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MICRO AUTOMATION SET

Micro Automation SetsFor Communication

Brochure · July 2008

MAS_Kommunikation_EN.book Seite 1 Mittwoch, 27. August 2008 12:27 12

Micro Automation Sets2

Micro Automation SetsCompact Solutions for your success

Micro Automation Sets are carefully matched combina-tions of automation components from the Siemens port-folio. They are tailored to solve various automation issues and can be used for applications in the fields of industry, machine building and building services technology – simple, inexpensive and tested.

Lots of value added:

• You can solve small automation tasks faster and easier.• An integrated, tested solution package is available which

you can fully rely on.• You receive all information and data from one source.• By combining standard components in one network, you

safely can solve your automation task whilst making inter-esting cost saving.

Our Micro Automation Sets not only help you to find the right product quickly – we also support you in using them with our “plug-and-play” tools for a fast start-up:

Functions in detail – Micro Application Examples

The Micro Application Examples show you what a concrete application can look like. All Sets are based on real-world applications as well as extensive tests and simulations. In this way, you benefit from detailed documentation and perfectly matched products.

Plug and Play for every phase – free start-up software examples

We offer codes and parameter sets for programming the application. This means “plug and play” at your ease – whether at the planning, engineering or commissioning.

www.siemens.com/microset

Micro Automation Sets can be used for applications in indus-try, machine building and building services technology – with the most varied of products from our wide-ranging portfolio.

• Drive TechnologyStarting, controlling and positioning with standard drives

• Building AutomationControlling, monitoring and signaling in building applica-tions

• Remote ControlRemote monitoring and control of distributed plants

• CommunicationHuman machine interfacing in industrial applications and simple networking

• Measuring & Sensor TechnologyRecording, measuring and evaluation of non-electrical values


Micro Automation Sets 3

Communication Content

Human machine interfacing in industrial applications and simple networking

In machine building, in commercial building or in industrial processes the level of networking is constamtly increasing. The diagnostics and maintenance should increasingly be able to be carried out from any place.

Application areas:

• Factory automation: Communication of the automation components of a machine networking of machines com-munication with the process control level

• Power distribution / generation: Monitoring tasks of small hydro electric power plants, wind power plants and solar power plants

• Transportation systems• Building automation

Constant communication offers flexibility and cost reduction with engineering, installation and maintenance.

This helps to save time and money and in addition, it increases the productivity of the plant. • Ethernet – via Industrial Ethernet powerful communication

networks of considerable size can be constructed. Cost-effective controlling, supervising and collecting of data for three-dimensional applications. And the whole also by Wireless connection.

• Web-based communication – site-independent, worldwide access to the automation level by the use of a web server, e-mail communication and FTP communication. Web inte-gration provides numerous clear advantages: The use of browsers as a uniform user interface, the site-independent access to information from any number of clients, and the reduced expenditure for the installation and maintenance of the client software. And that pays off – in particular for test, commissioning, diagnosis and maintenance.

• Communication with the field-level over AS Interface – cost-efficient, simple and secure.

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Micro Automation Sets for Communication

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

MAS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Machine-level visualization with Touch Panel

MAS 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Safety-integrated switching in the AS-Interface network

MAS 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Simplest possible access to PLC data via standard PC applications

MAS 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Networking automation systems via Industrial Ethernet

MAS 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Easy process communications based on web technology

MAS 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Distributed Control with AS-Interface networks in industrial applications

Support via Internet . . . . . . . . . . . . . . . . . . . . . . . . . . 16


Micro Automation Set 44

Micro Automation Set 4Machine-level visualization with Touch Panel

User-friendly control and visualization of industrial processes using Touch Panel and SIMATIC S7-200

• The TP 177micro Touch Panel can be projected quickly and easily with WinCC flexible.

• Easy and direct operation at the touch-sensitive display. • Event-controlled presentation of graphic symbols and text

lists. • The intuitive user interfaces can be configured by

language-neutral and self-explanatory buttons. • The buttons are directly integrated into the graphics. • Featuring up to 32 languages (including Cyrillic and Asian

characters), TP 177micro and SIMATIC S7-200 can be used all over the world. Five online languages can be simulta-neously activated on the panel.

.

MAS 4 Hardware components

LOGO! Power

24 V

SIMATIC S7-200Touch Panel TP177 micro

PC/PG

Station 1

Station 2

Station 3


Micro Automation Set 4 5

Technical specification

Product

LOGO! Power (24 V/1.3 A), primary switched power supply

Supply voltageOutput voltageOutput current

6EP1 3 ÕÓ-ÓîãÒÔ

85 … 264 V AC 24 V DC 1.3 A

Touch Panel TP 177micro

DisplaySupply voltage Degree of protection to EN 60529

6AV6 640-0CA11-0AX0

5,7" STN-LCD/Blue mode,Touchscreen20.4 … 28.8 V DC Front IP65, rear IP20

SIMATIC S7-200 CPU 222 DC

Supply voltageInterfaces

6ES7 2 ÓÔ–ÓÜÁÔÕ–ÒóÁÒ

20.4 … 28.8 V DC 1 x RS485 communication interface

Accessories

256 kB memory moduleConnection cable (PLC/Touch Panel)

6ES7 291-8GH23-0XA06XV1 830-1CH30

Configuring software/tools

RS232 PC/PPI cableSTEP 7 Micro/WIN WinCC flexible micro

6ES7 901-3CB30-0XA06ES7 810-2CC03-0YX06AV6 610-0AA01-3CA8

Application areas

The Micro Automation Set is especially suited for a wide range of applications in machinery and plant construction, e.g.:

• Filling systems • Paint shops • Baking machines • Assembly machines • Presses • Labeling machines • Conveyor systems • Packaging systems • Cleaning equipment • Beverage vending machines • Saws • Production automation equipment • Textile machines • Woodworking machines • Drying systems • Crane systems

ÜÁÂ–ÓÔÕ:You can find ordering information for variants in the Mall.



Micro Automation Set 7 Safety-integrated switching in the AS-Interface network

Safe switching using the AS-Interface Safety Monitor and evaluation in a SIMATIC S7-200 via the AS-Interface master

• The Safety Monitor permits low-cost, safe switching with the possibility to use the S7-200 Micro PLC connected to the AS-Interface bus. This means that low level actuators and sensors in the field can be simply networked in an ideal fashion, and can also be effectively shut down in time-critical, dangerous situations.

• The safety circuit is directly integrated into the AS-Interface network without added wiring. This sets it apart from com-parable applications – where special wiring is required for emergency stop and limit switches.

• The safety-related functions can be processed together with standard functions, all on one bus.


LOGO! Power SIMATIC S7-200

PC/PG

Compact module K45 (save inputs)

Limit switchEMERGENCY STOP

Safetymonitor

AS-i-power section

Safety related area

Compact moduleK60 (E/A)

AS-i-Master CP243-2




Product


Supply voltageOutput voltage, current


85 … 264 V AC 24 V DC, 1.3 A

SIMATIC S7-200




CP 243-2 (AS-i-Master), expansion module

AS-Interface specificationAS-Interface connection

6GK7 243-2AX01-0XA0

V 2.12 x terminal connection

Compact module K60, AS-i-ModulMounting plate for wall mounting

3RK1 400-1DQ00-0AA33RK1 901-0CA00

Safe compact module K45F, AS-Interface module (safe)Mounting plate for wall mounting

3RK1 205-0BQ00-0AA33RK1 901-2EA00

Limit switch

Operating voltage

3SF3 200-6GV00-0BA1

26.5 … 31.5 V

EMERGENCY STOP with AS-i F-adapter (operator control and communications element)

3SF5 402-1AA033SB3 500 1HA20

Safety Monitor 3RK1 105-1AE04-0CA0

AS-Interface power module 3 A (single) 3RX9 501-0BA00

Accessories

AS-i cable yellowAS-I cable black

3RX9 010-0AA003RX9 020-0AA00


STEP 7 Micro/WIN RS232 PC/PPI cableAddressing deviceSoftware to configure the application in the Safety MonitorCable set connecting PC/Safety Monitor and S-monitor/S-monitor

6ES7 810-2CC03-0YX06ES7 901-3CB30-0XA03RK1 904-2AB013RK1 802-2FB06-0GA03RK1 901-5AA00

Application areas

The Micro Automation Set is especially suited for automation tasks with individual actuators and sensors used in a distributed architecture in conjunction with safety-related functions, e.g.:

• Production lines• Production systems• Conveyor and warehouse systems• Machining systems• Casting plants • Process control



Micro Automation Set 11Simplest possible access to PLC data via standard PC applications

Reading and writing of SIMATIC S7-200 data with standard Windows applications using the example of MS Excel

• Low-cost and simple processing and visualization of data or variables.

• Programming-free access to SIMATIC S7-200 data using supplied MS Excel add-in.

• All data types supported by SIMATIC S7-200 can be used.• All SIMATIC S7-200 connection options are supported, e.g.

modem, GSM modem, MPI, PPI and Ethernet.• Symbols can be imported direct into a SIMATIC S7-200 PC

Access project from STEP 7 Micro/WIN.• Access to several SIMATIC S7-200 CPUs is possible in con-

junction with Multimaster cable.




Application areas

The PC software enables data transfer between PC/PG and the S7-200 CPU. Process data can be swapped out, backed up in the long term, and written to the controller, with Excel, for example

In particular:• Data archiving• Statistical tools• Operator control and monitoring• Connection of third-party systems


Product

SIMATIC S7-200 CPU 224 XP


6ES7 2 ÓÖ–ÔÁßÔÕ–ÒóÁÒ

85 … 264 V AC 2 x RS485 communication interface

USB PPI cable 6ES7 901-3DB30-0XA0

PC-Access (single-user license)PC-Access (multi-user license for 15 installations)

6ES7 840-2CC01-0YX06ES7 840-2CC01-0YX1

Operating systems Win2000, Win XP, Win VISTA

Connection paths • Ethernet (with CP243-1(IT))• PPI Multi-Master (with S7-200 RS-232/USB cable)• MPI (with CP cards: max. 4 connections)• Modems (Standard, mobile wireless, dedicated modem)

Accessories

PROFIBUS cablePROFIBUS connector

6XV1 830-0EH106ES7 972-0BB12-0XA0


STEP 7 Micro/WIN 6ES7 810-2CC03-0YX0



Micro Automation Set 14Networking automation systems via Industrial Ethernet

Networking automation stations with SIMATIC S7-200, CP 243-1 and SCALANCE X108

• The standardized Ethernet infrastructure can be used and expanded almost without limit. Your cost benefit: existing infrastructures are simply incorporated.

• Data transfer from the lowest communications level right up to the control level, for all applications.

• Fast access via Ethernet for archiving or further processing of S7-200 process data.

• S7-300 and S7-400 controllers as well as HMI devices can now communicate via Industrial Ethernet with S7-200 controllers.

• Fast and user-friendly configuring, programming, and remote maintenance over LAN from a central location guarantee savings in time and costs.




Application areas

The Micro Automation Set is particularly suitable for use in cost-effective archiving and communication tasks with low engineering overhead. Any SIMATIC S7 controllers or SIMATIC WinAC can be used as communication partners.The example configuration shown in this Micro Automation Set is used in numerous applications. The configuration is particularly useful if:

• A lot of data have to be transported• Quick communication is required• Existing Ethernet networks are to be expanded with automation technology

(e.g. facility management)• Programmable logic controls are to be networked over a large area• The automation network is linked to the office network without causing an

unnecessary load of the office communication sector• An expandable communication system with open protocol is to exist.


Product

Backup station, version 1: LOGO! PowerSIMATIC S7-200 CPU 222Ethernet CP 243-1Memory moduleRack

6EP1 331-1SH026ES7 212-1AB23-0XB0, Supply voltage 20.4 … 28.8 V DC 6GK7 243-1EX00-0XE06ES7 291-8GH23-0XA06ES5 710-8MA11

Backup station, version 2: PS 307SIMATIC S7-300 CPU 315-2 PN/DPMicro Memory Card Rack

6ES7 307-1BA00-0AA06ES7 315-2EH13-0AB0, Supply voltage 20.4 … 28.8 V DC 6ES7 953-8LF20-0AA06ES7 390-1AB60-0AA0

Backup station, version 3: PS 407SIMATIC S7-400 CPU 412-1CP 443-1Rack

6ES7 407-0DA02-0AA06ES7 412-1XJ05-0AB0, Supply voltage 20.4 … 28.8 V DC 6GK7 443-1EX11-0XE06ES7 400-1JA01-0AA0

Backup station, version 4: LOGO! PowerSIMATIC WinAC RTX 2005SIMATIC NET Edition 2005SIMATIC MicroBox PC 420

6EP1 332-1SH516ES7 671-0RC05-0YA06GK1 704-1CW64-3AA06AG4 040-0AB30-0PA0

WinCC flexible Advanced ESWinCC flexible Runtime, 512 PowerTags

6AV6 613-0AA51-3CA56AV6 613-1DA51-3CA0

LOGO! Power

Supply voltage/Output voltage/Output current


85 … 264 V AC/24 V DC/1.3 A

SIMATIC S7-200 CPU 222 DC

Nominal input voltageInterfaces


20.4 … 28.8 V DC;1 x RS485 communication interface

Ethernet CP 243-1

Supply voltageTransmission rate, interfaces

6GK7 243-1EX00-0XE0

24 V DC10/100 Mbit/s (Autosensing), 1 x RJ45 connection to Industrial Ethernet

SCALANCE X108

Nominal input voltageTransmission rate, communication Interfaces

6GK5 108-0BA00-2AA3

24 V DC10/100 Mbit/s (Autosensing), 8 x 8-pin RJ45 jack



Micro Automation Set 15Easy process communications based on web technology

Web-based control and monitoring with LOGO!Power, SIMATIC S7-200 and CP 243-1 IT

• Event-controlled transmission of messages via e-mail. • Via FTP, the PLC can easily exchange data files with remote

computers. • With up to 8 Mb of memory, the CP 243-1IT can store

documentation, data, operating statistics, and HTML-based web pages.

• Simultaneous password-protected access to process infor-mation with a standard web browser; no more extra soft-ware or installation costs for remote computers.

• The automation system is accessed independently of the operating system of the higher level (e. g. Linux or Windows).


WAN

24 VPC/PG



Application areas

The Micro Automation Set is particularly suitable for the exchange of operational data and failure messages between distributing stations and a headquarter via the Intranet or Internet, e. g.:

• Photovoltaic systems• Small-scale hydro or wind energy plants• Building automation• Transportation systems etc.


Product


Supply voltageOutput voltage, Output current


85 … 264 V AC 24 V DC, 1.3 A

SIMATIC S7-200 CPU 222

Supply voltage Interfaces



Ethernet CP 243-1 IT

Supply voltage Transmission rate Configuration

6GK7 243-1GX00-0XE0

24 V DC 10/100 Mbits/sWith STEP 7 Micro/WIN

Software components (optional)

You need the following PC software components for web-based process communications with MICRO AUTOMATION SET 15:• HTTP communication to the web browser: standard web browser, Java plug-in for web browser (optional)• For creating dynamic web pages: Java development environment, HTML editor• E-mail communications: e-mail server• FTP communications: FTP server, FTP client program (optional)

Accessories

Cross cable (if the CP 243-1 is connected directly with the programming device or any commercially available cross cable (2 x RJ45 plugs)

6XV1 850-2HH10

Configuration software/tools

STEP 7 Micro/WINRS232 PC/PPI cable

6ES7 810-2CC03-0YX06ES7 901-3CB30-0XA0



Micro Automation Set 16Distributed Control with AS-Interface networks in industrial applications

Communication between S7-200 and LOGO! on AS-Interface networks over CP 243-2 and AS-Interface function module

• The system is flexible and easily expanded. • Less wiring overhead than systems with conventional

wiring. • If a fault occurs only the involved work station will be

affected, the independent work stations works self-sufficient.

• The AS-Interface network is easily configured directly from the STEP7-Micro/WIN programming software.

• Low-cost centralized event signaling via AS-Interface signal lamp.


AS-Interfacepower supplyunit

L1N



Application areas

The Micro Automation Set is particular suitable for autonomous workplaces in production and for luggage or part feeders (e.g.: transition belts) that convey parts to a main belt.

• Independent workstations in the production environment (e.g. semi-automated machining and installation of plastic parts)

• Small conveyor belts that move parts to a primary conveyor belt (e.g. luggage or parts shuttle)

• Combination of simple actuators and sensors in the AS-Interface networks with intelligent logic modules

• Distributed control of automation tasks execution of subtasks in machines and coordination via a central station


Product


Supply voltageOutput voltage, output current

6EP1 3 ÕÔ–ÓîãÖÔ

85 … 264 V AC 24 V DC, 1.3 A

SIMATIC S7-200 CPU 222

Supply voltage Interfaces


20.4 … 28.8 V DC max. 2 x RS485 communications interfaces

AS-Interface power supply unit 30 V/2.4 A

Supply voltage Output: Rated voltage value Ua nominal, in V

63RX9307-0AA0

120/230 V AC 30 DC/3 A

CP 243-2

Address space assignments in S7-200AS-Interface connection system

6GK7 243-2AX01-0XA0

Corresponds to 2 I/O modules (8 DI/8 DO and 8 AI/8 AO) Terminal connection

AS-Interface signal lamp Configuration via planning tool on the Internet

LOGO! Logikmodul

Supply voltage Inputs/outputs

6ED1 052-ÓèßÒÒ–ÒÁÜØ

12/24 V DC 8 DI/4 DO (Relais)

LOGO! CM AS-InterfaceSupply voltage Inputs/outputsBus interface

3RK1 400-0CE10-0AA224 V DC4/4AS-Interface in accordance with Specification

Accessories

AS-Interface cable adapter 3RK1 901-3QM00

Configuration software/tools

LOGO! Soft ComfortLOGO! PC cableSTEP 7 Micro/WINRS232 PC/PPI cableAS-Interface addressing and diagnostics device

6ED1 058-0BA2-0YA06ED1 057-1AA00-0BA06ES7 810-2CC03-0YX06ES7 901-3CB30-0XA03RK1 904-2AB01


The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall exist only if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice.Any product names mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners.

Get more information

Infoservice – via Post or Fax: Siemens AG, Infoservice, AD/Z 1306 Postfach 23 48, 90713 Fürth Fax: 0911 978-3321

Visit us:www.siemens.com/microset

E-Mail:[email protected]

Ordering via Internet: www.siemens.com/automation/mall

Discuss your issues on MIcro Automation Sets over the internet: www.siemens.com/forum-microset

Technical Support:www.siemens.com/automation/support-request

Siemens AGIndustry SectorCompetence Center Micro AutomationPostfach 48 4890026 NÜRNBERGGERMANY

Subject to change without prior noticeOrder No.: 6ZB5310-0PE02-0BA0Dispo 26101BS 0908 10. ROT 16 En / 801600Printed in Germany© Siemens AG 2008

www.siemens.com/microset


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