mobile sorting / picking station - mps 1200
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Mobile Sorting / Picking Station - MPS 1200
Fully Site and Road Mobile in 20 minutes
Instantly recover up to 8 separate products - anywhere
Applications
• Construction & Demolition Waste
• Green Waste / Composting
• Wood waste processing
• Commercial & Industrial Waste
• Aggregates Recycling
• Waste from old landfills / dumpsites
The Kiverco MPS 1200 Mobile Picking Station has been designed for contractors or operators who require fast on-site
and on-the-road mobility in order to efficiently carry out their waste processing & recycling operations as demand and
capacity requires. It offers much greater throughputs than picking from the ground and introduces class leading levels
of operator safety and comfort.
Maximize the value and quantity of recyclable products recovered whilst reducing the
amount of material going to landfill.
Whether it is stone, wood, paper, plastics, card, RDF or metal, there is value to be gained from separating these fractions
for onward processing & use. The MPS 1200 allows you to maximise the recovery and value of recyclable products in
your waste stream whilst minimising the volume and cost of material going to landfill.
Benefit from a valuable, clean end product at source
The MPS 1200 is ideal for producing a clean product using a combination of air separation technology to remove light
contaminants and manual sorting to remove all other contaminants. Light fractions such as paper and plastic are
separated at the feed-in area through a high powered blower complete with adjustable air knife. Heavier fractions travel
up the variable speed 1200mm wide belt, where the contaminants are removed and sorted into 2 or 3 bays. Finally, the
overband magnet recovers ferrous metals leaving a high quality, valuable, clean end product.
Enjoy class leading levels of set-up, operator comfort and safety, in any environment
Arriving on-site, complete with its own integrated power supply, the MPS 1200 is operational in just 20 minutes.
A fully insulated, enclosed weatherproof cabin protects operators from the elements and eliminates the need for a
building. Full lighting, a selection of heaters and electrical outlets further facilitates operator comfort.
Cabin ‘climate control’ options include ventilation and dust extraction, air conditioning for hot climates and under floor
heating, additional window and cabin insulation and trap door bins for complete cold weather protection.
With access to emergency pull cords the length of each side of the unit, isolators on each electric motor and crash bars
for road transportation, the MPS 1200 conforms to all safety requirements.
MPS 1200 Features & Benefits
• Quick on the road set up time of 20 minutes and just 10 minutes for on-site movements
• Removable side crash bars for safe on the road travel
• Hydraulic jacking legs and cabin lift for quick set-up
• Up to 40 yard skips can be accommodated under the picking station for maximum flexibility
• 1200mm wide conveyor c/w heavy duty EP500 3 Ply 5+1.5 chevron belt for efficient sorting from both
sides of the belt
• Variable speed drive on the conveyor belt for optimum throughput / reclamation rates
• Heavy duty feed boot area c/w impact bars for the effective management of larger materials
• Emergency stop system c/w emergency pull chord along conveyor for added safety
• 2 Bay - 4 sorting station or 3 Bay – 6 sorting station options for maximum sorting flexibility
• Insulated Porta-Cabin c/w lights, heaters & outlet sockets for enhanced operator comfort
• Fixed twin access stairs to picking / sorting platform
• 4kW Electro-Hydraulic power pack
• 60Kva Super Silent Diesel Electric Generator for a quiet efficient operation
Standard Features:
• 1200mm wide x 16m long conveyor c/w knee joint section
• Chevron Belt {EP500, 3PLY 5 + 1.5} c/w 25mm high cleats
• Variable Speed Belt {3kW VSD} Bonfiglioli Motor / Gearboxes
• Belt speed 0.13m/s to 0.43m/s
• Emergency stop pull cord on each side of conveyor
• Feedboot c/w 200mm high side extensions on incline section of conveyor
• In-Feed Impact Section {Impact cross members, 6mm Impact plate c/w impact bars}
• SKF Auto-Grease Dispensers fitted to each bearing
• Steel Picking Platform [3.0m wide x 7m long] c/w chequered plate
• 4 x Standard Bins [1250mm W x 310mm D x 1030mm H]
• Picking cabin enclosure c/w 35mm thick steel lined wall, 2 x double glazed PVC doors, 6 x double glazed
PVC windows, 2 x heaters and 2 x lights. Consumer unit 5kW – 240AC 1 Phase 50Hz 65A breaker.
• Electrical Control Panel to run conveyor c/w Schneider switchgear
• 5th wheel coupling c/w 50mm 2” Kingpin{for tractor unit or wheeled bogie on-site mobility / transport}
• 22½” Super Single Wheels c/w mud guards
• Single Axle
• Air operated hand brake & Wheel Chock’s
• 4kW Electric Hydraulic power pack c/w hydraulic oil & control valves
• Heavy duty box section front hydraulic jack legs c/w bracing
• Manually adjustable rear stabilising legs
• 60kVA Iveco Engine {E.U Compliant} Super Silent Power Unit c/w custom made fuel tank
• Fuel Tank Capacity – 235 litres
• Fuel Consumption – 50% load – 7 litres / hr, 80% load – 10.2 litres / hr, 100% load – 13.7 litres / hr
• Standard MPS 1200 Power Requirement – 12kW.
• MPS 1200 complete with blower and magnet Power Requirement – 29.2kW
Optional Extras: {factory fitted only}
1) Generator upgrade - Industrial open core radiator unit {recommended for dusty applications}
2) Dual Power {Change over switch from Generator to Mains Electric} [includes socket mounted on the panel]
3) Remove Generator
4) Remove Cabin Enclosure
5) 2.2kW, 380/415v, 3ph, 50Hz Master Magnets Overband Magnet (LH or RH) to recover ferrous metals
6) 15kW Fan Blower (LH or RH) with damper plates for power adjustment to separate lights
7) 22kW Fan Blower (LH or RH) with damper plates for power adjustment to separate lights and mid heavies
8) Variable speed belt drive in sorting cabin - to slow down or speed up the belt depending on the flow of
material on the belt (fitted as standard on the control panel)
9) Start / Stop belt control in cabin – temporarily stop the belt in the cabin to remove bulky items etc.
10) Auxiliary equipment Emergency Stop link
11) Higher Speed Belt {7kW VSD} Belt speed 0.17m/s to 0.95m/s.
12) 3rd Bin Option = 6 bins in total 800mm W x 310mm D x 1030mm H in place of 4 Standard Bins
[note bin size difference] ***
13) Mitsubishi Cabin Air Conditioning Unit 1.5kW
14) Xpelair Cabin Ducted Extraction System c/w 250mm fan and ductwork & speed controller – 0,19kW
15) Xpelair Cabin Fresh Air Supply System c/w 250mm fan and ductwork & speed controller – 0,19kW
16) Hardwood Protection Barrier along the conveyor sides for enhanced operator comfort
17) Lights cage – 3.5m x 3.5m x 3.5m
18) Braked Axle
19) Spare Wheel
OPERATING POSITION 2 BAY
3 BAY OPTION
TRANSPORT LOW LOADER
MPS 1200
• Transport Length: 14.66m (48’-2”) from Kingpin
• Transport Length: 16.16m (53’) Overall
• Transport Width: 3.00m (9’-10”)
• Transport Height: 4.00m (13’-2”)
• Total Weight: 18,000Kg (39,680lb) approx.
• Axle Weight: 8,000Kg (17,700lb) approx.
• Conveyor Belt Width: 1200mm (48”)
• Feed In Height: 2.18m (7’-2”) with Blower
• Feed In Height: 1.73m (5’-8”) without Blower
• Discharge Height: 3.85m (12’-8”)
• Bay Width: 3.00m (9’-10”)
• Bay Height: 3.00m (9’-10”)
• Input material size: up to 500mm* (20’) *subject to material type
• Throughput: up to 100TPH *subject to material type
TRANSPORT 5TH WHEEL TOW (c/w ABS BRAKES & SUSPENSION)
SKIP / CONTAINER SIZES AND DIMENSIONS