monolithic refractory lining (calderys)
TRANSCRIPT
1094
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Monolithic ConceptSolutions
CEMENTPLANTS
THERMALINDUSTRY
1094
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AustrAliA Calderys Australia Pty LtdPh.: +61 (0)2 4272 28 [email protected]
AustriACalderys Austria GmbHPh.: +43 (0)2236 677 090 [email protected]
BelgiumCalderys Belgium S.A. Ph.: +32 (0)10 45 44 24 [email protected]
BulgAriACalderys Austria GmbHPh.: +359 (0)2 856 [email protected]
ChinACalderys China Co. LtdPh.: +86 (0)21 6137 8288 [email protected]
CzeCh repuBliCCalderys Czech s.r.o Ph.: +420 596 620 544 [email protected]
DenmArkCalderys Danmark A/SPh.: +45 (0)36 77 28 11 [email protected]
FinlAnDCalderys Finland OYPh.: +358 (0)9 854 5060 [email protected]
FrAnCeCalderys France Ph.: +33 (0)3 26 80 54 44 [email protected] Dept.Ph.: +33 (0)1 41 08 11 00
germAnyCalderys Deutschland GmbH & Co. OHGPh.: +49 (0)2631 8604 0 [email protected]
hungAryCalderys Magyarország KftPh.: +36 (0)1 268 [email protected]
inDiAAce Calderys Ph.: +91 (0)71 2252 [email protected]@calderys.com
itAlyCalderys Italia SrlPh.: +39 053 691 29 [email protected] Sales Ph.: +39 010 645 07 06
JApAnCalderys Japan Co Ltd.Ph.: +81 (0)7-8272 [email protected]
koreACalderys Korea Co LtdPh.: +82 (0)2 420 5142 ~ [email protected]
mexiCoCalderys de Mexico SA de CVPh.: +52 81 15 94 30 [email protected]
netherlAnDsCalderys The Netherlands BVPh.: +31 (0)162 468 [email protected]
polAnDCalderys Austria GmbH Ph.: +48 (0)32 330 34 [email protected]
russiACalderys Russia oooPh.: +7 (0)812 318 31 19,[email protected]
south AFriCACalderys South Africa Pty Ltd Ph.: +27 (0)16 440 64 00 [email protected]
spAinCalderys Iberica Refractarios S.A.Ph.: +34 (0)985 32 43 58 [email protected]
sweDenCalderys Nordic AB Ph.: +46 (0)31 54 09 00 [email protected]
tAïwAnCalderys Taïwan Co. LtdPh.: +886 (0)8 796 55 [email protected]
turkeyCalderys Refrakter San. ve Tic. A.SPh.: +90 (0)312 438 88 45 [email protected]
u.A.e.Calderys France Ph.: +971 4 8810 992 [email protected]
uk Calderys UK Ltd Ph.: +44 (0)113 26 36 268 [email protected]
ukrAineCalderys Ukraine LLCPh.: +38 (0)62 387 10 [email protected]
VenezuelACalderys Refractarios Venezolanos S.A.Ph.: +58 (0)286 994 [email protected]
VietnAmCalderys Taïwan Co. LtdPh.: +84 (0)4 6251 [email protected]
Performance you can trust
www.calderys.com
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Supervising team
Design specialists
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Stresses in the Cement industry
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
We offer a full range of solutions based
on monolithic refractories that result in
an efficient lining life.
Progress have been made through
the research and development of
innovative products families such
as the LCC (Low Cement Castables)
and their alkali resistant versus which
are specially dedicated to cement
production conditions.
The combination of recent product
design with modern installation
techniques such as Spraycast
(shotcrete) and LPGM (Low Porosity
Dense Gunning Mixes) allows
Calderys to be a pioneer in refractory
technology and solutions.
Calderys’ own team of
experienced engineers can
provide:
TOTAL monolithic refractory lining •
solutions,
MIXED lining solutions combining •
bricks and monolithics.
We can offer TURN KEYS projects
including:
Refractory solution design and •
engineering
Job site preparation•
Time and delivery schedules•
Planning of ressources•
Refractory & material supplies•
Management of manpower•
Supervision and installation•
First drying•
Innovative Refractory Solutions for the Cement industries
Calderys has been working for decades with successful activity
in the cement industry worldwide, and we are considered as a
reference supplier.
3
The different units
of cement plant:
Heat exchanger•
Precalciner•
Inlet chamber•
Firing hood•
Nosering•
Burner lance and cooler. •
suffer from:
High abrasion •
Severe corrosion by alkalies, •
sulphur and chloride.
The lining is progressively worn off
in the lower part of the tower by hot
meal, and in the lower static units
by clinker. Low cement castables,
thanks to their original and very dense
structure compared to conventional
castables, present very high mechanical
resistance and up to exceptional
abrasion resistance associated with
thermal shock properties.
Conventional castable matrix
Stresses in the Cement industry
Abrasion
Low Cement matrix Ultra Low Cement matrix
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
4 Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
By sulfur
Petcoke introduces sulfur. Alternative
fuels such as plastics, tyres, animal
meals, wood, RDS (Residu Domestic
Solid waste), solvents, used oils…
contain alkalies, sulphur and chlorine.
The use of alternative fuels results
in increased salt concentration in
the structure of refractory lining.
Materials with the lowest pore size
and permeability must be preferred
to avoid excessive infiltration,
condensation of salts with bursting
destruction.
By alkalies
The worst is the corrosion by alkalies.
Alkalies K2O and Na2O are in volatile
form as sulfates and chlorides. When
they penetrate the refractories, alkalies
react with the matrix and aggregates
to form with alumina and silica new
phases with growth-expansion and
very low melting point leading to
severe build up and destruction of the
lining.
LC and ULCC present the lowest
permeability and when they are
enriched with additives such as
silicium carbide (SiC) and zircon ZrO2,
they are protected from corrosion by
alkalies. Calderys offers a full range of
these products to face the most severe
conditions.
Build up formation is drastically
reduced and lifetime is extended.
More and more cement
producers try to lower the
cost of energy and move from
traditional coal to petcoke
and alternative fuels.
Reduction of the fuel cost
Corrosion
Good alkali resistant castablePoor alkali resistant castableBursting destruction
Cos
ts /
t kl
inke
r
Time
COSTS
PROFITS
Development of costs
Coal & PetcokeLigniteWoodBottom AshNatural GasSecondary FuelSecondary Raw MaterialsAnimal Meal
5Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Due to the request of cement
industry for short stoppage and fast
installations, Calderys was the first
to come to the market with the new
gunning technologies Spraycast or
LPGM, LC products with high abrasion
and alkaly resistance.
These techniques render possible
installation times 3 to 10 times
quicker compared to bricks or casting
behind formworks. Installation rates
up to 2.5/3T per hour can be achieved
(including preparation, gunning and
cleaning).
Mid Cyclones
CALDE™ GUN LA 60 Z
CALDE™ GUN LF 50
CALDE™ SPRAYCAST F 50 R
Lower Cyclone
CALDE™ GUN LA 50 SZ
CALDE™ GUN LA 60 Z
CALDE™ GUN LB 84
CALDE™ GUN LF 45 S
CALDE™ SPRAYCAST F 50 R
Tertiary Air Duct
CALDE™ GUN LF 50
CALDE™ SPRAYCAST F 50 R
Nose-Ring
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST BX 85
Feed Tile
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST F 50 R
CALDE™ SPRAYCAST SIC 30 R (cast)
Chute-Wall
CALDE™ GUN LA 60 Z
CALDE™ GUN LS 30
CALDE™ SPRAYCAST BX 85
Bull-Nose
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST BX 85
CALDE™ SPRAYCAST F 50 R
Elbow
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST F 50 R
Firing-Hood
CALDE™ GUN LA 60 Z
CALDE™ GUN LB 84
CALDE™ GUN LS 30
CALDE™ SPRAYCAST BX 85
CALDE™ SPRAYCAST F 50 R
Cooler Top
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST F 50 R
Cooler Bottom End
CALDE™ GUN LF 50
CALDE™ SPRAYCAST F 50 R
Cooler-Mid Bottom
CALDE™ GUN LB 84
CALDE™ SPRAYCAST F 50 R
Conus
CALDE™ GUN LF 45 S
CALDE™ SPRAYCAST F 50 R
Precalciner
CALDE™ GUN LA 50 SZ
CALDE™ GUN LA 60 Z
CALDE™ GUN LB 84
CALDE™ GUN LF 45 S
CALDE™ SPRAYCAST SIC 30 R
Inlet Chamber
CALDE™ GUN LA 50 SZ
CALDE™ SPRAYCAST F 50 R
CALDE™ SPRAYCAST SIC 30 R
Insulation
CALDE ™GUN LW
Solutions for
Dense gunning LPGMand Spraycast solutions
6 Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Meal enters through the uppermost
hot air duct and is preheated within
the various levels of the cyclones by
hot combustion gas coming from
the rotary kiln. In these cyclones,
temperatures vary from 300°C
(upper part) to 930°C (lower part).
The choice of the appropriate
monolithic lining material is made
according to thermal and chemical
conditions experienced in the area.
The wall installation may have two
layers of castables with an appropriate
anchoring system. The following
installation methods can be applied:
Upper Cyclones/Gas Ducts
Standard & severe conditions
CALDE™ CAST F 32 C/G
CALDE™ GUN C 20
Mid Cyclones/Gas Ducts/ Meal Pipes
All conditions
CALDE™ CAST F 32
CALDE™ CAST M 28 HR
CALDE™ FLOW AZ
CALDE™ GUN C 28 HR
Insulating Materials
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
Solutions for
Preheater TowerCyclones - Gas Ducts - Meal Pipes
CASTING WITH CALDE™ CAST
STANDARD GUNNING WITH CALDE™ GUN
DENSE GUNNING WITH CALDE™ SPRAYCAST or LPGM
Lower Cyclones/Gas Ducts/Meal Pipes
Standard conditions
CALDE™ CAST LF 40
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
Severe conditions
CALDE™ CAST LR 45
CALDE™ CAST LZ 106
CALDE™ FLOW AZ
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
7Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
The installation of a calciner in the
cyclone heat exchanger enables
preheating and calcination of the
raw meal using for burning different
kind of combustion materials,
therefore resulting in a reduction of
the entire combustion process.
In these areas, due to a high
temperature process of about 1100
- 1250°C, as well as chlorine-alkali
circulation, the refractory material
is exposed to severe thermal and
chemical conditions. Here, alkali-
resistant products are required.
Insulating Materials
Standard & severe conditions
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
Solutions for
Preheater TowerCalciner - Combustion Chamber - Riser Duct
Combustion Chamber Riser Duct / Calciner
Standard conditions
CALDE™ CAST LF 40
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
Severe conditions
CALDE™ CAST LR 45
CALDE™ CAST ML 55 S5
CALDE™ GUN MM 55 S5
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
CALDE™ STIX ZIRCON
8 Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Inlet Chamber/Feed Tile/ Kiln Inlet
Standard conditions
CALDE™ CAST LF 40
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
Severe conditions
CALDE™ CAST LA 50 SZ
CALDE™ CAST LR 45
CALDE™ CAST LZ 106
CALDE™ GUN MM 55 S5
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Insulating Materials
Standard & severe conditions
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
Due to the fast development in the
cement industry, furnace builders have
to consider new construction concepts
with much more sophisticated design.
The best and the most flexible solution
is to apply monolithic refractories.
The most intricated part is the inlet
arch with the skewback transition to
the intake chute.
The mix runner profile is cut into the
back wall to allow precise guiding of
the raw meal. Due to the complex
shape of the casing and to the angular
arrangements around the shock
blower nozzle, this type of lining can
only be carried out with a monolithic
refractory product in: cast, gunning and
spraycasting version.
Solutions for
Preheater TowerInlet Chamber - Kiln Inlet
9Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Burner Pipe
Standard & severe conditions
CALDE™ CAST GIBRAM
CALDE™ CAST MF 35 S35
CALDE™ CAST ML 55 S5
CALDE™ FLOW AX
CALDE™ PLAST C 90 AB
CALDE™ PLAST SUPERAL X AB
Nose Ring
Standard & severe conditions
CALDE™ CAST GIBRAM
CALDE™ CAST LX 68
CALDE™ FLOW AX
Areas such as nose ring, burner lances,
kiln hoods and cooler ducts, lined with
monolithic materials, operate under
the most severe conditions. The use of
multi-fuel burners is becoming more
common practice in cement plants, a
pattern that is likely to increase in the
near future due to the large amount of
alternative and residual fuels available.
Unfortunately, these emerging
problems influence coating formation,
clinker quality and refractory lifetime.
The combustion problems in a cement
kiln are very complex and affected by a
lot of factors.
The burner lance tips, for example, are
always exposed to alkalis corrosion and
abrasion by the clinker.
They also experience vibration and
exposure to high temperature.
Calderys solutions concerning the
choice of material, dimensioning,
anchoring and installation technique
guaranty long lasting operation time.
Solutions for
Kiln Hood & CoolerBurner Lance - Nose Ring
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Kiln Hood
Standard conditions
CALDE™ CAST LX 58
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN MM 55 S5
Severe conditions
CALDE™ CAST LA 50 SZ
CALDE™ CAST LZ 106
CALDE™ CAST ML 55 S5
CALDE™ GUN MM 55 S5
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Tertiary Air Duct
All conditions
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
CALDE™ GUN MM 55 S5
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Tad Elbow
All conditions
CALDE™ CAST GIBRAM
CALDE™ GUN MM 55 S5
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Insulating Materials
Standard & severe conditions
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
The proper selection of the refractory
material for the kiln hood is of the
highest importance. Due to the big
temperature differences and to avoid
erosion caused by the coming clinker,
high abrasion, thermal shock and
chemical resistant materials should be
applied. Calderys long-term experience
allows providing you with the solutions
combining: the right selection of the
materials - depending on the chemical
problems, the actual speed of the kiln
and the temperature level; detailed
design, anchoring system and
installation techniques to guarantee
future long service life.
Solutions for
Kiln Hood & CoolerKiln Hood - Tertiary Air Duct
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
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Cooler Wall & Roof
Standard conditions
CALDE™ CAST LF 40
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
Severe conditions
CALDE™ CAST LA 51 S
CALDE™ CAST MF 35 S35
CALDE™ CAST UF 35 S30
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Impact Zone
Standard & severe conditions
CALDE™ CAST GIBRAM
CALDE™ CAST LT 95
CALDE™ GUN LS 30
Insulating Materials
Standard & severe conditions
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
The function of the clinker cooler is to
cool clinker from 1300°C down to near
100°C and to complete its
3 CaO SiO2 transformations to the
main component of Portland cement.
In this area, the refractory material is
exposed to high temperature changes,
difficult mechanical conditions in the
sidewalls (high wear), and severe
chemical attack due to the presence of
alkalies released by the clinker cooling
process.
Solutions for
Kiln Hood & CoolerGrate Cooler - Hot Zone
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
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Bull Nose
Standard & severe conditions
CALDE™ CAST GIBRAM
CALDE™ CAST LA 51 S
CALDE™ CAST MF 35 S35
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Cooler Medium Zone
Standard & severe conditions
CALDE™ CAST LF 40
CALDE™ CAST M 28 HR
CALDE™ GUN C 28 HR
CALDE™ GUN F 40 A
CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range
Cooler Cold Zone
Standard & severe conditions
CALDE™ CAST F 32 C/G
CALDE™ GUN C 20
Insulating Materials
CALDE™ CAST LW MIX 124 C/G
CALDE™ CAST XL 106 C/G
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Solutions for
Kiln Hood & CoolerGrate Cooler
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Planetary Cooler - Inlet
Standard & severe conditions
CALDE™ CAST GIBRAM
CALDE™ CAST MF 35 S35
CALDE™ FLOW LB 85
Planetary Cooler - Rest
Standard & severe conditions
CALDE™ CAST M 28 HR
CALDE™ GUN MM 55 S5
For the monolithic lining of grate,
rotary and planetary coolers, Calderys
offers advanced materials like:
CAST, GUN or SPRAYCAST, which are
the most suitable for this application.
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
Solutions for
Kiln Hood & CoolerPlanetary Cooler
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Technical Data
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants14
Product name Main component
Binding system
Max. recomm. temp.(°C)
Max.grain size
Chemical analysis (wt %) Material required
(t/m3)
Water required for mixing on site
(litres/100kg)
Permanentlinear change
(%)
CCS(N/mm2)
Al2O3 SiO2 Fe2O3 SiC
CALDE™ CAST F 32 C/G Chamotte Hydraulic 1280 6 33 54 2.3 - 1.85 (cast)
14 to 16 (cast)
-0.1 (cast) (800°C)
25 (cast) (800°C)
CALDE™ CAST F 42 Chamotte Hydraulic 1320 6 41 38 5 - 2 12 to 14 -0.15 (800°C)
45 (800°C)
CALDE™ CAST GIBRAM Bauxite Hydraulic 1600 5 82.5 12.4 1.5 - 2.9 5 to 6 -0.2 (800°C)
140 (800°C)
CALDE™ CAST LA 50 SZ Andalusite Hydraulic 1650 5 50 9.4 (ZrO2) 0.6 9.7 2.85 4.5 to 5.5 -0.2
(800°C)140
(1200°C)
CALDE™ CAST LA 51 S Andalusite Hydraulic 1600 6 51 40 1 5 2.47 6 to 6.4 -0.05 (800°C)
100 (800°C)
CALDE™ CAST LF 40 Chamotte Hydraulic 1450 6 40 54 1.2 - 2.26 6.4 to 7.2 -0.1 (800°C)
80 (800°C)
CALDE™ CAST LR 45 Chamotte Hydraulic 1350 6 44 48 0.2 - 2.3 6.5 to 7.5 -0.2 (800°C)
100 (800°C)
CALDE™ CAST LT 95 Tabular Alumina Hydraulic 1750 7 93 5 0.1 - 3.1 4 to 5.5 -0.2 (800°C)
130 (800°C)
CALDE™ CAST LW MIX 124 C/GInsulating Chamotte Vermiculite
Hydraulic 1140 4 24 42 9.5 - 1.24 (gun) added at the nozzle -0.4 (gun)
(800°C) 3 (gun)
(800°C)
CALDE™ CAST LX 58 Andalusite Hydraulic 1650 6 57 38 1.1 - 2.5 5.6 to 6 -0.04 (800°C)
100 (800°C)
CALDE™ CAST LZ 106 Zircon Hydraulic 1600 6 29 24 0.2 43 (ZrO2) 3.25 5 to 5.6 -0.1
(800°C)50
(800°C)
CALDE™ CAST M 28 HR Chamotte Hydraulic 1550 5 45.5 47.8 1.3 - 2.2 6 to 7.5 -0.3 (800°C)
80 (800°C)
CALDE™ CAST MF 35 S35 Silicon Carbide Chamotte Hydraulic 1550 6 31 28 0.6 35 2.4 6 to 7 -0.15
(800°C)150
(800°C)
CALDE™ CAST ML 55 S5 High Alumina Raw Materials Hydraulic 1550 10 55 35 0.9 5 2.51 5.2 to 5.6 -0.2
(800°C)130
(800°C)
CALDE™ CAST UF 35 S30 Silicon Carbide Hydraulic 1500 3 34.2 31.7 1 31 2.5 4 to 5 -0.2 (1200°C)
140 (1200°C)
CALDE™ CAST XL 106 C/G Vermiculite Hydraulic 1060 3 22 41 9 - 0.73 (gun) added at the nozzle -0.7
(800°C)1.2 (gun) (800°C)
CALDE™ FLOW AX Andalusite Hydraulic 1650 5 52 25.7 9.3(ZrO2) 9.5 2.8 5.5 to 6.5 -0.2
(800°C)130
(800°C)
CALDE™ FLOW LB 85 Bauxite Hydraulic 1600 5 84.5 9.5 1 - 2.8 6 to 7 -0.2 (800°C)
70 (800°C)
1515
NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer to instructions and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed.References, trademarks and specifications of the products may change according to the geographical area to be supplied. Please check the availability of the products with the sales area manager.
Product name Main component
Binding system
Max. recomm. temp.(°C)
Max.grain size
Chemical analysis (wt %) Material required
(t/m3)
Water required for mixing
on site (litres/100kg)
Permanentlinear change
(%)
CCS(N/mm2)
Al2O3 SiO2 Fe2O3 SiC
CALDE™ GUN C 20 Chamotte Hydraulic 1350 5 38.5 47.5 4.8 - 2.3 added at the nozzle
-0.1 (800°C)
25 (800°C)
CALDE™ GUN C 28 HR Chamotte Hydraulic 1500 5 51 38.8 1.1 - 2.35 added at the nozzle
-0.3 (800°C)
60 (800°C)
CALDE™ GUN F 40 A Chamotte Hydraulic 1450 6 42 53.5 0.8 - 2.28 added at the nozzle
-0.15 (800°C)
30 (800°C)
CALDE™ GUN LA 50 SZ Andalusite Hydraulic 1650 5 52 25 9.6(ZrO2) 9.8 2.65 added at the
nozzle-0.1
(800°C)70
(800°C)
CALDE™ GUN LA 60 Z Andalusite Hydraulic 1650 5 58 9.4(ZrO2) 0.5 - 2.75 added at the
nozzle0
(1200°C)100
(1200°C)
CALDE™ GUN LB 84 Bauxite Hydraulic 1650 7 83 10.5 1.5 - 2.65* added at the nozzle
-0.3 (1200°C)
90 (1200°C)
CALDE™ GUN LF 45 S Chamotte Hydraulic 1500 5 43.3 42 1.1 9.6 2.25* added at the nozzle
-0.4 (800°C)
70 (800°C)
CALDE™ GUN LF 50 Chamotte Hydraulic 1500 5 48 46 1.3 - 2.2* added at the nozzle
-0.35 (800°C)
71 (800°C)
CALDE™ GUN LS 30 Silicon Carbide Hydraulic 1500 3 36 28.2 0.9 31.3 2.3* added at the nozzle
-0.3 (1200°C)
81 (1200°C)
CALDE™ GUN MM 55 S5 High Alumina Raw Materials Hydraulic 1500 6 57 30 0.8 5 2.6 added at the
nozzle-0.3
(800°C)80
(800°C)
CALDE™ PLAST C 90 AB Corundum Ceramic 1750 6 90 8 0.7 - 2.95 - -1.25 (800°C)
44 (800°C)
CALDE™ PLAST SUPERAL X AB Bauxite Ceramic 1650 6 73 22 1.35 - 2.62 - -1.3 (800°C)
35 (800°C)
CALDE™ SPRAYCAST BX 85 Bauxite Hydraulic 1700 6 84 11 0.8 - 3.05 (spray) 5.6 to 6.4 -0.15 (spray)
(800°C) 70 (spray)(800°C)
CALDE™ SPRAYCAST F 50 R Chamotte Hydraulic 1550 6 50.5 45 0.7 - 2.55 (spray) 6.2 to 6.8 0
(800°C)70 (spray) (800°C)
CALDE™ SPRAYCAST F 50 S7 Chamotte Hydraulic 1550 6 48 41 0.8 7 2.42 (spray) 6.4 to 7.2 -0.25 (spray)
(800°C) 70 (spray) (800°C)
CALDE™ SPRAYCAST SIC 30 R Silicon Carbide Chamotte Hydraulic 1600 6 44 21 0.4 30 2.57
(spray) 6.4 to 6.8 -0.3 (spray)(800°C)
80 (spray)(800°C)
CALDE™ STIX ZIRCON Zircon Hydraulic 1350 6 37 26 1.1 30 (ZrO2) 3.1 added at the
nozzle-0.3
(800°C)48
(800°C)
Technical Data
* Rebound excluded
Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants
1094
1500
500
Monolithic ConceptSolutions
CEMENTPLANTS
THERMALINDUSTRY
1094
1500
500
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Performance you can trust
www.calderys.com
- I
nsi
de:
nLo
ngr
ine
(99
08
) -
01
-20
09
- C
opy
righ
t: G
. Def
aix,
Cal
der
ys, L
afar
ge, G
F A
uto
mo
tive
Cal
der
ys R
CS:
Epe
rnay
70
2 0
31
03
0 -
NA
F 2
62
L -
Cov
er: