head, cover, box).

Use extreme care and proper lifting equipment and techniques when servicing the unit.

Total weight marker:ONE50 = 1200 kgONE40 = 1200 kgONE30 = 1000 kg



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2. GENERAL DESCRIPTION

High security access could be controlled by various logics solutions. And any would be study to meet specific requirement as level of security and entrance/exit logic system.

The ONE SET have been designed to meet both requirements, Protect site with high security anti-ram Bollards associate with safety logics access control.

2.1. The ONE-SET Solution

The ONE SET Solution is a complete necessary equipment to secure and control any access. Each ONE-SET would be designed depending on the security level requested, the number of access to control, the safety logic control chosen and the access width.

ONExx-SETx-x would represent the number of access to be controlled, the security level and the Number of Bollard controlled by one single Technical Center. All projects will be lay down with the optimal solution.

For example, the ONE50-SET2-1 is to control 1 access, with 2 Bollards ONE50 using 1 Technical center (within 2 hydraulic pumping units and 1 Programmable Logic Controller) and 2 Connection Kits (hydraulic hoses and Electrical cables – Standard = 10 meters - Specific request for longer connection distances). And, as an option, it could control 2 deferent accesses (ONE50-SET2-2). This is a specific request and would involve a specific PLC program and additional access control system to be installed into the Technical Center Cabinet to control the 2 accesses).

The gap between two obstacles must not exceed 1.20m in accordance with the standard.The maximum protected width using for example the ONE50-SET2-1 Bollards is 4.25 meters.

Image N° ONE-B006 : ONExx-SET2 Bollards access width

Multiple SET of ONE Bollard could be use to secure multiple accesses, depending on site, configuration, control type, logic, and this of any level of security requested as:ONE50 = K12ONE40 = K8ONE30 = K4

4250

1200

1200

1200




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Bellow is the list of all possible ONE-SET Access Control System.

SET Access Bollard(s)/access SET (K12)* Code

Small Cabinet

1 1 ONE50-SET1 BHONEG100H1

1 2 ONE50-SET1-2 BHONEG100H2

2 1+1 ONE50-SET2-1 BHONEG100H2-11


Big Cabinet



2 2+1 ONE50-SET2-21 BHONEG100H3-21

2 2+2 ONE50-SET2-22 BHONEG100H4-22

2 3+1 ONE50-SET2-31 BHONEG100H4-31

2 3+2 ONE50-SET2-32 BHONEG100H5-32

2 4+1 ONE50-SET2-41 BHONEG100H5-41

*K12 = Security Level following DOS as an example. ONE40 for K8 security level and ONE30 for K4 security level.**SET4-2 is set up for 2 Bollards to secure each of the 2 accesses. Specific request for the configuration: 1 Bollard to secure the access N°1 and 3 Bollards to secure the access N°2.

Each ONE-SET is supply with one single ONE Technical Center, and allocated connection cables and hoses.

2.2. Safety Logic Control types

The bollards could be controlled following various Logics. The 4 main used logics are listed below. 1 – Controlled Entrance and Exit 2 – Controlled Entrance or Exit 3 – Controlled Entrance and Free Exit 4 – Free Exit

Appendix ONE-A005 – 1 Bollard Functionning Logic Control types and Layout.Appendix ONE-A006 – 2 Bollards Functionning Logic Control types and Layout.Appendix ONE-A007 – 3 Bollards Functionning Logic Control types and Layout.Appendix ONE-A034 – 4 Bollards Functionning Logic Control types and Layout.Appendix ONE-A035 – 5 Bollards Functionning Logic Control types and Layout.

1 Bollard Functionning Logic Control types and

Layout

2 Bollards Functionning Logic Control types and

Layout


Layout


Layout


Layout

Appendix ONE-A005 Appendix ONE-A006 Appendix ONE-A007 Appendix ONE-A034 Appendix ONE-A035



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2.3. On site Implementations

The implementation type would depend on Safety Logic Control and Layout chosen. See below an example of two bollards site implementation to secure and control one single access with magnetic loops, technical center and traffic lights.

Example: ONE50-SET2-1

ONE50-SET2-1 Composition and code: ONE50-SET1-2 .......................................................................................................................................................BHCLPG100H21 x Technical Center.............................................................................. ....................................................................... CC30010H22 x 10 meters Connection Kit (hydraulic hoses and Electrical cables).. ........................................................................KITBEAH10G

1

2

3

4

5

6

High Security Retractable bollard - ONE

Presence and safety magnetic loop

Presence and safety magnetic loop

Automatic exit magnetic Loop

Technical Center

Traffic light

5

1

2

3

4

6

6

entrance

exit1

. Image N° ONE-B007 : ONE50-SET2-1 Standard Implementation. 1 Access controlled with 2 Bollards.




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3. ONE BOLLARD – HIGH SECURITY AUTOMATIC RISING BOLLARD

The ONE Bollard range has been designed to secure access from anti-ram raiding and protect site.

3.1. Identification

Each Bollard should be delivered with ID plate.This identification would help for repairing and maintaining interventions and insure that the right components would be replaced.

Appendix ONE-A002 – Product Identification: ID plate positions and codes correspondences.

Product Identification

Appendix ONE-A002

3.2. Description

The ONE bollards range has been designed to provide a high level of security in relation to anti-ram raiding. One single ONE50 has been suc-cessfully impact tested in accordance with ASTM F2656-07, stopping a 6800kg truck travelling at 80 km/h.URBACO designation : ONE50-SET1

Crash Test Results – LIER – 05/03/2010:

ASTM F2656-07 : M50 : P2 DOS Rev.A : K12 (equivalent) PAS68 :2007 : V rising bollard 6800 80/2.1/30 CWA 16221 : Rising bollard V/(N2)6800/80/90:2.1/30

Appendix ONE-A050 – Crash Test Report: Report of the successful crash test performed in March 2010.Appendix ONE-A051 – Crash Test Certificate: LIER Inrets Road Equipment Test Labora-tory Certificate in accordance with Standard ASTM F2656-07.

Crash Test Report Crash Test Certificate

Appendix ONE-A050 Appendix ONE-A051

3.3. Features

These ONE range Automatic Rising Bollards are manufactured from heavy duty steel tube and rises to the heights of 1000 mm. They can be installed individually or installed as a series of bollards rising together. Depending on road or predetermined widths, these bollards are recom-mended to be installed with a maximum space of 1200 mm between upright faces of the bollards. When not in use each rising bollard fits discretely away to flush fit with any road surface.

Height above ground 1000 mm

Diameter 325 mm

Case dimensions 1690 x 490 x 500

Technical unit dimensions 155 x 280

Total weight 1150 kg

Powered by Hydraulic Pump / single acting cylinder

Operating pressure 45 bars

Operating temperature (no antifreeze system) >0°C / +50°C

Operating temperature (with standard antifreeze system) -20°C / +50°C

Operating temperature (with extreme temperature antifreeze system) -50°C / +50°C

Raising time (1) 5 s

Lowering time (2) 3-5 s (depending on wether conditions)

Ingress protection rating (IP Code) IP67

(1): Could be less than 2 seconds with Emergency Fast Raise System (2): time could change depending on oil temperature (see § 8.2.).

80 km/h

IMPACT

RESISTANCE

6.8 tons



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The bollard has a specific embedding positioning.

It is critical that the Bollard orientation is respected to fulfill its security function.

3.4. Equipments

This is the list of Equipments that could be chosen depending request.

Bollard head made of heavy duty steel tube protected and painted with RAL3002 bright color S

White reflecting band Class II S

Teardrop finishing steel plate S

Limit switch with 2 sensors (no damping) S

Various bollard head color (See §8.1) O

White led light ring O

Limit switch with 4 sensors (high and low damping) O

Stainless steel teardrop finishing plate O

Lifting kit (for installation and maintenance handling) O

Sump Pump (If issue with natural drainage) O

Stainless steel sleeve O

Standard antifreeze system -20°C (1) O

Extreme temperature antifreeze system -50°C (1) O

BUZZER (Sounder as operating bollard alarm) O

S = Standard ; O = Option

(1) For this option, additional equipment is requested for the technical center set up.

3.5. ONE Bollard Technical Drawing

The ONE Bollard is directly embedded into excavation before pouring concrete. There is no lost case. Therefore, the Bollard removal would generate important works.

Appendix ONE-A003 – ONE Bollard Technical Drawing: Overall ONE Bollard’s Dimensions and Components.

ONE Bollard Technical Drawing

Appendix ONE-A003

3.6. ONE Bollard Concrete Foundation

The concrete foundation dimensions and concrete technical characteristics must be met to ensure the security function of the bollard.

Appendix ONE-A009 - ONE-SETX-1 Bollard Concrete FoundationsAppendix ONE-A010 - ONE-SETX-2 Bollards Concrete FoundationsAppendix ONE-A011 - ONE-SETX-3 Bollards Concrete FoundationsAppendix ONE-A036 - ONE-SETX-4 Bollards Concrete FoundationsAppendix ONE-A037 - ONE-SETX-5 Bollards Concrete Foundations

ONE-SETX-1 Bollard Concrete Foundation

ONE-SETX-2 Bollards Concrete Foundation








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4. ONE TECHNICAL CENTER

The technical center is designed to operate the bollards. It is a ground embedded aluminum cabinet within hydraulic pumps and a program-mable logic controller. The cabinet is weather-tight, thermally insulated, soundproof and lockable.

4.1. Identification

Each Technical Center should be delivered with ID plate.This identification would help for repairing and maintaining interventions and insure that the right components would be replaced.

Appendix ONE-A002 – Product Identification: ID plate positions and codes correspondences.

Product Identification

Appendix ONE-A002

4.2. Description

The technical center is a ground embedded insulated aluminum cabinet. There are 4 embedding holes.The inner walls of the cabinet are covered with thermally insulated and soundproofing material.The cabinet includes a fan to regulate temperature and hygrometry.The cabinet components include a PLC (Programmable Logic Controller), an electrical protection, a hydraulic pump, electrical connection rack and all specific systems that manage different input and output depending on final configuration (Red Light, Magnetic Loops, sounder…).Each ONE bollard is powered by its own hydraulic pump (1 bollard = 1 hydraulic pump).

4.3. Features

The technical center could be install indoor or outdoor. The weather-tight aluminum cabinet protects all inboard components.

Power 400V three-phase + neutral + earth

Max consumption (1) 10A

Frequency 50/60 Hz

Cabinet type Ground Embedded Cabinet

Dimensions L800 x P410 x H1016

Material Aluminum

Finishing and Color Polyester powder coating, charcoal gray RAL7016, thick layer

thermally insulated and soundproofing Inner adhesive alveolar polyurethane Layer

Lockable Cabinet Door 1 door opening right, 3 hinges, lock with key

Weight 80 kg

PLC Siemens CPU224 PLC (14 Input / 10 Output)

Ingress protection rating (IP Code) IP54 / IK10

Fan Forced 40m3/h

Filter Washable Filter

Fan protection Steel bonnets screw on the airflow aperture

Operating temperature >0°C / +70°C

Maximum Hydraulic pressure (1) 85 bars

Hydraulic Pumping unit power 2.2 kW

Hydraulic Pumping unit oil flow(1) 14 l/min

(1) : In standard configuration



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4.4. Equipments

List of equipments that would be adapted depending on access logic control chosen.

Weather-tight aluminum cabinet S

Thermally insulation and soundproofing S

Key lock padlock S

Fan S

Electrical protection 30mA S

PLC (Siemens S7-224) S

Electrical connection rack S

Filters S

Negative Security mode (compatible with manual operating device option) S

Operating device (loops detectors) O

Positive Security mode (incompatible with manual operating device option) O

Lightning protection O

Manual operating device (1) O

Emergency Fast Raise System O

Antifreeze standard device system -20°C O

Antifreeze device system -50°C (2) O

S = Standard ; O = Option (1) : Incompatible with the positive safety layout hydraulic pumping unit (2) : The Fan must be removed

4.5. Technical Center Cabinet Overall Dimensions

Appendix ONE-A020 – ONE-SET 1 and 2 Technical Center Cabinet Overall Dimensions.Appendix ONE-A021 – ONE-SET 3, 4 and 5 Technical Center Cabinet Overall Dimensions.

ONE-SET 1 & 2 Technical Center Cabinet Overall

ONE-SET3, 4 & 5 Technical Center Cabinet Overall


4.6. Technical Center Cabinet Concrete Foundation Dimensions

Appendix ONE-A020 – ONE-SET 1 and 2 Technical Center Cabinet Overall Dimensions.Appendix ONE-A021 – ONE-SET 3, 4 and 5 Technical Center Cabinet Overall Dimensions.

Technical Center Cabinet Overall Dimensions

ONE-SET3&4 Technical Center Cabinet Overall





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5. INSTALLATION

The onus is on the owner of the site to conduct a survey and a Risk Assessment of the proposed installation. This is to ensure that information can be passed to the installation team so that any excavations do not foul any service.Before undertaking the installation, be aware that underground ducts is required between the Technical Center and the Bollard. The ducts are to be laid in situ at a depth of minimum 500mm.

5.1. Implementation Site Control

In order to minimize risk or foul any service, the implementation site must be controlled according to the following steps:

- Control that there are no lines (water, gas, electricity, mains drainage ...) or underground construction field (parking, metro ...) that could hamper the excavation works.

- The soil should be low-cohesive, well-graded crushed stone or broken gravel of a particle size distribution comparable to Table 2. Soil depth should be at least the foundation depth and 1.5 times embedment depth behind the installation or 0.6 meters. Soil should be compacted to a density of not less than 90 percent maximum dry density.

Table 1 – Recommended soil foundation material

Sieve size Mass Percent Passing

50.0 mm (2 in.) 100

25.0 mm (1 in.) 75-95

9.5 mm (3/8 in.) 40-75

4.75 mm (No. 4) 30-60

2.00 mm (No. 10) 20-45

0.425 mm (No. 40) 15-30

0.075 mm (No. 200) 5-20

- There is no obstacle that could prevent the Bollard to operate.- The Technical Center is placed away from traffic to avoid any impact risk.- That ducts and sheaths can be laid underground at minimum of 500mm depth below road between the Bollards and the Technical Center.- The distance between Bollards and Technical Center should not exceed 30m (A maximum of 10m in standard connection kit).

5.2. Working Zone Protection

This is a no-entry working zone, public must keep away from it. Therefore, the working zone must be closed and road signs must be put up all way works, installation and tests duration. All protections and road signs could be removed only when commissioning tests are successfully completed.

5.3. Taking Delivery of Material

Each bollard is delivered fully assembled and shipped on a pallet (The pallet would be treated according to the destination country) and the Technical Center is delivered on a different pallet.

Upon receipt, the equipment must be checked (Quantity, Quality…) and stored on pallets in a clean and dry area until the installation.



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5.4. Bollard Unpacking

The bollard should be strapped onto pallet and the packaging could be attached and secured into the vehicle.Unload the truck using forklift and put it on leveled ground.Make sure that the excavation and concrete footing is dry and cleaned.

• Remove 2 M20 screws from the top Bollard’s cover (diametrically opposed) and replace them by 2 M20 lifting eye (supplied in the optional lifting kit).

• Hook the Bollard using adapted lifting equipment. • Lift-up the Bollard and lay it down in vertical position next to the excavation.• During the bollard foundation construction steps, slowly lift it down into the excavation

(Warning: make sure the Bollard is well oriented). • Remove the lifting eye and screw back the original M20 screws. • Control the Bollard level.

Appendix ONE-B003 – ONE Bollard Unpacking or Lifting process

Lifting kit

Appendix ONE-B003

5.5. Bollard Foundations Construction & Bollard Embedding

This part is very important and requires special attention.The construction of concrete foundation represents the main part of the installation.The Reinforcing Steel construction would be done in the workshop and shipped to the implementation site (Not supplied by URBACO).

Appendix ONE-A013 – ONE-SETX-1 Reinforcing Steel: Technical Drawing of the Concrete Reinforcing Steel to be use for the Bollard’s Concrete Foundation Construction.Appendix ONE-A014 – ONE-SETX-2 Reinforcing Steel: Technical Drawing of the Concrete Reinforcing Steel to be use for the Bollard’s Concrete Foundation Construction.Appendix ONE-A015 – ONE-SETX-3 to 5 Reinforcing Steel: Technical Drawing of the Concrete Reinforcing Steel to be use for the Bollard’s Concrete Foundation Construction.

ONE-SETX-1 Reinforcing Steel ONE-SETX-2 Reinforcing Steel ONE-SETX-3 to 5 Reinforcing Steel

Appendix ONE-A013 Appendix ONE-A014 Appendix ONE-A015

Appendix ONE-A016 – ONE-SETX-1 Bollard Concrete Foundation Construction: Step by step concrete foundation construction (excavation, drainage, foundation, building, finishing ...). Appendix ONE-A017 – ONE-SETX-2 Bollards Concrete Foundation Construction: Step by step concrete foundation construction (excavation, drainage, foundation, building, finishing ...). Appendix ONE-A018 – ONE-SETX-3 Bollards Concrete Foundation Construction: Step by step concrete foundation construction (excavation, drainage, foundation, building, finishing ...). Appendix ONE-A040 – ONE-SETX-4 Bollards Concrete Foundation Construction: Step by step concrete foundation construction (excavation, drainage, foundation, building, finishing ...). Appendix ONE-A041 – ONE-SETX-5 Bollards Concrete Foundation Construction: Step by step concrete foundation construction (excavation, drainage, foundation, building, finishing ...).

ONE-SETX-1 Bollard Concrete Foundation






Make sure you have written down the magnetic detection loop size and position.

The reinforcing steel to be use would exclusively be HLE type (TOR steel).The reinforcing steel would be welded or fasten with wire.The concrete should be particularly controlled. It should be mixed in the correct proportions so that it rich 45 MPa minimum and the drying time must be respected (28 days minimum for standard concrete).The use of quick-setting concrete is recommended to limit the work duration (eg Lafarge concrete Chronolia rich 45 MPa in 10 days)Concrete certificate and sampling test is recommended.




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5.6. Technical Center Cabinet Foundations Construction

The Technical Center Cabinet could be installed as following:

• Inside a building or Technical Room (close to the bollard). • Outside (It is recommended to mount it onto a 10 cm concrete foundation platform).

Technical Center Cabinet installation rules:

• Must be embedded.• Concrete Foundation must be leveled.• No water should stagnate around the cabinet.• All sheaths should be placed and marked.• The Cabinet must be installed at a minimum of 10cm distance from backside to building/wall.• A minimum of 2 cabinet sides must be free to access (around 50cm).• The door should be free of access and could be entirely open.• Do not install anything on top of the cabinet.• Do not block the airflow system.

Appendix ONE-A020 – ONE SMALL Technical Center Cabinet InstallationAppendix ONE-A021 – ONE BIG Technical Center Cabinet Installation

SMALL Technical Center Cabinet installation BIG Technical Center Cabinet installation


5.7. Technical Center Unpacking & Embedding

The Technical Center Cabinet should be strapped onto pallet and the packaging could be attached and secured into the vehicle.Unload the truck using forklift and put it on leveled ground.Make sure that the Concrete Foundation Platform is dry and clean.Prepare the platform with silicone root bead and drop the cabinet in the right position.Screw the cabinet.Make sure the door could be open without hamper.



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5.8. Run Electrical Cables & Hydraulic Hoses into Sheaths

Once the Technical Center is fixed, run the electric cables and hydraulic hoses between Bollard, magnetic loops and Technical Center Cabi-net.

Warning: the hydraulic hoses have one way connection: the female end must be connected to the bollard and the male end to the technical center. It is recommended to mark them.

The hydraulic hoses should be kept as straight as possible to avoid power losses. Do not roll up the hoses. The hose should be ordered at the right length.

Make sure to run a sufficient cables length into the Technical Center for easy connecting (minimum of 2m cables).




17/35

6. CONNECTION, COMMISSIONING & TESTING

6.1. Connection

Once Bollards and Technical Center are in place, and that all electrical cables and hydraulic hoses are run, you can proceed to the connections according to the allocated technical drawing.

SET CodeTechnical Center

CabinetElectrical Drawings

List of appendix for Set maximum 2 bollards - Compatible with the Small Technical Center Cabinet

ONE-SET 1-1 BHONEG100H1 PT-CC30010H2 ONE-A026


ONE-SET 2-11 BHONEG100H2-11 PT-CC30010H2-11 ONE-A022

List of appendix for Set within 3 to 5 bollards - Compatible with the Big Technical Center Cabinet









The latest technical drawing revision should be delivered within the Technical Center Cabinet.

6.2. Before Starting Up

The hydraulic and Electrical Connections must be made as indicated. The following checkpoints must be controlled and check on the bellow checkpoints list.

Checkpoint (CP) Check

Power cables are connected to the circuit breaker and fastened

Earth cables connected to the Lightning protection

Lower limit switch connected to Bollards (For multiple Bollards Set, be careful to connect them in order)

Upper limit switch connected to Bollards (For multiple Bollards Set, be careful to connect them in order)

Lowered command to be connected to a controls (normally open contact at rest)

Punch button connected or bypassed if not use (normally closed contact at rest)

Safety Loop Connected to a logic control (if not planned, the 3 entries must be bypassed)

Magnetic loops cables fastened to prevent from moving during operation

Traffic light connected (if fitted)

Hydraulic hoses connected between Bollards and Technical Center

Handling cap to be replaced by the air breather on the hydraulic pumping unit before starting up (IMPORTANT).

Controlled the oil level of the hydraulic pumping unit’s tank (must be between the max level and 2cm below the max level - Which is about 4 liters of specific oil)

Cabinet securely fastened and free of any waste facilities and installation’s equipments

Clean the road around the Bollard before testing it to avoid scratching

Teardrop finishing steel plate reassembly

Once all checkpoints are approved, the system can be powered.



18/35


6.3. Commissioning & Test Protocol

Step by step test protocol Check

Remove any vehicles or metal parts from the Bollards area.Activate the punch button (open contact).Turned on the general circuit breaker• The automat starts• The bollard stand low • The yellow traffic light is flashing (if installed)

Testing the safety logic functions (if installed):Reset the loop detectors in the Technical Center. • The LEDs should flash and turned off when the sensor is initialized.

Drive over magnetic loops and simultaneously monitor the activation of the corresponding sensor. • The sensor’s LED should light when the vehicle is driving over corresponding magnetic loop and then off when vehicle

is out of the magnetic look activated zone. Make several vehicle tests to ensure proper safety loops operation.The vehicle must always be detected by at least one loop when passing.

Raise the Bollard: Release the punch button (closed contact). • The bollard raise (hydraulic pumping unit operates only during raising bollard operation). • The red traffic light flashes during raising Bollard operation and turned into fixed red traffic light when the Bollard is

raised.

Lower the Bollard (mode 1): Activate the punch button. • The Bollard is dropping down. • The red traffic light flashes during dropping down Bollard operation and turned into flashing yellow traffic light when

the bollard is lowered.Release the punch button. • The bollard raise • The red traffic light flashes during raising Bollard operation and turned into fixed red traffic light when the bollard is

raised.Note: there is no vehicle detection condition in this safety logic control type.

Lower the Bollard (mode 2): Place a vehicle over the safety loop 1.Action the access control impulsion (Pushbuttons, card reader, remote control...). • The Bollard is dropping down.

When the Bollard is lowered (flashing yellow traffic light), the vehicle could move forward across full access. • When security loops are released (loops on either side of the bollard), the bollard raises.

Note: On condition of vehicle presence in this safety logic control type. Without vehicle presence, lower control is not accepted.

Safety logic function: “entrance controlled”One a single traffic way is accepted on condition of vehicle presence.Safety function logic “entrance and exit controlled «, 2 traffic ways are functioning on condition of vehicle presence.Place a vehicle over the safety loop (entrance or exit way).Action the access control impulsion (Pushbuttons, card reader, remote control…).• The bollard is dropping down.


Safety logic function: “entrance controlled and automatic exit»The entrance controlled is identical to the previous test.The automatic exit require addition safety function loop (automatic exit loop) and would function on condition of vehicle pre-sence.Place a vehicle on the automatic exit loop and safety loop 2 (exit way). • The bollard drops down after 2 seconds delay.


Safety logic function «automatic exit only”No entry is accepted. Place a vehicle on the automatic exit loop and safety loop 2 (exit way).• The bollard drops down after 2 seconds delay.


By using any safety logic function: If a safety loop is detecting a vehicle while the bollard is raising but has not rich the raised position, the bollard will drop down. The Bollard will raises only when all safety loop will be free of vehicle presence.Without safety logic function, the raise and lower operation is done manually. The user would command the Bollard to raise or drop down without taking into account the vehicle position. This is a risky option.




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6.4. Working Zone Protections Removal

When all checkpoints have been approved and the safety function loops works with success, all operational protections and road signs can be removed.If the installation is completed but the access control is not operating, it is recommended to let the system powered and uses the punch button to force and maintain the Bollard in lower position.



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7. USER MANUAL

7.1. The PLC (Programmable Logic Controller)

The PLC SIEMENS S7-224 is designed to manage access by operating URBACO automatic rising Bollards.The use of upper and lower limit switches is mandatory and enables the safety management of the system default detection.The program is stored in the internal memory. It can be provided in a cartridge EEPROM.It allows updating or automatic reloading of the program in case of loss in the internal memory.

Size (L x l x H) 120,5 x 80 x 62 mm

Weight 0.410 kg

Inputs / outputs integrated 14 Input / 10 Output

Supply Voltage Range 85 à 264 VAC – 47 à 63 Hz

Non-replaceable fuse 2 A, 250 V, Delayed Action

Temperature range 0° à +55° C (95 % of humidity without condensation)

Storage temperature -40° à +70° C

Inputs 24 VDC, 7 mA

Outputs Relais, contacts secs (5 à 30VDC / 250VAC), 2A

(1) Output connections (2) PLC power supply (3) Input connections(4) DB9 female connector of serial port RS485(5) Output power 24VDC 280mA (6) Input status LED (7) Output status LED (8) PLC status LED(9) PLC mode switch (10) Programmable Cartridge housing (11) Inputs and outputs Extensions Connector

Inputs:- I0.0 = Contact presence/safety loop1 (NC)- I0.1 = Contact safety2 loop (NC) - I0.2 = Contact automatic exit loop (NC)- I0.3 = Emergency rise command (NO) *- I0.4 = Lowered limit switch Bollard 1 (NO)- I0.5 = Raised limit switch Bollard 1(NO)- I0.6 = Lowered command (NO)- I0.7 = Punsh button (NC)- I1.0 = Not used- I1.1 = Not used- I1.2 = Not used- I1.3 = Not used- I1.4 = Lowered damping limit switch (NO) *- I1.5 = Raised damping limit switch (NO) *

Outputs:- Q0.0 = Solenoid valve Bollard 1 (24VAC)- Q0.1 = Yellow traffic light (24VAC)- Q0.2 = Red traffic light / White Led light ring (24VAC)- Q0.3 = Default indication (24VAC)- Q0.4 = Damping Solenoid valve (24VAC) * - Q0.5 = high speed Solenoid valve (24VAC) *- Q0.6 = Buzzer (24VAC) *- Q0.7 = Hydraulic Pumping unit Bollard 1 (24VAC) *- Q1.0 = Not used- Q1.1 = Not used

*: these features are not valid, depending on the number of bollards and options.(NO): Normally Open contact at rest (NF): Normally Closed contact at rest




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7.2. The Hydraulic Pumping Unit

The Hydraulic Pumping Unit has been designed to run hydraulic URBACO Automatic rising Bollard.

And it allows serviceability and ease maintenance operations. And it could run for intensive operations and for a long time period. The use of fans to ventilate the electric motor the large volume oil tank allows the dissipation of heat generated by the pump operations.It is made of:

• Three-phase electrical motor 400V 50/60Hz. • It includes the hydraulic pump, the command components and the Bollard connection coupling. • Oil tank with oil filler/outlet neck.

3 operating modes are available: • «Negative security» as standard version.

It is made of a Normally Closed (NC) control valve and would keep the Bollard in raised or lowered position when power cut. A safety manual system is included to lowering the Bollard is in raised and the power cut.

• «Positive security» as an option. It is made of a Normally Open (NO) control valve and would drop down the Bollard when power cut.

• «Negative security and lifting pump» as an option.It is made of a Normally Closed (NC) solenoid control valve and would keep the bollard in raised or lowered position when power cut. A safety manual system is included to raise or lowered the Bollard manually during power cut.

Each of these modes could be associated with the damping option.

When Ambient Temperature <10°C :- The oil loses its fluidity and the lowering time could increase. - No overheating possibility. When Ambient Temperature >10°C et < 50°C :- Oil has its normal fluidity. - No overheating possibility and function in normal conditions.When Ambient Temperature >50°C :- Oil becomes high fluidity and the descent time could decrease.- Overheating possibility when intensive use.

The oil temperature should be between -20 ° C to +80 ° C.In this application, it is recommended that the oil temperature does not exceed 0 ° C to +50 ° C limits.The oil used is a synthetic hydraulic fluid TOTAL BIOHYDRAN TMP46 high quality biodegradable.Appendix – ONE-033 – Oil Specification TMP46: Oil specification datasheet.

Keep all area and material clean during any hydraulic part intervention.Always use original hydraulic hoses.URBACO hydraulic hoses are delivered ready to be use.Never tighten or loosen hydraulic assembly when the facility is under pressure.

Do not perform test without oil.Do not mix oils.The Hydraulic Pumping Unit is supplied by URBACO within oil filled.A level control is sufficient.

During handling, transport and when taking delivery of the material, a hermetic cap is installed to prevent spillage.The Handling cap must be replaced by the air breather on the hydraulic pumping unit before starting up.

Oil specification TMP46

Appendix ONE-A033



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Appendix – ONE-029 – Standard Hydraulic Diagram

Standard Hydraulic Diagram

Appendix ONE-A029

Negative security:

1

2

3

4

5

6

Electrical Motor

Motor connecting housing

Mounting flange

Oil tank

Air breather cap

Oil tank emptying cap

1

2

9

8

7

4

11 5

3

6

10

7

8

9

10

11

Solenoïd valve (NC) with safety manual system

Solenoid coil

Coil power connector

Oil pressure reducer

Quick connecting hose coupler




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8. OPTIONS

8.1. ONE Bollard Options

• BOONE-RAL: It is possible to change from our standard RAL3002 to any RAL color.

• BOONE-AMO: Raised and Lowered Damping option: This option will slow down the raising and lowering speed of the Bollard when arriving at final position. This option is available for «negative security « and «positive security» but not available for «emergency fast raise system».

It requests 2 additional limits switches sensors and changes into the Technical Center (Hydraulic Pumping Unit and PLC).

1

2

9

8

7

13

9

8

11

4

5

3

6

10

14

15

15

8

9

13

14

15

Solenoïd coil

Coil power connector

Shock absorber solenoid

Shock absorber regulator

Intermediate limit switches sensors



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• BOONE-BUZ: Buzzer: Sound beeper during bollard is operating. The buzzer is powered by 24VAC.

Tension 24VAC

Electricity consumption 25mA

Operating Electronic pulse at 2.1kHz

Sound level 80dB

Ingress protection rating (IP Code) IP54

Material Plastic

Working temperature range -20°C à +50°C

Installation On Bollard internal support

• BOONE-HG20: Standard antifreeze system -20°C : Heater that would keep the internal components at working temperature. The lower external temperature accepted for the standard antifreeze system to secure the Bollard operation is -20°C.

• BOONE-HG50: Extreme temperature antifreeze system -50°C. Heater that would keep the internal components at working tempera-ture. The lower external temperature accepted for the extreme temperature antifreeze system to secure the Bollard operation is -50°C.

• BOONE-INOX: Stainless steel teardrop finishing plate and sleeve: This is a stainless steel finish bollard head.




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• BOONE-LEV: Lifting Kit: This is to lift heavy elements and Bollard during installation and maintenance operations. 2 x M20 lifting eyes for Bollard handling (with or without the bollard head and Lid), 2 x M12 lifting eyes for Bollard’s head handling and 2 x M10 lifting eyes for lid handling.

UTILISATION Full set CaseBollard head

Cover

M10 lifting eye X X X OK

M12 lifting eye X X OK X

M20 lifting eye OK OK X X

A minimum of 2 lifting eyes must be used for Bollard and heavy components handling.The Lifting eyes would have to be well screwed before lifting.Lifting eye damaged should not be used.The sling must be controlled before used (not supplied by URBACO).Appendix ONE-A001 – Lifting and Handling Safety Instructions

Lifting and Handling Safety Instructions: This is the general lifting and handling

safety instruction

Appendix ONE-A001

Full bollard Bollard Case Bollard Head Lid

M20 M20

M12M10



26/35


• BOONE-LUMR: White LED light ring: This option is mounted above and it is additional to the retro-reflective white band. The LED light ring is flashing when the red traffic light is turned on (during Bollard operation and when the Bollard is in raised position.

This LED light ring power supply: 24VAC.Electrical consumption: 350mA.

1

2

3

4

5

6

7

3

8 9

10

11

12

• BOONE-PEP: This is a Sump Pump that would empty the Bollard excavation from water when the construction of a drain is not possible or when the soil has not sufficient absorption capacity. A sump would have to be built near the Bollard’s excavation for water retention.

2

3

4

1

5

6

7

3

8

11

12

9

10

1

2

3

4

5

6

Bollard head with white LED light ring

Teardrop finishing plate

White LED light ring

Retro-reflective white band

Screws for cover fixation

Screws for finishing plate fixation

7

8

9

10

11

Bollard plate

Dowel pins

Led wires

Wires connectors

Cable Clamp

12 Hydraulic Bollard bootstrap




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8.2. ONE Technical Center Options

• COONE-HG20: Standard Antifreeze system -20 ° C: Heater that would keep the internal components at working temperature. The lower external temperature accepted for the standard antifreeze system to secure the Bollard operation is -20°C.

• COONE-HG50: Extreme Temperature Antifreeze system -50 ° C: Heater that would keep the internal components at working tempe-rature. The lower external temperature accepted for the standard antifreeze system to secure the Bollard operation is -20°C.

• COONE-POMP: Manual Operating Device: The user could manually raise the Bollard with a handling pump when power cut. This option could only be install for «Negative Security» operating mode.The access can be fully operated manually.

• COONE-POS: “Positive Security” operation mode: The Bollard automatically drops down by gravity when power cut. The Bollard would not secure the access all way power cut duration.

• COONE-URG: Emergency Fast Raise System: Allows you to raise the bollard in 1.5 seconds instead of the standard 5.3 seconds. It could be used for normal Bollard operations with a raising time of about 3.5 seconds (two-speed function).It is operate with all standard operating modes (Negative Security, Positive Security and Negative Security with Manual Operating Device).Remember that the Bollard Impact resistance could only success when the Bollard is in raised position. As the standard, 1 Hydraulic Pumping Unit operates 1 Bol-lard.Specifications are revised upwards to reach the performance of the Emergency Fast Raise System. Therefore, a special Technical Center Cabinet is provided to integrate the system and larger hydraulic sheaths diameter should be provided.

Appendix ONE-A030 – Fast Raise Option Hydraulic Diagram

Fast Raise Option Hydraulic Diagram

Appendix ONE-A030

8.3. Accessories

• Magnetic loops kits according to Safety Logic Control Type.

• Hydraulic Sheath antifreeze protection system: To protect hydraulic sheaths from freezing when in direct contact with very low tempe-rature. It is in additional to the antifreeze system in options for Bollard and Technical Center Cabinet

• Access Controller Totem: Usually install near by the Bollard to allow vehicle driver to command the access using card or remote control.

• Traffic light: Red and Yellow traffic lights connected to the Bollard would indicate the Bollard status or position.

• Access Control Equipment (card reader, remote control…): Command the access. The Bollard(s) would drop down when a command is activated and that the vehicle presence detection is active too.

• Interfacing Equipment (intercom): The user would be able to communicate with the access manned guard. The manned guard would be able to operate the Bollard from his office.

• Centralized Supervision Access Control Solutions: The manned guard would be able to manage multiple accesses from a computer

workstation. Various networking solutions are possible (wired, fiber optic, IP ...).



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9. MAINTENANCE

It is very important to fulfill carefully the bellow check point before handover and during maintenance works.It ensures that the installation has been done correctly and the maintenance if periodically and properly done to ensure the good functioning of the system. It would also record all system intervention.

9.1. Periodical Maintenance Guide

Months after commissioning

CP* To control 1 2 3 4 5 6 7 8 9 10 11 12

1Visual control of the system (painting, general condi-tion of the site ...)

X X X

2

Bollard Lid assembly (screws strongly tighten), Sealing of the electrical connections into the Bollard and Limit switches sensors assembly.

X X X

3Drain (frequency of monitoring should be increased as the weather conditions and / or the environment is bad). A check is necessary after heavy rains.

X X

4Cleaning the Bollard (slides, inside the case, greasing...)

X

5 Vehicle loops detection control X X X

6Bollard functioning (Raise and Lower speed, oil leaks...)

X X X

7 Traffic lights functioning X X X

8Cleaning the technical center: control of door locks, cleaning of ventilation filters.

X

9Electrical functioning (differential control, control earth, tightening the bollards ...)

X X X

10Hydraulic functioning (Oil pressure, leaks, general operation, oil level...)

X X X

11 Replacing the oil tank of the Hydraulic Pumping Unit X

12 Bleeding the hydraulic system. X

13

14

15

16

17

18

19

1st installation control : 3 months after commissioning




29/35

9.2. Maintenance Notebook

Planned date Real date Controller name CompanyCheckpoints conducted

Other opera-tions

Signature



30/35



Other opera-tions

Signature




31/35


Other opera-tions

Signature



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9.3. Fault detection Guide

Fault Potencial causes Solutions

The bollard does not raise and the hy-draulic pumping unit works properly.

The hydraulic hose is disconnected. Reconnect the hose

The solenoid valve does not work properly Replace the solenoid valve

The solenoid valve is not powered Control the electrical connection

The bollard raise irregularly Oil leak on the hydraulic circuit Detect and repair the leak

The hydraulic pump is damaged Replace the pump

The bollard is blocking during operation If the bollard head has been shocked, re-place it

The bollard is not going down when power failure

It is normal if he system is set as “Negative Security” mode: The bollard remained in the raised position

Operate the Bollard manually to lowered it

If requested, change the operating mode to “Positive Security”

The hydraulic pumping unit’s solenoid valve of is out of order

Replace the solenoid valve

The bollard does not drop down when a command is operated

No vehicle is present on the entry safety loop Place a vehicle on the loop area and re-check

The vehicle is not detected Control the loop detector

The descent command is not received by the PLC Control the information received by the PLC when operating the command and control the access control equipment

The Bollard is raising properly but dropping down after 15 seconds

The upper limit switch is not detected Check the limit switches connections and functioning

If, when the Bollard is raised and slowly drop down few centimeters, and that the hydraulic pumping unit switched back on to raise the Bollard.

Oil leak on the hydraulic circuit Detect and repair the leak

The Hydraulic Pumping Unit is damaged If the material is under warranty, please contact URBACO

The PLC is off No 230V power Check the power

Bad connection Check the connections

Fuse blew Replace the fuse

The PLC red light led SF/DIAG is ON The PLC is out of order Replace the PLC. Make sure the new PLC is programmed as requested.

The bollard doesn’t raise The magnetic loop is detecting something Leave the loop free from steel parts

The forced decent command is activated (punch but-ton, timer...)

Turn off all command

The PLC outputs are all OFF, while some entries are ON

No 24VAC power Check the 24V electric Power

9.4. After Vehicle Impact Control

After a heavy impact, it is recommended to quickly carry out the following control steps.The bollard must be checked to confirm: • There is no crack or deformation on the steel head and case • The Bollard raised and lowered properly. No jamming during operation.

The concrete foundation must be checked to confirm:• it has not moved (No crack on the road around the concrete foundation).

If the Bollard seems ok, it is strongly recommended to conduct preventive maintenance and replacement all assembly screws.




33/35

9.5 Spare Parts Table & Product Exploded View

MARK DESCRIPTION REFERENCE

1a Steel teardrop finishing plates (Bollard & head) + screwsRONE-PLFA

1b Stainless Steel teardrop finishing plates (Bollard & head) + screwsRONE-PLFI

2 White reflective band Class II RONE-BBL

3 Red LED light ring RONE-CLR

4 Steel Lid for bollard head with LED light ring RONE-CHAP

5 6 x M12 screws for Bollard Lid assembly RONE-VISCL

6a Hydraulic bootstrap for Bollard without LED light ring RONE-TIR

6b Hydraulic bootstrap for Bollard with LED light ring RONE-TIRCL

7 Purged Hydraulic jag Ø40 C1200 + supply and assembly kit RONE-VEH40

8 14 x M20 screws for plate assembly RONE-VIS14

9 Technical box top + screws RONE-CAPO

10a Removable slide with 2 limit switches sensors (bollard without damping) RONE-REG1

10b Removable slide with 4 limit switches sensors (bollard with damping) RONE-REG2

11 Magnet for limit switches sensors + support RONE-AIM

Appendix – ONE-031 – Spare Parts and Exploded Views: List of all spare parts and assembly position from exploded view.

Spare Parts and Exploded View

Appendix ONE-A031

10. DEMOLISHING & REPROCESSING – URBACO ENVIRONMENTAL CONCERN

In a matter of safety and environmental protection, it is recommended that the Bollard and full access controller system owner would continuous our effort and never be neglected in actions carried out for installing, maintaining and demolishing the system.

Packaging reprocessing:The packaging components (cardboard, plastic..) are classified as urban solid waste and can be reprocessed by sorting them.

The sorted waste should follow nation and local standard regulations.

DO NOT THROW AWAY ANY WHERE!

Reprocessing the entirely equipment:Our products are made of different materials. Most of them (aluminum, plastic, steel, electric cables) are classified as urban solid waste and can be reprocessed by sorting them and sent to a specialized collecting waste center. The other components (electronic circuit, batteries, remote controls...) can contain pollutants and should be entrusted to specialized companies.

DO NOT THROW AWAY ANY WHERE!



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11. APPENDICES

The following documents list is exhaustive and not all of them could be supplied with the product. Any document could be obtained upon request from URBACO.

N° ee eee ONE * SET

1 Access 2 Accesses

Number of bollards

1 2 3 4 5 1+1 2+1 2+2 3+1 3+2 4+1

BH

ON

EE

G10

0H1

BH

ON

EG

100H

2

BH

ON

EG

100H

3

BH

ON

EG

100H

4

BH

CLP

G10

0H5

BH

CLP

G10

0H2-

11

BH

CLP

G10

0H3-

21

BH

CLP

G10

0H4-

22

BH

CLP

100H

4-31

BH

CLP

G10

0H5-

32

BH

CLP

G10

0H5-

41

Appendix Description

ONE-A001 Lifting and Handling Safety Instructions X X X X X X X X X X X

ONE-A002 Product Identification X X X X X X X X X X X

ONE-A003 ONE50 Technical Drawing X X X X X X X X X X X

ONE-A004 ONE40 Technical Drawing

ONE-A048 ONE30 Technical Drawing

ONE-A005 1 Bollard Safety Logic Control type and Layout X X X X X

ONE-A006 2 Bollards Safety Logic Control type and Layout X X X X

ONE-A007 3 Bollards Safety Logic Control type and Layout X X X

ONE-A034 4 Bollards Safety Logic Control type and Layout X (X) X

ONE-A035 5 Bollards Safety Logic Control type and Layout X

ONE-A008 Safety Loop Installation Rules X X X X X X X X X X X

ONE-A009 1 Bollard Concrete Foundation X X X X X

ONE-A010 2 Bollards Concrete Foundation X X X X

ONE-A011 3 Bollards Concrete Foundation X X X

ONE-A036 4 Bollards Concrete Foundation X X

ONE-A037 5 Bollards Concrete Foundation X

ONE-A013 1 Bollard Concrete reinforcing Steel X X X X X

ONE-A014 2 Bollards Concrete reinforcing Steel X X X X

ONE-A015 3 to 5 Bollards Concrete reinforcing Steel X X X (X) X X X

ONE-A016 1 Bollard Concrete Foundation Construction X X X X X

ONE-A017 2 Bollards Concrete Foundation Construction X X X X

ONE-A018 3 Bollards Concrete Foundation Construction X X X

ONE-A040 4 Bollards Concrete Foundation Construction X (X) X

ONE-A041 5 Bollards Concrete Foundation Construction X

ONE-A020 Small ONE Technical Center Cabinet (1 or 2 bollards) X X X

ONE-A021 Big ONE Technical Center Cabinet (3 to 5 bollards) X X X X X X X X

ONE-A026 Wiring Diagram - 1 access 1 bollard X

ONE-A027 Wiring Diagram - 1 access 2 bollards X




ONE-A022 Wiring Diagram - 2 accesses 1-1 bollards X





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N° ee eee ONE * SET

1 Access 2 Accesses

Number of bollards

1 2 3 4 5 1+1 2+1 2+2 3+1 3+2 4+1

BH

ON

EE

G10

0H1

BH

ON

EG

100H

2

BH

ON

EG

100H

3

BH

ON

EG

100H

4

BH

CLP

G10

0H5

BH

CLP

G10

0H2-

11

BH

CLP

G10

0H3-

21

BH

CLP

G10

0H4-

22

BH

CLP

100H

4-31

BH

CLP

G10

0H5-

32

BH

CLP

G10

0H5-

41

Appendix Description





ONE-A029 Standard Hydraulic Diagram X X X X X X X X X X X

ONE-A030 Fast Raise Option Hydraulic Diagram X X X X X X X X X X X

ONE-A031 Spare Parts ONE50



ONE-A033 Hydraulic Oil Technical Sheet X X X X X X X X X X X

ONE-A050 Crash Test Certification X X X X X X X X X X X

ONE-A051 Crash test Report X X X X X X X X X X X

ONE-B000 Access Width X X X X X X X X X X X

PT-CC30010H1 Cabinet Technical Drawing 1 access 1 bollard X

PT-CC30010H2 Cabinet Technical Drawing 1 access 2 bollards X




PT-CC30010H2_11 Cabinet Technical Drawing 2 accesses 1-1 bollards X






Urbaco S.A. Z.A. du Couquiou

84320 Entraigues - FRANCEwww.urbaco.com - [email protected]

This manual and all associated docum

entations and datasheet are copyright UR

BA

CO

. All rights reserved.

With a constant view

of new technology developm

ent UR

BA

CO

reserves the right to amend this datasheets inform

ation at any time.

method of statement - cmd group bollard manual.pdfmethod of statement en english 10/2011 urbaco s.a....

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