modern masonry innovation 2015

Modern Masonry

Innovation

Modern Masonry Architectural Line (MMAL) by Day & Campbell Limited

Polished Face Block - Polished Masonry has an easily visible 'aggregate' grainand a signi-cant depth of colour below the brilliant surface. Its colour andaggregate combinations have been carefully selected to create lustre anddistinction. Available in all our standard sizes as well as our large format.

Tyl-on Masonry Block - New Innovation - Tyl-on Units are made of Autoclavedconcrete masonry units faced with a natural stone slip that can be used oninternal or external walls.

Split Face - Rugged and heavily textured, Split Face Masonry is like rustic stone.Its surface is rock-like, yet its edges and corners are precise resulting in a subtleform of architectural expression.

Antique block - Antique -nish has stone particles slightly raised from the back-ground matrix, creating a weather -nish. Available in all standard sizes, colours,as well as our large format block.

Ice Block - Ice Finish is similar to the Antique Finish. Ice has an enhancedweatherd -nish, that has been polished. Available in all standard sizes, colours,as well as our large format block.

Ground/ Honed Face Block - Ground Faced Masonry products are designed forinternal or external situations combining inherent self--nished decorative appealwith strength and durability. Available in all standard sizes, colours, as well as ourlarge format block.

Shadow Face Block Shadow block units are ground down on the edges whileleaving a rasied strip down the middle in an either ground or polished -nish.These units o,er a unique ledge pro-le like no other. Available in all standardsizes, colours, as well as part of our large format line.

Standard Face block Standard coloured units o,er a smooth contemporarylook at an a,ordable price.

Polished Masonry has an easily visible 'aggregate'grain and a signi@cant depth of colour belowthe brilliant surface. Its colour and aggregatecombinations have been carefully selected to createluster and distinction. Available in all our standardsizes as well as our large format.

Architects, designers and contractors have beeninspired to use Day & Campbell Modern MasonryArchitectural Line (MMAL) of products. OurPolished Face Blocks are created to expose thenatural beauty of the aggregates o>ering abeautiful reAective @nish similar to marble,limestone or granite.

Each unit is manufactured to the highest standardto meet and exceed the CSA 165 series 04standards. These integrally coloured units resistfading and will maintain their distinctive beautythrough the life cycle of the build with little or nomaintenance, in both interior and exteriorapplications. MMAL products can be polished onmultiple faces and are available in a variety ofshapes and sizes.

We can even manufacture custom radiusesincluding bullnosing and chamfering pro@lesallowing the design professional freedom inconveying ideas through use of versatile concreteor light weight block.

MMAL products are ideal for LEED-based projects.

Benets of Modern Masonry Architectural Line(MMAL) blocks:

Recycle & Environmental bene@t: up to 50%recycled glass cullet is available in themanufacture of polished units and is sourcedfrom either the blue box program or recycledfacilities. The glass has not been modi@ed fromits original state other than washing andcrushing, further reducing energy consumption

With Day & Campbell patented technology,units containing glass cullet are made and curedin our autoclave units. The blocks are ready topolish just 8 hours after manufacture whichhelps keep your projects on time and withinbudget

Able to o>er up to 100% pre consumer materialand 42% post consumer material for LEEDprojects

All concrete and light weight blocks in theMMAL conform to CSA A165 series-04

Polished units o>ers low life cycle costs. Thehigh polished @nish will last the life time of yourproject

Gra?ti can be removed easier due to thepolishing process which seals most pores on theface of the block, allowing optimum designoptions while balancing aesthetics and ease of clean up to exterior large walls/spaces, whennecessary

Modern Masonry Architectural Line (MMAL)

PolishedInnovation by ...

Sealer: Faceal Oleo HD is the only sealerrecommended for our products. The sealerperforms in a few di>erent ways, but ultimatelyeverything that it does leads to protection andpreservation of your assets value. It is an invisiblenanotechnology sealer, meaning that you cannottell that it has been applied. It is virtually invisible.It does not change the water vapour di>usioncharacteristics of the substrate (so it remainsbreathable). It serves as protection against gra?ti,water, oil and grease-based contamination. It alsohelps facilitate the cleaning of and removal ofchewing gum, ice and algae. It is also veryresistant to mechanical abrasion further protectingthe @nish. Faceal Oleo HD has very good self-

cleaning characteristics for exterior or showerapplications. The pollution cannot penetrate the surface so the rain or shower water washes thedebris away. Faceal Oleo HD is non- reversible andconstitutes a so-called permanent gra?ti/pollution protection system. It comes with a 10year warranty. Contact us for more information.

No VOCs from painting

Most importantly, we o>er many standard coloursand aggregates i.e. granite, limestone & glass to choose from or we can work on a custom design and pro@le for your project.

Super White #201 Ash Grey #800 Sunlight Yellow #812 Acton Grey #301

Sepia #804 Rustic Brown #806 Rosewood #811 Maple #809

Saddle Brown #808 Muskoka Crystal #805 Algonquin Crystal #801 Georgian Crystal #802

Crimson Red #814 Concrete Glass #000GL Lightweight Glass #001GL Cameo White #200

Concrete #000 Lightweight #001 Nutmeg #903 Tan #406

Hazelnut #904 Rocky Brown #408 Sandy Coral #902 Canola #302

Bamboo #202 Escarpment Grey #304 Charcoal #305 Ocean Black #901

Day & Campbell Modern Masonry Polished Face Stone Colour Options ...

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Ground Faced Masonry products are designed forinternal or external applications combininginherent self-8nished decorative appeal with thestrength and durability of a masonry unit.Available in all standard sizes, colours, as well asour large format block. Our Ground Faced unitso5er either a rough grind or a honed 8nish foryour project. Ground Face masonry units arepre-8nished integrally colored concrete blockwith one or more faces ground to expose thecolours of the natural aggregates. Units can alsobe bullnosed or chamfered on one or multiplefaces.

One-Step Installation: Ground Face Seriesmasonry units provide 8nished load-bearing ornon-load-bearing walls in a single trade, one-stepoperation. You save time and money.

Maintenance Free: Ground Face units are virtu-ally maintenance free! Theres no need to repaintor re8nish.

Low Life-Cycle Costs: The Ground Face 8nish willlast the sustainable lifetime of your building.

Easy-to-Clean: Ground Faced masonry units canbe cleaned with a variety of masonry cleaners.Contact Day & Campbell Limited to 8nd anapproved cleaner.

Sealer: Faceal Oleo HD is the only sealerrecommended for our products. The sealerperforms in a few di5erent ways, but ultimatelyeverything that it does leads to protection andpreservation of your assets value. It is an invisiblenanotechnology sealer, meaning that you cannottell that it has been applied. It is virtually invisi-ble. It does not change the water vapour di5usioncharacteristics of the substrate (so it remainsbreathable). It serves as protection against graf-8ti, water, oil and grease-based contamination. Italso helps facilitate the cleaning of and removalof chewing gum, ice and algae. It is also veryresistant to mechanical abrasion furtherprotecting the 8nish. Faceal Oleo HD has verygood self-cleaning characteristics for exterior orshower applications. The pollution cannotpenetrate the surface so the rain or shower waterwashes the debris away. Faceal Oleo HD is non-reversible and constitutes a so-called permanentgra6ti/pollution protection system. It comeswith a 10 year warranty. Contact us for moreinformation.

Mould and Moisture Resistant: Manufacturedwith an integral water repellent admixture,Ground Face masonry units repel moisture andprevent mould and e7orescence.

Durability: Structural integrity and durabilitymake Ground Face the perfect choice for yourinstitutional, commercial or industrial project.


Ground/HonedFaceInnovation by ...

Design Flexibility: Ground Face units o5er youfreedom of expression in design through a widevariety of colours, shapes and scoring patterns. Day &Campbell Ltd also o5ers custom chamfers andbullnosing.

Large format Units: Create large-scale walls, columnsand accents. Our large format ground face masonryunits are available in all colours.

Fire Protection: Depending on the thickness andinternal con8guration of the block, Ground Face o5ersup to a 4-hour 8re rating.

Sound Absorbing: Ground Face is also available inACOUSTA-WAL sound-absorbing units. TogetherGround Face and ACOUSTA-WAL are your indoor/outdoor solution to sound absorption and control.

Applications: Interior and exterior.








Day & Campbell Modern Masonry Ground/Honed Face Stone Colour Options ...

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Shadow block units are ground down on the edgeswhile leaving a raised strip down the middle in aneither smooth or polished 9nishes. These units o7era unique ledge pro9le like no other.

Shadow block give the appearance of alternatingcoursing. The top of and bottom of the block aremilled down to a ground faced 9nish while theraised strip in the middle can be left to either matchthe ground 9nish or contrast with either standard orpolished 9nishes. The coursing also gives a recessedlook, meaning every other course appears to beslightly recessed. Shadow block can add a uniqueaccent to any building.

One-Step Installation: Shadow masonry units pro-vide 9nished load-bearing or non-load-bearing wallsin a single trade, one-step operation. You save timeand money.

Maintenance Free: Autoclaved or low pressurecured units are virtually maintenance free.

Low Life-Cycle Costs: Shadow units will last thesustainable life of your building.

Easy-to-Clean: Shadow masonry units can becleaned with a variety of masonry cleaners.Contact Day & Campbell Limited to 9nd anapproved cleaner.

Sealer: Faceal Oleo HD is the only sealer recom-mended for our products. The sealer performs in afew di7erent ways, but ultimately everything that itdoes leads to protection and preservation of your

assets value. It is an invisible nanotechnology sealer,meaning that you cannot tell that it has beenapplied. It is virtually invisible. It does not changethe water vapour di7usion characteristics of thesubstrate (so it remains breathable). It serves asprotection against gra8ti, water, oil and grease-based contamination. It also helps facilitate thecleaning of and removal of chewing gum, ice andalgae. It is also very resistant to mechanical abrasionfurther protecting the 9nish. Faceal Oleo HD hasvery good self-cleaning characteristics for exterioror shower applications. The pollution cannotpenetrate the surface so the rain or shower waterwashes the debris away. Faceal Oleo HD is non-reversible and constitutes a so-called permanentgra8ti/pollution protection system. It comes with a10 year warranty. Contact us for more information.

Mould and Moisture Resistant: In typical use,masonry construction prevents growth of toxicmould because: (a) masonry materials do notprovide a needed source of food; and (b) masonrywall systems o7er de9ned water managementstrategies that e7ectively (i) resist the penetration ofmoisture both from the interior and exterior, (ii)minimize accumulation and duration of exposure ofmaterials to moisture, and (iii) facilitate drying. ACanadian research study completed in 2003 showedde9nitively that wood and gypsum board productsare sources of mould: Under identical conditionsconducive to the growth of fungal mould, no mouldis produced on clay brick, concrete block andconcrete, whereas substrates made of wood andpaper products produced measurable amounts.


Shadow FaceInnovation by ...

Durability: Structural integrity and durability makeShadow block masonry units the perfect choice foryour residential, institutional, commercial or industrialproject.

Fire Protection: Concrete masonry is a non-combustible material, e7ectively resisting thepassage of :ames, smoke, and heat through its mass.Accordingly, building codes assign high 9re ratings toconcrete masonry walls, making them superior9rewalls for hotels, retirement home, apartments and

other structures. These same attributes make concretemasonry desirable for foundation walls andbasements to safeguard against the spread of 9resand to support the structure above withoutdegradation under extreme heat.

Over-sized Units: Units are available in large formatsizes.









Day & Campbell Modern Masonry Shadow Face Stone Colour Options ...

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Rugged and heavily textured, Split Face Masonryis like rustic stone. Its surface is rock-like, yet itsedges and corners are precise resulting in a subtleform of architectural expression.

Split face masonry units are integrally colouredpre-;nished architectural concrete blocks with abeautiful, rough texture on one or more faces ofthe unit.

Split face units also feature the same cost-saving, one-step installation as Day & CampbellLtd.s other lines of pre-;nished units. Split faceunits are available in any colour and in a widevariety of shapes and sizes.

One-Step Installation: Split face masonry unitsprovide ;nished load-bearing or non-load-bearing walls in a single trade, one-stepoperation. You save time and money.

Low Life-Cycle Costs: Split face will last thesustainable lifetime of your building.

Mould and Moisture Resistant: In typical use,masonry construction prevents growth of toxicmould because: (a) masonry materials do notprovide a needed source of food; and (b) masonrywall systems o9er de;ned water managementstrategies that e9ectively (i) resist the penetrationof moisture both from the interior and exterior, (ii)minimize accumulation and duration of exposureof materials to moisture, and (iii) facilitate drying.

A Canadian research study completed in 2003showed de;nitively that wood and gypsum boardproducts are sources of mould: Under identicalconditions conducive to the growth of fungalmould, no mould is produced on clay brick,concrete block and concrete, whereas substratesmade of wood and paper products producedmeasurable amounts.

Sealer: Faceal Oleo HD is the only sealerrecommended for our products. The sealerperforms in a few di9erent ways, but ultimatelyeverything that it does leads to protection andpreservation of your assets value. It is an invisiblenanotechnology sealer, meaning that you cannottell that it has been applied. It is virtually invisible.It does not change the water vapour di9usioncharacteristics of the substrate (so itremains breathable). It serves as protectionagainst gra:ti, water, oil and grease-basedcontamination. It also helps facilitate thecleaning of and removal of chewing gum, ice andalgae. It is also very resistant to mechanicalabrasion further protecting the ;nish. Faceal OleoHD has very good self-cleaning characteristics forexterior or shower applications. The pollutioncannot penetrate the surface so the rain orshower water washes the debris away. FacealOleo HD is non-reversible and constitutes aso-called permanent gra:ti/pollution protectionsystem. It comes with a 10 year warranty. Contactus for more information.


Split FaceInnovation by ...

Durability: Structural integrity and durability makeSplit face the perfect choice for your institutional,commercial or industrial project.

Design Flexibility: Split face masonry units o9er youfreedom of expression in design through a widevariety of colours, shapes and ribbed patterns.

Fire Protection: Depending on the thickness andinternal con;guration of the block, Split face o9ers upto a 4-hour ;re rating.

Applications: Interior and exterior

Concrete #000 Cameo White #200 Super White #201 Antique Sterling #303

Escarpment Grey #304 Charcoal #305 Canola #302 Bamboo #202

Tan #406 Wheat #704 Chamois #510 Dark Chamois #511

Salmon #509 Rose #612 Sunrise #613 Dark Red #614

Sandy Brown #407 Rocky Brown #408 Algonquin Crystal #801 Georgian Crystal #802

Earth Range #101 Great Lake Range #102 Autumn Range #103 Kenora Clay Range #104

Day & Campbell Modern Masonry Split Face Stone Colour Options ...

Volcano Range #105 Terra Cotta Range #106

Day & Campbell Modern Masonry Split Face Range Stone Colour Options ...

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Standard Autoclaved concrete masonry units areused in a wide range of applications and providestrength, durability, Dre resistance, sound prooDng,energy eCciency, and aBordability. Day & CampbellLimited Autoclaved standard grey units conform tothe Concrete Masonry Associations standards forhollow load bearing masonry units as well asexceed CSA 165 series 04 speciDcations. OurAutoclaved masonry units also meet the MclassiDcation for the maximum moisture content;they exit our plant with less than 1.5% moisture.

Also available in Autoclaved lightweightmasonry: Day & Campbell oBers premium qualityat an economical price. Autoclaved lightweightblocks are up to 35 percent lighter than normalweight concrete blocks of the equivalent thickness.In-place costs are approximately the same as fornormal weight concrete masonry as a result ofreduced unit laying costs due to the lighter weightand reduced dead loads. Reduced soundtransmission, superior Dre resistance and thermalperformance are additional beneDts.

Recycled Content: We can add pre-consumer (slag)and post-consumer (crushed cullet) when speciDedthat may contribute points toward the LEED GreenBuilding Rating System. Our Autoclaving processallows us to use only half the cement of a traditionallow pressure cured unit. As low as 5% based oB theweight of the mix.

One-Step Installation: Standard masonry unitsprovide Dnished load-bearing or non-load-bearingwalls in a single trade, one-step operation. You savetime and money.

Maintenance Free: Autoclaved standard units arevirtually maintenance free.

Low Life-Cycle Costs: The Autoclaved standardunits will last the sustainable life of your building.

Easy-to-Clean: Standard masonry units can becleaned with a variety of masonry cleaners. ContactDay & Campbell Limited to Dnd an approvedcleaner.

Sealer: Faceal Oleo HD is the only sealerrecommended for our products. The sealerperforms in a few diBerent ways, but ultimatelyeverything that it does leads to protection andpreservation of your assets value. It is an invisiblenanotechnology sealer, meaning that you cannottell that it has been applied. It is virtually invisible.It does not change the water vapour diBusioncharacteristics of the substrate (so it remainsbreathable). It serves as protection against graCti,water, oil and grease-based contamination. It alsohelps facilitate the cleaning of and removal ofchewing gum, ice and algae. It is also very resistantto mechanical abrasion further protecting theDnish. Faceal Oleo HD has very good self-cleaningcharacteristics for exterior or shower applications.The pollution cannot penetrate the surface so therain or shower water washes the debris away.Faceal Oleo HD is non-reversible and constitutes aso-called permanent graCti/pollution protectionsystem. It comes with a 10 year warranty. Contactus for more information.

Mould and Moisture Resistant: In typical use,masonry construction prevents growth of toxicmould because: (a) masonry materials do not pro-vide a needed source of food; and (b) masonry wallsystems oBer deDned water management strategiesthat eBectively (i) resist the penetration of moistureboth from the interior and exterior, (ii) minimize ac-cumulation and duration of exposure of materials


Standard BlockInnovation by ...

to moisture, and (iii) facilitate drying. A Canadian re-search study completed in 2003 showed deDnitivelythat wood and gypsum board products are sources ofmould: Under identical conditions conducive to thegrowth of fungal mould, no mould is produced on claybrick, concrete block and concrete, whereassubstrates made of wood and paper productsproduced measurable amounts.

Durability: Structural integrity and durability makeAutoclaved standard masonry units the perfect choicefor your residential, institutional, commercial orindustrial project.

Fire Protection: Concrete masonry is a non-combustible material, eBectively resisting the passage

of Eames, smoke, and heat through its mass.Accordingly, building codes assign high Dre ratings toconcrete masonry walls, making them superiorDrewalls for hotels, retirement home, apartments andother structures. These same attributes make concretemasonry desirable for foundation walls andbasements to safeguard against the spread of Dresand to support the structure above withoutdegradation under extreme heat.


Applications: Interior and exterior

Day & Campbell Modern Masonry Standard Stone Colour Options ...

Concrete #000 Cameo White #200 Super White #201 Antique Sterling #303

Escarpment Grey #304 Charcoal #305 Canola #302 Bamboo #202

Tan #406 Wheat #704 Chamois #510 Dark Chamois #511

Salmon #509 Rose #612 Sunrise #613 Dark Red #614

Sandy Brown #407 Rocky Brown #408 Algonquin Crystal #801 Georgian Crystal #802

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Antique block - Antique Finish has stone particlesslightly raised from the background matrix,creating a weathered 8nish. Available in allstandard sizes, colours, as well as our large formatunits.

Ice Block - Ice Finish is similar to the AntiqueFinish. Ice has an enhanced weathered 8nish thathas been polished. Available in all standard sizes,colours, as well as our large format block.


Antique & IceFinishInnovation by ...

Maintenance Free: Antique & Ice units are virtuallymaintenance free.

Low Life-Cycle Costs: The Autoclaved or lowpressure cured units will last the sustainable life ofyour building.

Easy-to-Clean: Antique & Ice units can be cleanedwith a variety of masonry cleaners. Contact Day &Campbell Limited to 8nd an approved cleaner.

Sealer: Faceal Oleo HD is the only sealerrecommended for our products. The sealerperforms in a few di6erent ways, but ultimatelyeverything that it does leads to protection andpreservation of your assets value. It is an invisiblenanotechnology sealer, meaning that you cannottell that it has been applied. It is virtually invisible.It does not change the water vapour di6usioncharacteristics of the substrate (so it remainsbreathable). It serves as protection against gra7ti,water, oil and grease-based contamination. It alsohelps facilitate the cleaning of and removal of

chewing gum, ice and algae. It is also very resistantto mechanical abrasion further protecting the 8nish.Faceal Oleo HD has very good self-cleaningcharacteristics for exterior or shower applications.The pollution cannot penetrate the surface so therain or shower water washes the debris away. FacealOleo HD is non-reversible and constitutes a so-calledpermanent gra7ti/pollution protection system. Itcomes with a 10 year warranty. Contact us for moreinformation.

Mould and Moisture Resistant: In typical use,masonry construction prevents growth of toxicmould because: (a) masonry materials do notprovide a needed source of food; and (b) masonrywall systems o6er de8ned water managementstrategies that e6ectively (i) resist the penetrationof moisture both from the interior and exterior, (ii)minimize accumulation and duration of exposureof materials to moisture, and (iii) facilitate drying. ACanadian research study completed in 2003 showedde8nitively that wood and gypsum board productsare sources of mould: Under identical conditions

conducive to the growth of fungal mould, no mouldis produced on clay brick, concrete block andconcrete, whereas substrates made of wood andpaper products produced measurable amounts.

Durability: Structural integrity and durability makeAntique & Ice masonry units the perfect choice foryour residential, institutional, commercial or industrialproject.

Fire Protection: Concrete masonry is a non-combustible material, e6ectively resisting the passageof 9ames, smoke, and heat through its mass.

Accordingly, building codes assign high 8re ratings toconcrete masonry walls, making them superior8rewalls for hotels, retirement homes, apartments andother structures. These same attributes make concretemasonry desirable for foundation walls andbasements to safeguard against the spread of 8resand to support the structure above withoutdegradation under extreme heat.










Day & Campbell Modern Masonry Antique & Ice Stone Colour Options ...

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Since 1946

www.daycampbell.com

1074 Upper Wellington Street Hamilton, Ontario L9A 3S6

tel: (905) 385-5315toll: (800) 263-6787fax: (905) 385-8029

modern masonry innovation 2015

Documents

ourlarge format block

antique block antique

split face masonry

polished nish

standard sizes

ice block ice finish

large format line

mmal products