modelos: model: sm1200 / sm2000 modeles: modelli
TRANSCRIPT
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SM1200 / SM2000
CHAMPION® Mortar Mixer
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Model:Modelos:Modeles:Modelli:
REVISION / REVISIÓN / RÉVISION / REVISIONE A 01/2006 P/N / N/P / Réf. n° / N. cat. 56743
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Hardware Key .................................................................................... 9
Torque Charts--Imperial/Metric .......................................................... 10-11
Frame Legs SM1200 ........................................................................... 12-13
Frame Legs SM2000 ........................................................................... 14-15
Drum, Drum Guard, Cylinder SM1200 ................................................... 16-17
Drum, Drum Guard, Cylinder SM2000 ................................................... 18-19
Paddle Assembly SM1200 ................................................................... 20-21
Paddle Assembly SM2000 ................................................................... 22-23
Kit Drum and Paddle Assembly SM1200 / SM2000 ................................. 24-25
Seals, Bearings ................................................................................. 26-27
Motor Assembly ................................................................................. 28-29
Hydro Tank Assembly ......................................................................... 30-31
Control Linkage ................................................................................. 32-33
Engine Assembly ............................................................................... 34-35
Covers - Cowl .................................................................................... 36-37
Piping Diagram SM1200 ..................................................................... 38-39
Piping Diagram SM2000 ..................................................................... 40-41
Hydraulic Schematic SM1200 .............................................................. 42-43
Hydraulic Schematic SM2000 .............................................................. 44-45
Decal Identification ........................................................................... 46-51
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These instructions include:
Safety regulationsOperating instructionsMaintenance instructions
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These instructions are intended to simplify operation of the machine and to avoidmalfunctions through improper operation.Observing the maintenance instructions will increase the reliability and service life of themachine when used on the construction site and reduce repair costs and downtimes.�������������������������������������������������������������
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Stone Construction Equipment, Inc. is not liable for the function of the machine whenused in an improper manner and for other than the intended purpose.Operating errors, improper maintenance and the use of incorrect operating materials arenot covered by the warranty.The above information does not extend the warranty and liability conditions of business ofStone Construction Equipment, Inc.
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P.O. Box 150Honeoye, New York 14471
Phone: (800) 888-9926 Fax: (585) 229-2363
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Please enter the following data. This will help expedite any service or warranty work.
1. Machine Type: __________________________________________________________
Machine S/N: ___________________________________________________________
2. Engine Type: ___________________________________________________________
Engine S/N: ____________________________________________________________
3. VIN: __________________________________________________________________
4. Purchase Date: _________________________________________________________
5. Dealer/Distributor Information:
Name: ________________________________________________________________
Address: ______________________________________________________________
______________________________________________________________________
Phone #: ______________________________________________________________
Fax # _________________________________________________________________
6. Battery Manufacturer: ____________________________________________________
Battery Type: ___________________________________________________________
Battery S/N: ____________________________________________________________
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1. Information on S/N tag.
2. Information on engine tag.
3. Information on S/N tag - ifapplicable.
4. Date you purchased machine.
5. Dealer machine was purchasedfrom.
6. Information on battery andbattery warranty card.
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P/N 51018 F-7080 7/2002
Stone Construction Equipment, Inc. • 8662 Main Street, P. O. Box 150 • Honeoye, NY 14471-0150Phone: 1-800-888-9926 • 1-585-229-5141 Fax: 1-585-229-2363
www.stone-equip.com • e-mail: [email protected]
L i m i t e d W a r r a n t y
The Manufacturer warrants that products manufactured shall be free from defects in material andworkmanship that develop under normal use for a period of 90 days for concrete vibrators and electricpumps, one year for Rhino®, Bulldog®, WolfPac™ Rollers, trowels, Stompers®, saws, forward plates, enginepowered pumps, Lift Jockey™, Mortar Buggy™ and 6 months for all other products from the date ofshipment. The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of theManufacturer. Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, V-belts, drive chains, clutches, etc. Any equipment, part or product which is furnished by theManufacturer but manufactured by another, bears only the warranty given by such other manufacturer.(The Manufacturer extends the warranty period to “Lifetime” for the drum bearings and seals for the mortarmixers, and agrees to furnish, free of charge, the bearings and seals only upon receipt of the defectiveparts. The warranty is two years for eccentric bearings on the forward plate compactors, mortar and plastermixer drums, trowel gearboxes, three years on the Bulldog trench roller microprocessor (ECIB) and fiveyears on the Bulldog trench roller eccentric bearings.) A Warranty Evaluation Form must accompany alldefective parts. Warranty is voided by product abuse, alterations, and use of equipment in applications forwhich it was not intended, use of non-manufacturer parts, or failure to follow documented serviceinstructions. The foregoing warranty is exclusive of all other warranties whether written or oral, expressedor implied. No warranty of merchantability or fitness for a particular purpose shall apply. The agents,dealer and employees of Manufacturer are not authorized to make modification to this warranty, oradditional warranties binding on Manufacturer. Therefore, additional statements, whether oral or written,do not constitute warranty and should not be relied upon.
The Manufacturer’s sole responsibility for any breach of the foregoing provision of this contract, withrespect to any product or part not conforming to the Warranty or the description herein contained, is at itsoption (a) to repair, replace or refund such product or parts upon the prepaid return thereof to locationdesignated specifically by the Manufacturer. Product returns not shipped prepaid or on an economicaltransportation basis will be refused (b) as an alternative to the foregoing modes of settlement - theManufacturer’s dealer to repair defective units with reimbursement for expenses, except labor, and bereviewed with the Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warrantyclaims.
Except as set forth hereinabove and without limitation of the above, there are no warranties or otheraffirmations which extends beyond the description of the products and the fact hereof, or as to operationalefficiency, product reliability or maintainability or compatibility with products furnished by others. In noevent whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturerbe liable for special or consequential damages including but not limited to: Loss of profits or revenues, lossof use of the product or any associated product, cost of capital, cost of substitute products, facilities orservices or claims of customers.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with thecarrier within fifteen days.
Effective January 2004.
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ZN = ZINC PLATEDBLK = BLACK OXIDE FINISH
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SAE GRADE 5Coarse Thread, Zinc-Plated
SAE GRADE 8Coarse Thread, Zinc-Plated
SIZE TORQUE SIZE TORQUElb-ft Nm lb-ft Nm
1/4 - 20 (0,250) 6 8 1/4 - 20 (0,250) 9 125/16 - 18 (0,3125) 13 18 5/16 - 18 (0,3125) 18 24
3/8 - 16 (0,375) 23 31 3/8 - 16 (0,375) 33 457/16 - 14 (0,4375) 37 50 7/16 - 14 (0,4375) 52 701/2 - 13 (0,500) 57 77 1/2 - 13 (0,500) 80 108
9/16 - 12 (0,5625) 82 111 9/16 - 12 (0,5625) 115 1565/8 - 11 (0,625) 112 152 5/8 - 11 (0,625) 159 2153/4 - 10 (0,750) 200 271 3/4 - 10 (0,750) 282 3827/8 - 9 (0,875) 322 436,5 7/8 - 9 (0,875) 454 6151 - 8 (1,000) 483 655 1 - 8 (1,000) 682 925
SAE GRADE 5Fine Thread, Zinc-Plated
SAE GRADE 8Fine Thread, Zinc-Plated
SIZE TORQUE SIZE TORQUElb-ft Nm lb-ft Nm
1/4 - 28 (0,250) 7 10 1/4 - 28 (0,250) 10 145/16 - 24 (0,3125) 14 19 5/16 - 24 (0,3125) 20 27
3/8 - 24 (0,375) 26 35 3/8 - 24 (0,375) 37 507/16 - 20 (0,4375) 41 56 7/16 - 20 (0,4375) 58 79
1/2 - 20 (0,500) 64 87 1/2 - 20 (0,500) 90 1229/16 - 18 (0,5625) 91 123 9/16 - 18 (0,5625) 129 175
5/8 - 18 (0,625) 128 173 5/8 - 18 (0,625) 180 2443/4 - 16 (0,750) 223 302 3/4 - 16 (0,750) 315 4277/8 - 14 (0,875) 355 481 7/8 - 9 (0,875) 501 6791 - 12 (1,000) 529 717 1 - 12 (1,000) 746 10111 -14 (1,000) 541 733 1 -14 (1,000) 764 1036
SAE grado 5Rosca gruesa, galvanizado
SAE grado 8Rosca gruesa, galvanizado
TAMAÑO APRIETE TAMAÑO APRIETElb-ft Nm lb-ft Nm
1/4 - 20 (0,250) 6 8 1/4 - 20 (0,250) 9 125/16 - 18 (0,3125) 13 18 5/16 - 18 (0,3125) 18 24
3/8 - 16 (0,375) 23 31 3/8 - 16 (0,375) 33 457/16 - 14 (0,4375) 37 50 7/16 - 14 (0,4375) 52 701/2 - 13 (0,500) 57 77 1/2 - 13 (0,500) 80 108
9/16 - 12 (0,5625) 82 111 9/16 - 12 (0,5625) 115 1565/8 - 11 (0,625) 112 152 5/8 - 11 (0,625) 159 2153/4 - 10 (0,750) 200 271 3/4 - 10 (0,750) 282 3827/8 - 9 (0,875) 322 436,5 7/8 - 9 (0,875) 454 6151 - 8 (1,000) 483 655 1 - 8 (1,000) 682 925
SAE grado 5Rosca fina, galvanizado
SAE grado 8Rosca fina, galvanizado
TAMAÑO APRIETE TAMAÑO APRIETElb-ft Nm lb-ft Nm
1/4 - 28 (0,250) 7 10 1/4 - 28 (0,250) 10 145/16 - 24 (0,3125) 14 19 5/16 - 24 (0,3125) 20 27
3/8 - 24 (0,375) 26 35 3/8 - 24 (0,375) 37 507/16 - 20 (0,4375) 41 56 7/16 - 20 (0,4375) 58 79
1/2 - 20 (0,500) 64 87 1/2 - 20 (0,500) 90 1229/16 - 18 (0,5625) 91 123 9/16 - 18 (0,5625) 129 175
5/8 - 18 (0,625) 128 173 5/8 - 18 (0,625) 180 2443/4 - 16 (0,750) 223 302 3/4 - 16 (0,750) 315 4277/8 - 14 (0,875) 355 481 7/8 - 9 (0,875) 501 6791 - 12 (1,000) 529 717 1 - 12 (1,000) 746 10111 -14 (1,000) 541 733 1 -14 (1,000) 764 1036
Catégorie SAE 5Gros filets, zingué
Catégorie SAE 8Gros filets, zingué
TAILLE COUPLE DE SERRAGE TAILLE COUPLE DE SERRAGElb-ft Nm lb-ft Nm
1/4 - 20 (0,250) 6 8 1/4 - 20 (0,250) 9 125/16 - 18 (0,3125) 13 18 5/16 - 18 (0,3125) 18 24
3/8 - 16 (0,375) 23 31 3/8 - 16 (0,375) 33 457/16 - 14 (0,4375) 37 50 7/16 - 14 (0,4375) 52 701/2 - 13 (0,500) 57 77 1/2 - 13 (0,500) 80 108
9/16 - 12 (0,5625) 82 111 9/16 - 12 (0,5625) 115 1565/8 - 11 (0,625) 112 152 5/8 - 11 (0,625) 159 2153/4 - 10 (0,750) 200 271 3/4 - 10 (0,750) 282 3827/8 - 9 (0,875) 322 436,5 7/8 - 9 (0,875) 454 6151 - 8 (1,000) 483 655 1 - 8 (1,000) 682 925
Catégorie SAE 5Filets fins, zingué
Catégorie SAE 8Filets fins, zingué
TAILLE COUPLE DE SERRAGE TAILLE COUPLE DE SERRAGElb-ft Nm lb-ft Nm
1/4 - 28 (0,250) 7 10 1/4 - 28 (0,250) 10 145/16 - 24 (0,3125) 14 19 5/16 - 24 (0,3125) 20 27
3/8 - 24 (0,375) 26 35 3/8 - 24 (0,375) 37 507/16 - 20 (0,4375) 41 56 7/16 - 20 (0,4375) 58 79
1/2 - 20 (0,500) 64 87 1/2 - 20 (0,500) 90 1229/16 - 18 (0,5625) 91 123 9/16 - 18 (0,5625) 129 175
5/8 - 18 (0,625) 128 173 5/8 - 18 (0,625) 180 2443/4 - 16 (0,750) 223 302 3/4 - 16 (0,750) 315 4277/8 - 14 (0,875) 355 481 7/8 - 9 (0,875) 501 6791 - 12 (1,000) 529 717 1 - 12 (1,000) 746 10111 -14 (1,000) 541 733 1 -14 (1,000) 764 1036
SAE Classe 5Filettatura grossa, con zincatura
SAE Classe 8Filettatura grossa, con zincatura
DIMENSIONI COPPIA DIMENSIONI COPPIAlb-ft Nm lb-ft Nm
1/4 - 20 (0,250) 6 8 1/4 - 20 (0,250) 9 125/16 - 18 (0,3125) 13 18 5/16 - 18 (0,3125) 18 24
3/8 - 16 (0,375) 23 31 3/8 - 16 (0,375) 33 457/16 - 14 (0,4375) 37 50 7/16 - 14 (0,4375) 52 701/2 - 13 (0,500) 57 77 1/2 - 13 (0,500) 80 108
9/16 - 12 (0,5625) 82 111 9/16 - 12 (0,5625) 115 1565/8 - 11 (0,625) 112 152 5/8 - 11 (0,625) 159 2153/4 - 10 (0,750) 200 271 3/4 - 10 (0,750) 282 3827/8 - 9 (0,875) 322 436,5 7/8 - 9 (0,875) 454 6151 - 8 (1,000) 483 655 1 - 8 (1,000) 682 925
SAE Classe 5Filettatura fine, con zincatura
SAE Classe 8Filettatura fine, con zincatura
DIMENSIONI COPPIA DIMENSIONI COPPIAlb-ft Nm lb-ft Nm
1/4 - 28 (0,250) 7 10 1/4 - 28 (0,250) 10 145/16 - 24 (0,3125) 14 19 5/16 - 24 (0,3125) 20 27
3/8 - 24 (0,375) 26 35 3/8 - 24 (0,375) 37 507/16 - 20 (0,4375) 41 56 7/16 - 20 (0,4375) 58 79
1/2 - 20 (0,500) 64 87 1/2 - 20 (0,500) 90 1229/16 - 18 (0,5625) 91 123 9/16 - 18 (0,5625) 129 175
5/8 - 18 (0,625) 128 173 5/8 - 18 (0,625) 180 2443/4 - 16 (0,750) 223 302 3/4 - 16 (0,750) 315 4277/8 - 14 (0,875) 355 481 7/8 - 9 (0,875) 501 6791 - 12 (1,000) 529 717 1 - 12 (1,000) 746 10111 -14 (1,000) 541 733 1 -14 (1,000) 764 1036
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Property Class 8.8ZINC-PLATED Coarse Thread Fine Thread
SIZE Nm lb-ft Nm lb-ftM6 9,9 7 10 7M8 24 18 25 18
M10 48 35 49 36M12 83 61 88 65M14 132 97 140 103M16 200 148 210 155M20 390 288 425 313M24 675 498 720 531
Property Class 10.9ZINC-PLATED Coarse Thread Fine Thread
SIZE Nm lb-ft Nm lb-ftM6 14 10 14 10M8 34 25 35 26
M10 67 49 68 50M12 117 86 125 92M14 185 136 192 142M16 285 210 295 218M20 550 406 600 443M24 950 701 1000 738
Property Class 12.9ZINC-PLATED Coarse Thread Fine Thread
SIZE Nm lb-ft Nm lb-ftM6 16,5 12 16,5 12M8 40 30 42 31
M10 81 60 82 60M12 140 103 150 111M14 220 162 235 173M16 340 251 350 258M20 660 487 720 531M24 1140 841 1200 885
Conversion Factor: 1 lb-ft = 1,3558 Nm
Clase 8.8GALVANIZADO Rosca gruesa Rosca finaTAMAÑO Nm lb-ft Nm lb-ft
M6 9,9 7 10 7M8 24 18 25 18
M10 48 35 49 36M12 83 61 88 65M14 132 97 140 103M16 200 148 210 155M20 390 288 425 313M24 675 498 720 531
Clase 10.9GALVANIZADO Rosca gruesa Rosca finaTAMAÑO Nm lb-ft Nm lb-ft
M6 14 10 14 10M8 34 25 35 26
M10 67 49 68 50M12 117 86 125 92M14 185 136 192 142M16 285 210 295 218M20 550 406 600 443M24 950 701 1000 738
Clase 12.9GALVANIZADO Rosca gruesa Rosca finaTAMAÑO Nm lb-ft Nm lb-ft
M6 16,5 12 16,5 12M8 40 30 42 31
M10 81 60 82 60M12 140 103 150 111M14 220 162 235 173M16 340 251 350 258M20 660 487 720 531M24 1140 841 1200 885
Factor de conversión: 1 lb-ft = 1,3558 Nm
Classe 8.8ZINGUÉ Gros filets Filets fins
TAILLE Nm lb-ft Nm lb-ftM6 9,9 7 10 7M8 24 18 25 18
M10 48 35 49 36M12 83 61 88 65M14 132 97 140 103M16 200 148 210 155M20 390 288 425 313M24 675 498 720 531
Classe 10.9ZINGUÉ Gros filets Filets fins
TAILLE Nm lb-ft Nm lb-ftM6 14 10 14 10M8 34 25 35 26
M10 67 49 68 50M12 117 86 125 92M14 185 136 192 142M16 285 210 295 218M20 550 406 600 443M24 950 701 1000 738
Classe 12.9ZINGUÉ Gros filets Filets fins
TAILLE Nm lb-ft Nm lb-ftM6 16,5 12 16,5 12M8 40 30 42 31
M10 81 60 82 60M12 140 103 150 111M14 220 162 235 173M16 340 251 350 258M20 660 487 720 531M24 1140 841 1200 885
Facteur de conversion : 1 lb-ft = 1,3558 Nm
Classe 8.8ZINCATURA Filettat. grossa Filettat. fineDIMENSIONI Nm lb-ft Nm lb-ft
M6 9,9 7 10 7M8 24 18 25 18
M10 48 35 49 36M12 83 61 88 65M14 132 97 140 103M16 200 148 210 155M20 390 288 425 313M24 675 498 720 531
Classe 10.9ZINCATURA Filettat. grossa Filettat. fineDIMENSIONI Nm lb-ft Nm lb-ft
M6 14 10 14 10M8 34 25 35 26
M10 67 49 68 50M12 117 86 125 92M14 185 136 192 142M16 285 210 295 218M20 550 406 600 443M24 950 701 1000 738
Classe 12.9ZINCATURA Filettat. grossa Filettat. fineDIMENSIONI Nm lb-ft Nm lb-ft
M6 16,5 12 16,5 12M8 40 30 42 31
M10 81 60 82 60M12 140 103 150 111M14 220 162 235 173M16 340 251 350 258M20 660 487 720 531M24 1140 841 1200 885
Fattore di conversione: 1 ft-lb = 1,3558 N·m
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FRAME LEGS SM1200 SM1200 SM1200SM1200
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
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1 23738 1 Kit Mixer Trunnion Welded
2 26325 2WasherWSHR .375 IDx1.00 OD x .187 ZN
3 41016 2 Bumper Rubber 1x9/16
4 44340-2 1 Trunnion Machined
5 46042 2 Fitting Grease ¼-28 ZN
6 47001 2 Cap Grease Fitting
7 47247 2Grommet Rubber2 inch x 2-1/2 inch G-Diameter
8 47455 3 Clamp Split Dual Hose 21.3-21.3
9 47456 3 Cover Plate Dual Hose
10 57301-2 1 Weld Frame SM1200
11 57357-2 2 Weld leg SM1200
12 57360-2 1 Weld Leg Front SM1200
13 80058 2WasherWSHRL 3/8 Med Split ZN
14* 80075 2ScrewHHCS ½-13 x 1-1/2 GR5 ZN
15 80086 3WasherWSHRL 5/16 Med Split ZN
16 80117 2WasherWSHRL ½ Med Split ZN
17 80119 2WasherWSHRLT Int/Ext 3/8
18* 80145 2ScrewHHCS 3/8-16 x 1-1/4 GR5 ZN
19* 80153 2ScrewHWHST 1/4/20 x ¾ ZN
20 80343 2WasherWSHR SAE ½ ZN
21* 80475 3ScrewHHCS 5/16-18 x 1-3/4 GR5 ZN
22 81244 3PinPINHCH 1.0 inch x 5-3/4 inch ZN
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FRAME LEGS SM2000SM2000SM2000SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
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1 41016 2 Bumper Rubber 1 x 9/16
2 44340-2 2 Trunnion Machined
3 46042 2 Fitting Grease ¼-28 ZN
4 47001 2 Cap Grease Fitting
5 47455 4 Clamp Split Dual Hose 21.3-21.3
6 47456 1 Cover Plate Dual Hose
7 57367-2 1 Weld Frame SM2000
8 57381-2 4 Weld Leg Angle SM2000
9 57503 3 Clamp Twin .38 inch Hose
10 57510-2 1 Cover Hose SM2000
11* 57511 3 Rod Clamp Hose
12* 80075 4ScrewHHCS ½-13x1-1/2 GR5 ZN
13 80086 4WasherWSHRL 5/16 Med Split ZN
14 80117 4WasherWSHRL ½ Med Split ZN
15* 80153 2ScrewHWHST ¼-20x3/4 ZN
16 80245 6NutNUTFX 5/16-18 ZN
17 80343 4WasherWSHR SAE ½ ZN
18 80348 9WasherWSHR WROT 5/16 ZN
19* 80475 1ScrewHHCS 5/16-18 x 1-3/4 GR5 ZN
20 81244 4PinPINHCH 1.0 inch x 5-1/4 inch ZN
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DRUM, DRUM GUARD, CYLINDER SM1200SM1200SM1200SM1200
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
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1 44203 2 Pin Clevis 1 inch
2 44204 2 Rue Ring 1 inch
3 46824 1 Cylinder 2-1/2 in x 10 in
4 57336-2 1 Cover Cylinder
5 57340-2 1 Weld Drum SM1200
6 57343-2 1 Weld Guard Drum SM1200
7 57347-2 1 Lifter Guard SM1200
8 80042 1NutNUTFX 3/8-16 ZN
9 80043 2WasherWSHR WROT 3/8 ZN
10 80051 2NutNUTNY ½-13 ZN
11 80056 2NutNUTNY 3/8-16 ZN
12* 80089 2ScrewHHCS ½-13 x 1-3/4 GR5 ZN
13 80116 2WasherWSHRL ¼ Med Split ZN
14* 80145 1ScrewHHC 3/8-16 x 1-1/4 GR5 ZN
15* 80152 2ScrewHHCS ¼-20 x ½ GR5 ZN
16* 80178 1ScrewHHCS 3/8-16 x 2 GR 5 ZN
17 80342 3WasherWSHR SAE 3/8 ZN
18 80343 6WasherWSHR SAE ½ ZN
19 80571 2WasherWSHR ¼ SAE ZN
20* 80669 1ScrewHHCS ¾-10 x 2-1/2 GR8 ZN
21 80670 2NutNUTFX ¾-10 GR8 Blk
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DRUM, DRUM GUARD, CYLINDER SM2000 SM2000 SM2000SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
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1 44204 4 Rue Ring 1 inch
2 46042 4 Fitting Grease ¼-28 ZN
3 47001 4 Cap Grease Fitting
4 57362-2 1 Weld Drum SM2000
5 57380 2Cylinder Hydraulic2.50 in-16.00 in 3000 PSI
6 57392-2 1 Lifter Guard SM2000
7 57393-2 1 Weld Guard Drum SM2000
8 57408-2 1 Guard Pivot Engine End
9 57409-2 1 Guard Pivot
10 57412-2 2 Weld Pivot Drum SM2000
11 80042 1NutNUTFX 3/8-16 ZN
12 80043 2WasherWSHR WROT 3/8 ZN
13 80051 2NutNUTNY ½-13 ZN
14 80056 2NutNUTNY 3/8-16 ZN
15 80058 4WasherWSHRL 3/8 Med Split ZN
16 80086 2WasherWSHRL 5/16 Med Split ZN
17* 80089 2ScrewHHCS ½-13 x 1-3/4 GR5 ZN
18* 80145 1ScrewHHCS 3/8-16 x 1-1/4 GR5 ZN
19* 80159 2ScrewHHCS 5/16-18 x ¾ GR5 ZN
20* 80174 6ScrewHHCS 3/8-16 x 1 GR8 ZN
21* 80178 1ScrewHHCS 3/8-16 x 2 GR5 ZN
22 80342 7WasherWSHR SAE 3/8 ZN
23 80343 6WasherWSHR SAE ½ ZN
24* 80669 2ScrewHHCS ¾-10 x 2-1/2 GR8 ZN
25 80670 4NutNUTFX ¾-10 GR8 Blk
20 ���������
21���������
DRUM, DRUM GUARD, CYLINDER SM2000 SM2000 SM2000SM2000
26* 80686 4ScrewHHCS 3/8-16 x ¾ GR8 ZN
27 81179 6WasherWSHR Nord-Lock
28 81240 2PinPINCLV 1.0 in x 3-1/2 in ZN
29 81247 2WasherWSHR 5/16 x 1-1/4 in x .049 in
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
22 ���������
23���������
PADDLE ASSEMBLY SM1200 SM1200 SM1200SM1200
���� ������ ��� ��������� ���������� ��������� ���������
1 22090-2 1 Weld Paddle TE
2 22091-2 2 Weld Paddle TEC
3 22092-2 2 Weld Paddle EEC
4 22093-2 1 Weld Paddle EE
5 24103-2 2 Backer Bar Short
6 26882-2 4 Paddle Clamp
7 28137-2 6 Backer Bar Long
8 57482 6 Blade Rubber Mixer SM1200
9 57483 2 Blade Rubber Mixer End SM1200
10 80041 30BoltCRBLT 3/8-16 x 1-1/4 ZN
11 80042 30NutNUTFX 3/8-16 ZN
12 80043 30WasherWSHR WROT 3/8 ZN
13 80082 10NutNUTNY 5/8-11 ZN
14 80084 10ScrewHHCS 5/8-11 x 2-1/2 GR5 ZN
24 ���������
25���������
PADDLE ASSEMBLY / SM2000SM2000SM2000SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 26882-2 4 Paddle Clamp
2 57418-2 2 Weld Paddle TPEC SM2000
3 57421-2 2 Weld Paddle EEC SM2000
4 57422-2 1 Weld Paddle EE SM2000
5 57425-2 1 Weld Paddle TPE SM2000
6 57427 6 Blade Rubber Mixer SM2000
7 57428 2 Blade Rubber Mixer End SM2000
8 57429-2 6 Backer Bar Long
9 57430-2 2 Back Bar Short
10 80041 30BoltCRBLT 3/8-16 x 1-1/4 ZN
11 80042 30NutNUTFX 3/8-16 ZN
12 80043 30WasherWSHR WROT 3/8 ZN
13 80082 10NutNUTNY 5/8-11 ZN
14 80084 10ScrewHHCS 5/8-11 x 2-1/2 GR5 ZN
26 ���������
KIT DRUM & PADDLE ASSEMBLY / SM1200SM1200SM1200SM1200
���� ������ ��� ��������� ���������� ��������� ���������
1 23739 1Kit Mixer Drum Paddle AssemblySM1200
Includes Drum, Paddle Shaft Kit, Paddle Assembly Kit, Bearing Housing Kit, Bearing and Seal Kit and all required Hardware
2 23741 1Kit Mixer SM1200 AssemblyPaddles
Includes All Individual Paddle Kit, Mounting Clamp and Hardware
3 23743 1 Kit Mixer SM1200 Paddle TEIncludes Weld Paddle TE, Long Top Rubber Blade, Short End Rubber Blade, Long Backer Bar, Short Backer Bar and Blade MountingHardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
4 23744 1 Kit Mixer SM1200 Paddle TECIncludes Weld Paddle TEC, Long Top Rubber Blade, Long Backer Bar, and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
5 23745 1 Kit Mixer SM1200 Paddle EECIncludes Weld Paddle EEC, Long Top Rubber Blade, Long Backer Bar, and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
6 23746 1 Kit Mixer SM1200 Paddle EEIncludes Weld Paddle EE, Long Top Rubber Blade, Short End Rubber Blade, Long Backer Bar, Short Backer Bar and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
7 23751 1 Kit Mixer SM1200 Rubber BladesIncludes All Long Top Rubber Blades, All Short End Blades—��������������� Mounting Hardware
8 23753 1Kit Mixer SM1200 / SM2000Hardware Blades
Includes All Hardware for Rubber Blades and Backer Bars
9 23754 1 Kit Mixer SM1200 Backer BarsIncludes All Long Top Backer Bars and All Short Backer Bars—��������������� Mounting Hardware
27���������
KIT DRUM & PADDLE ASSEMBLY / SM2000SM2000SM2000SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 23740 1Kit Mixer Drum Paddle AssemblySM2000
Includes Drum, Paddle Shaft Kit, Paddle Assembly Kit, Bearing Housing Kit, Bearing and Seal Kit and all required Hardware
2 23742 1Kit Mixer SM2000 AssemblyPaddles
Includes All Individual Paddle Kit, Mounting Clamp and Hardware
3 23750 1 Kit Mixer SM2000 Paddle TEIncludes Weld Paddle TE, Long Top Rubber Blade, Short End Rubber Blade, Long Backer Bar, Short Backer Bar and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
4 23747 1 Kit Mixer SM2000 Paddle TECIncludes Weld Paddle TEC, Long Top Rubber Blade, Long Backer Bar, and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
5 23448 1 Kit Mixer SM2000 Paddle EECIncludes Weld Paddle EEC, Long Top Rubber Blade, Long Backer Bar, and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
6 23479 1 Kit Mixer SM2000 Paddle EEIncludes Weld Paddle EE, Long Top Rubber Blade, Short End Rubber Blade, Long Backer Bar, Short Backer Bar and Blade Mounting Hardware—��������������� Paddle Clamp or Mounting Hardware for Clamp
7 23752 1 Kit Mixer SM2000 Rubber BladesIncludes All Long Top Rubber Blades, All Short End Blades—��������������� Mounting Hardware
8 23753 1Kit Mixer SM1200 / SM2000Hardware Blades
Includes All Hardware for Rubber Blades and Backer Bars
9 23755 1 Kit Mixer SM2000 Backer BarsIncludes All Long Top Backer Bars and All Short Backer Bars—��������������� Mounting Hardware
28 ���������
29���������
SEALS, BEARINGS SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
���� ������ ��� ��������� ���������� ��������� ���������
1 23433 1 Kit Mixer Shaft Paddle
2 23462 1 Kit Mixer Housing Bearing
3 23737 1 Kit Mixer Housing Bearing
4 24017 4WasherWSHR 12GA 2-15/16 OD x 2-1/4ID
5 25881 2WasherWSHR Split
6 26326 2WasherWSHR 9/16 x 1-3/4 x ¼ Pln
7 32003 2 Bearing
8 32324 8 Seal Drum Yellow
9 39643 1 Chain Coupling 6018 x 1-1/2
10 46042 1 Fitting Grease ¼-28 ZN
11 46822 1 Nipple 1/8 NPT x 4.00
12 46823 1 Fitting Grease 1/8 NPT Female
13 47001 2 Cap Grease Fitting
14 50250 1 Cap 3-3/4 in-2-1/2 in Vinyl Blk
15* 80075 2ScrewHHCS ½-13 x 1-1/2 GR5 ZN
16 80114 6NutNUTNY 5/16-18 ZN
17 80117 2WasherWSHRL ½ Med Split ZN
18 80495 6WasherWSHR SAE 5/16 ZN
19 81060 1 Key Square 3/8 Pln
20* 81064 6BoltCRBLT 5/16-18 x 1.25
30 ���������
31���������
MOTOR ASSEMBLY SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
���� ������ ��� ��������� ���������� ��������� ���������
1 39644 1 Coupling Chain
2 44268-2 1 Cover Motor Mount
3 57339-2 1 Housing Adaptor motor
4 57342 1 Coupling 1-1/4 inch Chain
5 57433 1Motor Hyd Gerotor45.6 CIR 3000PSI
6 57513-2 1 Weld Cover motor
7* 80089 4ScrewHHCS ½-13 x 1-3/4 GR5 ZN
8 80116 6WasherWSHRL ¼ Med Split ZN
9 80117 8WasherWSHRL ½ Med Split ZN
10* 80152 4ScrewHHCS ¼-20 x ½ GR5 ZN
11* 80295 2ScrewSHCS ¼-20 x 1 Blk
12 80347 6WasherWSHR WROT ¼ ZN
13* 80530 4ScrewSHCS ½-13 x 1-1/4 Blk
14 80951 1 Key Square 5/16 x 1-5/8 Pln
32 ���������
33���������
HYDRAULICTANK ASSEMBLY SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
���� ������ ��� ��������� ���������� ��������� ���������
1 35444 1 Filter Hydraulic
2 35445 1 Element Hydraulic 10 Micron
3 38521 1 Breather Filler Hydraulic
4 38534 1 Sight Glass ¾ NPT
5 39088 1 Strainer 10 GPM
6 41058 1 Fitting Pipe Nipple ¾ NPT
7 46774 1 Plug ¾ NPT Magnetic Sq HD
8 46825 1 Elbow ¾ NPT x 90
9 46829 1Fitting 90 DegBeaded Hose Barb 1x3/4 NPT
10 47455 1 Clamp Split Dual Hose 21.3-21.3
11 47456 1 Cover Plate Dual Hose
12 57321-2 1 Weld Tank Hydraulic SM
13 57503 1 Clamp Twin .38 inch Hose
14 80058 6WasherWSHRL 3/8 Med Split ZN
15 80086 1WasherWSHRL 5/16 Med Split ZN
16* 80174 6ScrewHHCS 3/8-16 x 1 GR8 ZN
17 80342 6WasherWSHR SAE 3/8 ZN
18* 81056 1ScrewHHCS 5/16-18 x 3-1/4 GR5 ZN
34 ���������
35���������
CONTROL LINKAGE SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 39255 4 Yoke End 3/8-24
2 47298 4 Knob
3 57350-2 2 Weld Handle Control SM
4 57353-2 2 Weld Handle Control SM
5 57355-2 2 Guide Valve Control
6 57356 2 Rod Threaded Valve Control
7 57434 1Valve Hydraulic Directional2100 PSI 6.8 GPM (SM2000 Only)
8 57481 1Valve Hydraulic Directional2100 PSI 1.5 GPM (SM1200 Only)
9 80058 2WasherWSHRL 3/8 Med Split ZN
10 80243 4NutNUTFXJ 3/8-24 ZN
11 80342 4WasherWSHR SAE 3/8 ZN
12 80424 6PinPINCT 1/8 x ¾ ZN
13* 80686 2ScrewHHCS 3/8-16 x ¾ GR8 ZN
14 81241 2PinPINCLV 3/8 in x 1-1/8 in ZN
15 81242 2PinPINCLV 3/8 in x 2-3/4 ZN
16 81243 2PinPINCLV 5/16 in x ¾ in ZN
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
36 ���������
37���������
ENGINE ASSEMBLY SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
���� ������ ��� ��������� ���������� ��������� ���������
1 39093 1 Adaptor Pump / Motor
2 39094 1 Coupling 1 ID x ¼ Key
3 39096 1 Insert Coupling
4 39131 1 Engine 13 hp Honda Cyclone
5 39646 1 Coupling .75 ID x .188 Key
6 44310 1 Valve Oil Drain M12
7 57432 1Pump Hydraulic Gear.50 CIR 3000 PSI
8 80043 4WasherWSHR WROT 3/8 ZN
9 80058 10WasherWSHRL 3/8 Med Split ZN
10* 80072 4ScrewHHCS 3/8-16 x 1-3/4 GR 5 ZN
11 80100 1 Key Square ¼ x 1 Class 1 Pln
12* 80176 6ScrewHHCS 3/8-16 x 1-1/2 GR2 ZN
13 80342 4WasherWSHR SAE 3/8 ZN
14 80653 1 Key Square 3/16 x ½ Lg Pln
38 ���������
39���������
COVERS--COWL SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
* Use Loctite 262
* Usar Loctite 262
* Utiliser du Loctite 262
* Usare Loctite 262
���� ������ ��� ��������� ���������� ��������� ���������
1 41016 2 Bumper Rubber 1 x 9/16
2 47294 3 ft Trim Lid
3 47373 2 Latch Draw Lockable
4 47374 2 Keeper Draw Lockable
5 57383-2 1 Weld Guard Inner
6 57385-2 1 Weld Cowl Small
7 57401-2 1 Weld Cover Back
8 57403-2 1 Weld Cover Front
9 80086 12WasherWSHRL 5/16 Med Split ZN
10* 80153 2ScrewHWHST ¼-20 x ¾ ZN
11* 80159 12ScrewHHCS 5/16-18 x ¾ GR5 ZN
12 80343 4WasherWSHR SAE ½ ZN
13 80348 12WasherWSHR WROT 5/16 ZN
14 80485 2NutNUTNY ½-20 ZN
15* 80678 2ScrewHHCS ½-20 x 3 inch GR5 ZN
16 80880 8WasherWSHR Flat M4 x 9 ZN
17* 81245 8ScrewHHCS 8-32 x ½ inch GR2 ZN
18 81246 8NutNUTNY 8-32 ZN
40 ���������
41���������
PIPING DIAGRAM SM1200 SM1200 SM1200 SM1200
���� ������ ��� ��������� ���������� ��������� ���������
1 46829 1 Fitting Hydraulic 90 16HB ¾ NPT
2 46595 2 Clamp Hose 1.00 inch
3 47758 1 Fitting Hydraulic 45 16HB 16 OR
4 46585 1 Fitting Hydraulic S 8 ORFS 10 OR
5 46676 2 Fitting Hydraulic 45 8 ORFS 10 OR
6 46579 4 Fitting Hydraulic S 8 ORFS 8 OR
7 45063 2 Fitting Hydraulic S 6 ORFS 8 OR
8 46679 1 Fitting Hydraulic S 6 ORFS 6 OR
9 45009 1 Fitting Hydraulic 90 6 ORFS 6 OR
10 47766 1 Fitting Hydraulic R ¾ NPT ½ NPT
11 46989 1 Fitting Hydraulic 90 8 ORFS ½ NPT
12 41058 1Fitting Pipe Nipple¾ in x 2-1/2 in Blk
13 46825 1 Fitting ¾ NPT Elbow
14 57505 1 Orifice .073 inch
15 47759 1 Hose Hydraulic 16 33.00 in 250 PSI
16 47760 1Hose Hydraulic 8 El STR153.75 in 3000PSI SG
17 47761 1Hose Hydraulic 8 El STR143.50 in 3000PSI SG
18 47762 1Hose Hydraulic 8 STR STR24.25 in 3000 PSI
19 47763 1Hose Hydraulic 8 El STR21.13 in 3000 PSI
20 47764 1Hose Hydraulic 6 El STR67.38 in 3000 PSI
21 47765 1Hose Hydraulic 6 El STR71.13 in 3000 PSI
42 ���������
43���������
PIPING DIAGRAM SM2000 SM2000 SM2000 SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 46829 1 Fitting Hydraulic 90 16HB ¾ NPT
2 46595 2 Clamp Hose 1.00 inch
3 47758 1 Fitting Hydraulic 45 16HB 16 OR
4 46585 1 Fitting Hydraulic S 8 ORFS 10 OR
5 46676 2 Fitting Hydraulic 45 8 ORFS 10 OR
6 46579 4 Fitting Hydraulic S 8 ORFS 8 OR
7 45063 2 Fitting Hydraulic S 6 ORFS 8 OR
8 45060 4 Fitting Hydraulic 90 6 ORFS 8 OR
9 47768 2 Fitting Hydraulic T 6 ORFS
10 47766 1 Fitting Hydraulic R ¾ NPT ½ NPT
11 46989 1 Fitting Hydraulic 90 8 ORFS ½ NPT
12 41058 1Fitting Pipe Nipple¾ in x 2-1/2 in Blk
13 46825 1 Fitting ¾ NPT Elbow
14 47759 1Hose Hydraulic 1633.00 in 250 PSI
15 47769 1Hose Hydraulic 8 EL STR162.50 in 3000 PSI SG
16 47770 1Hose Hydraulic 8 EL STR171.25 in 3000 PSI SG
17 47762 1Hose Hydraulic 8 STR STR24.25 in 3000 PSI
18 47763 1Hose Hydraulic 8 El STR21.13 in 3000 PSI
19 47771 1Hose Hydraulic 6 EL STR57.25 in 3000 PSI
20 47772 1Hose Hydraulic 6 EL STR56.50 in 3000 PSI
21 47773 1Hose Hydraulic 6 EL STR21.50 in 3000 PSI
22 47774 1Hose Hydraulic 6 EL STR22.88 in 3000 PSI
23 47775 1Hose Hydraulic 6 STR STR51.13 in 3000 PSI
24 47776 1Hose Hydraulic 6 STR STR66.00 in 3000 PSI
44 ���������
45���������
HYDRAULIC SCHEMATIC SM1200 SM1200 SM1200 SM1200
���� ������ ��� ��������� ���������� ��������� ���������
1 57432 1Pump Hydraulic Gear.50 CIR 3000 PSI
2 39094 1 Hub Coupling 1 x ¼
39646 1 Hub Coupling ¾ x 3/16
39096 1 Insert Coupling
3 39093 1 Adaptor Pump / Motor
4 57481 1Valve Hydraulic Directional2100 PSI 2.1 GPM
5 57433 1Motor Hydraulic Gerotor45.6 CIR 3000 PSI
6 46824 1Cylinder Hydraulic 2.50 in 10.00in 3000 PSI
7 35444 1 Filter Hydraulic
8 38521 1 Breather
9 39088 1 Strainer 10 GPM
46 ���������
47���������
HYDRAULIC SCHEMATIC SM2000 SM2000 SM2000 SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 57432 1Pump Hydraulic Gear.50 CIR 3000 PSI
2 39094 1 Hub Cap Plug 1 x ¼
39646 1 Hub Cap Plug ¾ x 3/16
39096 1 Insert Cap Plug
3 39093 1 Adaptor Pump / Motor
4 57434 1Valve Hydraulic Directional2100 PSI 6.8 GPM
5 57433 1Motor Hydraulic Gerotor45.6 CIR 3000 PSI
6 57380 2Cylinder Hydraulic2.50 in 16.00 in 3000 PSI
7 35444 1 Filter Hydraulic
8 38521 1 Breather
9 39088 1 Strainer 10 GPM
48 ���������
5525
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49���������
DECAL IDENTIFICATION SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 55007 2 Decal Grease Weekly
2 55056 1 Decal Power Blend Blue
3 55129 1 Tag Mixer Blade Adjustment
4 55200 1 Decal Lift Here
5 55201 8Decal Stone Eagle 21.50 inchSM2000
5a 55201 6Decal Stone Eagle 21.50 inchSM1200
6 55259 1 Decal Stone Champion Steel Drum
7 55214 1 Decal STA-BIL
8 55215 2Decal Caution Pinch PointSM2000
8a 55215 1Decal Caution Pinch PointSM1200
50 ���������
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DECAL IDENTIFICATION SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
���� ������ ��� ��������� ���������� ��������� ���������
^ 55388 setKit Mixer Safety Decals����������������� �������
1 55010 1 Decal Warning Moving Parts External
2 55011 1 Decal Warning Moving Parts Internal
3 55128 1 Decal Danger Fuel Flammable
4 55496 1 Decal Drum Cleaning Instructions
5 55541 1 Decal Notice Missing Decals
6 55564 1 Decal Warning Read Manual
7 55565 1 Decal Safety Instructions
52 ���������
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PUSHFOR
UP
PULL
STOP STOP
TODUMP
PUSH FORMIXINGROTATION
PULLFOR REVERSEROTATION
55613
PUSHFOR MIXING
ROTATION
PULL
STOP STOP
FOR REVERSEROTATION
PUSHFORUP
PULLTODUMP
55612
53���������
DECAL IDENTIFICATION SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000 SM1200 / SM2000
���� ������ ��� ��������� ���������� ��������� ���������
1 55383 1 Decal Warning Retract Cylinder
2 55398 2 Decal Caution Hot Surfaces SM2000
2a 55398 1 Decal Caution Hot Surfaces SM1200
3 55422 1 Decal Caution Mobil 424
4 55546 1 Decal Instruction Engine Idle
5 55570 1 Decal Caution Turn Off Valve
6 55416 1 Decal Warning Hydraulic Breather Cap
7 55612 1 Decal Front Control Levers
8 55613 1 Decal Rear Control Levers
������������������� ������������������� ���������������� ����!����"����� �������������#�#�������#����#�$�%��&���������������$�'��������#����#��#��()��������#��(��������������#��*�����+
Stone Construction Equipment, Inc.P.O. Box 150, Honeoye, New York 14471
Phone: (800) 888-9926Fax: 585-229-2363
e-mail: [email protected]: stone-equip.com
A 100% employee-owned American manufacturer
© 2006 Stone Construction Equipment, Inc.Printed in U.S.A.
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