modular plants for africa - fossil...
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MODULAR PLANTS FOR AFRICAMozambique Coal Conference Maslow Hotel Sandton
2 October 2013
Danie Krige
TECHINT GROUP
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Tenova Organization
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TAKRAF
PYROMET
DELKOR
BATEMAN PROJECTS
BATEMAN TECHNOLOGIES
ROLL GRINDERSDIRECT REDUCTION PLANTS
MELT SHOPS
COLD ROLLING MILLS
REHEATING FURNACES
HEAT TREATING FURNACES
Tenova Mining & Minerals
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EPCM/ProjectsBusiness Area
MiningBusiness Area
EPCM, Engineering
Services &
Project Management
Open Pit Mining &
Underground Solutions,
Bulk Handling & Specialised
Equipment
Minerals Business Area
Differentiated, Project specific Technology & Modular Plant Solutions
Bateman Founded in 1921
Tenova Mining & Minerals
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EPCM/ProjectsBusiness Area
MiningBusiness Area
EPCM, Engineering
Services &
Project Management
Open Pit Mining &
Underground Solutions,
Bulk Handling & Specialised
Equipment
Minerals Business Area
Differentiated, Project specific Technology & Modular Plant Solutions
Bateman Founded in 1921
Tenova Bateman Technologies (TBT)
Tenova Bateman Technologies
Modular
Process Technologies
Mineral Processing
Sulphuric Acid Plants Resin in Pulp Hydrometallurgy
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Modular Plants
Modular plants are the preferred choice for fast track projects
Design and supply of modularised mineral processing plants for beneficiation and recovery of wide range of commodities, including diamonds, coal, graphite, copper, magnesite, andalusite, chromite, platinum, gold and iron ore
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Modular Designed Plants
Modular Plants allow for:
Short time to delivery and production
Factory erection and pre-commissioning of modules
Ease of transport to remote terrains
Minimal site infrastructure
Fast erection on site with low skilled labour
Configuration to process requirements
Stand-alone facilities or incorporated into permanent processing circuits
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Modular Plants for Africa
Modular Plants for African conditions (manual or automated)
Competitive processing in difficult terrains
Support from an African office
After sales support for commissioning and spares
Mozambique office
Gaborone office
Nigeria office
Another West Africa office on the cards
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Products
Modular Plants comprising:
Front End
DMS Process Plants
Mineral Processing
Refining
Recovery Plants
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Short Delivery time
Base Metal or U Modular Flowsheet
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Primary Crushing Scrubbing
MillingOre Dressing
Solvent Extraction
Stock-piling
RIP
Electrowinning/Precipitation
Leaching
Product handling and QA
L/S
Au and Ag Modular Flowsheet
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Primary Crushing Scrubbing
MillingOre Dressing
Stock-piling
RIPCIP
Electrowinning
Leaching
Product handling and QA
Bulk Processing Modular Flowsheet
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Primary Crushing
Scrubbing
Crushing and
Screening
Cobbing via DMS or Jigging
DMS of fractions
Stock-piling
Gravity
Fractions Screening
Crushing
Product handling and QA
Modular Plants - Most Recent Projects:
MODULAR ALLUVIAL DIAMOND PROCESS PLANTS, Zimbabwe§ 4 X 150 tph front-end and 4 X 100 tph DMS modules§ 1 X 120 tph front end with 1 X 60 tph DMS module
CHEMAF, DRC 1 X 100 tph copper DMS concentrator plant
CENTRAL RAND GOLD, South Africa,1 X 30 tph modular gold flotation concentrator plant
KUMBA IRON ORE, RSA, 50 tph UHDMS pilot plant
ANNESLEY, RSA, 1 x 30 tph Modular DMS for Andulasite
AGD, CIS, 5tph drill-chip diamond recovery plant, 1x1tph and 2x60tph DMS plants
ALMAZY ANABARA, CIS§ 2x5 tph, 2 X 50 tph , 1 X 70 tph and 2 X 100 tph diamond process plants
HOPE BAY, Canada§ 1 X 40 tph modular gold process plant
JAGUAR (through Como) , Australia – 1 X 50 tph copper/zinc pre-concentration DMS plant
TALISON TITHIUM (through MSP) , Australia – 1 X 50 tph spodumenebeneficiation DMS plant
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Reduced risk in difficult environments
Niche, state-of-the-art technologies
ProvenModular Designs
that Reduce risk
Highly experienced
Project team
Ability tooperate in
regions with developing economies
Deliveringprocess plants
Quick turn around times
Contracting flexibility
to Execute
LSTK projects
Minimum Time Zone differences
In Company Equipment Support
Fast Track Projects
Processguarantees
Modular Plants from Africa for Africa
Africa: our Home Market for Modular Plants
Preferred option for fast track projects
Proven design for process plants
World class Technology§ Agent for Bourevestnik luminescence diamond sorters§ Ultra high Dense Media Separation
Highly experienced support team
Short Delivery time due to Proven Modular design
Worldwide reputation for successful delivery of Modular Plants
Reduced risk in difficult financial environments
In company Equipment Support
From Africa for Africa
Minimum time zone differences enhance communication
Export financing
DTI for feasibility studies
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When to choose modular unitsl The important of analyzing your company capability:
what do you have and what do you require• Balance sheet financing or not• Engineering company that operate successfully in Africa
l Evaluating the modular plant advantages for coal mines in Africa
• Quick start-up• Risk vs time • Support from an experienced team
l The best practices and technologies for coal processing • More than conventional DMS only
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Thank you
GM Modular: Ockert Kotze+2711 899 [email protected]
GM Marketing : Miguel Dos Santos+2711 899 [email protected]
Consultant: Danie Krige+2711 899 2144 [email protected]
www.tenova.com
Contact details
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Tenova Bateman Technologies
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HYDROMETALLURGICAL PROCESSESAdvanced technologies for solvent extraction, leaching, electrowinning, phosphate processing and phosphoric acid plants for mineral processing, fertilizer, industrial phosphate and chemical industries
SX technologies
Bateman Pulsed ColumnBateman Settler TM
Turbulent Technologies
EW technologiesEW Tankhouses of all sizes-manual and automated systemsCopper, Cobalt and Nickel EWBateman Cross Flow cell
Tenova Bateman Technologies
PHOSPHATE BENEFICIATION PROCESSESAdvanced technologies for phosphate processing and phosphoric acid plants for mineral processing, fertilizer, industrial phosphate and chemical industries.
Capabilities
Industrial Sectors
Project Services
•Engineers•R&D•Technologies
•Phosphate Rock Beneficiation•WPA & Fertilizers•PPA (Technical & Food Grade)•Phosphate Salts
•Revamping•Upgrading•Lump Sum Turnkey
Tenova Bateman Technologies
Sulphuric acid production
Metallurgical off gas processing
Sulphur burning or pyrite roasting
Associated gas cleaning and steam
generation operations
SULPHURIC ACID PLANTSDesign and supply of world class sulphuric acid plants.
Tenova Bateman Technologies
WATER TREATMENTDesign and supply of technologies and facilities for domestic and industrial water treatment.
Domestic and industrial water and wastewater treatment
Low-cost rural facilities
Zero discharge and integrated
industrial systems
Tenova Bateman Technologies
Ion Exchange Technologies
Fixed bed ion exchange
NimCIX (fluidised bed IX for U)
MetRIX™ resin-in-pulp
Ion exchange fibres
ION EXCHANGE PROCESSESDesign and supply of leading technologies and facilities for ion exchange.
Tenova Bateman
EPCM SERVICES AND ENGINEERINGProvision of the full suite of engineering, procurement and construction management (EPCM) services, managing the complete project on behalf of our clients, ensuring project delivery that meets the schedule, budget and quality needs of our clients
Niche process technologies
Process engineering and design
Project managementPrinciple services
Studies
Project execution
Brownfield upgrades
Greenfield projects
Tenova TAKRAF
Design, manufacturing, installation and commissioning of complete systems and equipment for:
Loading and unloading terminals
Port material handling terminals
Stockyard stacking and reclaiming
Mines - ore materials & ash handling
Power stations - coal handling
Steel plants - iron ore handling
Cement Plats and other
Principle products
Ship loaders
Ship unloaders
Stackers
Reclaimers
Conveyors
Load-out stations
Covered stockpiles
ROM Tips
BULK HANDLING SYSTEMS
SUBMERGED ARC FURNACESHigh-capacity electric submerged-arc furnaces and complete smelting plants for ferroalloy production and base metals reduction, slag cleaning and alloy refining Principle products
Submerged arc furnaces (AC / DC)
Smelting plants
Automatic furnace controllers
Electrode holders
Bag filters
Scrubbers
Tenova Pyromet
Principle products
Mills (SAG, AG, Rod, Ball)
Delkor BQR Flotation Cells
Delkor Thickeners
Delkor Clarifiers
Delkor Belt Filters
Delkor Filter Presses
Delkor Belt Linear Screens
Delkor APIC Jigs
Tenova DELKOR
PROCESS EQUIPMENT SOLUTIONSIndustry specialist in solid / liquid separation and mineral processing applications for the minerals, chemical and industrial markets
Services
Process Design & Test Work
Installation
After Market Support
Commissioning
Techint Group Presentation 29
Tenaris
• Leading supplier of tubes and related services for the world’s energy industry and certain industrial applications.
• With manufacturing facilities in Argentina, Brazil, Canada, Colombia, Italy, Indonesia, Japan, Mexico, Romania, and the United States, and a proprietary network of finishing and service centers worldwide.
• An integrated R&D network comprised of four centers in Argentina, Italy, Japan and Mexico where more than 200 scientists and engineers work.
• Listed on the NYSE, and on the stock exchanges of Milan, Mexico and Buenos Aires.
Annual manufacturing capacity6.5 million tons of steel pipes
Techint Group Presentation 30
Ternium
• Leading manufacturer of finished steel products in Latin America. It has production centers in Argentina, Mexico, United States, Colombia and Guatemala.
• Through its integrated operations -from iron ore mines to finished products- it provides customers a full range of flat and long steel products and value-added services.
• Listed on the NYSE under the symbol TX.
Production capacity10.8 million tons/year
Techint Group Presentation 31
Techint Engineering & Construction
• Techint has been providing Engineering, Procurement and Construction services on a global basis for more than 65 years.
• Present in Italy, Argentina, Brazil, Canada, Chile, Mexico, Peru, Uruguay and other Latin American countries, as well as the Middle East, Asia and Africa.
Highlights• Over 3,500 projects carried out worldwide• Over 70,000 km of pipelines installed• 18 pipelines laid on the Andes mountains• Over 1,000 units constructed in chemical and petrochemical
plants• Over 23,000 km of power lines laid• 74,000 MW installed in power plants• Over 7 million kVA installed in substations• 400 oil & gas processing plants
1
Slide 31
1 Present in Italy, Argentina, Brazil, Canada, Chile, Egypt, India, Iraq, Mexico, Nigeria, Peru, Poland, Russia, UAE, Uruguay and other Latin American countries. .; 2013-04-05
Techint Group Presentation 32
Tenova
• Worldwide supplier of advanced technologies, products, and services for:
• Iron & Steel industry, supplying innovative equipment and services for steelmaking, industrial furnaces and rolling and finishing technologies;
• Mining & Minerals industry, providing EPCM services as well as equipment services for the mining excavation, bulk handling, mineral processing and extractive metallurgy.
HighlightsPresent with operative companies in 26 countries on 5 continents.
Techint Group Presentation 33
Tecpetrol
Oil and gas exploration and production (E&P) company, as well as transport and distribution of gas and electricity (P&G)
Annual Production Capacity30 million barrels of oil equivalent (boe) annually
Transport and Distribution Capacity12 million cubic meters daily
It has interests in:• Transportadora de Gas del Norte (TGN)• Transportadora de Gas del Mercosur (TGM)• Transportadora de Gas del Perú (TgP)• Litoral Gas• Transportadora Sul Brasileira
• Operates in Argentina, Bolivia, Colombia, Ecuador, Mexico, Peru, United States and Venezuela.
Techint Group Presentation 34
Humanitas
• Promotes, implements and manages health care projects in Italy.
• Committed to building a network of institutions characterized by the quality, efficiency, and humaneness of the service provided; as well as by the scientific level and the quality of investments in innovation.
• Patient-oriented management model.
Holding company includes: • Istituto Clinico Humanitas (ICH), general care hospital
near Milan, built by Techint.• Humanitas Gavazzeni, a historical hospital located in
Bergamo, internationally renowned for its work in cardiovascular surgery.
• Cellini, a historical hospital located in Turin.• Humanitas Centro Catanese di Oncologia, private facility
in Catania accredited by the National Health Service.• Humanitas Mater Domini, polispecialistic hospital located in Castellanza, Varese.• Techint Group also controls Fornaca di Sessant, a well-known private, multi-specialist hospital in Turin.