model: aogc15151f assembly instructions concrete slab ...… · of aviary it is recommended that...

ORGANIC GARDEN CO. ASSEMBLY INSTRUCTION - MODEL: AOGC15151F 12/08/15

1620m

m

FRONT: 1.52m

SIDE : 1.48m

HEIGHT: 1.8m

1

5

8

0

We thank you for choosing an Australian Made Aviary.

For further assistance please visit our detailed instructional video library at

www.abscosheds.com.au/watch-videos

At ABSCO Industries we are always looking to be number ONE, so please let us

know what you think of our instructions. Feedback makes us better.

[email protected].

10mm

50mm

WHEN LAYING YOUR CONCRETE

SLAB, CHAMFER THE 50mm EDGES

DOWNWARDS BY 10mm.

5

0

m

m

THIS WILL ENSURE THAT

CLEAR FROM YOUR SHED

WATER RUN OFF IS KEPT

CO

NC

RE

TE

SL

AB

Absco AviaryAssembly InstructionsModel: AOGC15151F


Organic Garden Co. AviaryModel: AOGC15151F

GENERAL INSTRUCTIONS

A NOTE ON SAFETY

· The site for the aviary must be level.

· It is recommended that the aviary be set on a 100mm concrete slab and

anchored down appropriately (refer page 19 for details).

· Anchor sets are not supplied as standard items with this product.

· Before commencing any assembly, read through these instructions in

detail to gain a thorough understanding of assembly methods and

associated details.

· Unpack the carton and carefully identify and check off all the parts

against the parts described and illustrated on pages three and four.

· Some parts may have sharp edges. It is advisable to wear gloves when

handling these items and safety glasses if drilling holes. Sensible shoes

are highly recommended.

· Do not erect your aviary in windy conditions, ensure that the shed is

securely anchored to a solid foundation immediately after construction is

completed.

· It is highly recommended to erect the shed with two or more people.

TOOLS REQUIRED

3mm

4mm

SITE PREPARATION

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

PAGE 3ORGANIC GARDEN CO. ASSEMBLY INSTRUCTION - MODEL: AOGC15151F 12/08/15


COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

1785mm X 773mm

30A

STEEL SHEET

2

1592mm X 773mm

43A

STEEL SHEET

2

1785mm X 731mm

32A

STEEL SHEET

2

585mm X 773mm

154

STEEL SHEET

1

3

1220mm X 712mm

MESH SHEET

590mm X 712mm

MESH SHEET

1

-

-

1

DOOR

PRE-ASSEMBLED

-

CHANNEL

L = 1513mm

164

2

CHANNEL

L = 1513mm

81F

2

CHANNEL

L = 1470mm

170

2

171

CHANNEL

L = 1470mm

2

181

CHANNEL

L = 712mm

9

191

JAMB L= 1785mm

7

192

JAMB L= 1785mm

1

195

JAMB L= 712mm

1

288A

LIP TRIM L= 1592mm

172

CHANNEL

L = 1745mm

2

585mm X 773mm

154L

STEEL SHEET

1

585mm X 773mm

154R

STEEL SHEET

1

CHANNEL

L = 1513mm

81E

2



COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

CONTENTS OF FITTINGS PACKET

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

1

DINE-A-CHOOK

FEEDER &

DRINKER KIT

100

200

SELF TAPPING

SCREWS

1DOOR

PADBOLT

1

DOOR

PADBOLT

HASP

6

SMALL FLANGE

POP-RIVETS

1

ASSEMBLY

INSTRUCTIONS

22A

LARGE FLANGE

POP-RIVETS

1

FITTINGS AND

ACCESSORIES

(SEE BELOW)

VIE

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Mod

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OG

C15

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43

A

43

A

88

A

81

E

88

A

81

E

OR

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AS

SE

MB

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C15151F

12/08/15

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8/1

5

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Avi

ary

Mod

el: A

OG

C15

151F

30A

30A

32A

32A

15

4L

15

4R

154

170

191

172 191

181

195

81F

81F

170

191

191

181

164

191

191

171

181

164

172

181

171

192

FR

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ABSCO ASSEMBLY INTRODUCTION

FASTENING SYMBOLS

The snap-tite assembly system locks most perimeter channels to all roof and wall sheets

without the need for tools and fasteners. Where possible, many components

have been pre-punched for ease of assembly, with others requiring 3mm holes to

be drilled where required.

To pre-assemble the four wall panels

and two roof panels, the perimeter

channels are secured to the top and

bottom of each panel using the

snaptite system, as detailed on the

following pages wherever you see

the symbol.

Position sheets on timbers,

trestles or partly over edge of

concrete slab.

Each perimeter channel must finish flush

with the edges of the sheets. the snap-tite

system allows adjustment for this

process by simply tapping the channel

along the sheets until each end is neatly

flush.

Join components together with one screw at this

location only, as some channel sections have extra

holes that are not required for this model of garden

shed

Do not join components together at this location yet,

as the screw may obstruct further assembly of other

components

3mm POP RIVETS (SMALL

FLANGE FOR FITTING

DOOR HINGES)

PUSH

PUSH

HIG

H S

ID

E

HIG

H S

ID

E

PU

SH

H

IG

H

S

ID

E

HIG

H S

ID

E

After joining sheets together,

position channel over one end of the

sheets, gently tapping it over the

snaptite lugs, working along the

sheets to the other end.

H

I

G

H

S

I

D

E

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

SNAP

T TE

i

3mm POP RIVETS (LARGE

FLANGE FOR FITTING

MESH TO FRAMES)

Pre-drill the hole prior to joining components together.

Many components will be able to be used as a template

to determine drilling locations

D

REAR PANEL ASSEMBLY



30A

30A

S

N

A

P

T

T

E

i

81F

S

N

A

P

T

T

E

i

81F

ROOF PANEL ASSEMBLY



43A

43A

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

81E

88A

81E

88A



SIDE PANEL ASSEMBLY

LEFT HAND SIDE

STEP 1.

STEP 2.

STEP 3.

S

M

A

L

L

E

D

G

E

WHEN FITTING THE TOP AND

BOTTOM CHANNELS TO THE

SHEET AS SHOWN, ENSURE

THAT THE PRE-PUNCHED

HOLES IN THE CHANNELS ARE

LOCATED AT THE RIGHT HAND

END FOR CONNECTING THE

REMAINING JAMB AND

CORNER MULLION. THE TOP

AND BOTTOM CHANNELS WILL

EXTEND PAST THE CORNER

MULLION BY 3mm.

JOIN THE JAMB AND CHANNEL

SECTIONS (191 & 172) TOGETHER AT

PRE-PUNCHED LOCATIONS TO FORM

THE CORNER MULLION. THE CHANNEL

SECTION WILL FINISH 20mm SHORT OF

THE JAMB AT EACH END.

SCREW THE FRAME TOGETHER AS SHOWN AT PRE-PUNCHED LOCATIONS. ADDITIONAL HOLES IN

THE JAMB SECTIONS DO NOT REQUIRE SCREWS.

STEP 1.

SMALL PAN

THIS SIDE

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

32A

154

171

191

181

172

191

181

170

STEP 4.



MOVE THE TOP INFILL

CHANNEL (181) INTO

POSITION.

NOTCHED CORNERS TO

BOTTOM OF SHEET

LAY THESE SECTIONS OVER

THE PANEL AS SHOWN,

LOCKING THE SHEET INTO

THE BOTTOM CHANNEL.

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

154

181

181

SIDE PANEL ASSEMBLY LEFT HAND SIDE (CONTINUED)

D

D

D

D

D

D

D



SIDE PANEL ASSEMBLY

RIGHT HAND SIDE

STEP 1.

STEP 2.

STEP 3.

S

M

A

L

L

E

D

G

E

STEP 1.

WHEN FITTING THE TOP AND BOTTOM

CHANNELS TO THE SHEET AS SHOWN,

ENSURE THAT THE PRE-PUNCHED HOLES

IN THE CHANNELS ARE LOCATED AT THE

LEFT HAND END FOR CONNECTING THE

REMAINING JAMB AND CORNER MULLION.

THE TOP AND BOTTOM

CHANNELS WILL EXTEND PAST

THE CORNER MULLION BY 3mm.

JOIN THE JAMB AND CHANNEL SECTIONS (191

& 172) TOGETHER AT PRE-PUNCHED

LOCATIONS TO FORM THE CORNER MULLION.

THE CHANNEL SECTION WILL FINISH 20mm

SHORT OF THE JAMB AT EACH END.

SCREW THE FRAME TOGETHER AS SHOWN AT PRE-PUNCHED LOCATIONS. ADDITIONAL HOLES IN

THE JAMB SECTIONS DO NOT REQUIRE SCREWS.

SMALL PAN

THIS SIDE

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

32A

154L

191

191

181

181

172

170

171

STEP 4.



LAY THESE SECTIONS OVER THE PANEL

AS SHOWN, LOCKING THE SHEET INTO

THE BOTTOM CHANNEL.

MOVE THE TOP

INFILL CHANNEL

(181) INTO POSITION.

NOTE: THIS EDGE

ONLY FOLDED AT 90

DEGREES.

NOTCHED CORNERS TO

BOTTOM OF SHEET

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

154L

181

181

SIDE PANEL ASSEMBLY

RIGHT HAND SIDE (CONTINUED)

D

D

D

D

D

D

D



FRONT PANEL ASSEMBLY

STEP 1.

STEP 2.

8

m

m

JOIN ALL SECTIONS TOGETHER, LINING UP

EACH JAMB WITH PRE-PUNCHED HOLES

LOCATED IN BOTH CHANNEL SECTIONS.

PARTS REQUIRED:

2) CHANNELS (PART 164)

3) JAMBS (PART 191)

191

191

164

191

164



FRONT PANEL ASSEMBLY (CONTINUED)

STEP 3.

STEP 6.

STEP 5.

STEP 4.

THIS EDGE ONLY

FOLDED AT 90

DEGREES.

LAY THESE SECTIONS, ONE AT A TIME,

OVER THE FRAME AS SHOWN, LOCKING

THE SHEETS INTO THE BOTTOM

CHANNEL.

LOCK THE CHANNEL ON TO THE

SHEET AS SHOWN. THE CHANNEL

WILL FINISH 30mm IN FROM EACH

SIDE OF THE SHEET.

MOVE THE DOOR HINGE JAMB (PART 192) INTO

POSITION, LOCATING IT "OVER THE TOP" OF THE

SHEET (154R) AND SECURING IT TO THE OTHER JAMB

(191). (THE SCREWS SECURING THE EXISTING JAMB

(191) WILL HAVE TO BE REMOVED AND THEN

REPLACED)

MOVE THE THREE INFILL CHANNELS INTO

POSITION AND SCREW TO THE TOP/BOTTOM

CHANNELS WITH TWO SCREWS EACH.

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

N

O

T

C

H

E

D

C

O

R

N

E

R

S

T

O

B

O

T

T

O

M

O

F

S

H

E

E

T

S

154R

192

181

181 181

181

D

D

D

D

D

D

D

D

D

D

D



FRONT PANEL ASSEMBLY (CONTINUED)

STEP 7.

STEP 8.

FIT THE MIDRAIL PARALLEL ABOVE THE

DOOR, TO THE SIDE JAMBS WITH SCREWS

FROM THE UNDERNEATH SIDE.

FOR THE MIDRAIL ABOVE THE DOOR,

JOIN THE JAMB (195) TO THE

CHANNEL (181) AS SHOWN.

LAY THE DOOR PANEL IN THE

OPEN POSITION ON THE FRAME

AS SHOWN. USING THE SMALL

FLANGE POP RIVETS,

SECURE THE DOOR

TO THE DOOR

HINGE JAMB.

195

181

D

SCREW THE FRONT FRAME CORNER

JAMBS INTO THE PRE-PUNCHED

HOLES OF THE SIDE WALL CORNER

MULLIONS.

SIDE WALL PANEL CHANNELS FIT

INTO THE NOTCHED FRONT AND

REAR WALL PANEL CHANNELS

LAP THESE CORNER

SHEETS, DRILL AND

SCREW TOGETHER.



WALL PANEL ASSEMBLY

FINAL CONSTRUCTION



DYNABOLT

BOLT & NUT

STEELANGLE

SLAB

WALLSHEET

- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,

DYNABOLT AND STEEL ANGLE

- DRILL A 10mm HOLE INTO THE WALL SHEET

- DRILL A 10mm HOLE INTO THE CONCRETE

STEP 1.

STEP 2.

STEP 3.

THE ROOF PANEL WILL OVERLAP THE

FRONT AND SIDE WALLS BY 37mm

THERE IS NO OVERHANG OVER THE

BACK WALL

LINE UP THE PRE-PUNCHED HOLES IN

BOTH THE ROOF SHEETS AND SIDE

WALL TOP CHANNELS, AND SECURE

WITH SCREWS, COMMENCING WITH

ONE SCREW IN EACH CORNER FIRST.

DRILL THROUGH THE SIDE OF THE

BACK WALL LIP FLASHING INTO THE

BACK WALL TOP CHANNEL AND

SECURE WITH SCREWS.

DRILL THROUGH THE FRONT

SHEET INTO THE FRONT

WALL TOP CHANNEL AND

SECURE WITH SCREWS

ANCHORING OF SHED

LOCATION OF 8

CONCRETE

ANCHORS

WARNING

INSIDE VIEW

OF AVIARY

IT IS RECOMMENDED THAT NEW

GALVANISED MESH SHOULD BE

WEATHERED FOR TWO (2) MONTHS

OR SCRUBBED WITH A MILD ACIDIC

SOLUTION SUCH AS VINEGAR, THEN

RINSED WITH WATER BEFORE

BEING USED IN BIRD HOUSING

APPLIANCES.

ALL MESH SHEETS ARE FITTED TO THE

OF THE AVIARY. INSIDE

THE MESH SHEETS ARE FIXED TO

FRAMEWORK USING THE LARGE FLANGE

RIVETS SUPPLIED.

WORKING FROM INSIDE THE AVIARY,

LOCATE THE FIRST MESH SHEET OVER

THE FRAMEWORK. DRILL 3mm HOLES

AND FASTEN WITH RIVETS TO THE

FRAMEWORK AT 150mm CENTRES.

IT IS IMPORTANT TO CONTINUALLY

STRETCH THE MESH TO ENSURE A

SMOOTH TIGHT FINISH.

LOCATE RIVETS AT THE INSIDE

INTERSECTION OF THE WIRE TO

FACILITATE TIGHTENING OF THE MESH

AS SHOWN.

FITTING OF WIRE MESH



model: aogc15151f assembly instructions concrete slab ...… · of aviary it is recommended that...

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