model 7017 32 channel oc relay driver 91000120 · for any consequential damages. specification and...
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Manual 07507017 Model 7017
Page 1 Operation Manual
Model 7017
32 Channel OC Relay Driver
91000120
Manual 07507017 Model 7017
Page 2 Operation Manual
All technical data and specifications in this publication are subject to change without prior notice and do not represent a commitment on the part of Giga-tronics, Incorporated.
© 2011 Giga-tronics Incorporated. All rights reserved. Printed in the U.S.A.
CONTACT INFORMATION
Giga-tronics, Incorporated
4650 Norris Canyon Road
San Ramon, California 94583
Telephone: 800.726.4442 (only within the United States)
925.328.4650
Fax: 925.328.4700
On the Internet: www.gigatronics.com
Warranty
Giga-tronics Series 7000 Switching Modules are warranted against
defective materials and workmanship for three years from date of shipment,
or as detailed in the warranty section of this manual. Giga-tronics will, at its option, repair or replace products that are proven defective during the warranty period. This warranty DOES NOT cover damage resulting from improper use, nor workmanship other than Giga-tronics service. There is no implied warranty of fitness for a particular purpose, nor is Giga-tronics liable for any consequential damages. Specification and price change privileges are reserved by Giga-tronics.
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Regulatory compliance information
This product complies with the essential requirements of the following applicable European Directives, and carries the CE mark accordingly.
89/336/EEC and 73/23/EEC EMC Directive and Low Voltage Directive
EN61010-1 (1993) Electrical Safety
EN61326-1 (1997) EMC – Emissions and Immunity
Manufacturer’s Name: Manufacturer’s Address
Giga-tronics, Incorporated 4650 Norris Canyon Road San Ramon, California 94583 U.S.A.
Type of Equipment: Model Series Number
Switching Module 7017
Declaration of Conformity on file. Contact Giga-tronics at the following;
Giga-tronics, Incorporated
4650 Norris Canyon Road
San Ramon, California 94583
Telephone: 800.726.4442 (only within the United States)
925.328.4650
Fax: 925.328.4700
Manual 07507017 Model 7017
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Record of Changes to This Manual Use the table below to maintain a permanent record of changes to this document. Corrected replacement pages are issued as Technical Publication Change Instructions (TPCI). When you are issued a TPCI, do the following:
1. Insert the TPCI at the front of the manual binder.
2. Remove the pages from the manual binder that are noted in the TPCI.
3. Replace the page(s) removed in the previous step with the corrected page(s).
4. Record the changes in the table below.
TPCI Number
TPCI Issue Date
Date Entered Comments
Manual 07507017 Model 7017
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Revision History
Revision Description of Change Chg Order # Approved By
A Initial Release 2/02 JL
B Updated
C Reformatted 5/12 RCW
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Contents Contents ........................................................................................................................................................ 6
Chapter 1 Introduction ................................................................................................................................. 7
1.1 Safety and Manual Conventions ......................................................................................................... 7
1.1.1 Product Reference ....................................................................................................................... 7
1.1.2 Personal Safety Alert ................................................................................................................... 7
1.1.3 Equipment Safety Alert ............................................................................................................... 7
1.1.4 Notes ........................................................................................................................................... 7
1.1.5 Electrical Safety Precautions ....................................................................................................... 7
Chapter 2 Configuration Table ...................................................................................................................... 8
Chapter 3 Functional Description ................................................................................................................. 9
3.1 Introduction ........................................................................................................................................ 9
Chapter 4 Block Diagram ............................................................................................................................ 10
Chapter 5 Specifications ............................................................................................................................. 11
Chapter 6 Programming .............................................................................................................................. 12
Chapter 7 Connector Pin Assignments ....................................................................................................... 13
Chapter 8 Configurations ............................................................................................................................ 14
Chapter 9 System Power Considerations .................................................................................................... 15
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Chapter 1 Introduction
1.1 Safety and Manual Conventions
This manual contains conventions regarding safety and equipment usage as described below.
1.1.1 Product Reference
Throughout this manual, the term “Common Core Switching Platform, Series 8800” refers to all models of within the series, unless otherwise specified.
1.1.2 Personal Safety Alert
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
1.1.3 Equipment Safety Alert
CAUTION: Indicates a situation which can damage or adversely affect the product or associated equipment.
1.1.4 Notes
Notes are denoted and used as follows:
NOTE: Highlights or amplifies an essential operating or maintenance procedure, practice, condition or statement.
1.1.5 Electrical Safety Precautions
Any servicing instructions are for use by service-trained personnel only. To avoid personal injury, do not perform any service unless you are qualified to do so.
For continued protections against fire hazard, replace the AC line fuse only with a fuse of the same current rating and type. Do not use repaired fuses or short circuited fuse holders.
WARNING !
CAUTION
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Chapter 2 Configuration Table
Module PL91000120 - Top Assembly Bom Assy91000120 - Top Assembly 88107490 - Harness Assembly Assembly/Schematics PL85003560 - PWA BOM Assy85003560 - PWA ASSEMBLY SCH85003560 - PWA SCHEMATIC
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Chapter 3 Functional Description
3.1 Introduction
This card provides 32 high current Darlington Open Collector ( OC ) drivers connected to a 50 position panel connector. The Darlingtons are packaged 8 to a SIOC chip. Each driver is diode clamped inside the IC and the diodes are connected to a common output. The front panel connector contains +5V or +12V power supplied from the PWA. Use of an external power supply is also available through the front panel connector. The unit is completely compatible with PXI specifications. The module operates in the register only mode, which allows ease of design of complex switch systems.
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Chapter 4 Block Diagram
Typical Channel
To common clamp point
Drive
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Chapter 5 Specifications
Electrical: OC Voltage Max 50VDC OC Current Max 500mA Max Power per 8 pin pkg 1.5W Vol 1.6V max Iol 500mA max
Mechanical: Size: 3U PXI
Width: 0.8 inches Height: 5.2 inches Length: 6.5 inches Weight: 0.5 lbs. Front Panel Connector:
Cinch DDM 50S
Environmental Specifications
Temperature: Operating: 0º to 55ºC Storage: - 40º to 75ºC
Relative Humidity: Operating: 0 to 90% non-condensing Storage: 0 to 95% non-condensing
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Chapter 6 Programming
The Model 7017 is a PXI register based card assembly design to be used with PXI standard chassis. The Model 7017 can be programmed in 8, 16 or 32 bit wide data format. Through your PXI controller, write the data to the appropriate register as shown on the register map for the relay or relays in the register that is being closed. When the data bit is true, the relay chosen will be closed. The state of the relays in a register can be determined by reading the desired register. Data read back represents the value of the desired register. In addition, you can read back the coil state to verify that the coil is driven correctly by the program register. This scenario verifies that the program register has correctly controlled the relay coil.
The register map is organized to show the relay designation in each register. It is followed by the register’s functionality and the path connections to the front panel. PXI will automatically assign the starting address of the card, called Bar0. This will be the starting address of the first register. Each address location controls 8 bits. Shown are the control functions using 16 format.
Programming of the Model 7017 is very straight forward. The module is organized as a 32 channel driver. The location of the first register is assigned by the PCI enumerator. This is designated as “Bar0” or the starting address of the card. The program registers using 16 bit format are located as follows:
Register #1: read/write function: Bar0 + 0000h
coil read back: Bar0 + 0008h
Register Bit 15 14 13 12 11 10 9 8
Driver Driver 16
Driver 15
Driver 14
Driver 13
Driver 12
Driver 11
Driver 10
Driver 9
Register Bit 7 6 5 4 3 2 1 0
Driver Driver8 Driver7 Driver6 Driver5 Driver4 Driver3 Driver2 Driver1
Register #2: read/write function: Bar0 + 0002h coil read back: Bar0 + 000Ah
Register Bit 15 14 13 12 11 10 9 8
Switch Driver 32
Driver 31
Driver 30
Driver 29
Driver 28
Driver 27
Driver 26
Driver 25
Register Bit 7 6 5 4 3 2 1 0
Switch Driver 24
Driver 23
Driver 22
Driver 21
Driver 20
Driver 19
Driver 18
Driver 17
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Chapter 7 Connector Pin Assignments
Front Panel Pins
Function To PC Board
Front Panel Pins
Function To PC Board
1 Driver 16 J1-32 26 Driver 24 J2-16
2 Driver 15 J1-30 27 Driver 23 J2-14
3 Driver 14 J1-28 28 Driver 22 J2-12
4 Driver 13 J1-26 29 Driver 21 J2-10
5 Driver 12 J1-24 30 Driver 20 J2-8
6 Driver 11 J1-22 31 Driver 19 J2-6
7 Driver 10 J1-20 32 Driver 18 J2-4
8 Driver 9 J1-18 33 Driver 17 J2-2
9 Driver 8 J1-16 34 Ext Pwr 1 J1-35
10 Driver 7 J1-14 35 Ext Pwr 1 J1-33
11 Driver 6 J1-12 36 Ext Pwr 1 Gnd J1-36
12 Driver 5 J1-10 37 Ext Pwr 1 Gnd J1-34
13 Driver 4 J1-8 38 PWR 1 J1-1
14 Driver 3 J1-6 39 PWR 1 J1-3
15 Driver 2 J1-4 40 PWR 1 J1-5
16 Driver 1 J1-2 41 PWR 1 J1-7
17 PWR 2 J2-31 42 PWR 1 J1-9
18 Driver 32 J2-32 43 Ext Pwr 2 J2-33
19 Driver 31 J2-30 44 Ext Pwr 2 J2-35
20 Driver 30 J2-28 45 Ext Pwr 2 Gnd J2-34
21 Driver 29 J2-26 46 Ext Pwr 2 Gnd J2-36
22 Driver 28 J2-24 47 PWR 2 J2-3
23 Driver 27 J2-22 48 PWR 2 J2-5
24 Driver 26 J2-20 49 PWR 2 J2-7
25 Driver 25 J2-18 50 PWR 2 J2-9
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Chapter 8 Configurations
The Model 7017 can exist as three different configurations. +5 V Power * E1 connected to E2 and E7 connected to E8. * Resistors Networks R16,R17,R19,R20,R23,R24,R25,R26 = 100 Ohms. +12 V Power * E3 connected to E4 and E9 connected to E10. * Resistors Networks R16,R17,R19,R20,R23,R24,R25,R26 = 20K Ohms External Power * E5 connected to E6 and E11 connected to E12. * Resistors Networks R16,R17,R19,R20,R23,R24,R25,R26 = As determined below. The resistor value chosen depends on the value of the voltage chosen. The object is to always provide a 4V logic signal to the input registers.
The value of R16,R17,R19,R20,R23,R24,R25,R26 is determined as follows: Rx = [( 10k )(Vr-4)]/ 4 Where Vr is the external voltage chosen Answer is in K-Ohms
The resistor packs are isolated resistors in a low profile 8 pin SIP package similar to BOURNS Type 4606X-102-xxy, where "xx" are the significant digits and " y" is the number of zeros following the significant digits.
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Chapter 9 System Power Considerations A number of items need to be considered when designing a system using the Model 7017. 1. Driver IC Specifications The type of drivers used in the Model 7017 are Micrel p/n MIC2803BWM or ALLEGRO p/n ULN2803LW. These parts have 8 drivers per IC package. The maximum power dissipation per package is 1.5 W. The maximum power dissipation for any one driver is 1.0 W. ( P = Vce(sat) x I )
2. Number of Drivers Active at One Time. The number of drivers active at one time depends on the current drawn. Based on the IC power specification, a different number of drivers could be active at any one time. For example: All 32 drivers could be active if the current is less than 100ma per driver. or 8 drivers ( 2 from each IC package ) could be active if the current is less than 400ma per driver. 3. Chassis Power Considerations The amount of power available from the PXI chassis being used must taken Into consideration for +5V or +12V operation. Power supply limitations may Preclude even the examples shown above. The +5V supplies generally have a large current limit ( >20 A ) and each PXI is fed by 5 power pins from the backplane. The +12V supplies have considerable less current available. In addition the +12 V is supplied to each PXI card with only a single pin from the backplane. This single pin is limited by the PXI specification to 1 A ASCOR recommends the following: The total current drawn for +5V driver operation should be less than 2.75 A.