modern integrated automation solutions of siemens …...2017/10/05 · telecom & security incl....

Modern integrated automation solutions of Siemens for operation reliability improvement of main gas pipelines

www.siemens.com/oilandgas© Siemens AG 2017

© Siemens AG 2017. All rights reserved.

Drives & Automation Onshore Portfolio Families

Wat

erre

-inje

ctio

n

ProducedWater

treatment

Oil field

Gas oilseparation

plant

Gas field

Gastreatment

plant

Mastercontrolcenter

Back upcontrolcenter

Pump stationGT driven

Pump stationVSD driven

Pump stationDE driven

Block valvestation

Block valvestation

Compressorstation

VSD driven

Custodytransfer

CONSUMER

Compressorstation

GT driven

Block valvestation

Block valvestation

Compressorstation

GT drivenBlock valvestation

Refinery Storage

Truck & rail car loading

Ship un-/loading

Oil tanker

Storage

Ship loading

Oil tanker

LNG receiving

LNG carrier

LNG carrier

LNG plant

Undergroundstorage

Compressorstation

GT driven

Gasdrying

SIFIELD

SIPIPE

SITERMINAL

SITERMINAL

SITERMINAL


Drives & Automation OnshoreSolution Line Overview

• Integrated Electrical, ICSS, Instrumentation, Telecom & Security (EIT)

• Modular / Containerized / Mobile Production & Treatment Units for Oil and Gas, Compression

and Power Generation

• Integrated Electrical, ICSS, Instrumentation, Telecom & Security incl. Tank Farm and Terminal

Management System• Process Solutions (e.g. Metering, Blending,

Loading / Unloading, Fire Fighting)

• Integrated Electrical, ICSS, SCADA Instrumentation, Telecom & Security (EIT)

• Pump strings• Containerized Modules

(e.g. for Block Valve Stations)

• Brownfield Upgrades, Extensions, Migrations• Maintenance and Operation Support

• Service points at Customer Sites• Services for Products, Systems and Solutions

• Onshore Oil & Gas Production & Treatment• Depleted Gas Fields

• Enhanced Oil Recovery• Unconventional Oil and Gas

• Tank farms• Loading and Unloading Facilities

(Ship, Pipeline, Railcar, Truck)• Refineries

• Onshore Oil & Gas Pipelines• Subsea Pipelines, Landfalls

• Compressor, Pump, Metering, Pressure Reduction, Pigging and Block Valve Stations

• Complete Onshore Oil and Gas Value Chain• Around Siemens’ Installed Base

Addressed Applications Solution Portfolio SummaryPortfolio

SIFIELDField

Solutions

SITERMINALTank Farm &

Terminal Solutions

SIPIPEPipeline

Solutions

Life-CycleManagementLife-CycleServices


Transport PipelinesValue Chain Overview

Onshore Gas PipelineGas Field

Sub-Sea Gas PipelineGas Field

Onshore Oil PipelineOil Field Storage

Onshore Multiproduct PipelineRefinery Storage

Gas treatment plant Compressor station Block valve stations Compressor station Block valve stations Compressor station Block valve stations Custody transfer

Gas treatment plant Compressor station Land fallstation

Compressor station Block valve stations Custody transferLand fallstation

Gas conditioning

Gas oil separation plant Pump station Block valve stations Block valve stations Storage tanksPump station Pump station Custody transfer

Refinery Pump station Block valve stations Block valve stations Storage tanksPump station Pump station Custody transfer


De-risking solutions for pipelines

From the first feasibility study to commissioning, pipelines require large capital expenditures and years for project realization. Throughout this process, progress may be hindered by multiple challenges:

• The fulfillment of plant safety requirements

• Interfacing between suppliers and vast numbers of products and systems

• The project implementation schedule

• Installation, commissioning, and maintenance, often at remote locations


Siemens as Main Automation and Electrical Contractor – MAEC - cares for efficient integration of many pipeline systems

Power generationSCADA

regional center(s)Combined cycle

power generationBusiness management systems/PLMS

Process equipment & automation

Enterprise SCADA & business management

Valve stations

Regional dispatching

El. power distribution & power automation

Fire and aas

ESD system

Metering system

Instruments &actuators

Security system

Compressor stations

Video cameras

MV motors

Mechanicalworks

Civilworks

RTUCompressors / unit controls

Gas turbines(if applicable)

LV switchgear

SCADAMaster control center

SCADAdesaster recovery

Communication systemHV power transmission

Compressor station automation

MV drives

Ener

gy a

utom

atio

n

Switchgear / UPS

Converters /MCC

HV substations incl. trafo

MV distribution & transformers

Instruments &actuators

Transformers

Metering systemLV motors


Siemens MAEC concept – provides substantial reduction of risk and complexity - key success factor to reduce total cost of ownership

The Main Automation and Electrical Contractor is responsible for implementation and servicing the plant across the entire life-cycle and ensures substantial de-risking

MAEC

FEED participation

Execution capability Technical capability

Life-cycle services:• Project management• Engineering design including FEED• Interface management• Financial services• Procurement, configuration & integration• FAT, IFAT & SAT• Start-up & commissioning• Training

Products & systems:• SCADA systems• Process control systems• Fire & gas systems• Instrumentation & analytics• Power supply systems• Telecommunication systems• Safety and security systems• Pump Station Modules


Pipeline• Customer: Nord Stream AG• Location: Russia, Germany, Switzerland• Product: Offshore Gas Pipeline• Length: 1.224 km (2 segmented pipes)• Pipe Diameter: 48”• Annual capacity: 55 bcma, 220 bar• Year: 2009 - 2013

Siemens MAEC solution for sub-sea gas pipelineNord stream pipeline / Russia, Germany, Switzerland

Benefits• One single partner for complete scope for a multi-country

offshore pipeline• Local support form Siemens Limited• High plant availability• Implemented on shortest possible time frame

Siemens scope :Main contractor for design, eng., FAT, supply, installation, interface engineering, commissioning & trial runs for• SCADA & Automation (PSS, ESD, PCS, F&G) • Site buildings at Landfalls for housing of equipment• Electrical package (MV/LV distribution, UPS, 10kV transformers,

diesel generators)• Field instrumentation, gas and dew point analyzer shelter• Security system (e.g. CCTV, Access Control)• Telecommunication system connecting all 4 sites• Main and backup control center in Switzerland (incl. Video management system)

• Valve interlock system for pig trap and blow down valves


SIPIPE: Integrated pipeline SCADA solution

• Data integrity solution for hierarchical SCADA system and integrated Telecom System

• SCADA, video surveillance, access control, intrusion detection, metering and leak detection can be deployed on one platform

• Real time performance management & decision support for pipelines by XHQ• Centralized security concept for the complete Pipeline• Real time situational awareness in critical situations at each operator place• Video content analysis through motion detection for critical outdoor areas• Versatile interfaces and extended life cycle management• Remote diagnostic and remote engineering capabilities

SCADA solutions from one of the world’s technology leaders, ensures superior pipeline control, the integration of all subsystems, and their seamless integration into superordinate systems.


SIPIPE: Example of a Pipeline SCADA System

Master Control CenterOperator Stations / Engineering Station

Back-up Master Control CenterOperator Stations / Engineering Stations

Station Control

MMGT

M

MMUnit Control

Unit Control

or

or

MCCSWGR

MVSWGR

HVSWGR

Station Control

MMGT

M

MMUnit Control

Block Valves (each 30 km)

Unit Control

or

or

MCCSWGR

MVSWGR

HVSWGR

Compressor (every appr. 200km) or Pump Stations (every appr. 80km)

Dedicatedline

Phoneline

TrunkedRadio

Satellite-Links

FOTS

FOTS

FibreOpticCable

…….

……. Block Valves (each 30 km)

Block Valves (each 30 km)


SIPIPE: Example of a Pipeline Telecommunication System

Designed as Data Backbone between 3 different countries based onOptical Fibre (20Mb/sec)V-SAT (256kb/sec) as communication

backup

Transports data of Pipeline ProcessFailsafe SystemVoice, TelephoneVideo Surveillance SystemAccess Control System, PAGA

Provides High Availability & Flexibility

Many design interfaces with Telecom Service Provider

RussiaGermany

Switzerland


Customer Challenges

Ransomware/Malware

Physical access –external/internal

Unauthorized access to automation system

Network Services

Remote Desktop / Command Shell for Service / Development

Remote access – 3rd Party Vendors

Incident Detection – threats in real-time

Disaster Recovery – mitigation in real-time

Siemens Solution

Solution Defense in depth (“onion principle“) through OT-network segmentation (zone/conduit) incl. physical security measures

Perform risk analysis and penetration testing during solution portfolio development and project lifetime

Involve industrial security aware/trained personnel & suppliers

Monitor each solution component for vulnerability management

Defense can be achieved when you detect and can „see“ your attacker => we promote usage of cyber-attacks detection systems for your Industrial Control Systems

OT = Operation Technology

SIPIPE Cyber Security

5 Levers

IEC 62443 Reduce risk for cyber attacks

Increase robustnessof the assets

Reduction of cost for incident handling

Cyber Security @ SIPIPESecured pipeline control & communications solutions protection of assets and intellectual property

Handle incidents

Improve process

Security features

Enhance Awareness

IT Infrastructure


Siemens MAEC solution for sub-sea gas pipelineTurkish Stream Pipeline / Russia, Turkey, Netherlands

Pipeline• Customer: South Stream Transport B.V.• Location: Russia, Turkey, Netherlands• Product: Offshore Gas Pipeline• Length: ~925 km (4 pipes)• Pipe Diameter: 32”• Annual capacity: 63 bcma, 300 bar• Year: 2014 - ongoing

Benefits• One single partner for complete scope for a multi-country

offshore pipeline• Local support form Siemens Limited• High plant availability• Implemented on shortest possible time frame

Siemens scope :Main contractor for design, eng., FAT, supply, installation, interface engineering, commissioning & trial runs for• SCADA & automation (PSS, ESD, PCS, F&G) • Site buildings at LFFR/ LFFG for housing of equipment• Electrical package (MV/LV distribution, UPS, 10kV transformers,

diesel generators)• Field instrumentation• Security system (e.g. CCTV, access control)• Telecommunication system connecting all 4 sites• Main and backup control center in The Netherlands

(incl. Video management system)


Thank you for your attention

Building a solid bridge to face all challenges Mike LiepeHead Oil & Gas Pipeline Solutions

Siemens AGPD SLN ONFreyeslebenstrasse 191058 Erlangen / Germany

[email protected]: +49 9131 18 5688

siemens.com/oilandgas

mailto:[email protected]

modern integrated automation solutions of siemens …...2017/10/05 · telecom & security incl....

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