mill automation using programmable logic controller

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    MILL AUTOMATION

    USING

    PROGRAMMABLE LOGIC CONTROLLER

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    To Increase the production and efficiency,

    by means of Automation using ProgrammableLogic Controller(PLC).

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    In order to provide AUTOMATION and to reduce themanpower.

    This article involves full automation of the conveyorand raw juice tank using Programmable Logic Controller

    (PLC).

    Here the automation reduces the consumption time

    by one-fourth of total process.

    Safety is assured.

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    Programmable Logic Controller (PLC) is the controller

    which controls a system by means of its given input

    program.

    This program is given by the user.

    The Program can be changed according to the

    requirement or process.

    Extension modules are available, for large process.

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    The primary reason for including the plc is to

    eliminate large cost involved in replacing the

    complicated relay based machine control system.

    Easy understandable programming language.

    Easy of programming and reprogramming in plant

    High speed and it reduces time consumption.5

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    Controlling of Raw Juice Level.

    Flow of Paccas in conveyor is controlled.

    Cane Carrier Motor is controlled.

    Thereby increasing the production by 1/4 times.

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    The float gives the continuous signal to the PLC

    PLC compares this with setpoint.

    When it exceeds, then Solenoid valve will be closed.

    This also stops the conveyor motor.

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    Load cell is connected along with conveyor.

    This gives the amount of load passing through the

    conveyor.

    This is send to PLC for control.

    PLC checks this value with setpoint.

    When this exceeds, then conveyor motor is stopped.

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    Production rate is increased in this SUGAR INDUSTRY.

    Time consumption of over-all process is reduced by times.

    Easy Installation.

    Easy to Program & Re-Program.

    Speed of Operation is High.

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    References:

    www.automationprojects.co.uk

    www.micro-instruments-controls.comwww.electronicsforyou.com

    www.ieee.org

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