Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 1 IN2P3 Les deux infinis IN2P3 Les deux infinis Mickal LACROIX (LAL) ILC-HiGrade Scientific and Annual Meeting (DESY, 22 November, 2010) ILC HiGrade WP7 couplers Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 2 IN2P3 Les deux infinis R&D at LAL (Eucard) Coupler production Process Subcontractor status LAL status Schedule ILC Higrade cost ILC HiGrade WP7 couplers Summary Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 3 IN2P3 Les deux infinis Clean with alcoholised tissues dust free surfaces Place the parts in the MAS Pieces in the MAS Place the piece in the bath Pieces in the bath Full and warm the bath (detergent+water) T=50C Ultrasonic bath Time=15min Rinse the pieces Resistivity > 14MOhm.cm Dry under laminar flow 48h Count the particules Nb (size>0.3m) 120h 5 days -No repeatability of the process -Pollution risk on pieces between each steps LAL R&D (Eucard) : Automatic Cleaning System Eucard WP 10.8 Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 4 IN2P3 Les deux infinis Future cleaning process LAL R&D (Eucard): Automatic Cleaning System Clean Dressing Room ISO 6 (class1000) Material Air Shower Air Shower ISO4 (class10) Dirty Dressing Room Cleaning Machine Bench Rinsing sink Ultrasonic bath Machine loading Loaded parts Machine Cycle End of machine cycle Machine unloading Exited parts Cold (or warm) parts and test waveguide Parts assembly Eucard WP 10.8 Advantages: -Reduce the total time and work as a background task (during the night for example) -Improve the repeatability of the process -Suppress the pollution risk of pieces between the steps Machine ready by the end of 2011 Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 5 IN2P3 Les deux infinis Process Gas discharge introduction into internal coupler part Controlled pumping to reach 10-1 mbar pressure and create a laminar pumping flux Direct current bias application with a positive antenna voltage and a grounded coupler corps Plasma creation at all power coupler internal parts LAL R&D (Eucard): Plasma discharge Eucard WP 10.8 R.G.A Gauge Cold part Transition wave guide box (TWG) DN16CF viewport All metal valve DN40CF All metal valve DN16CF Adaptator DN40KF for turbo pumping + Gas inlet Pumping Bench for experiment ready by the middle of 2011 Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 6 IN2P3 Les deux infinis ILC HiGrade WP7 couplers Base line strategy Goal Add the ILC HiGrade coupler order to the XFEL order Advantages Good XFEL production follow up Mass production cost Disavantage Linked with the XFEL schedule Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 7 IN2P3 Les deux infinis Coupler production SubcontractorLAL IRFU RF Conditioning Assembling on cryomodule Manufacturing and cleaning ILC HiGrade WP7 couplers Coupler production XFEL Coupler cryomodule integration LAL ILC HiGrade coupler Process ILC HiGrade experiment ??? Location ??? ? ? Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 8 IN2P3 Les deux infinis ILC HiGrade WP7 couplers Subcontractor Manufacturing and cleaning First step Subcontractor status Contract signed with Thals RI on July 2010 with the following previous spliting: 640 XFEL couplers 30 ILC Higrade couplers 3 x cryomodules ??? 6 x spares or .??? Deliveries: 4 couplers expected by end of Feb 2011 20 couplers expected by end of May 2011 24 couplers expected by end of July 2011 Last 24 couplers expected by end of July 2013 Coupler production Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 9 IN2P3 Les deux infinis Hall ISO 7 (cl ) ISO 5 (cl. 100) Storage2 2 Unpacking (box)3 3 Unpacking (bag) 4 4 In situ baking 5 5 Conditioning 8 8 Ionic pumping 6 6 Antenna adjustment 7 7 Packaging 1010 Dismounting 9 9 Storage Expedition Reception1 1 ILC HiGrade WP7 couplers E. Genesseau et al LAL RF Conditioning Second step Coupler production LAL status Production layout Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 10 IN2P3 Les deux infinis Station ready by January End of march 2011 ILC HiGrade WP7 couplers LAL RF Conditioning Second step Coupler production status LAL status Current situation of the infrastructure Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 11 IN2P3 Les deux infinis ILC HiGrade WP7 couplers Schedule Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 12 IN2P3 Les deux infinis ILC HiGrade WP7 couplers ILC HiGrade cost Global cost of ILC HiGrade couplers: Manufacturing cost (Thals RI) 30 x XFEL coupler manufacturing = 30 x = Conditioning cost (LAL) 30 x coupler conditioning = 30 x ? = ? Tooling for delivery 15 x 5000 = (if the delivery is done before the end of XFEL production) Tooling ~ 5000 per pair Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 13 IN2P3 Les deux infinis ILC HiGrade WP7 couplers Questions & Conclusion Does anybody need couplers in ILC Higrade project? CHECHIA? CryHoLab? ? If it is the case, we would like to know : Location schedule Packaging of delivery If it is not the case, could we use them like : Ordinary XFEL couplers mounted on cryomodule? XFEL coupler spares ? Or any LAL R&D ? All of that will define the ILC Higrade coupler : Delivery schedule Payment schedule budget needed for 2011 Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 14 IN2P3 Les deux infinis Mickal LACROIX (LAL)ILC-HiGrade Scientific and Annual Meeting 15 IN2P3 Les deux infinis ILC HiGrade WP7 couplers Schedule