mmg steel factories brochure (dsf & rsf)

Mohammad Al-Mojil Group

MMG FABRICATION SERVICES

MMG FABRICATION SERVICES

COMMERCIAL LICENSES,

CERTIFICATES & CODES

PRODUCTION CODES AND STANDARD

ASME Section 1 and VIII

ANSI B31.1

B31.3

API 605

1104

ASME STAMPS “A” ,“PP”,“S”,“U”,“R”, “NB”

ISO 9001:2008

SASO/ISO 17025

COMMERCIAL LICENSES,

CERTIFICATES & CODES

• Commercial Registration expires on 13 December 2016

• ISO 9001-2008 ABS expires on 17 January 2017

• ASME Certificates: Assembly of Power Boilers ; Fabrication &

Assembly of Pressure Piping ; Manufacture & Assembly of Power

Boilers ; and Manufacture of Pressure Vessels expires on 05

April 2016

• The NB Certificates: Metallic Repairs and/or Alterations (R-4423) ;

and Register Boilers, Pressure Vessels, or Other Pressure Retaining

Items expires on 05 April 2016

OUR STRENGTH

• Controlled Environment

• More Economical

• High Productivity

• High Quality Output

• Flexibility

• Quick Response

• Feasible Field Shops

OUR STRENGTH

WELDERS’ CLASSIFICATION NO. EMPLOYED

Pipe Welders:

Gr 4- GTAW & SMAW (SS & CS) 190 - Qualified Welders

Gr 3- GTWA & SMAW (CS)

338 - Qualified Welders

Gr 2- SMAW (CS)

92 - Qualified Welders

Structural Welders:

Gr 1 – Butt – SMAW BUTT (CS) 245 - Qualified Welders

Gr 1 – Fillet – SMAW Fillet (CS) 1 - Qualified Welders

OUR CAPABILITIES (Services Offered)

a. Structural Steel Detailing: TEKLA

Structures – 7 Licensed Software

b. Piping Isometric Generation:

Smart Plant SPOOLGEN – 3 Licensed

Software

OUR CAPABILITIES

Services Offered

● Pipe spool and support fabrication/Painting.

● Pipe Rack, Platforms, Handrails, Ladders and

Structural Steel Fabrication/Painting

● Pressure Vessel/Tank fabrication/painting

● Mobile Conveyor Car Body Assembly

● Module Assembly

● Fired- Heaters

Manufacturing Capability

Size ½” Nominal pipe size

and larger, all wall thickness,

in all type of fusible materials

such as:

OUR FACILITIES

DAMMAM Steel Factory (DSF) RABIGH Steel Factory (RSF)

Dammam Steel Factory was established in 1995 while the Rabigh Steel

Factory is comparatively new having started its operations in mid 2007. Both

factories are semi-automated, relatively have the same production

capabilities, and are approved by Saudi Aramco, SABIC, Ma’aden, and SEC.

OUR FACILITIES

STEEL FACTORIES

FACILITIES

DAMMAM

(DSF)

RABIGH

(RSF)

Facility Overall Total Area 161,000 m2 165,000 m2

Main Fab-Shops Area 23,937 m2 15,583 m2

Carbon Steel Shops Six (6) Bays Two (2) Bays

Stainless Steel Shops Three (3) Bays One (1) Bay

Structural Steel Shops Five (5) Bays One (1) Bay

Welding Training Center One (1) Bay Bldg. (200 m2)

Main Office (2-Storey Bldg.) 1,404 m2 1,020 m2

X-Ray Pit / Bunker (2)-2 x 12 x 16 m NIL

Stress Relieving Furnace 12 x 3 x 3 m NIL

Main Laydown / Storage Area 101,528 m2 68,312 m2

Extension Laydown Area 13,190 m2 30,000 m2

DAMMAM STEEL FACTORY (DSF)

Main Fabrication Area – 23,937 m2


LAYDOWN AREA – 101,528 m2

(Material Storage, Sand Blasting and Painting)


• Six (6) BAYS CARBON STEEL SHOPS

• 15 m Wide x 100 m Long per Bay

OUR FACILITIES

SAW WELDING OF SPOOLS and ROLLING OF ANGLES


POST WELD HEAT TREATMENT

• Furnace

3.0 m x 3.0 m x 12.0 m

25.0 Ton Capacity / Firing

Maximum Temperature, 800 ºC

• Local Heat Treatment Services is also available

RADIOGRAPHY (X-Ray Pits)

Welding Training Center


AUTOMATIC BLASTING MACHINE (SPEEDO)

Dimension: 12 m (L) x 1.5 m (W) x 3 m (H)

Maximum Loading per hoist – 5000 kg (5 ton)

Steel grit / shot / wire cut – (1.0 ø ~ 2.0 ø mm)

Surface Preparation: Surface Cleanliness – GB8923-88, (ISO8501-1, 88)(SA2.5)

Surface Profile – RA 50 ~ 70 µm

Continuous Operational Hours - ≥ 16 hours


HEAVY FABRICATION AREA

with 12 ton TRAVELING TOWER CRANE

PRODUCTION

PERSONNEL

Categories Numbers

Management 9

Supervision 7

Indirect 142

Direct 842

Total 1,000

PRODUCTION OUTPUT (10 hours per Day)

PIPING WORKS: Per Day Per Month

Preparation, Fit-Up & Welding 4,230 Dia.-Inch 110,000 Dia.-Inch

Painting 11,700 m2 304,000 m2

STRUCTURAL STEEL WORKS:

Preparation, Fit-Up & Welding

35 - 45 Tons Daily (Light & Medium Weight)

90 - 100 Tons Daily (Heavy & Extra Heavy Weight)

Painting 2,649 m2 Daily 70,000 m2 Monthly

EQUIPMENT @ DSF


SHOP LAYOUT

RABIGH STEEL FACTORY (RSF)

Fabrication Area: 14,100 m²

Laydown Area: 68,300 m²

A B C D E F G H I J L M N O P Q R S T U V K W X Y Z A’ B’ C’ D’ E’ j’ k’ l’ m’ n’ a b c d e f g h

4

5

6

1

2

3

1

2

3

4

5

6

(STAINLESS STEEL)

BAY 1

STAINLESSS PIPES LAYDOWN

FIT-UP AREA

FIT-UP AREA

WELDING AREA

WELDING AREA

MATERIALS CUTTING

AREA

IN HSC

EQUIPMENT LINE UP

RSF PRODUCTION OFFICES

PLASMA CUTTING MACHINE

MAX 200 MAX 1650

OUT

ZBH 30

IN (CARBON STEEL)

BAY 2 CS PIPES LAYDOWN

MATERIALS CUTTING

AREA

FIT-UP AREA

FIT-UP AREA

LEGEND:

Fabrication Shop Equipment Layout & Process Flow

MILLER WELDING MACHINE 402 GOLDSTAR

MILLER SAW MACHINE DIMENTION 1250

PIPE CUTTING MACHINE CHAIN TYPE (3”-36” DIA.)

PLASMA CUTTING MACHINE (MAX 200) PLASMA CUTTING MACHINE (POWER MAX 1650) HSC HIGH SPEED CUTTER

POSITIONER MAX Ø = 45Ø

POSITIONER MAX Ø = 60Ø

ZBH 30

ZBH 100

ROTATOR X 5 TON CAPACITY

PLATE ROLLING MACHINE

OVERHEAD CRANE

STRUCTURE BENDING MACHINE

• • • • • • • • • • • • • • • • • • • • • • • •

SHEARING MACHINE

HYDRAULIC PRESS MACHINE

PUNCHING MACHINE

LATHE MACHINE

MILLING MACHINE

RADIAL DRILL MACHINE

BAY 1: HIGH SPEED CUTTER (6”<) = 1EA

PLASMA CUTTING MACHINE (MAX 200) = 1EA

PLASMA CUTTING MACHINE (POWER MAX 1650) = 1EA

MILLER WELDING MACHINE 402 = 35EA

ZBH 30 (POSITIONER) = 1EA

OVERHEAD CRANE = 3.2T X 2 & 5T X 2

BAY 2: HIGH SPEED CUTTER (6”<) = 1EA

PLASMA CUTTING MACHINE (MAX 200) = 1EA PLASMA CUTTING MACHINE (POWER MAX 1650) = 1





3.2

TON

S - 2EA

5TO

NS - 2

EA

WELDING AREA OUT

HSC


MAX 200 MAX 1650

WELDING AREA

ZBH 30

ZBH 30

ZBH 100

ZBH 100

3.2

TON

S - 2EA

5TO

NS - 2

EA

IN (CARBON STEEL)

BAY 3 C/S PIPES LAYDOWN

OUT

WELDING AREA

BAY 3: HIGH SPEED CUTTER (8”>) = 2EA

PIPE CUTTING MACHINE CHAIN TYPE = 6EA


MAX 200

PLASMA CUTTING MACHINE (MAX 200) = 1EA HYDRAULIC PRESS MACHINE = 1EA MILLER WELDING MACHINE 402 = 60EA

MILLER SAW MACHINE DIMENSION 1250 = 1EA MILLER SAW MACHINE DIMENSION 1250 = 2EA


ZBH 100

ZBH 100


ZBH 30

ZBH 30


3.2

TON

S - 2EA

5TO

NS - 2

EA

IN

STRUCTURAL / PIPE SUPPORT

BAY 4

BAY 4: AUTO CUTTING MACHINE = 1EA

AUTO CUTTING MACHINE

AUTO CUTTING MACHINE PLATE ROLLING

MACHINE

PLATE ROLLING MACHINE = 1EA STRUCTURE BENDING MACHINE = 1EA

STRUCTURE BENDING MACHINE

RADIAL DRILL MACHINE

PUNCHING MACHINE = 2EA

PUNCHING MACHINE

PUNCHING MACHINE

LATHE MACHINE = 1EA

LATHE MACHINE

MILLING MACHINE = 1EA

MILLING MACHINE

SHEARING MACHINE = 1EA

• • • • • • • • • • • • • • • • • • • • • • • •

SHEARING MACHINE


(STRUCTURAL STEEL FABRICATION)

RADIAL DRILL MACHINE = 1EA

OVERHEAD CRANE = 10T X 1 / 15T X 2 / 20T X 1

10

TON

S - 1EA

15

TON

S - 2EA

20

TON

S - 1EA

MATERIALS CUTTING

AREA

FIT-UP AREA

FIT-UP AREA WELDING AREA

HYDRAULIC PRESS MACHINE

STT WELDING MACHINE = 4EA STT WELDING MACHINE = 4EA

FCAW WELDING MACHINE = 35EA

HSC HSC

OUT

RABIGH STEEL FACTORY (RSF) PRODUCTION

PRODUCTION OUTPUT (10 hours per Day)

PIPING WORKS: Per Day Per Month

Preparation, Fit-Up & Welding 3,850 Dia.-Inch 100,000 Dia.-Inch

STRUCTURAL STEEL WORKS:

Preparation, Fit-Up & Welding 8 - 10 tons Daily (Light & Medium Weight)

12 - 15 tons Daily (Heavy & Extra Heavy Weight)

PAINTING WORKS: Per Day Per Month

Surface Preparation and Airless Spray 800 m2 20,800 m2

PERSONNEL @ RSF

Categories Numbers

Management 3

Supervision 14

Indirect 163

Direct 459

Total 639

RABIGH STEEL FACTORY (RSF) OTHER FEATURES - RSF

RABIGH STEEL FACTORY (RSF) OTHER FEATURES

RSF - LIST OF MAJOR EQUIPMENT AND

RESOURCES AT BAY 1

ITEM # DESCRIPTION QTY. UNIT

1.0 Miller Welding Machine 402 Goldstar 35 EA.

High Speed Cutter ( 6"<) 2 EA.

Plasma Cutting Machine (Max 200) 1 EA.

Plasma Cutting Machine ( Power Max 1650) 1 EA.

ZBH 30 (Positioner) 1 EA.

Overhead Crane 5.0 Ton 2 EA.

Overhead Crane 3.2 Ton 2 EA.

Jacking Stand 35 EA.

Fixed Stand 70 EA.


RESOURCES AT BAY 2



STT Machine 4 EA.

High Speed Cutter ( 6"<) 2 EA.


Plasma Cutting Machine ( Power Max 1650) 1 EA.



Miller SAW Machine Dimension 1250 1 EA.

Overhead Crane 5 Tons 2 EA.

Overhead Crane 3.2 Tons 2 EA.


Fixed Stand 106 EA.


RESOURCES AT BAY 3



FCAW Welding Machine 35 EA.

STT Machine 4 EA.

High Speed Cutter ( 8">) 2 EA.


Pipe Cutting Machine Chain Type (3"-36") 6 EA.



Miller SAW Machine Dimension 1250 2 EA.

Hydraulic Press Machine 1 EA.

Overhead Crane 5 Tons 2 EA.

Overhead Crane 3.2 Tons 2 EA.


Fixed Stand 106 EA.

LIST OF MAJOR EQUIPMENT AND RESOURCES

BAY 4


4.0 Punching Machine 2 EA.

Lathe Machine 1 EA.

Milling Machine 1 EA.

Structure Bending Machine 1 EA.

Radial Drill Machine 1 EA.

Plate Rolling Machine 1 EA.

Auto Cutting Machine 6 EA.

Miller Welding Machine 402 50 EA.

FCAW Welding Machine 35 EA.

Overhead Crane 15 ton SWL 2 UNITS

Overhead Crane 10 ton SWL 1 UNIT

Overhead Crane 20 ton SWL 1 UNIT


RESOURCES

@ PAINTING/BLASTING SECTION


5.0 Compressor, 750 CFM 1 UNIT

Air Receiver 3 UNITS

Euroblast Sand Tower 4500 (Manual Blasting Machine) 3 UNITS

Automatic Blasting Machine w/ Conveyors & Hangers 1 UNIT

Graco Paint Pump WIWA 6 UNITS

Machine Pneumatic Painting Graco 4 UNITS

Gantry Crane w/ Generator, 10 ton Capacity) 4 UNITS

Generating Set Cap 23 kVA 2 UNITS

Gantry Crane w/ Generator, 20 ton Capacity) 2 UNITS

Generating Set Cap 50 kVA 1 UNIT

Recycling Machine Garnet 1 UNIT

6.0 Forklift 7 ton SWL 1 UNIT

Forklift 5 ton SWL 2 UNITS

Mobile Crane 30 - 40 ton SWL 1 UNITS

Truck w/ Trailer 2 UNITS

OUR CLIENTS

PIPERACK MODULARIZATION AT DSF (Saudi KAYAN Petrochemical Complex Project)

PIPERACK MODULARIZATION (Saudi KAYAN Petrochemical Complex Project)

FABRICATION AND SHOP ASSEMBLY

HOOPER & INLET DUCTS (MA’ADEN Aluminum Smelter Plant Project- Gas Treatment Centre)

HOOPERS


HOOPER & INLET DUCTS (MA’ADEN Aluminum Smelter Plant Project- Gas Treatment Centre)

INLET DUCTS


OF REACTOR & STACK (MA’ADEN Aluminum Smelter Plant Project- Gas Treatment Centre)

REACTOR

STACK

FABRICATION AND SHOP PRE-ASSEMBLY

OF HOT OIL HEATER (GAS SWEETING FACILITIES AT MESAIEED & DUKHAN)

Radiant Module Upper Stack Module

FABRICATION AND SHOP PRE-ASSEMBLY

OF HOT OIL HEATER (GAS SWEETING FACILITIES AT MESAIEED & DUKHAN)

Convection Module Lower Stack Module

PACKAGING (Shop Fabricated Items)

LOCATION

MMG – DAMMAM STEEL FACTORY

Strategic Location

MMG Rabigh Steel Factory is strategically located in the heart of Rabigh Industrial Area, which is only a few kilometers away from Petro Rabigh Petrochemical Plant. The factory is situated mid-way the two (2) major industrial cities in the Western Region, namely Jeddah and Yanbu, which is approximately 200 and 180 kilometers away respectively. MMG Rabigh Steel Factory is only about 60 kilometers away from King Abdullah Economic City.

Location Map

BUSINESS CONTACTS

HAFIZ - SHAFEI VP – Director - Operational

Tel. No. +966-13-842-1111 (9228)

Fax No. +966-3-842-3263 M: +966.59.911.94173

E: [email protected]

RAMAYYAN - BINNY BUSINESS DEVELOPMENT MANAGER

Tel. No. +966.13.842.1111 (9464)

M: +966.54.256.1615

E: [email protected]

mailto:[email protected]

mailto:[email protected]

mmg steel factories brochure (dsf & rsf)

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