models ebm99m – 60, 75 hp ebp99k – 100 hp 60 hzrigmanufacturing.com/drillog/compressors/gd...

213-9-501Version: 00

March 14, 2011

ELECTRA-SAVER II BASE-MOUNTED COMPRESSOR

With AirSmart™ Controller

MODELS

EBM99M – 60, 75 HP EBP99K – 100 HP

60 HZ

PARTS LIST

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MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the result of years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance is incorporated in our genuine replacement parts. Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the air compressor industry. Your authorized distributor can support your Gardner Denver air compressor with these services: 1. Trained parts specialists to assist you in selecting the correct replacement parts.

2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured airends are maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an exchange basis with liberal core credit available for the replacement unit.

3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver compressors.

4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor. Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages of your phone directory; check the Gardner Denver Web Site at www.gardnerdenver.com or contact:

Gardner Denver 1800 Gardner Expressway Quincy, IL 62305

Phone: (217) 222-5400

Fax: (217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Compressor MODEL, Method of Cooling, POWER and SERIAL NUMBER (see nameplate on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier castings. All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when appropriate.

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TOTAL PRODUCT SUPPORT – GARDNER DENVER’S CONTINUING COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw compressor. Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality assurance. Maintaining your compressor investment with Gardner Denver parts will insure protection for the air compressor unit and long, dependable service life. Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance parts, factory approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition, authorized distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance and repair services. This manual is designed to assist you in maintaining high performance and receiving many years of dependable service you expect from your Gardner Denver compressor.

REMANUFACTURED AIRENDS

Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured airend exchange program. From its modern Remanufacturing Center in Indianapolis, IN., Gardner Denver is committed to supplying you with the highest quality, factory remanufactured airends that are guaranteed to save you time, and money. Immediately Available Repair downtime costs you money, which is why the most popular models are in inventory at all times Skilled Craftsmen Our Remanufacturing assembly technicians average over 20 years experience with air compression products. Precision Remanufacturing All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit: bearings, gears, seals, sleeves and gaskets. Extensive Testing Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked or stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects to +/- .0001”, insuring that all remanufactured airends meet factory performance specifications. Warranty Gardner Denver backs up every remanufactured airend with a new warranty…27 months from purchase, 24 months from service. Gardner Denver remanufactured airends deliver quality without question…year in and year out. Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor. Phone Number: (217) 222-5400 or Fax: (217) 224-7814

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Table Of Contents

Maintain Compressor Reliability And Performance With Genuine Gardner Denver Compressor Parts And Support Services...........................................................................................................................................1 Instructions For Ordering Repair Parts .........................................................................................................1 Total Product Support – Gardner Denver’s Continuing Commitment To Your Air Compressor Performance..................................................................................................................................................2 Remanufactured Airends ..............................................................................................................................2 Airend Selection And Repair Kits..................................................................................................................5 Bare Compressor – (SSH) EBM ...............................................................................................................6, 7 Bare Compressor – (SSM) EBM & EBP ...................................................................................................8, 9 Bare Compressor – (SSP) EBP ...........................................................................................................10, 11 Oil Seal Detail – (SSH & SSM) ...................................................................................................................12 Oil Seal Detail – (SSP) EBP.......................................................................................................................13 Inlet Valve (All Models) ..............................................................................................................................14 Air Filter .......................................................................................................................................................15 Oil Reservoir ...............................................................................................................................................16 Oil Reservoir Group ....................................................................................................................................17 Oil Separator Housing.................................................................................................................................18 Compressor To Air/Oil Reservoir Discharge Piping....................................................................................19 Oil Piping Group..........................................................................................................................................20 Oil Filter .......................................................................................................................................................21 Oil Piping Line - SSH ..................................................................................................................................22 Oil Piping Line – SSM & SSP......................................................................................................................23 Oil Scavenge Line .......................................................................................................................................24 Compressor Base Group ............................................................................................................................25 Thermal Valve .............................................................................................................................................26 Air Discharge Piping....................................................................................................................................27 Air Cooled Cooler Group.......................................................................................................................28, 29 Water Cooled Heat Exchanger (With Aftercooler) ................................................................................30, 31 Water Cooled Heat Exchanger (Without Aftercooler) ...........................................................................32, 33 Control Tubing Schematic.....................................................................................................................34, 35 Minimum Pressure Valve ............................................................................................................................36 Enclosure Common Parts – Air/Water Cooled (Standard) ........................................................................37 Enclosure – Hardware (Quiet & Standard) ................................................................................................38 Enclosure – Air Cooled Units (Standard) ...................................................................................................39 Enclosure – Water Cooled Units ((Standard)............................................................................................40 Enclosure – Common Parts (Quiet) ..........................................................................................................41 Enclosure – Water Cooled (Quiet) ............................................................................................................42 Enclosure – Air Cooled – Baffle (Quiet) ....................................................................................................43 Enclosure – Air Cooled – Baffle – Hardware (Quiet) ................................................................................44 Enclosure – Vent Fan Assembly (Water Cooled Units Only)......................................................................45 Controller Assembly – Full Voltage Starters 200/230 Volt....................................................................46, 47 Controller Assembly – Full Voltage Starters, 460 Volt..........................................................................48, 49 Controller Assembly – Full Voltage Starters, 575 Volt..........................................................................50, 51 Controller Assembly – Wye Delta Starters, 200/230 Volt .....................................................................52, 53 Controller Assembly – Wye Delta Starters, 460 Volt ............................................................................54, 55 Controller Assembly – Wye Delta Starters, 575 Volt ............................................................................56, 57 Controller Assembly – Less Starter, 200, 230, 460 Volt .......................................................................58, 59 Controller Assembly – Less Starter, 575 Volt .......................................................................................60, 61 Identification And Instruction Group......................................................................................................62, 63 Fan Motor Wiring – Air Cooled – 3HP, 200, 230, 460 & 575 Volt.........................................................64, 65 Fan Motor Wiring – Water Cooled – 1/4HP, 200, 230, 460 & 575 Volt ................................................66, 67

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Table Of Contents Miscellaneous Electrical Parts ....................................................................................................................68 Less Starter Seals & Voltage Marker..........................................................................................................69 Main Motor Group .......................................................................................................................................70 Motor Wiring – Full Voltage – 60HP, 200, 230, 460 & 575 Volt..................................................................71 Motor Wiring – Full Voltage – 75HP, 200, 230, 460 & 575 Volt..................................................................72 Motor Wiring – Full Voltage – 100HP, 230, 460 & 575 Volt........................................................................73 Motor Wiring – Wye Delta Voltage – 60HP, 200, 230 & 575 Volt ...............................................................74 Motor Wiring – Wye Delta Voltage – 60HP, 460 Volt .................................................................................75 Motor Wiring – Wye Delta Voltage – 75HP, 230 Volt .................................................................................76 Motor Wiring – Wye Delta Voltage – 75HP, 460 & 575 Volt .......................................................................77 Motor Wiring – Wye Delta Voltage – 100HP, 460 & 575 Volt .....................................................................78 Motor Group (Main Drive Motors) ..............................................................................................................79 Repair Kits..............................................................................................................................................80-83

For Operating and Service Instructions, see: Service Manual: 13-21-601 AirSmart Control Manual: 13-17-600 Comm. Module: 13-17-604

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AIREND SELECTION AND REPAIR KITS

Model

HP

PSI

Airend w/Inlet Valve

Reman

Airend w/Inlet Valve

Bearing Kit *

Gasket Kit

Inlet Valve Kit

Drive Shaft Seal Kit

Drive Shaft Wear Sleeve Removal &

Installation Kit

EBM 60 100 SSMNBE03 SSMNBE03X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 125 SSHCBL01 SSHCBL01X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017 150 SSHCBL02 SSHCBL02X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017 175 SSHCBL02 SSHCBL02X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017 200 SSHCBL06 SSHCBL06X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017

EBM 75 100 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 125 SSMNBE02 SSMNBE02X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 150 SSMNBE03 SSMNBE03X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 175 SSHCBL01 SSHCBL01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 200 SSHCBL01 SSHCBL01X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017

EBP 100 100 SSPNBE01 SSPNBE01X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017 125 SSPNBE02 SSPNBE02X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017 150 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 175 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017 200 SSMNBE02 SSMNBE02X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017

* When ordering Bearing Kits, also order Gasket Kit and Drive Shaft Seal Kit. For listing of Repair Parts included in Kit numbers above, see Repair Kit Section, pages 61-65.

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BARE COMPRESSOR – (SSH) EBM 60 HP – 125, 150, 175 & 200 PSI 75 HP – 175 & 200 PSI

207SSH810-D (Ref. Drawing)

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Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – (SSH) EBM 60 HP – 125, 150, 175 & 200 PSI 75 HP – 175 & 200 PSI B/M: 200SSH4049; 305, 306 &

307SSH4028 Ref. No.

Name of Part

Qty.

Part No.

1 CYLINDER ............................................................... 1 *** 2 ROTOR..................................................................... 1 *** 3 ROTOR..................................................................... 1 *** 4 HOUSING-BEARING ............................................... 1 *** 5 PIN-DOWEL ............................................................. 2 *** 6 LOCKWASHER........................................................ 14 *** 7 SCREW .................................................................... 10 *** 8 SCREW .................................................................... 2 *** 9 SEAL ........................................................................ 1 *** 10 TAG-INSTRUCTION ................................................ 1 *** * 11 ROLLER BEARING.................................................. 1 12BA91 ** 12 SHIM......................................................................... 2 77H54015 ** 13 SHIM......................................................................... 3 77H54005 ** 14 SHIM......................................................................... 3 77H54003 ** 15 SHIM......................................................................... 3 77H54002 16 PLATE-BEARING RETAINER ................................. 1 *** 17 SCREW .................................................................... 1 *** * 18 ROLLER BEARING.................................................. 1 12BA196 ** 19 SHIM......................................................................... 2 77H53015 ** 20 SHIM......................................................................... 3 77H53005 ** 21 SHIM......................................................................... 3 77H53003 ** 22 SHIM......................................................................... 3 77H53002 23 PLATE-BEARING RETAINER ................................. 1 *** 24 SCREW .................................................................... 1 *** * 25 SPRING.................................................................... 1 78W96 26 PLATE-BEARING COVER....................................... 1 *** 27 SCREW .................................................................... 18 *** * 28 ROLLER BEARING.................................................. 1 12BA130 * 29 ROLLER BEARING.................................................. 1 12BA136 30 ADAPTOR ................................................................ 1 *** 31 LOCKWASHER........................................................ 16 *** 32 SCREW .................................................................... 16 *** 42 GUARD COUPLING................................................. 1 *** 43 SCREW .................................................................... 4 *** 44 PLUG (not shown).................................................. 4 *** 45 PLUG (not shown).................................................. 1 *** 46 PLUG (not shown).................................................. 1 *** 47 PLUG (not shown).................................................. 1 *** ** 48 GASKET-ELIMINATOR (not shown)....................... 1 25BC222 49 SCREW (not shown) .............................................. 2 *** 50 PLUG (not shown).................................................. 2 *** * Parts included in Bearing Kit Part Number 326SSH6013. Refer to page 82. ** Parts included in Gasket Kit Part Number 327SSH6013. Refer to page 82. *** Shown for reference only.

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BARE COMPRESSOR – (SSM) EBM & EBP EBM – 60 HP – 100 PSI EBM – 75 HP – 100, 125 & 150 PSI EBP – 100 HP – 150, 175 & 200 PSI

209SSM810-B (Ref. Drawing)

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BARE COMPRESSOR – (SSM) EBM & EBP EBM – 60 HP – 100 PSI EBM – 75 HP – 100, 125 & 150 PSI EBP – 100 HP – 150, 175 & 200 PSI

B/M: 311SSM4049; 307 thru 310SSM4028

Ref. No.

Name of Part

Qty.

Part No.

1 CYLINDER .......................................................................... 1 *** 2 ROTOR................................................................................ 1 *** 3 ROTOR................................................................................ 1 *** 4 HOUSING-BEARING .......................................................... 1 *** 5 PIN-DOWEL ........................................................................ 2 *** 6 SCREW ............................................................................... 14 *** 7 LOCKWASHER................................................................... 16 *** 8 SCREW ............................................................................... 2 *** 9 SEAL ................................................................................... 1 *** 10 TAG-INSTRUCTION ........................................................... 1 *** * 11 ROLLER BEARING............................................................. 1 12BA92 ** 12 SHIM.................................................................................... 2 77H56015 ** 13 SHIM.................................................................................... 3 77H56005 ** 14 SHIM.................................................................................... 3 77H56003 ** 15 SHIM.................................................................................... 3 77H56002 16 PLATE-BEARING RETAINER ............................................ 1 *** 17 SCREW ............................................................................... 1 *** * 18 ROLLER BEARING............................................................. 1 12BA197 ** 19 SHIM.................................................................................... 2 77H57015 ** 20 SHIM.................................................................................... 3 77H57005 ** 21 SHIM.................................................................................... 3 77H57003 ** 22 SHIM.................................................................................... 3 77H57002 * 23 SPRING............................................................................... 1 78W97 24 PLATE-BEARING RETAINER ............................................ 1 *** 25 SCREW ............................................................................... 1 *** 26 PLATE-BEARING COVER.................................................. 1 *** 27 SCREW ............................................................................... 18 *** * 28 ROLLER BEARING............................................................. 1 12W34 * 29 ROLLER BEARING............................................................. 1 12BA93 30 ADAPTOR ........................................................................... 1 *** 31 LOCKWASHER................................................................... 16 *** 32 SCREW ............................................................................... 16 *** 42 GUARD COUPLING............................................................ 1 *** 43 SCREW ............................................................................... 4 *** 44 PLUG (not shown)............................................................. 6 *** 45 PLUG (not shown)............................................................. 1 *** 46 PLUG (not shown)............................................................. 1 *** 47 PLUG (not shown)............................................................. 1 *** ** 48 GASKET-ELIMINATOR (not shown)................................. 1 25BC222

* Parts included in Bearing Kit Part Number 320SSM6013. Refer to page 81. ** Parts included in Gasket Kit Part Number 321SSM6013. Refer to page 81. *** Shown for reference only.

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BARE COMPRESSOR – (SSP) EBP 100 HP – 100, & 125 PSI

216SSP810-B (Ref. Drawing)

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BARE COMPRESSOR – (SSP) EBP 100 HP – 100, & 125 PSI

B/M: 317SSP4000 209SSP4000

Ref. No.

Name of Part

Qty.

Part No.

1 CYLINDER .......................................................................... 1 *** 2 HOUSING-BEARING .......................................................... 1 *** 3 PIN-DOWEL ........................................................................ 2 *** 4 LOCKWASHER................................................................... 36 *** 5 SCREW ............................................................................... 14 *** 6 SCREW ............................................................................... 2 *** 7 SEAL ................................................................................... 1 *** 8 TAG-INSTRUCTION ........................................................... 1 *** * 9 BEARING-ROLLER............................................................. 1 12BA105 ** 10 SHIM SET............................................................................ 1 77H63 11 PLATE-BEARING RETAINER ............................................ 1 *** 12 SCREW ............................................................................... 2 *** * 13 BEARING-ROLLER............................................................. 1 12BA198 ** 14 SHIM SET............................................................................ 1 77H62 15 PLATE-BEARING RETAINER ............................................ 1 *** * 16 SPRING............................................................................... 1 78W98 17 PLATE-BEARING COVER.................................................. 1 *** 18 SCREW ............................................................................... 18 *** * 19 BEARING-ROLLER............................................................. 1 12BA104 * 20 BEARING-ROLLER............................................................. 1 12BA103 21 ADAPTOR ........................................................................... 1 *** 22 SCREW ............................................................................... 19 *** 23 GUARD COUPLING............................................................ 1 *** 24 SCREW ............................................................................... 4 *** 35 PLUG (not shown)............................................................. 1 *** 36 PLUG (not shown)............................................................. 1 *** ** 37 GASKET-ELIMINATOR (not shown)................................. 1 25BC222 38 PLUG (not shown)............................................................. 2 *** 39 SCREW (not shown) ......................................................... 1 *** 41 PLUG (not shown)............................................................. 1 ***

* Parts included in Bearing Kit Part Number 323SSP6013. Refer to page 82. ** Parts included in Gasket Kit Part Number 324SSP6013. Refer to page 82. *** Shown for reference only.

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OIL SEAL DETAIL – (SSH & SSM) EBM – 60 HP – 100, 125, 150, 175, & 200 PSI EBM – 75 HP – 100, 125 & 150 PSI EBP – 100 HP – 150, 175 & 200 PSI

B/M: 200SSH4049 311SSM4049

Ref. No.

Name of Part

Qty.

Part No.

33 SPACER-SHAFT................................................................. 1 200SSH600 * 34 SLEEVE-WEAR................................................................... 1 80M12 35 HOUSING-SEAL ................................................................. 1 202SSH362 36 LOCKWASHER................................................................... 8 95B3 37 SCREW ............................................................................... 8 655ED050 * 38 O-RING................................................................................ 1 8502140 * 39 O-RING................................................................................ 1 25BC165 * 40 SEAL-OIL ............................................................................ 1 60DD679 * 41 SEAL-OIL ............................................................................ 1 60DD690 * CHECK VALVE (not shown) ............................................. 1 90AR923

* Parts included in Drive Shaft Seal Kit Part Number 302SSH6013. Refer to page 82. Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSH4017. Refer to page 82.

207SSH810-D (Ref. Drawing)

209SSM810-B (Ref. Drawing)

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OIL SEAL DETAIL – (SSP) EBP 100 HP – 100 & 125 PSI B/M: 317SSP4000

209SSP4000 Ref. No.

Name of Part

Qty.

Part No.

25 SPACER-SHAFT................................................................. 1 200SSP600

* 26 SLEEVE-WEAR................................................................... 1 80M40

27 HOUSING-SEAL ................................................................. 1 204SSP362

* 28 SEAL-OIL ............................................................................ 1 60DD693

* 29 SEAL-OIL ............................................................................ 1 60DD692

* 30 O-RING................................................................................ 1 25BC380

* 31 O-RING................................................................................ 1 8502140

32 LOCKWASHER................................................................... 8 95B3

33 SCREW ............................................................................... 8 655ED050

* CHECK VALVE (not shown) ............................................. 1 90AR923

* Parts included in Drive Shaft Seal Kit Part Number 300SSP6013. Refer to page 83. Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSP4017. Refer to page 83.

216SSP810-B(Ref. Drawing)

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INLET VALVE (All Models)

B/M: 200SSM4030 Ref. No.

Name of Part

Qty.

Part No.

1 GUIDE-VALVE .................................................................... 1 200SSM483 2 VALVE-INLET ..................................................................... 1 200SSM044 3 WASHER............................................................................. 1 95A1 4 LOCKWASHER................................................................... 1 95H56 5 SCREW............................................................................... 1 655EC05N 6 PISTON-INLET VALVE....................................................... 1 201SSM043 * 7 O-RING ............................................................................... 1 25BC447 * 8 SPRING............................................................................... 1 78G19 9 RETAINER .......................................................................... 1 200SSM205 * 10 RING-RETAINING .............................................................. 1 74D88 * 11 SPRING............................................................................... 1 78W63 12 HOUSING-INLET ................................................................ 1 205SSM041 13 SEAT................................................................................... 1 203SSM256 * 14 O-RING ............................................................................... 1 25AM29 15 LOCKWASHER................................................................... 8 95B5 16 SCREW............................................................................... 8 655EE100

* Parts included in Periodic Maintenance Part Number 302SSM6013. Refer to page 81.

208SSM810-C (Ref. Drawing)

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AIR FILTER

B/M: 300 & 301EBM4054 Ref. No.

Name of Part

Qty.

Part No.

68 AIR FILTER ........................................................................ 1 5L352 69 BRACKET FILTER ............................................................. 1 300EBM389 70 SCREW .............................................................................. 4 75LM51 71 NUT .................................................................................... 4 50AW5 72 HOSE.................................................................................. 1 29Z293 73 CLAMP ............................................................................... 1 2009644 74 ADAPTOR-FILTER............................................................. 1 200EBM070 75 SCREW .............................................................................. 8 655EE060 76 LOCKWASHER .................................................................. 8 95B5 77 GASKET-ELIMINATOR (not shown)................................. 1 25BC222 78 CLAMP ............................................................................... 1 2009825 ELEMENT, AIR FILTER (For Repair) (not shown)........... 1 2118348

318EBM810-B (Ref. Drawing)

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OIL RESERVOIR 175 & 200 PSI

B/M: 302EBP4013 Ref. No.

Name of Part

Qty.

Part No.

1 OIL RESERVOIR .......................................................................... 1 301EBP037 2 GASKET-ELIMINATOR ................................................................ 1 25BC222 3 COVER ......................................................................................... 1 301EBP225 4 SCREW......................................................................................... 6 655EE070 5 LOCKWASHER............................................................................. 6 95B5 6 PLUG ............................................................................................ 1 64AA5 7 NIPPLE ......................................................................................... 1 63F1G 8 ELBOW ......................................................................................... 1 64C4G 9 NIPPLE ......................................................................................... 1 63F41G 10 VALVE-BALL................................................................................. 1 90AR360 11 PLUG ............................................................................................ 1 64AA7 12 O-RING ......................................................................................... 1 25BC900 13 COVER-FILLER............................................................................ 1 200SPF156 14 ADAPTOR-GAUGE....................................................................... 1 200EDE058 * 15 GAUGE-FLOAT ............................................................................ 1 300EBM303 16 SCREW......................................................................................... 4 75LM135 17 NUT............................................................................................... 4 50AW35

* For Repair: Float Gauge Gasket – order Part Number 54C204.

301EBP810-A(Ref. Drawing)

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OIL RESERVOIR GROUP 100, 125 & 150 PSI

B/M: 300EAP4018 Ref. No.

Name of Part

Qty.

Part No.

1 RESERVOIR-OIL .......................................................................... 1 300EAP037 2 SCREW......................................................................................... 4 75LM135 3 NUT............................................................................................... 4 50AW35 4 PLUG ............................................................................................ 1 64AA5 5 O-RING ......................................................................................... 1 25BC900 6 COVER-FILLER............................................................................ 1 200SPF156 7 NIPPLE ......................................................................................... 1 63F2G 8 ELBOW ......................................................................................... 1 64C4G 9 NIPPLE ......................................................................................... 1 63F13G 10 VALVE-BALL................................................................................. 1 90AR360 * 11 PLUG ............................................................................................ 1 64AA7 12 GAUGE-FLOAT ............................................................................ 1 300EBM303 13 ADAPTOR-GAUGE....................................................................... 1 200EDE058 14 MANIFOLD ................................................................................... 1 300EAP286 15 SCREW......................................................................................... 4 655EF120 16 LOCKWASHER............................................................................. 4 95B7 17 WASHER ...................................................................................... 4 95A7 18 NUT............................................................................................... 4 50B7 19 SCREW......................................................................................... 4 655EF070 20 GASKET ....................................................................................... 2 25C2722N 21 LOCKWASHER............................................................................. 4 95B7

For Repair: Float Gauge Gasket – order Part Number 54C204.

300EAP810-A(Ref. Drawing)

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OIL SEPARATOR HOUSING 100, 125 & 150 PSI

B/M: ECM81515 Ref. No.

Name of Part

Qty.

Part No.

1 HOUSING........................................................................... 1 200ECM405 2 SCREW .............................................................................. 4 655EF080 3 LOCKWASHER .................................................................. 4 95B7 4 GASKET ............................................................................. 1 25C802 5 COVER............................................................................... 1 203ECM225 6 GASKET-ELIMINATOR...................................................... 1 25BC222 7 SCREW .............................................................................. 6 655EE070 8 LOCKWASHER .................................................................. 6 95B5

274ECM810-B (Ref. Drawing)

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COMPRESSOR TO AIR/OIL RESERVOIR DISCHARGE PIPING 175 & 200 PSI


Name of Part

Qty.

Part No.

1 MANIFOLD.......................................................................... 1 CC1016757 2 SCREW ............................................................................... 4 655EF070 3 LOCKWASHER................................................................... 4 95B7 4 O-RING................................................................................ 1 25BC686 5 SCREW ............................................................................... 8 655EG140 7 NUT ..................................................................................... 8 50B8 8 LOCKWASHER................................................................... 8 95B8 9 GASKET .............................................................................. 1 25C820N

302EBP810-B(Ref. Drawing)

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OIL PIPING GROUP

B/M: 300 & 301EBP4054

301EBM4019 302 & 303EBM4013

Ref. No.

Name of Part

Qty.

Part No.

1 NIPPLE ..................................................................................................... 1 63H2G 2 ELBOW ..................................................................................................... 1 64C6G 3 CONNECTOR-TUBE ................................................................................ 6 86H138 4 TUBE WITH FITTINGS 100 - 150 PSIG ..................................................................................... 1 202EBM863 175 - 200 PSIG ...................................................................................... 1 301EBP863 5 TEE ........................................................................................................... 1 64G8G 6 VALVE-THERMAL 160° (STD) (see page 26) ................................................................ 1 90AR1179 180° (OPT) (see page 26) ................................................................. 1 90AR1181 7 TUBE WITH FITTINGS............................................................................. 1 201EBM863 8 NIPPLE ..................................................................................................... 1 63H1G 9 TEE ........................................................................................................... 1 64G8G 10 NIPPLE ..................................................................................................... 1 63H1G 11 FILTER-OIL * 100 - 150 PSI (see page 21) ............................................................ 1 301EBM369 * 175 & 200 PSI (see page 21) ........................................................... 1 302EBM369 12 BUSHING-PIPE ........................................................................................ 1 64E15 13 NIPPLE ..................................................................................................... 1 63H26G ** 14 STRAINER................................................................................................ 1 82E48 15 PLUG ........................................................................................................ 1 64AA3 16 BUSHING-PIPE ........................................................................................ 2 64E97 17 VALVE-OIL SAMPLING............................................................................ 1 86N345 18 GASKET ................................................................................................... 1 2118374

* For Repair: Filter Element for 100 - 150 PSI, order Part Number 2116110. Filter Element for 175 & 200 PSI, order Part Number 2117146. ** For Repair: Screen – order Part Number 2118377 Bushing – order Part Number 2118380.


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OIL FILTER

301EBM369 (100 & 150 PSI) 302EBM369 (175 & 200 PSI)

WITH 212ECM077 DECAL AFFIXED TO ELEMENT

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OIL PIPING LINE - SSH

B/M: 201EDH4013 60 HP - 125 & 150 PSI

B/M: 300EBM4013 60 HP – 175 & 200 PSI 75 HP – 175 & 200 PSI

Ref. No.

Name of Part

Qty.

Part No.

Part No.

1 KEY-SQUARE...................... 1 8500109 8500109 2 SPACER............................... 1 200ECM392 300EBM392 ** 3 SEPARATOR-AIR/OIL ......... 1 200ECM035 200ECM035 4 ELBOW................................. 1 64D10G 64D10G 5 ELBOW................................. 1 64D6G 64D6G 6 TUBE WITH FITTINGS ........ 1 300EDH863 300EDH863

** For Separator Kit, see Part Number 208EAP6013. Refer to page 80. * Relief Valves: 100 PSI UNITS 90AR381 125 PSI UNITS 90AR382 150 PSI UNITS 90AR146 175 PSI UNITS 90AR171 200 PSI UNITS 90AR197

212EBM810 (Ref. Drawing)

213-9-501 Page 23


OIL PIPING LINE – SSM & SSP

B/M: 200EBM4013 (SSM) 60 HP – 100 PSI 75 HP – 100, 125 & 150 PSI

Ref. No.

Name of Part

Qty.

Part No.

1 KEY-SQUARE........................... 1 8500109 2 SPACER ................................... 1 200ECM392 ** 3 SEPARATOR-AIR/OIL .............. 1 200ECM035 4 ELBOW ..................................... 1 64D10G 5 ELBOW ..................................... 1 64D6G 6 TUBE WITH FITTINGS ............. 1 300EBM863 7 BUSHING-PIPE ........................ 1 64EB303

B/M: 200EBP4013 (SSP) 100 HP – 100 & 125 PSI

B/M: 300EBP4013 (SSM) 100 HP – 150, 175 & 200 PSI

Ref. No.

Name of Part

Qty.

Part No.

Part No.

1 KEY-SQUARE........................... 1 35L37 8500109 2 SPACER ................................... 1 200ECM392 300EBM392 * * 3 SEPARATOR-AIR/OIL .............. 1 200ECM035 200ECM035 4 ELBOW ..................................... 1 64D10G 64D10G 5 ELBOW ..................................... 1 64D6G 64D6G 6 TUBE WITH FITTINGS ............. 1 300EBP863 300EBM863 7 BUSHING-PIPE ........................ 1 64EB303 64EB303

** For Separator Kit, see Part Number 208EAP6013. Refer to page 80. * Relief Valves: 100 PSI UNITS 90AR381 125 PSI UNITS 90AR382 150 PSI UNITS 90AR146 175 PSI UNITS 90AR171 200 PSI UNITS 90AR197

200EBP810(Ref. Drawing)

213-9-501 Page 24


OIL SCAVENGE LINE

B/M: ECM81547 Ref. No.

Name of Part

Qty.

Part No.

1 TUBE FITTING....................................................................... 1 86E230 2 TUBE (IN FEET) .................................................................. 5 85K3 3 TUBE FITTING....................................................................... 1 86E210 * 4 VALVE-CHECK...................................................................... 1 90AR261

* Part included in Pneumatic Control Kit number 302EAQ6013. Refer to page 80.

280ECM810-E (Ref. Drawing)

213-9-501 Page 25


COMPRESSOR BASE GROUP

B/M: 300EAP4017 Ref. No.

Name of Part

Qty.

Part No.

1 BASE (MAIN) ........................................................................ 1 300EAP285 2 ISOLATOR-VIBRATION........................................................ 4 49C47 3 SCREW ................................................................................. 4 655EF200 4 LOCKWASHER..................................................................... 12 95B7 5 NUT ....................................................................................... 4 50B7 6 SCREW ................................................................................. 8 75LM51 7 NUT ....................................................................................... 8 50AW5 8 SCREW ................................................................................. 8 655EF070

202EDF810-B (Ref. Drawing)

213-9-500 Page 26

THERMAL VALVE (THERMOSTATIC MIXING)

90AR1179 Thermal Valve

213-9-501 Page 27


AIR DISCHARGE PIPING (AIR-COOLED)

B/M: 212EBM4003 308EBP4003

Ref. No.

Name of Part

Qty.

Part No.

1 NIPPLE.................................................................................. 1 63L1G 2 VALVE-MINIMUM PRESSURE (see page 36) 100 - 150 PSI.................................................................... 1 301EBM527 175 - 200 PSI.................................................................... 1 301EBM527 3 CONNECTOR-TUBE ............................................................ 2 86H142 4 TUBE WITH FITTINGS ......................................................... 1 204EBM863 5 NIPPLE.................................................................................. 1 63L15G * 6 MOISTURE SEPARATOR & TRAP...................................... 1 83C84 7 NIPPLE.................................................................................. 1 63L9G 8 ELBOW ................................................................................. 3 64C9G 9 U-BOLT ................................................................................. 1 15U64 10 NUT ....................................................................................... 2 50AW5 11 NIPPLE.................................................................................. 1 63L9G 12 NIPPLE.................................................................................. 1 63L20G 13 UNION................................................................................... 1 64Z2 14 NIPPLE.................................................................................. 1 63L22G 15 WASHER............................................................................... 2 95A3

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 – Float & Spindle.


213-9-501 Page 28


AIR COOLED COOLER GROUP


213-9-501 Page 29


AIR COOLED COOLER GROUP

B/M: 207EBM4003 213EBM4003

B/M: 200EBP4003 215EAP4003

Ref. No.

Name of Part

Qty.

60 – 75 HP 100 - 150 PSI

Part No.

100 HP 100 - 150 PSI

Part No.

1 COOLER-OIL/AIR .............................................. 1 200EBM201 200EBP201 COOLER-OIL/AIR SEACOAST (Optional) ...... 1 201EBM201 201EBP201

2 NIPPLE............................................................... 2 63H4G 63H4G 3 SUPPORT.......................................................... 1 200EBM165 200EBM165 4 SCREW.............................................................. 12 75LM51 75LM51 5 NUT.................................................................... 4 50AW5 50AW5 6 WASHER-PLAIN................................................ 8 95A3 95A3 7 BUSHING-HUB .................................................. 1 22G2 22G2 8 FAN .................................................................... 1 201ECM701 201ECM701 9 GUARD-FAN...................................................... 1 200EBM393 200EBM393 10 SCREW.............................................................. 8 75LM51 75LM51 11 SCREW.............................................................. 4 75LM50 75LM50 12 NUT.................................................................... 4 50AW4 50AW4 13 SCREW.............................................................. 4 75LM78 75LM78 14 NUT.................................................................... 4 50AW5 50AW5

B/M: 325EBM4003 326EBM4003

B/M: 307EBP4003 309EBP4003

Ref. No.

Name of Part

Qty.

60 – 75 HP 175 & 200 PSI

Part No.

100 HP 175 & 200 PSI

Part No.

1 COOLER-OIL/AIR .............................................. 1 304EBM201 300EBP201 COOLER-OIL/AIR SEACOAST (Optional) ...... 1 305EBM201 301EBP201

2 NIPPLE............................................................... 2 63H4G 63H4G 3 SUPPORT.......................................................... 1 200EBM165 200EBM165 4 SCREW.............................................................. 12 75LM51 75LM51 5 NUT.................................................................... 4 50AW5 50AW5 6 WASHER-PLAIN................................................ 8 95A3 95A3 7 BUSHING-HUB .................................................. 1 22G2 22G2 8 FAN .................................................................... 1 201ECM701 201ECM701 9 GUARD-FAN...................................................... 1 200EBM393 200EBM393 10 SCREW.............................................................. 8 75LM51 75LM51 11 SCREW.............................................................. 4 75LM50 75LM50 12 NUT.................................................................... 4 50AW4 50AW4 13 SCREW.............................................................. 4 75LM78 75LM78 14 NUT.................................................................... 4 50AW5 50AW5

213-9-501 Page 30

WATER COOLED HEAT EXCHANGER (WITH AFTERCOOLER)

209EBM810-C (Ref. Drawing)

213-9-501 Page 31


WATER COOLED HEAT EXCHANGER (WITH AFTERCOOLER)

B/M: 208EBM4003, 209EBM4003

327EBM4003, 328EBM4003 B/M: 201EBP4003, 202EBP4003 310EBP4003, 311EBP4003

Ref. No.

Name of Part

Qty.

60 HP Part No.

75 & 100 HP Part No.

1 EXCHANGER-HEAT (Oil/Water) – Standard ................. 1 202ESJ349 204ESM349 BONNET-IN & OUT (For Repair).......................... 1 2109060 2109060 BONNET-RETURN (For Repair) .......................... 1 2109061 2109061 GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058 GASKET-RETURN (For Repair)........................... 1 2109059 2109059 EXCHANGER-HEAT (Oil/Water) – Salt Water............... 1 203ESJ349 203ESM349 BONNET-IN & OUT (For Repair).......................... 1 2109075 2117756 BONNET-RETURN (For Repair) .......................... 1 2109074 2109074 GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058 GASKET-RETURN (For Repair)........................... 1 2109059 2109059 2 AFTERCOOLER - Standard......................................... 1 200ESL292 201ESM292 BONNET-IN & OUT (For Repair).......................... 1 2109060 2109060 BONNET-RETURN (For Repair) .......................... 1 2109061 2109061 GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058 GASKET-RETURN (For Repair)........................... 1 2109059 2109059 AFTERCOOLER – Salt Water ........................................ 1 201ESL292 202ESM292 BONNET-IN & OUT (For Repair).......................... 1 2117756 2117756 BONNET-RETURN (For Repair) .......................... 1 2109074 2109074 GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058 GASKET-RETURN (For Repair)........................... 2109059 2109059 3 SUPPORT ...................................................................... 1 213ECM165 213ECM165 4 SCREW .......................................................................... 12 75LM51 75LM51 5 NUT ................................................................................ 12 50AW5 50AW5 6 CONNECTOR-TUBE...................................................... 2 86H142 86H142 7 TUBE WITH FITTINGS................................................... 1 206EBM863 202EBP863 8 VALVE-MINIMUM PRESSURE 100 - 150 PSI (see page 36).................................. 1 301EBM527 301EBM527 175 & 200 PSI (see page 36) ................................ 1 301EBM527 301EBM527 9 NIPPLE........................................................................... 1 63L28G 63L28G 10 NIPPLE........................................................................... 1 63L9G 63L9G * 11 MOISTURE SEPARATOR & TRAP ............................... 1 83C84 83C84 12 NIPPLE........................................................................... 1 63L9G 63L9G 13 ELBOW........................................................................... 1 64C9G 64C9G 14 U-BOLT........................................................................... 1 15U64 15U64 15 NUT ................................................................................ 2 50AW5 50AW5 16 MANIFOLD-WATER....................................................... 2 200ECM072 200ECM072 17 SCREW .......................................................................... 4 75LM51 75LM51 18 NUT ................................................................................ 4 50AW5 50AW5 19 CONNECTOR-TUBE...................................................... 10 86H138 86H138 20 TUBE WITH FITTINGS................................................... 1 209EBM863 209EBM863 21 TUBE WITH FITTINGS................................................... 1 208EBM863 208EBM863 22 TUBE WITH FITTINGS................................................... 1 210EBM863 210EBM863 23 TUBE WITH FITTINGS................................................... 1 207EBM863 207EBM863 24 BUSHING-PIPE.............................................................. 1 64E13 64E13 25 TUBE WITH FITTINGS................................................... 1 205EBM863 201EBP863 26 BUSHING-PIPE.............................................................. 1 64E13 64E13 27 TEE................................................................................. 1 64G11G 64G11G 28 NIPPLE........................................................................... 1 63K6G 63K6G 29 BUSHING-PIPE.............................................................. 1 64E13 64E13 ** 30 PLUG.............................................................................. 1 64AA1 64AA1 31 NIPPLE........................................................................... 1 63L15G 63L15G 32 ELBOW........................................................................... 3 64C9G 64C9G 33 NIPPLE........................................................................... 1 63L34G 63L34G 34 NIPPLE........................................................................... 1 63L27G 63L27G 35 UNION ............................................................................ 1 64Z2 64Z2 36 NIPPLE........................................................................... 1 63L20G 63L20G 37 WASHER........................................................................ 2 95A3 95A3 TEMPERATURE REGULATOR (Optional) Not shown . 1 90AR326 90AR326 SOLENOID VALVE (Optional) Not shown..................... 1 90AR1156 90AR1156

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 – Float & Spindle. ** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.

213-9-501 Page 32

WATER COOLED HEAT EXCHANGER (WITHOUT AFTERCOOLER)

210EBM810-C (Ref. Drawing)

213-9-501 Page 33


WATER COOLED HEAT EXCHANGER (WITHOUT AFTERCOOLER)

B/M: 210EBM4003, 211EBM4003 329EBM4003, 330EBM4003

B/M: 203EBP4003, 204EBP4003 312EBP4003, 313EBP4003

Ref. No.

Name of Part

Qty.

60 HP Part No.

75 & 100 HP Part No.

1 EXCHANGER-HEAT (Oil/Water) – Standard ..................... 1 202ESJ349 204ESM349 BONNET-IN & OUT (For Repair).............................. 1 2109060 2109060 BONNET-RETURN (For Repair) ............................ 1 2109061 2109061 GASKET-IN & OUT (For Repair) .............................. 1 2109058 2109058 GASKET-RETURN (For Repair) ............................ 1 2109059 2109059 EXCHANGER-HEAT (Oil/Water) – Salt Water ................... 1 203ESJ349 203ESM349 BONNET-IN & OUT (For Repair).............................. 1 2109075 2117756 BONNET-RETURN (For Repair) .............................. 1 2109074 2109074 GASKET-IN & OUT (For Repair) .............................. 1 2109058 2109058 GASKET-RETURN (For Repair)............................... 1 2109059 2109059 2 BRACKET-PIPE ................................................................. 2 201ECM108 201ECM108 3 SUPPORT .......................................................................... 1 213ECM165 213ECM165 4 SCREW .............................................................................. 12 75LM51 75LM51 5 NUT .................................................................................... 12 50AW5 50AW5 6 U-BOLT............................................................................... 2 15U53 15U53 7 NUT .................................................................................... 4 50AW5 50AW5 8 NIPPLE ............................................................................... 2 63L9G 63L9G 9 VALVE-MINIMUM PRESSURE 100 - 150 PSI (see page 36)....................................... 1 301EBM527 301EBM527 175 - 200 PSI (see page 36)........................................ 1 301EBM527 301EBM527 10 CONNECTOR-TUBE.......................................................... 2 86H142 86H142 11 TUBE WITH FITTINGS....................................................... 1 213EBM863 213EBM863 * 12 MOISTURE SEPARATOR & TRAP.................................... 1 83C84 83C84 13 NIPPLE ............................................................................... 1 63L1G 63L1G 14 ELBOW............................................................................... 2 64C9G 64C9G 15 U-BOLT............................................................................... 1 15U64 15U64 16 NUT .................................................................................... 6 50AW5 50AW5 17 SCREW .............................................................................. 4 75LM51 75LM51 18 MANIFOLD-WATER........................................................... 2 200ECM072 200ECM072 19 CONNECTOR-TUBE.......................................................... 8 86H138 86H138 20 TUBE WITH FITTINGS....................................................... 1 211EBM863 211EBM863 21 TUBE WITH FITTINGS....................................................... 1 210EBM863 210EBM863 22 TUBE WITH FITTINGS....................................................... 1 207EBM863 207EBM863 23 BUSHING-PIPE .................................................................. 1 64E13 64E13 24 TUBE WITH FITTINGS....................................................... 1 205EBM863 201EBP863 25 BUSHING-PIPE .................................................................. 1 64E13 64E13 26 TEE..................................................................................... 1 64G11G 64G11G 27 NIPPLE ............................................................................... 1 63K6G 63K6G 28 BUSHING-PIPE .................................................................. 1 64E13 64E13 ** 29 PLUG .................................................................................. 1 64AA1 64AA1 30 WASHER............................................................................ 2 95A3 95A3 TEMPERATURE REGULATOR (Optional) (not shown)..... 1 90AR326 90AR326 SOLENOID VALVE (Optional) (not shown) ..................... 1 90AR1156 90AR1156

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 – Float & Spindle. ** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.

213-9-501 Page 34

CONTROL TUBING SCHEMATIC

287ECM810-S(Ref. Drawing)

213-9-501 Page 35


CONTROL TUBING SCHEMATIC

B/M: 302EBP4002 302EBP4052 302EAP4052

Ref. No.

Name of Part

Qty.

Part No.

Ref. No.

Name of Part

Qty.

Part No.

1 SCREW ......................................... 4 75LM51 30 TUBE FITTING ................................. 1 86E210 2 NIPPLE.......................................... 1 63D5G 31 TUBE FITTING ................................. 1 86E212 * + 3 VALVE-SOLENOID ....................... 1 91B250 32 ELBOW................................................ 1 86E64 4 NIPPLE.......................................... 1 63D1G ** ++ 33 CONTROL VALVE............................... 1 90AR1082 5 TEE................................................ 1 64G3G 35 TUBE FITTING ................................. 1 86E241 6 TUBE FITTING .............................. 1 86N242 36 TUBE FITTING ................................. 1 86E231 7 NIPPLE.......................................... 1 63D5G 37 CONNECTOR-TUBE........................... 1 86N287 8 CROSS.......................................... 1 64K1G 38 ELBOW................................................ 1 86E64 9 TUBE FITTING .............................. 1 86E220 39 TUBE FITTING ................................. 1 86E220 ++ 11 VALVE-CHECK ............................. 2 90AR261 41 NUT ..................................................... 2 50AW3 12 TEE................................................ 1 64G3G 43 TUBE (IN FEET)................................. 28 85K3 13 TUBE FITTING .............................. 1 86E222 44 TUBE (IN FEET)................................. 24 85K5 14 ORIFICE ........................................ 1 86N289 46 NIPPLE................................................ 1 63D1G 15 TUBE FITTING .............................. 2 86E210 ++ Δ 47 REGULATOR-PRESS W/GAUGE....... 1 88H367 16 TUBE FITTING .............................. 1 86E220 50 CONNECTOR-TUBE........................... 1 86E4 + 17 VALVE-SOLENOID ....................... 1 91B244 51 NIPPLE................................................ 1 63D1G 19 TUBE FITTING .............................. 1 86E239 59 NUT ..................................................... 4 50AW5 20 TUBE FITTING .............................. 1 86E220 60 TUBE FITTING ................................. 1 86E237 + 21 VALVE-SOLENOID ....................... 1 91B243 61 TUBE FITTING ................................. 1 86E212 22 NIPPLE.......................................... 1 63D1G 62 TUBE FITTING ................................. 1 86E222 ++ 23 VALVE-CONTROL ........................ 1 90AR1034 63 ELBOW................................................ 1 86E64 24 ELBOW.......................................... 1 86E64 64 TUBE FITTING .................................... 1 86E222 25 CONNECTOR-TUBE..................... 1 86E210 65 SCREW ............................................... 2 75LM48 26 TEE................................................ 1 64G3G 66 O-RING................................................ 3 165011 28 CONNECTOR-TUBE..................... 1 86N316 67 TIE CABLE (not shown)..................... 30 24CA127 29 CONNECTOR-TUBE..................... 1 86N316

* For Repair Kit (includes Springs, Seals, Piston Assembly, Plunger Assembly, Nut & O-Ring, order Part Number 2116077 or for Coil, order Part Number 2116078. + Parts included in Electrical Control Kit, Part Number 304EBP6013. Refer to page 80. ** For Repair of U-Cup (Piston Seal), order Part Number 2117904; For O-Ring (Top Plate), order Part Number 2117905. ++ Parts included in Pneumatic Control Kit, Part Number 302EAQ6013. Refer to page 80. Δ For Replacement Gauge, order Part Number 2118767.

213-9-501 Page 36


MINIMUM PRESSURE VALVE

Name of Part Qty. Part No.

MINIMUM PRESSURE VALVE ASSEMBLY 100, 125 & 150 PSI....................................................... 1 301EBM527 175 & 200 PSI............................................................... 1 301EBM527 REPAIR KIT .......................................................................... INCLUDES THE FOLLOWING FOR 301EBM527 ONLY..... 1 2118775 O-RING ........................................................................... 1 SPRING- CHECK VALVE............................................... 1 CHECK VALVE ASSEMBLY .......................................... 1 SPRING, MAIN ............................................................... 1


213-9-501 Page 37


ENCLOSURE COMMON PARTS – AIR/WATER COOLED (STANDARD)

B/M: 309EBM4023

Ref. No.

Name of Part

Qty. Part No.

1 BRACKET ........................................................................ 2 300EBM142 2 DOOR-CANOPY .............................................................. 1 CC1046535 3 PANEL.............................................................................. 1 217ECM216 4 POST................................................................................ 1 CC1046536 5 POST................................................................................ 1 CC1046537 6 POST................................................................................ 1 CC1046538 7 POST................................................................................ 1 CC1046539 8 FRAME............................................................................. 1 215ECM314 9 FRAME............................................................................. 1 305EBM314 10 FRAME............................................................................. 1 217ECM314 11 FRAME............................................................................. 1 218ECM314 12 FRAME............................................................................. 1 219ECM314 13 FRAME............................................................................. 1 220ECM314 14 FRAME............................................................................. 1 221ECM314 15 FRAME............................................................................. 1 222ECM314 16 BRACE ............................................................................. 1 CC1046954 17 BRACE ............................................................................. 1 205ECM326 18 DOOR-CANOPY .............................................................. 2 CC1046534

315EBM810-A (Ref. Drawing)

213-9-501 Page 38


ENCLOSURE – HARDWARE (QUIET & STANDARD)

B/M: 341EBM4017

Ref. No.

Name of Part

Qty.

Part No.

1 LATCH................................................................................ 5 31D68 2 SEAL .................................................................................. 51 32E12 3 SCREW .............................................................................. 84 75LM51 4 NUT .................................................................................... 76 50AW5 5 DECAL ............................................................................... 3 VP1042952 6 DECAL GD ........................................................................ 1 VP1044830 7 KEY (not shown) .............................................................. 2 VP1049035

322EBM810-A(Ref. Drawing)

213-9-501 Page 39


ENCLOSURE – AIR COOLED UNITS (STANDARD)

B/M: ECM81545

Ref. No.

Name of Part

Qty.

Part No.

1 PANEL................................................................................ 1 220ECM216 2 PANEL................................................................................ 1 217ECM216 3 PANEL................................................................................ 1 CC1017727

282ECM810 (Ref. Drawing)

213-9-501 Page 40


ENCLOSURE – WATER COOLED UNITS (STANDARD)

B/M: ECM81546

Ref. No.

Name of Part

Qty.

Part No.

1 PANEL................................................................................ 1 219ECM216 2 PANEL................................................................................ 1 216ECM216 3 PANEL................................................................................ 1 CC1017728

283ECM810(Ref. Drawing)

213-9-501 Page 41


ENCLOSURE – COMMON PARTS (QUIET)

B/M: 310EBM4023

Ref. No.

Name of Part

Qty.

Part No.

1 BRACKET .......................................................................... 2 300EBM142 2 DOOR-CANOPY ................................................................ 1 CC1046541 3 PANEL................................................................................ 1 CC1017729 4 POST.................................................................................. 1 CC1046542 5 POST.................................................................................. 1 CC1046543 6 POST.................................................................................. 1 CC1046544 7 POST.................................................................................. 1 CC1046545 8 FRAME............................................................................... 1 302EBM314 9 FRAME............................................................................... 1 306EBM314 10 FRAME............................................................................... 1 304EBM314 11 FRAME............................................................................... 1 218ECM314 12 FRAME............................................................................... 1 219ECM314 13 FRAME............................................................................... 1 220ECM314 14 FRAME............................................................................... 1 221ECM314 15 FRAME............................................................................... 1 222ECM314 16 BRACE ............................................................................... 1 CC1046955 17 BRACE ............................................................................... 1 205ECM326 18 DOOR-CANOPY ................................................................ 2 CC1046540


213-9-501 Page 42


ENCLOSURE – WATER COOLED (QUIET)

B/M: 302EBM4023

Ref. No.

Name of Part

Qty.

Part No.

1 PANEL................................................................................ 1 303EBM216 2 PANEL................................................................................ 1 304EBM216 3 PANEL................................................................................ 1 301EBM216


213-9-501 Page 43


ENCLOSURE – AIR COOLED – BAFFLE (QUIET)

B/M: 311EBM4023 Ref. No.

Name of Part

Qty.

Part No.

1 PANEL................................................................................ 2 301EBM216 2 PANEL................................................................................ 1 220ECM216 3 PANEL................................................................................ 2 CC1017730 4 BASE.................................................................................. 1 301EBM285 5 POST.................................................................................. 2 CC1046546 6 FRAME............................................................................... 1 301EBM314 7 FRAME............................................................................... 1 300EBM314 8 BRACE ............................................................................... 1 300EBM326 9 BRACE ............................................................................... 1 301EBM326


213-9-501 Page 44


ENCLOSURE – AIR COOLED – BAFFLE – HARDWARE (QUIET)

B/M: 342EBM4017 Ref. No.

Name of Part

Qty.

Part No.

1 LATCH................................................................................ 2 31D68 2 SEAL (IN FEET) ............................................................... 25 32E12 3 SCREW .............................................................................. 30 75LM51 4 NUT .................................................................................... 30 50AW5 5 SCREW .............................................................................. 4 75LM135 6 NUT .................................................................................... 4 50AW35


213-9-501 Page 45


ENCLOSURE – VENT FAN ASSEMBLY (WATER COOLED UNITS ONLY)

B/M: 308EBH4017 Ref. No.

Name of Part

Qty.

Part No.

1 FOR FAN MOTOR SEE PAGE 80..................................... 3 GUARD-FAN ...................................................................... 1 202ECM393 4 SCREW .............................................................................. 4 75A48 5 WASHER............................................................................ 4 95A5 7 SCREW .............................................................................. 4 75A35 8 RETAINER ......................................................................... 4 2014731 9 WASHER............................................................................ 4 95A2 10 LOCKWASHER.................................................................. 4 95B2 11 NUT .................................................................................... 4 50B2 13 FAN .................................................................................... 1 202ECM701 14 BUSHING-SHEAVE ........................................................... 1 22G27 15 GUARD-FAN ...................................................................... 1 200ECM393 16 SCREW .............................................................................. 4 75LM51 17 NUT .................................................................................... 4 50AW5

285EAU810-B (Ref. Drawing)

213-9-501 Page 46

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 200/230 VOLT 60, 75 & 100 HP

306EAM810-A(Ref. Drawing)

213-9-501 Page 47


CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 200/230 VOLT 60, 75 & 100 HP

Qty.

60 HP

200V

60 HP

230V

75 HP

200V

75 HP

230V

100 HP

230V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor.................... 1 396EAM466 398EAM466 397EAM466 399EAM466 400EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor......................... 1 368EAM466 370EAM466 369EAM466 371EAM466 372EAM466 1 CONTROL-BOX (UL TYPE 4).......................................................................... 1 300EAM179 300EAM179 300EAM179 300EAM179 300EAM179 2 AirSmart CONTROLLER................................................................................... 1 300ETK1173 300ETK1173 300ETK1173 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE .................................................. 1 300ETK375 300ETK375 300ETK375 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP .................................................................. 1 24CA6189 24CA6189 24CA6189 24CA6189 24CA6189 5 CONTACT BLOCK............................................................................................ 1 24CA6190 24CA6190 24CA6190 24CA6190 24CA6190 6 DIN RAIL ........................................................................................................... 1 24CA5991 24CA5991 24CA5991 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK ..................................................................... 1 24CA5932 24CA5932 24CA5932 24CA5932 24CA5932 8 GROUND BLOCK ............................................................................................. 2 24CA6071 24CA6071 24CA6071 24CA6071 24CA6071 9 GROUND BLOCK ............................................................................................. 4 24CA5986 24CA5986 24CA5986 24CA5986 24CA5986 10 TERMINAL BLOCK ........................................................................................... 1 24CA5993 24CA5993 24CA5993 24CA5993 24CA5993 11 CONTACTOR.................................................................................................... 1 24CA6221 24CA6220 24CA6222 24CA6221 24CA6223 12 COIL .................................................................................................................. 1 24CA6247 24CA6247 24CA6247 24CA6247 24CA6247 13 OVERLOAD RELAY.......................................................................................... 1 24CA6237 24CA6237 24CA6270 24CA6237 24CA6270 14 CONTACT-AUX................................................................................................. 1 24CA6604 24CA6604 24CA6604 24CA6604 24CA6604 15 FUSE HOLDER................................................................................................. 2 24CA6201 24CA6201 24CA6201 24CA6201 24CA6201 16 FUSE................................................................................................................. 2 24CA4092 24CA4092 24CA4092 24CA4092 24CA4092 17 POWER SUPPLY.............................................................................................. 1 24CA6239 24CA6239 24CA6239 24CA6239 24CA6239 18 TERMINAL BLOCK ........................................................................................... 24 24CA6192 24CA6192 24CA6192 24CA6192 24CA6192 19 TERMINAL BLOCK END STOP........................................................................ 2 24CA5987 24CA5987 24CA5987 24CA5987 24CA5987 20 TERMINAL END STOP SNAP-ON ................................................................... 8 24CA6052 24CA6052 24CA6052 24CA6052 24CA6052 21 DOOR LATCH (SLOTTED).............................................................................. 7 24CA6248 24CA6248 24CA6248 24CA6248 24CA6248 22 DOOR LATCH................................................................................................... 1 24CA6249 24CA6249 24CA6249 24CA6249 24CA6249 23 FUSE BLOCK.................................................................................................... 1 24CA6241 24CA6241 24CA6241 24CA6241 24CA6241 24 CONTACTOR.................................................................................................... 1 24CA6206 24CA6206 24CA6206 24CA6206 24CA6206 25 COIL .................................................................................................................. 1 24CA6243 24CA6243 24CA6243 24CA6243 24CA6243 26 OVERLOAD RELAY.......................................................................................... 1 24CA6235 24CA6235 24CA6235 24CA6235 24CA6235* 27 TRANSFORMER............................................................................................... 1 24CA6153 24CA6153 24CA6153 24CA6153 24CA6153* 28 RESISTOR ........................................................................................................ 1 24CA6096 24CA6096 24CA6096 24CA6096 24CA6096 29 GASKET............................................................................................................ 1 VP1033867 VP1033867 VP1033867 VP1033867 VP1033867 30 FUSE HOLDER................................................................................................. 1 24CA6242 24CA6242 24CA6242 24CA6242 24CA6242 31 EMERGENCY STOP NAME PLATE................................................................. 1 24CA6191 24CA6191 24CA6191 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN)............................................................................ 3 24CA2516 24CA2516 24CA2516 24CA2516 24CA2516

* Note: Items 27 and 28 are used With Current Monitoring Units Only

213-9-501 Page 48

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS, 460 VOLT 60, 75 & 100 HP


213-9-501 Page 49



Qty.

60 HP

460V

75 HP

460V

100 HP

460V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor.................... 1 401EAM466 402EAM466 403EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor......................... 1 373EAM466 374EAM466 375EAM466 1 CONTROL-BOX (UL TYPE 4) ......................................................................... 1 300EAM179 300EAM179 300EAM179 2 AirSmart CONTROLLER................................................................................... 1 300ETK1173 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE .................................................. 1 300ETK375 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP .................................................................. 1 24CA6189 24CA6189 24CA6189 5 CONTACT BLOCK............................................................................................ 1 24CA6190 24CA6190 24CA6190 6 DIN RAIL ........................................................................................................... 1 24CA5991 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK ..................................................................... 1 24CA5932 24CA5932 24CA5932 8 GROUND BLOCK ............................................................................................. 2 24CA6071 24CA6071 24CA6071 9 GROUND BLOCK ............................................................................................. 4 24CA5986 24CA5986 24CA5986 10 TERMINAL BLOCK........................................................................................... 1 24CA5993 24CA5993 24CA5993 11 CONTACTOR ................................................................................................... 1 24CA6216 24CA6218 24CA6219 12 COIL.................................................................................................................. 1 24CA6246 24CA6247 24CA6247 13 OVERLOAD RELAY ......................................................................................... 1 24CA6271 24CA6236 24CA6236 14 CONTACT-AUX ................................................................................................ 1 24CA6198 24CA6604 24CA6604 15 FUSE HOLDER................................................................................................. 3 24CA6201 24CA6201 24CA6201 16 FUSE................................................................................................................. 3 24CA4090 24CA4090 24CA4090 17 POWER SUPPLY ............................................................................................. 1 24CA6240 24CA6240 24CA6240 18 TERMINAL BLOCK........................................................................................... 24 24CA6192 24CA6192 24CA6192 19 TERMINAL BLOCK END STOP ....................................................................... 2 24CA5987 24CA5987 24CA5987 20 TERMINAL END STOP SNAP-ON ................................................................... 8 24CA6052 24CA6052 24CA6052 21 DOOR LATCH (SLOTTED).............................................................................. 7 24CA6248 24CA6248 24CA6248 22 DOOR LATCH................................................................................................... 1 24CA6249 24CA6249 24CA6249 23 FUSE BLOCK ................................................................................................... 1 24CA6241 24CA6241 24CA6241 24 CONTACTOR ................................................................................................... 1 24CA6206 24CA6206 24CA6206 25 COIL.................................................................................................................. 1 24CA6243 24CA6243 24CA6243 26 OVERLOAD RELAY ......................................................................................... 1 24CA6235 24CA6235 24CA6235* 27 TRANSFORMER .............................................................................................. 1 24CA6153 24CA6153 24CA6153* 28 RESISTOR........................................................................................................ 1 24CA6096 24CA6096 24CA6096 29 GASKET............................................................................................................ 1 VP1033867 VP1033867 VP1033867 30 FUSE HOLDER................................................................................................. 1 24CA6242 24CA6242 24CA6242 31 EMERGENCY STOP NAME PLATE ................................................................ 1 24CA6191 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN) ........................................................................... 3 24CA2516 24CA2516 24CA2516


213-9-500 Page 50



213-9-500 Page 51



Qty.

60 HP

575V

75 HP

575V

100 HP

575V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor.................... 1 401EAM466 405EAM466 406EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor......................... 1 376EAM466 377EAM466 378EAM466 1 CONTROL-BOX (UL TYPE 4) ......................................................................... 1 300EAM179 300EAM179 300EAM179 2 AirSmart CONTROLLER................................................................................... 1 300ETK1173 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE.................................................. 1 300ETK375 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP.................................................................. 1 24CA6189 24CA6189 24CA6189 5 CONTACT BLOCK............................................................................................ 1 24CA6190 24CA6190 24CA6190 6 DIN RAIL ........................................................................................................... 1 24CA5991 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK..................................................................... 1 24CA5932 24CA5932 24CA5932 8 GROUND BLOCK............................................................................................. 2 24CA6071 24CA6071 24CA6071 9 GROUND BLOCK............................................................................................. 4 24CA5986 24CA5986 24CA5986 10 TERMINAL BLOCK........................................................................................... 1 24CA5993 24CA5993 24CA5993 11 CONTACTOR ................................................................................................... 1 24CA6215 24CA6216 24CA6218 12 COIL.................................................................................................................. 1 24CA6246 24CA6246 24CA6247 13 OVERLOAD RELAY ......................................................................................... 1 24CA6271 24CA6271 24CA6236 14 CONTACT-AUX ................................................................................................ 1 24CA6198 24CA6198 24CA6604 15 FUSE HOLDER................................................................................................. 2 24CA6201 24CA6201 24CA6201 16 FUSE................................................................................................................. 2 24CA3720 24CA2781 24CA2781 17 TRANSFORMER .............................................................................................. 1 VP1024577 24CA6279 24CA6279 18 FUSE................................................................................................................. 1 24CA2779 24CA2780 24CA2780 19 POWER SUPPLY ............................................................................................. 1 24CA6239 24CA6239 24CA6239 20 TERMINAL BLOCK........................................................................................... 24 24CA6192 24CA6192 24CA6192 21 TERMINAL BLOCK........................................................................................... 2 24CA5987 24CA5987 24CA5987 22 TERMINAL END STOP SNAP-ON ................................................................... 8 24CA6052 24CA6052 24CA6052 23 DOOR LATCH (SLOTTED).............................................................................. 7 24CA6248 24CA6248 24CA6248 24 DOOT LATCH ................................................................................................... 1 24CA6249 24CA6249 24CA6249 25 FUSE BLOCK ................................................................................................... 1 24CA6241 24CA6241 24CA6241 26 CONTACTOR ................................................................................................... 1 24CA6206 24CA6206 24CA6206 27 COIL.................................................................................................................. 1 24CA6243 24CA6243 24CA6243 28 RELAY .............................................................................................................. 1 24CA6253 24CA6235 24CA6235* 29 TRANSFORMER .............................................................................................. 1 24CA6153 24CA6153 24CA6153* 30 RESISTOR........................................................................................................ 1 24CA6096 24CA6096 24CA6096 31 GASKET............................................................................................................ 1 VP1033867 VP1033867 VP1033867 32 FUSE HOLDER................................................................................................. 1 24CA6242 24CA6242 24CA6242 33 EMERGENCY STOP NAME PLATE ................................................................ 1 24CA6191 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN) ........................................................................... 3 24CA2516 24CA2516 24CA2516


213-9-500 Page 52

CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 200/230 VOLT 60 & 75 HP


213-9-500 Page 53


CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 200/230 VOLT 60 & 75 HP

Qty.

60 HP

200V

60 HP

230V

75 HP

230V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor ................... 1 407EAM466 408EAM466 409EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ........................ 1 379EAM466 380EAM466 381EAM466 1 CONTROL-BOX (UL TYPE 4) ......................................................................... 1 300EAM179 300EAM179 300EAM179 2 AirSmart CONTROLLER .................................................................................. 1 300ETK1173 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE.................................................. 1 300ETK375 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP.................................................................. 1 24CA6189 24CA6189 24CA6189 5 CONTACT BLOCK ........................................................................................... 1 24CA6190 24CA6190 24CA6190 6 DIN RAIL........................................................................................................... 1 24CA5991 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK..................................................................... 1 24CA5932 24CA5932 24CA5932 8 GROUND BLOCK............................................................................................. 2 24CA6071 24CA6071 24CA6071 9 GROUND BLOCK............................................................................................. 4 24CA5986 24CA5986 24CA5986 10 TERMINAL BLOCK........................................................................................... 1 24CA5993 24CA5993 24CA5993 11 CONTACTOR ................................................................................................... 2 24CA6218 24CA6217 24CA6219 12 CONTACTOR ................................................................................................... 1 24CA6218 24CA6214 24CA6218 13 COIL.................................................................................................................. 3 24CA6247 24CA6246 24CA6247 14 CONTACTORS................................................................................................. 1 24CA6608 24CA6193 24CA6608 15 CONTACTORS................................................................................................. 1 24CA6609 24CA6197 24CA6609 16 OVERLOAD-RELAY ......................................................................................... 1 24CA6236 24CA6236 24CA6236 17 CONTACT-AUX ................................................................................................ 3 24CA6604 24CA6198 24CA6604 18 FUSE BLOCK ................................................................................................... 2 24CA6201 24CA6201 24CA6201 19 FUSE ................................................................................................................ 2 24CA4092 24CA4092 24CA4092 20 POWER SUPPLY ............................................................................................. 1 24CA6239 24CA6239 24CA6239 21 TERMINAL BLOCK........................................................................................... 24 24CA6192 24CA6192 24CA6192 22 TERMINAL BLOCK........................................................................................... 2 24CA5987 24CA5987 24CA5987 23 TERMINAL END STOP .................................................................................... 8 24CA6052 24CA6052 24CA6052 24 DOOR LATCH (SLOTTED) ............................................................................. 7 24CA6248 24CA6248 24CA6248 25 DOOR LATCH .................................................................................................. 1 24CA6249 24CA6249 24CA6249 26 FUSE BLOCK ................................................................................................... 1 24CA6241 24CA6241 24CA6241 27 CONTACTOR ................................................................................................... 1 24CA6206 24CA6206 24CA6206 28 COIL.................................................................................................................. 1 24CA6243 24CA6243 24CA6243 29 OVERLOAD RELAY ......................................................................................... 1 24CA6235 24CA6235 24CA6235* 30 TRANSFORMER .............................................................................................. 1 24CA6153 24CA6153 24CA6153* 31 RESISTOR........................................................................................................ 1 24CA6096 24CA6096 24CA6096 32 GASKET ........................................................................................................... 1 VP1033867 VP1033867 VP1033867 33 FUSE HOLDER ................................................................................................ 1 24CA6242 24CA6242 24CA6242 34 EMERGENCY STOP NAME PLATE ................................................................ 1 24CA6191 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN) ........................................................................... 3 24CA2516 24CA2516 24CA2516


213-9-500 Page 54

CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 460 VOLT 60, 75 & 100 HP


213-9-500 Page 55


CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 460 VOLT 60, 75 & 100 HP

Qty.

60 HP

460V

75 HP

460V

100 HP

460V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor ................ 1 413EAM466 414EAM466 415EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ..................... 1 385EAM466 386EAM466 387EAM466 1 CONTROL-BOX (UL TYPE 4) ...................................................................... 1 300EAM179 300EAM179 300EAM179 2 AirSmart CONTROLLER ............................................................................... 1 300ETK1173 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE............................................... 1 300ETK375 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP............................................................... 1 24CA6189 24CA6189 24CA6189 5 CONTACT BLOCK ........................................................................................ 1 24CA6190 24CA6190 24CA6190 6 DIN RAIL........................................................................................................ 1 24CA5991 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK.................................................................. 1 24CA5932 24CA5932 24CA5932 8 GROUND BLOCK.......................................................................................... 2 24CA6071 24CA6071 24CA6071 9 GROUND BLOCK.......................................................................................... 4 24CA5986 24CA5986 24CA5986 10 TERMINAL BLOCK........................................................................................ 1 24CA5993 24CA5993 24CA5993 11 CONTACTOR ................................................................................................ 2 24CA6214 24CA6215 24CA6216 12 CONTACTOR ................................................................................................ 1 24CA6214 24CA6214 24CA6214 13 COIL............................................................................................................... 3 24CA6246 24CA6246 24CA6246 14 CONTACTORS.............................................................................................. 1 24CA6193 24CA6193 24CA6193 15 CONTACTORS.............................................................................................. 1 24CA6197 24CA6197 24CA6197 16 OVERLOAD-RELAY...................................................................................... 1 24CA6271 24CA6271 24CA6271 17 CONTACT-AUX ............................................................................................. 3 24CA6198 24CA6198 24CA6198 18 FUSE BLOCK ................................................................................................ 3 24CA6201 24CA6201 24CA6201 19 FUSE ............................................................................................................. 3 24CA4090 24CA4090 24CA4090 20 POWER SUPPLY .......................................................................................... 1 24CA6240 24CA6240 24CA6240 21 TERMINAL BLOCK........................................................................................ 24 24CA6192 24CA6192 24CA6192 22 TERMINAL BLOCK........................................................................................ 2 24CA5987 24CA5987 24CA5987 23 TERMINAL END STOP ................................................................................. 8 24CA6052 24CA6052 24CA6052 24 DOOR LATCH (SLOTTED) .......................................................................... 7 24CA6248 24CA6248 24CA6248 25 DOOR LATCH ............................................................................................... 1 24CA6249 24CA6249 24CA6249 26 FUSE BLOCK ................................................................................................ 1 24CA6241 24CA6241 24CA6241 27 CONTACTOR ................................................................................................ 1 24CA6206 24CA6206 24CA6206 28 COIL............................................................................................................... 1 24CA6243 24CA6243 24CA6243 29 OVERLOAD RELAY ...................................................................................... 1 24CA6235 24CA6235 24CA6235* 30 TRANSFORMER ........................................................................................... 1 24CA6153 24CA6153 24CA6153* 31 RESISTOR..................................................................................................... 1 24CA6096 24CA6096 24CA6096 32 GASKET ........................................................................................................ 1 VP1033867 VP1033867 VP1033867 33 FUSE HOLDER ............................................................................................. 1 24CA6242 24CA6242 24CA6242 34 EMERGENCY STOP NAME PLATE ............................................................. 1 24CA6191 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN) ........................................................................ 3 24CA2516 24CA2516 24CA2516


213-9-501 Page 56

CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 575 VOLT 75 & 100 HP


213-9-501 Page 57


CONTROLLER ASSEMBLY – WYE DELTA STARTERS, 575 VOLT 75 & 100 HP

Qty. 75 HP

575V

100 HP

575V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor ................... 1 417EAM466 418EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ........................ 1 389EAM466 390EAM466 1 CONTROL-BOX (UL TYPE 4) ......................................................................... 1 300EAM179 300EAM179 2 AirSmart CONTROLLER .................................................................................. 1 300ETK1173 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE.................................................. 1 300ETK375 300ETK375 4 OPERATOR, EMERGENCY STOP.................................................................. 1 24CA6189 24CA6189 5 CONTACT BLOCK ........................................................................................... 1 24CA6190 24CA6190 6 DIN RAIL........................................................................................................... 1 24CA5991 24CA5991 7 POWER DISTRIBUTION BLOCK..................................................................... 1 24CA5932 24CA5932 8 GROUND BLOCK............................................................................................. 2 24CA6071 24CA6071 9 GROUND BLOCK............................................................................................. 4 24CA5986 24CA5986 10 TERMINAL BLOCK........................................................................................... 1 24CA5993 24CA5993 11 CONTACTOR ................................................................................................... 2 24CA6214 24CA6215 12 CONTACTOR ................................................................................................... 1 24CA6214 24CA6214 13 COIL.................................................................................................................. 3 24CA6246 24CA6246 14 CONTACTORS................................................................................................. 1 24CA6193 24CA6193 15 CONTACTORS................................................................................................. 1 24CA6197 24CA6197 16 OVERLOAD-RELAY......................................................................................... 1 24CA6271 24CA6271 17 CONTACT-AUX................................................................................................ 3 24CA6198 24CA6198 18 FUSE BLOCK ................................................................................................... 2 24CA6201 24CA6201 19 FUSE ................................................................................................................ 2 24CA3720 24CA2781 20 TRANSFORMER .............................................................................................. 1 VP1024577 24CA6279 21 FUSE ................................................................................................................ 1 24CA2779 24CA2780 22 POWER SUPPLY ............................................................................................. 1 24CA6239 24CA6239 23 TERMINAL BLOCK........................................................................................... 24 24CA6192 24CA6192 24 TERMINAL BLOCK........................................................................................... 2 24CA5987 24CA5987 25 TERMINAL END STOP .................................................................................... 8 24CA6052 24CA6052 26 DOOR LATCH (SLOTTED) ............................................................................. 7 24CA6248 24CA6248 27 DOOR LATCH .................................................................................................. 1 24CA6249 24CA6249 28 FUSE BLOCK ................................................................................................... 1 24CA6241 24CA6241 29 CONTACTOR ................................................................................................... 1 24CA6206 24CA6206 30 COIL.................................................................................................................. 1 24CA6243 24CA6243 31 RELAY .............................................................................................................. 1 24CA6235 24CA6235* 32 TRANSFORMER .............................................................................................. 1 24CA6153 24CA6153* 33 RESISTOR........................................................................................................ 1 24CA6096 24CA6096 34 GASKET ........................................................................................................... 1 VP1033867 VP1033867 35 FUSE HOLDER ................................................................................................ 1 24CA6242 24CA6242 36 EMERGENCY STOP NAME PLATE ................................................................ 1 24CA6191 24CA6191 100 SEAL PLUG (NOT SHOWN) ........................................................................... 3 24CA2516 24CA2516


213-9-501 Page 58

CONTROLLER ASSEMBLY – LESS STARTER, 200, 230 & 460 VOLT


213-9-501 Page 59


CONTROLLER ASSEMBLY – LESS STARTER, 200, 230 & 460 VOLT

Qty. 200 / 230V Qty. 460V

ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor...... 1 419EAM466 1 421EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor .......... 1 391EAM466 1 393EAM466 1 CONTROL-BOX (UL TYPE 4) ........................................................... 1 302EAM179 1 302EAM179 2 AirSmart CONTROLLER .................................................................... 1 300ETK1173 1 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE.................................... 1 300ETK375 1 300ETK375 4 OPERATOR, EMERGENCY STOP.................................................... 1 24CA6189 1 24CA6189 5 CONTACT BLOCK............................................................................. 1 24CA6190 1 24CA6190 6 DIN RAIL ............................................................................................ 1 24CA5991 1 24CA5991 7 POWER DISTRIBUTION BLOCK....................................................... 1 24CA5968 1 24CA5968 8 GROUND BLOCK .............................................................................. 2 24CA6071 2 24CA6071 9 GROUND BLOCK .............................................................................. 4 24CA5986 4 24CA5986 10 TERMINAL BLOCK ............................................................................ 1 24CA5993 1 24CA5993 11 CONTROL RELAY ............................................................................. 1 24CA5979 1 24CA5979 12 FUSE HOLDER.................................................................................. 2 24CA6201 3 24CA6201 13 FUSE.................................................................................................. 2 24CA4320 3 24CA4088 14 POWER SUPPLY............................................................................... 1 24CA6238 1 24CA6050 15 TERMINAL BLOCK ............................................................................ 24 24CA6192 24 24CA6192 16 TERMINAL BLOCK END STOP......................................................... 2 24CA5987 2 24CA5987 17 TERMINAL END STOP SNAP-ON..................................................... 8 24CA6052 8 24CA6052 18 DOOR LATCH (SLOTTED) ............................................................... 7 24CA6248 7 24CA6248 19 DOOR LATCH.................................................................................... 1 24CA6249 1 24CA6249 20 FUSE BLOCK..................................................................................... 1 24CA6241 1 24CA6241 21 CONTACTOR..................................................................................... 1 24CA6206 1 24CA6206 22 COIL ................................................................................................... 1 24CA6243 1 24CA6243 23 OVERLOAD RELAY........................................................................... 1 24CA6235 1 24CA6235* 24 TRANSFORMER................................................................................ 1 24CA6153 1 24CA6153* 25 RESISTOR ......................................................................................... 1 24CA6096 1 24CA6096 26 GASKET............................................................................................. 1 VP1033867 1 VP1033867 27 FUSE HOLDER.................................................................................. 1 24CA6242 1 24CA6242 28 EMERGENCY STOP NAME PLATE.................................................. 1 24CA6191 1 24CA6191 100 SEAL PLUG (NOT SHOWN)............................................................. 3 24CA2516 3 24CA2516


213-9-501 Page 60

CONTROLLER ASSEMBLY – LESS STARTER, 575 VOLT


213-9-501 Page 61


CONTROLLER ASSEMBLY – LESS STARTER, 575 VOLT

Qty. 575V ASSEMBLED PANEL – AirSmart: UL 4, Without Current Monitor ...... 1 423EAM466 ASSEMBLED PANEL – AirSmart. UL 4, With Current Monitor ........... 1 395EAM466 1 CONTROL-BOX (UL TYPE 4)............................................................ 1 302EBH179 2 AirSmart CONTROLLER..................................................................... 1 300ETK1173 3 AirSmart CONTROLLER DISPLAY MODULE .................................... 1 300ETK375 4 OPERATOR, EMERGENCY STOP .................................................... 1 24CA6189 5 CONTACT BLOCK.............................................................................. 1 24CA6190 6 DIN RAIL............................................................................................. 1 24CA5991 7 POWER DISTRIBUTION BLOCK ....................................................... 1 24CA5968 8 GROUND BLOCK ............................................................................... 2 24CA5989 9 GROUND BLOCK ............................................................................... 4 24CA5986 10 TERMINAL BLOCK............................................................................. 1 24CA5993 11 CONTROL RELAY.............................................................................. 1 24CA5979 12 FUSE BLOCK ..................................................................................... 2 24CA6201 13 FUSE ................................................................................................. 2 24CA3720 14 TRANSFORMER ................................................................................ 1 VP1024577 15 FUSE .................................................................................................. 1 24CA2779 16 POWER SUPPLY ............................................................................... 1 24CA6238 17 TERMINAL BLOCK............................................................................. 24 24CA6192 18 TERMINAL BLOCK END STOP.......................................................... 2 24CA5987 19 TERMINAL END STOP SNAP-ON ..................................................... 8 24CA6052 20 DOOR LATCH (SLOTTED)................................................................ 7 24CA6248 21 DOOR LATCH..................................................................................... 1 24CA6249 22 FUSE BLOCK ..................................................................................... 1 24CA6241 23 CONTACTOR ..................................................................................... 1 24CA6202 24 COIL.................................................................................................... 1 24CA6243 25 OVERLOAD RELAY ........................................................................... 1 24CA6235* 26 TRANSFORMER ................................................................................ 1 24CA6153* 27 RESISTOR.......................................................................................... 1 24CA6096 28 GASKET.............................................................................................. 1 VP1033867 29 FUSE HOLDER................................................................................... 1 24CA6242 30 EMERGENCY STOP NAME PLATE................................................... 1 24CA6191 100 SEAL PLUG (NOT SHOWN).............................................................. 3 24CA2516


213-9-501 Page 62

IDENTIFICATION AND INSTRUCTION GROUP


213-9-501 Page 63


IDENTIFICATION AND INSTRUCTION GROUP

B/M: 309EBM4011 THRU 314EBM4011

Ref. No.

Name of Part

Qty.

Part No.

2 DECAL, ELECTRA SAVER II (LARGE) .................................... 3 VP1051551 * 5 DECAL, ROTATION ARROW .................................................... 1 304EFC077 * 6 DECAL, ISO WARNING –CONTROL BOX................................ 2 VP1009371 * 7 DECAL, ISO WARNING – MOISTURE TRAP ........................... 1 VP1009380 * 8 DECAL, ISO WARNING – SEPARATOR TANK ........................ 1 VP1009376 * 9 DECAL, ISO WARNING – FAN/COOLER HOUSING................ 2 VP1009582 * 10 DECAL, ISO WARNING – MOTOR............................................ 1 VP1009374 11 DECAL DECAL, 100 – 150 PSI .................. ............................................ 1 212ECM077 DECAL, 175 – 200 PSI ............................................................... 1 321EAQ077 * 12 DECAL, ISO WARNING – PACKAGE DISCHARGE AIR .......... 1 VP1009623 * 13 DECAL, NOTICE (USE GENUINE GD PARTS) ....................... 2 CC1009474 14 DECAL, GD (SMALL) ................................................................ 1 VP1051555 15 DECAL, STRIPE (LARGE) ........................................................ 1 VP1051552 * 16 DECAL, ISO WARNING (SIDES ABOVE DOORS) .................. 2 VP1009372 17 DECAL, CAGI PERFORMANCE... ............................................ 1 CC1031484 18 DECAL, HEAT EXCHANGE “IN” (WATER COOLED ONLY) ... .. 1 200ESP077 19 DECAL, HEAT EXCHANGE “OUT” (WATER COOLED ONLY) .. 1 201ESP077

* For Replacement Decals Order Part Number CC1010403 Decal Group Sheet.

213-9-501 Page 64

FAN MOTOR WIRING – AIR COOLED 3 HP, 200, 230, 460 & 575 VOLT

319EBH810-B(Ref. Drawing)

213-9-501 Page 65

Order by Part Number and Description. Reference Numbers are for your convenience only

FAN MOTOR WIRING – AIR COOLED 3 HP, 200, 230, 460 & 575 VOLT

B/M: 335EAM4007

B/M: 336EAM4007

B/M: 338EAM4007

B/M: 339EAM4007

Ref. No.

Name of Part

QTY.

3 HP 200 VOLT

QTY.

3 HP 230 VOLT

QTY.

3 HP 460 VOLT

QTY.

3 HP 575 VOLT

1 FUSE ............................. 31 24CA4321 3 24CA4097 3 24CA4096 3 24CA4096

2 DECAL........................... 1 322AUX077 1 315AUX077 1 314AUX077 1 314AUX077

3 WIRE (IN FEET) ........... 24 2009319 24 2009319 24 97H2A 24 97H2A

4 WIRE (IN FEET) ........... 8 2009988 8 2009988 8 97H2G 8 97H2G

5 CONDUIT ...................... 1 24A378 1 24A378 1 24A378 1 24A378

6 CONDUIT (IN FEET) .... 6 24A402 6 24A402 6 24A402 6 24A402

7 CONDUIT ...................... 1 24A380 1 24A380 1 24A380 1 24A380

8 WASHER....................... 2 24A130 2 24A130 2 24A130 2 24A130

9 LUG-TERMINAL ............ 12 24CA1909 12 24CA1909 12 24CA806 12 24CA806

10 SCREW ......................... 6 75G29 4 75G29 6 75G23 3 75G23

11 LOCKWASHER ............. 6 2009551 4 2009551 6 95W45 3 95W45

12 NUT ............................... 6 50K4 4 50K4 6 50K3 3 50K3

13 TAPE ............................. 1 24CA882 1 24CA882 1 24CA882 1 24CA882

14 TAPE ............................. 1 24CA883 1 24CA883 1 24CA883 1 24CA883

15 LUG-TERMINAL ............ 1 24CA1864 1 24CA1864 1 24CA444 1 24CA444

16 MOTOR ......................... 1 24CA6584 1 24CA6585 1 24CA6585 1 24CA6586

17 HEATER ........................ 3 24CA6764 3 24CA6762 3 24CA6268 3 24CA6265

213-9-501 Page 66

FAN MOTOR WIRING – WATER COOLED 1/4 HP, 200, 230, 460 & 575 VOLT


213-9-501 Page 67


FAN MOTOR WIRING – WATER COOLED 1/4 HP, 200, 230, 460 & 575 VOLT

B/M: 330EAM4007

B/M: 331EAM4007

B/M: 333EAM4007

B/M: 334EAM4007

Ref. No.

Name of Part

QTY.

1/4 HP 200 VOLT

1/4 HP 230 VOLT

1/4 HP 460 VOLT

1/4 HP 575 VOLT

1 FUSE............................. 3 24CA4091 24CA4091 24CA4089 24CA4088

2 DECAL........................... 1 309AUX077 309AUX077 307AUX077 306AUX077

3 WIRE (IN FEET) ........... 24 97H2A 97H2A 97H2A 97H2A

4 WIRE (IN FEET) ........... 8 97H2G 97H2G 97H2G 97H2G

5 CONDUIT ...................... 1 24A378 24A378 24A378 24A378

6 CONDUIT (IN FEET) .... 6 24A402 24A402 24A402 24A402

7 CONDUIT ...................... 1 24A380 24A380 24A380 24A380

8 WASHER....................... 2 24A130 24A130 24A130 24A130

9 LUG-TERMINAL............ 12 24CA806 24CA806 24CA806 24CA806

10 SCREW ......................... 3 75G23 75G23 75G23 75G23

11 LOCKWASHER ............. 3 95W45 95W45 95W45 95W45

12 NUT ............................... 3 50K3 50K3 50K3 50K3

13 TAPE ............................. 1 24CA882 24CA882 24CA882 24CA882

14 TAPE ............................. 1 24CA883 24CA883 24CA883 24CA883

15 LUG-TERMINAL............ 1 24A444 24CA806 24CA806 24CA806

16 MOTOR ......................... 1 24CA4177 24CA2464 24CA2464 24CA4178

17 HEATER........................ 3 24CA6258 24CA6257 24CA6254 24CA6252

213-9-501 Page 68


MISCELLANEOUS ELECTRICAL PARTS


Name of Part

Qty.

Part No.

* 1 PROBE-ELECTRICAL ............................ 2 21D264 * 5 TRANSDUCER-PRESSURE ................. 2 88H365 * 6 SWITCH-VACUUM ................................. 1 88H195 10 NIPPLE.................................................... 3 24CA4641 11 O-RING ................................................... 3 24A383 12 LOCKNUT ............................................... 3 24A77 19 FITTING-ELECTRICAL........................... 2 24CA2865

* Parts included in Electrical Control Kit, Part Number 304EBP6013. Refer to page 80.

300ECP810-A (Ref. Drawing)

213-9-501 Page 69


LESS - STARTER - SEALS & VOLTAGE MARKER

B/M: 325EAM4007

B/M: 326EAM4007

B/M: 328EAM4007

B/M: 329EAM4007

Ref. No.

Name of Part

Qty.

200 Volt Part No.

230 Volt Part No.

460 Volt Part No.

575 Volt Part No.

1 VOLTAGE MARKER........ 1 69F1 69F2 69F3 69F28

2 SEAL PLUG..................... 2 24CA2516 24CA2516 24CA2516 24CA2516

317EBH810-A(Ref. Drawing)

213-9-501 Page 70


MAIN MOTOR GROUP

Ref. No.

Name of Part

Qty.

B/M: 300-311EBM4015 301-312EBP4015 Part No.

1 MOTOR .............................................................................. 1 * 2 COUPLING-FLEXIBLE (SSH and SSM Airends) 60-75HP 1 ** 51L167 COUPLING-FLEXIBLE (SSM Airends) 100HP.................. 1 ** 51L219 COUPLING-FLEXIBLE (SSP Airends) 100HP .................. 1 *** 51L223

3 SUPPORT-MOTOR – EBM – (100 – 200 PSI) .................. 1 201EDF620 SUPPORT-MOTOR – EBP – (150 - 200 PSI).................... 1 200EDH620 SUPPORT-MOTOR – EBP – (100 - 125 PSI).................... 1 202EAP620

4 SCREW .............................................................................. 4 655EF160 5 WASHER............................................................................ 4 95A7 6 LOCKWASHER.................................................................. 4 95B7 7 NUT .................................................................................... 4 50B7 8 NIPPLE (Use with 200EDH620)........................................ 4 63AM12X16G NIPPLE (Use with 201EDF620 & 202EAP620) ................ 4 63AM12X26G

* Selective – See page 79. ** For repair, order Drive Coupling Spider Part Number 2117297. *** For repair, order Drive Coupling Spider Part Number 2118273.

202EAP810-C(Ref. Drawing)

213-9-501 Page 71


MOTOR WIRING – FULL VOLTAGE – 60 HP, 200, 230, 460 & 575 VOLT

B/M: 314EAM4007 B/M: 315EAM4007 B/M: 316EAM4007 B/M: 317EAM4007

Ref. No.

Name of Part

QTY.

60 HP 200 VOLT

60 HP 230 VOLT

60 HP 460 VOLT

60 HP 575 VOLT

1 VOLTAGE-MARKER............ 1 69F1 69F51 69F52 69F60

2 FITTING ............................... 1 2009337 2009337 2009328 2009328

3 CONDUIT (IN FEET)........... 5 2009412 2009412 2009805 2009805

4 FITTING ............................... 1 2009337 2009337 2009328 2009328

5 WIRE (IN FEET)................. 20 2009802 2009802 2009708 2009708

6 WIRE (IN FEET)................. 6 97J77 97J77 97J65 97J65

7 TERMINAL LUG................... 3 2009532 2009532 2009531 2009531

8 SCREW................................ 3 655ED03B 655ED03B 655EC03B 655EC03B

9 NUT...................................... 3 50X5 50X5 50X16 50X16

10 WASHER ............................. 3 95H18 95H18 95H16 95H16

11 TERMINAL LUG................... 1 24CA1444 24CA1444 24CA307 24CA307

12 TAPE.................................... 1 24CA882 24CA882 24CA882 24CA882

13 TAPE.................................... 1 24CA883 24CA883 24CA883 24CA883

14 WASHER ............................. 2 24CA18 24CA18 24CA54 24CA54

15 SEAL PLUG ......................... 1 24CA2516 24CA2516 24CA2516 24CA2516


213-9-501 Page 72


MOTOR WIRING – FULL VOLTAGE – 75 HP, 200, 230, 460 & 575 VOLT

B/M: 318EAM4007 B/M: 319EAM4007 B/M: 320EAM4007 B/M: 321EAM4007

Ref. No.

Name of Part

QTY.

75 HP 200 VOLT

75 HP 230 VOLT

75 HP 460 VOLT

75 HP 575 VOLT

1 VOLTAGE-MARKER............ 1 69F1 69F51 69F52 69F60

2 FITTING ............................... 1 2009341 2009341 2009333 2009328

3 CONDUIT (IN FEET)........... 5 2009413 2009413 2009315 2009805

4 FITTING ............................... 1 2009341 2009341 2009333 2009328

5 WIRE (IN FEET)................. 40 2009422 2009422 2009321 2009708

6 WIRE (IN FEET)................. 6 2009321 97J77 97J76 97J65

7 TERMINAL LUG................... 6 24CA203 2009518 24CA1364 2009531

8 SCREW................................ 3 655ED03B 655ED03B 655EC03B 655EC03B

9 NUT...................................... 3 50X5 50X16 50X16 50X16

10 WASHER ............................. 3 95H18 95H39 95H16 95H16

11 TERMINAL LUG................... 1 24CA1364 24CA1364 24CA1444 24CA307

12 TAPE.................................... 1 24CA882 24CA882 24CA882 24CA882

13 TAPE.................................... 1 24CA883 24CA883 24CA883 24CA883

14 WASHER ............................. 2 24CA55 24CA55 24CA17 24CA54

15 SEAL PLUG ......................... 1 24CA2516 24CA2516 24CA2516 24CA2516

16 TAPE.................................... 1 24CA898 --------------- --------------- ---------------


213-9-501 Page 73


MOTOR WIRING – FULL VOLTAGE – 100HP, 230, 460 & 575 VOLT

B/M: 322EAM4007 B/M: 323EAM4007 B/M: 324EAM4007

Ref. No.

Name of Part

QTY.

100 HP 230 VOLT

100 HP 460 VOLT

100 HP 575 VOLT

1 VOLTAGE-MARKER............. 1 69F51 69F52 69F60

2 FITTING ................................ 1 2009341 2009337 2009333

3 CONDUIT (IN FEET)............ 5 2009413 2009412 2009315

4 FITTING ................................ 1 2009341 2009337 2009333

5 WIRE (IN FEET).................. 40 2009522 2009422 2009321

6 WIRE (IN FEET).................. 6 2009410 97J77 97J76

7 TERMINAL LUG.................... 6 25A520 24A500 24CA1364

8 SCREW................................. 3 655ED03B 655EC03B 655EC03B

9 NUT....................................... 3 50X5 50X5 50X5

10 WASHER .............................. 3 95H18 95H16 95H18

11 TERMINAL LUG.................... 1 24CA499 24CA1444 24CA1444

12 TAPE..................................... 1 24CA882 24CA882 24CA882

13 TAPE..................................... 1 24CA883 24CA883 24CA883

14 WASHER .............................. 2 24CA55 24CA18 24CA17

15 SEAL PLUG .......................... 1 24CA2516 24CA2516 24CA2516

16 TAPE..................................... 1 24CA898 --------------- ---------------


213-9-501 Page 74


MOTOR WIRING – WYE DELTA VOLTAGE – 60 HP, 200, 230 & 575 VOLT

B/M: 302EAM4007 B/M: 303EAM4007 B/M: 306EAM4007

Ref. No.

Name of Part

QTY.

60 HP 200 VOLT

60 HP 230 VOLT

60 HP 575 VOLT

1 VOLTAGE-MARKER ............ 1 69F1 69F51 69F60

2 FITTING ............................... 1 2009341 2009337 2009328

3 CONDUIT (IN FEET) ........... 5 2009413 2009412 2009805

4 FITTING ............................... 1 2009341 2009337 2009328

5 WIRE (IN FEET) ................. 40 2009422 2009410 2009406

6 WIRE (IN FEET) ................. 6 97J77 97J77 97J65

7 TERMINAL LUG................... 6 24A500 24A499 24A306

8 SCREW ................................ 6 655ED03B 655ED03B 655EC03B

9 NUT ...................................... 6 50X5 50X5 50X16

10 WASHER.............................. 6 95H18 95H18 95H16

11 TERMINAL LUG................... 1 24CA518 24CA518 24CA307

12 TAPE .................................... 1 24CA882 24CA882 24CA882

13 TAPE .................................... 1 24CA883 24CA883 24CA883

14 WASHER.............................. 2 24CA55 24CA18 24CA54

15 SEAL PLUG.......................... 1 24CA2516 24CA2516 24CA2516


213-9-500 Page 75


MOTOR WIRING – WYE DELTA VOLTAGE – 60 HP, 460 VOLT

B/M: 305EAM4007

Ref. No.

Name of Part

QTY. 60 HP 460 VOLT

1 VOLTAGE-MARKER..................................................... 1 69F52

2 FITTING ........................................................................ 1 2009333

3 CONDUIT (IN FEET).................................................... 5 2009315

4 FITTING ........................................................................ 1 2009333

5 WIRE (IN FEET).......................................................... 40 2009408

6 WIRE (IN FEET).......................................................... 6 97J65

7 TERMINAL LUG............................................................ 6 24A498

8 SCREW......................................................................... 9 655EC03B

9 NUT............................................................................... 9 50X16

10 WASHER ...................................................................... 9 95H16

11 TERMINAL LUG............................................................ 1 24CA307

12 TAPE............................................................................. 1 24CA882

13 TAPE............................................................................. 1 24CA883

14 WASHER ...................................................................... 2 24CA17

15 SEAL PLUG .................................................................. 1 24CA2516


213-9-501 Page 76


MOTOR WIRING – WYE DELTA VOLTAGE – 75 HP, 230 VOLT

B/M: 307EAM4007

Ref. No.

Name of Part

QTY. 75 HP 230 VOLT

1 VOLTAGE-MARKER..................................................... 1 69F51

2 FITTING ........................................................................ 1 2009341

3 CONDUIT (IN FEET).................................................... 5 2009413

4 FITTING ........................................................................ 1 2009341

5 WIRE (IN FEET).......................................................... 40 2009422

6 WIRE (IN FEET).......................................................... 6 97J77

7 TERMINAL LUG............................................................ 6 24A203

8 SCREW......................................................................... 6 655EC03B

9 NUT............................................................................... 6 50X16

10 WASHER ...................................................................... 6 95H16

11 TERMINAL LUG............................................................ 1 24CA518

12 TAPE............................................................................. 1 24CA882

13 TAPE............................................................................. 1 24CA883

14 WASHER ...................................................................... 2 24CA55

15 SEAL PLUG .................................................................. 1 24CA2516


213-9-501 Page 77


MOTOR WIRING – WYE DELTA VOLTAGE – 75 HP, 460 & 575 VOLT

B/M: 309EAM4007 B/M: 310EAM4007

Ref. No.

Name of Part

QTY.

75 HP 460 VOLT

75 HP 575 VOLT

1 VOLTAGE-MARKER............ 1 69F52 69F60

2 FITTING ............................... 1 2009337 2009333

3 CONDUIT (IN FEET) ........... 5 2009412 2009315

4 FITTING ............................... 1 2009337 2009333

5 WIRE (IN FEET)................. 40 2009708 2009408

6 WIRE (IN FEET)................. 6 97J76 97J65

7 TERMINAL LUG................... 6 2009531 24A498

8 SCREW ................................ 9 655EC03B 655EC03B

9 NUT...................................... 9 50X16 50X16

10 WASHER.............................. 9 95H16 95H16

11 TERMINAL LUG................... 1 24CA1444 24CA307

12 TAPE.................................... 1 24CA882 24CA882

13 TAPE.................................... 1 24CA883 24CA883

14 WASHER.............................. 2 24CA18 24CA17

15 SEAL PLUG ......................... 1 24CA2516 24CA2516


213-9-501 Page 78


MOTOR WIRING – WYE DELTA VOLTAGE – 100 HP, 460 & 575 VOLT

B/M: 312EAM4007 B/M: 313EAM4007

Ref. No.

Name of Part

QTY.

100 HP 460 VOLT

100 HP 575 VOLT

1 VOLTAGE-MARKER............ 1 69F52 69F60

2 FITTING ............................... 1 2009337 2009337

3 CONDUIT (IN FEET) ........... 5 2009412 2009412

4 FITTING ............................... 1 2009337 2009337

5 WIRE (IN FEET)................. 40 2009321 2009708

6 WIRE (IN FEET)................. 6 97J77 97J76

7 TERMINAL LUG................... 6 24CA1364 2009531

8 SCREW ................................ 9 655ED03B 655EC03B

9 NUT...................................... 9 50X5 50X16

10 WASHER.............................. 9 95H18 95H16

11 TERMINAL LUG................... 1 24CA518 24CA1444

12 TAPE.................................... 1 24CA882 24CA882

13 TAPE.................................... 1 24CA883 24CA883

14 WASHER.............................. 2 24CA18 24CA18

15 SEAL PLUG ......................... 1 24CA2516 24CA2516


213-9-501 Page 79

MOTOR GROUP (MAIN DRIVE MOTORS) WYE DELTA & FULL VOLTAGE -- 60 HZ

Name of Part

60 HP Part No.

75 HP Part No.

100 HP Part No.

OPEN DRIP PROOF -- 60 HZ – EISA EFFICIENCY

MOTOR, 200V 24CA6373 24CA6379 24CA6385

MOTOR, 230V 24CA6374 24CA6380 24CA6386

MOTOR, 460V 24CA6374 24CA6380 24CA6386

MOTOR, 575V 24CA6375 24CA6381 24CA6387

TOTALLY ENCLOSED FAN COOLED (TEFC) – 60 HZ – ESIA EFFICIENCY

MOTOR, 200V 24CA6376 24CA6382 24CA6388

MOTOR, 230V 24CA6377 24CA6383 24CA6389

MOTOR, 460V 24CA6377 24CA6383 24CA6389

MOTOR, 575V 24CA6378 24CA6384 24CA6390

MOTOR GROUP AIR COOLED FAN MOTOR (COOLING MODULE)

(TEFC, 3 HP, 1.33 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO.

MOTOR, 200V 24CA6584 MOTOR, 230V 24CA6585 MOTOR, 460V 24CA6585 MOTOR, 575V 24CA6586

WATER COOLED FAN MOTOR (ENCLOSURE VENT FAN) (TEFC, 1.0 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO.

MOTOR, 200V 24CA4177 MOTOR, 230V 24CA2464 MOTOR, 460V 24CA2464 MOTOR, 575V 24CA4178

213-9-501 Page 80

REPAIR KITS

Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable operation. All components are engineered to exacting specifications, which will function together as a system to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original quality genuine Gardner Denver replacement parts and accessories.

Name of Part Qty. Part No. ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (100, 125 & 150 PSI)................. 302EBP6013 ELEMENT, AIR FILTER............................................................................................. 2 2118348 ELEMENT, OIL FILTER ............................................................................................. 3 2116110 ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (175 & 200 PSI)......................... 303EBP6013 ELEMENT, AIR FILTER............................................................................................. 2 2118348 ELEMENT, OIL FILTER ............................................................................................. 3 2117146 SEPARATOR KIT ............................................................................................................. 208EAP6013 OIL SEPARATOR ...................................................................................................... 1 200ECM035 GASKET..................................................................................................................... 1 25C1788N LUBRICANT............................................................................................................... 1 2116755 PNEUMATIC CONTROLS & GAUGES ............................................................................ 302EAQ6013 CHECK VALVE.......................................................................................................... 3 90AR261 CONTROL VALVE ..................................................................................................... 1 90AR1034 CONTROL VALVE ..................................................................................................... 1 90AR1082 PRESSURE REGULATOR ........................................................................................ 1 88H367 PRESSURE GAUGE ................................................................................................. 1 2118767 ELECTRICAL CONTROL KIT -......................................................................................... 304EBP6013 SOLENOID VALVE .................................................................................................... 1 91B250 SOLENOID VALVE .................................................................................................... 1 91B243 SOLENOID VALVE .................................................................................................... 1 91B244 THERMISTOR PROBE.............................................................................................. 2 21D264 TRANSDUCER .......................................................................................................... 2 88H365 VACUUM SWITCH .................................................................................................... 1 88H195 TOUCH-UP PAINT 5 GALLON PAIL (WHITE) ......................................................................................... 1 28H76 1 GALLON CAN (WHITE) ......................................................................................... 1 28H84 1 QUART CAN (WHITE) ......................................................................................... 1 28H83 5 GALLON PAIL (RED)............................................................................................. 1 28H325 1 GALLON CAN (RED) ............................................................................................. 1 28H324 1 QUART CAN (RED) ............................................................................................. 1 28H323

213-9-501 Page 81

REPAIR KITS (CONTINUED)

Name of Part Qty. Part No. WATER TEMPERATURE REGULATOR (Optional) ......................................................... 1 90AR326 MAGNETIC WATER SHUTOFF VALVE – NEMA 4 (Optional)......................................... 1 90AR1156 AIR COOLED FIELD INSTALLED ENCLOSURE KIT ...................................................... 1 305EBM4023 WATER COOLED FIELD INSTALLED ENCLOSURE KIT................................................ 1 306EBM4023 LUBRICANT (AEON 9000SP) – STANDARD 5-GALLON PAIL ................................................................................................. 1 28H109 55-GALLON DRUM............................................................................................. 1 28H103 LUBRICANT (AEON 9000TH) 5-GALLON PAIL ................................................................................................. 1 28H286 55-GALLON DRUM............................................................................................. 1 28H270 LUBRICANT (AEON 6000FG) 5-GALLON PAIL ................................................................................................. 1 28H99 55-GALLON DRUM............................................................................................. 1 28H100 LUBRICANT (AEON 6000FG-68) 5-GALLON PAIL ................................................................................................. 1 28H314 55-GALLON DRUM............................................................................................. 1 28H315 LUBRICANT (AEON BIO) 5-GALLON PAIL ................................................................................................. 1 28H102 55-GALLON DRUM............................................................................................. 1 28H103 AIREND REPAIR KITS (Refer to page 1 for selection) INLET VALVE KIT............................................................................................................ 302SSM6013 O-RING ...................................................................................................................... 1 25BC447 SPRING ..................................................................................................................... 1 78G19 SPRING ..................................................................................................................... 1 78W63 O-RING ...................................................................................................................... 1 25AM29 RING-RETAINING ..................................................................................................... 1 74D88 GASKET (ELIMINATOR) ........................................................................................... 1 25BC222 BEARING KIT ................................................................................................................... 320SSM6013 ROLLER BEARING ............................................................................................................ 1 12BA92 ROLLER BEARING ............................................................................................................ 1 12BA197 ROLLER BEARING ............................................................................................................ 1 12W34 ROLLER BEARING ............................................................................................................ 1 12BA93 SPRING .............................................................................................................................. 1 78W97 GASKET KIT....................................................................................................................... 321SSM6013 SHIM SET........................................................................................................................... 1 77H56 SHIM SET........................................................................................................................... 1 77H57 GASKET ELIMINATOR ...................................................................................................... 1 25BC222

213-9-501 Page 82


Name of Part Qty. Part No. BEARING KIT ..................................................................................................................... 326SSH6013 ROLLER BEARING ............................................................................................................ 1 12BA91 ROLLER BEARING ............................................................................................................ 1 12BA196 ROLLER BEARING ............................................................................................................ 1 12BA130 ROLLER BEARING ............................................................................................................ 1 12BA136 SPRING-WAVE .................................................................................................................. 1 78W96 GASKET KIT....................................................................................................................... 327SSH6013 SHIM SET........................................................................................................................... 1 77H54 SHIM SET........................................................................................................................... 1 77H53 GASKET ELIMINATOR ...................................................................................................... 1 25BC222 SEAL KIT ............................................................................................................................ 302SSH6013 WEAR SLEEVE .................................................................................................................. 1 80M12 OIL SEAL............................................................................................................................ 1 60DD679 OIL SEAL............................................................................................................................ 1 60DD690 O-RING............................................................................................................................... 1 8502140 O-RING............................................................................................................................... 1 25BC165 GASKET ELIMINATOR ...................................................................................................... 1 25BC222 VALVE-CHECK................................................................................................................... 1 90AR923 WEAR SLEEVE INSTALLATION/REMOVAL KIT................................................................. 1 200SSH4017 WEAR SLEEVE PULLER ................................................................................................... 1 200SSH219 PLATE PULLER.................................................................................................................. 1 200SSH340 SCREW............................................................................................................................... 1 75LM192 SCREW............................................................................................................................... 1 655EE030 SCREW............................................................................................................................... 1 655ED120A SCREW............................................................................................................................... 2 75D176 GUIDE ................................................................................................................................ 1 200SSH450 TOOL .................................................................................................................................. 1 200SSH074 BEARING KIT ....................................................................................................................... 323SSP6013 ROLLER BEARING ............................................................................................................ 1 12BA105 ROLLER BEARING ............................................................................................................ 1 12BA198 ROLLER BEARING ............................................................................................................ 1 12BA104 ROLLER BEARING ............................................................................................................ 1 12BA103 SPRING .............................................................................................................................. 1 78W98 GASKET KIT......................................................................................................................... 1 324SSP6013 SHIM SET........................................................................................................................... 1 77H63 SHIM SET........................................................................................................................... 1 77H62 GASKET ELIMINATOR ...................................................................................................... 1 25BC222

213-9-501 Page 83


Name of Part Qty. Part No.

SEAL KIT ............................................................................................................................ 300SSP6013 O-RING............................................................................................................................... 1 8502140 O-RING............................................................................................................................... 1 25BC380 OIL SEAL............................................................................................................................ 1 60DD692 OIL SEAL............................................................................................................................ 1 60DD693 WEAR SLEEVE .................................................................................................................. 1 80M40 GASKET ELIMINATOR ...................................................................................................... 1 25BC222 VALVE CHECK................................................................................................................... 1 90AR923 WEAR SLEEVE INSTALLATION/REMOVAL KIT............................................................. 200SSP4017 WEAR SLEEVE PULLER ................................................................................................... 1 200SSP219 PLATE-PULLER ................................................................................................................. 1 200SSP340 SCREW............................................................................................................................... 1 75LM192 SCREW............................................................................................................................... 1 655ED120A SCREW............................................................................................................................... 2 75D177 GUIDE ................................................................................................................................ 1 200SSP450 TOOL .................................................................................................................................. 1 200SSP074

For additional information contact your local representative or Gardner Denver, Inc. 1800 Gardner Expressway, Quincy, Illinois 62305 Telephone: (800) 682-9868 FAX: (217) 224-7814 Visit our Web Site: www.gardnerdenver.com

For additional information contact your local representative or Gardner Denver, Inc. 1800 Gardner Expressway, Quincy, Illinois 62305 Telephone: (800) 682-9868 FAX: (217) 224-7814 Visit our Web Site: www.gardnerdenver.com

Specification subject to change without notice. Copyright © 2011 Gardner Denver, Inc. Litho in U.S.A

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