modernisation of heavy equipments
TRANSCRIPT
ROSS & MOUNT INDIA 3
Shaping the future of Press Technology
• International in scope
• Innovative, state-of-the-art technologies
• Continuous development of products, know-how, and technology
Competences:
• Design
• Service
• Product development
• Manufacturing
• Project management
• Electronics, mechanics, hydraulics
• Top qualified staff, credible, persistent
• We care!
ROSS & MOUNT INDIA
On site Upgrades
UPGRADES: A Complete Solution With a strong focus on our customers’ productivity demands, we
offer full press upgrades – on-site – with a seamless integration of hydraulic, electronic, mechanical
and software components into the existing production environment - the results are extremely
efficient machines, built to meet our customers’ demands and quality expectations.
ROSS & MOUNT INDIA
Possibilities of renovation » plate repair
» closing cylinder renovation
» repair of ram guidance
» new electrical wiring and
hydraulic piping
» New hydraulic System
» Latest control system
Upgraded presses are equipped with hydraulic Euro Lock system to prevent ram lowering, new covers, and an optical barrier or movable barrier. This conforms latest safety norms.
ROSS & MOUNT INDIA
Laser Alignment System Our Press Laser Alignment System makes , maintaining proper press alignment . Our system can align the press components to the press centerline, not just the main ram. This will improve press performance and increase tooling life..
The system is much safer to use.
Instead of taper gauges and
reaching into the hot areas of the
press, We make the necessary
adjustments with visual laser
reference targets
ROSS & MOUNT INDIA
• Make press alignments safer, faster, and easier than ever before.
• Our integrated hydraulic adjustment system allows for finite adjustment with all of the lifting capability required.
• No more jacks, power packs wedged under housings and crossheads.
• Simply install the cylinders, connect the hydraulic hoses and advance the cylinders as necessary.
• Multiple configurations available; removable and permanently mounted.
• Safely maintain press alignment with our system.
Hydraulic Adjustment System
ROSS & MOUNT INDIA
FINITE ELEMENT ANALYSIS • Ross & Mount replacement components
are designed and engineered utilizing finite element analysis (FEA).
• Loading stresses, fatigue rates, and deflection are addressed in the engineering determinations to design and manufacture replacement components.
• We designs replacement components to perform for greater that one million cycles, or by analysis standards, infinite life.
• We specializes in replacing original cast steel press and machine components with engineered steel fabrications and/or forgings.
ROSS & MOUNT INDIA
REPLACEMENT COMPONENTS
• Main Cylinder Housings and Main Rams
• Platens
• Tie Rods
• Moving Crossheads – Standard and Piercer
• Die Carriers and Retaining Rings
• Container Housings
• Butt Shear Assemblies
• Die Slide and Shuffle Systems
• Billet Loader Systems – Linear and Swing
• Hydraulic Cylinder
• Automatic Lubricators
• Custom Components
ROSS & MOUNT INDIA
DIE SHUFFLE SYSTEMS
Automatic and manual die hold down features Solid forged steel die carriers Tool steel die retaining rings Internal and external position sensors Designs to fit any existing press Single and double die slide replacements available
ROSS & MOUNT INDIA
HYDRAULIC DIE CUSHONS - FORCE ABSORBERS FOR EXTENDED LIFE OF TOOLINGS
HYDRAULIC TOOL CLAMPING SYSTEM
ROSS & MOUNT INDIA
HYDRAULIC BLOCK ASSEMBLY
• Block/Cartridge design to reduce
piping –interchangeable cartridge
valves
• Separate 3 micron filter on high
pressure side
• Zero leak Hydraulic assemblies
• 3 micron OFF line filtration unit
ROSS & MOUNT INDIA
HYDRAULIC SERVODRIVE FOR POWER EFFICIANCY
• 4000 Ton power supply
• Block design to reduce piping
• 1500 gallons (reservoir)
• Valve block design for no wear
• Leak proof connections
• Cartridge valves
• Multiple air filters to avoid cavitation
• Separate mini filters in front of critical
proportional valve
• Noise reduction by submerged pump
(below 85 dBA)
MINIMUM 30 PERCENT POWER REDUCTION GUARANTEED
ROSS & MOUNT INDIA
TYPICAL OLD SYSTEMS
• 120 valves
• 800-900 pipe connections
• 6 pumps & motors
Our rebuild team can disassemble and clean your press unit, evaluate wear surfaces, check for structural damage, remanufacture components, and fit them to the press. Both processes are followed by a thorough, quality check to ensure that the machine performs to your specifications. We also offer upgrades and retrofits to add capability, increase reliability, improve overall controls, extend guarding, or make setup easier. Rebuild, upgrade, and retrofit services are completed quickly to return your press to productive service as soon as possible
ROSS & MOUNT INDIA
CONTROL SYSTEMS
Siemens:
PLC S7-300
MP 270 Touch-12”
Allen Bradley Panel View 1000
ROSS & MOUNT INDIA
CUSTOMER SUPPORT
On-site after up-grade
Classroom-theoretical
’Hands on’ (practical)
Trouble shooting
Operator’s manual
Hydraulic diagram
Electrical diagram
Press functions
Programming
Preventive
maintenance
Trouble-shooting
Start of production
Supervision
ROSS & MOUNT INDIA
CARTRIDGE – MANIFOLDS
SOLID MODELLING
ANALYSIS OF THE DESIGN FOR MINIMUM WALL THICKNESS AND COLLISSION
FLOW ANALYSIS
SOLID CARBIDE FORM TOOLS
VMC LINKED WITH TPG TESTING OF INDIVIDUAL
CAVITIES
COUMPUTER BASED PERFORMANCE ANALYSIS SYSTEMS
ACTUATOR INTEGRATED VALVE
MODULES
ROSS & MOUNT INDIA
TRANSPOWER INDIA, 3/92, Maxworth Nagar 3rd Phase, Kolapakkom , Porur , Chennai -600128 Ph : +91-9884427282 , 8148404040 e-mail : [email protected]
CONTACT