mini baja. mini baja goals modular suspension concept analysis rebuild of rear frame automated...

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MINI BAJA

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Page 1: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

MINI BAJA

Page 2: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Mini Baja goals

Modular suspension Concept Analysis Rebuild of rear frame

Automated transmission Air shifting system Implementation of electronics

Page 3: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Modular suspension

Bolt on hoop design Symmetric about the center of car Installation in less then 20 min

Page 4: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Analysis on suspension

Deflection testing Finite element analysis Bolt selection

Page 5: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Frame changes

Narrow the frame to account for added hoops

Add brake to center shaft

Create space for air components

Page 6: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Air shifting system

Air compressor CFM Battery

Air tank Size Weight

Cylinders Shifting Clutch

Page 7: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

T.C.M. – “daughter board”

Sensor Signal Preparation User Input Recognition Output Signal Conditioning Upgrade Ready

Design

Circuit boards provided by PCB Fab Express

Page 8: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Modern Device’s Arduino CloneSelf-Contained Microcontroller Main Board

C++ Derived Programming Code10 bit Analog to Digital Converter14 Digital Input / Output Pins6 Analog Input pins

Page 9: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Conclusion

Page 10: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

Conclusion continued

Suspension operated as expected Air components shifted transmission in

manual testing Electronics had errors and failed upon

initial testing Causes of failure are:

Electro-Static Discharge Unforeseen components needed

Page 11: MINI BAJA. Mini Baja goals  Modular suspension  Concept  Analysis  Rebuild of rear frame  Automated transmission  Air shifting system  Implementation

QUESTIONS

???????