motive power directorate power item list...motor for emd locomotives (approx) 116. bearing...

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MOTIVE POWER DIRECTORATE No: SO.Vendor.1 Date: 14.11.2017 Sub: Quantity required for up-gradation for the item controlled by Mechanical Directorates. Ref: QA (Mech.) Dte's note no. QAMlWebsite dtd 02.11.2017. In reference to above, the details regarding quantity required for up- gradation for the item controlled by MP Dte. in the enclosed format is being sent herewith in soft & hard copies. Attachment: Position in hard & soft copy as per above. . ek 8ajpai) . ector/MP (VDG) ED/QA (Mech.) "'L/ ••, .... ~,

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  • MOTIVE POWER DIRECTORATE

    No: SO. Vendor.1 Date: 14.11.2017

    Sub: Quantity required for up-gradation for the item controlled by MechanicalDirectorates.

    Ref: QA (Mech.) Dte's note no. QAMlWebsite dtd 02.11.2017.

    In reference to above, the details regarding quantity required for up-gradation for the item controlled by MP Dte. in the enclosed format is being sentherewith in soft & hard copies.

    Attachment: Position in hard & soft copy as per above.

    . ek 8ajpai). ector/MP (VDG)

    ED/QA (Mech.)

    "'L/ •• , .... ~,

  • Motive Power Directorate controlled Items

    SN of Description of items Qty. Testing Time Time taken in type Period of field trial (ifVD required for charges taken in testing (if applicable prior to

    up-gradation of sample applicable inclusion in "List of RDSOapplicabl testing Vendors for

    e Developmental order"Time Qty. Period Oty,r~uired

    Motive Power - Engine Items85. Connecting Rod Bearings, Specification No. 31PD 2000 Pcs NA NA NA NA One Year 05 Loco sets

    5703A, (Steel Backed) Anti - Friction Metal Lined each(Half Bushing, Con Rod (Cap Only) & HalfBushing, Con Rod ( Rod Only) for ALColocomotives.

    86. Main Bearing Shell (Inter & Centre) For Inter NA NA NA NA One Year 05 Loco setsSpecification No. 31 PD 5703A, (Steel Backed) 1800 Pcs &Anti - Friction Metal Lined (Main Bearing Shell For Centre(Intermediate Thin wall Upper & Lower) Bearing 250 PcsCenter Main (Upper & Lower Halves Thin Wall)for ALCo locomotives

    87. Main Bearing, Thrust Specification No. 31PD 125 Pcs NA NA NA NA One Year 05 Loco setsI 5703 (Steel Backed) Anti - Friction Metal Lined

    (Thrust Bearing ( Gen. End Upper) for ALColocomotives

    88. Bearing-Con Rod for EMD Locomotives 40 Loco sets NA NA NA NA One Year 03 Loco sets89. Main Bearings for EMD Locomotives 20 Loco sets NA NA NA NA One Year 03 Loco sets

    Motive Power- Engine System Items90. Filter Air Dryer & MR, for ALCO & EMD Locomotives

    (A) Filter Air Dryer & MR, for ALCo locomotives 400 NA NA 03 days 02 no. One year 40 (20 loco(Approx.) sets)

    (B) Filter Air Dryer & MR, for EMD locomotives 400 NA NA 03 days 02 no. One year 40 (20 loco(Approx.) sets)

    91. Filter Dyna Cell, for EMD Locomotives 400 NA NA NA - One year 40(20 loco'(imported sets)procuredonWTC)

    92. Filter element, Brake Panel, for EMD Locomotives 200 NA NA NA -- One year 30 (10 loco'(Child sets)part ofBrakepanel &procuredascompleteassly. )

    93. Filter element, Fibre Glass, ECC, for EMD 1000 NA NA NA -- Six 100 (20Locomotives '(imported Months loco sets)

    procuredonWTC)

    94. Low Mean Pore Size Primary & Secondary Fuel Oil Filter Elements for Diesel Electric Locomotives-(A) Low Mean Pore Size Primary & Secondary 600 loco sets NA NA 14 days 02 sets 190 days 60 (30 loco

    Fuel Oil Filter Elements for Diesel Electric (approx.) (Min.) sets)Locomotives (RDSO Drg. No.:SKDP-3901, '{4 days3902) (approx.)

    for filtertesting +10 days(approx.)for filterpapermediatesting}

    (B) Low Mean Pore Size Primary & Secondary 600 loco sets NA NA 14 days 02 sets 100 days 60(30 loco

  • Fuel Oil Filter Elements for Diesel Electric (approx.) (Min.) sets)Locomotives (RDSO Drg. No.: SKDP-3908,

    * {4 days3909)(approx.)for filtertesting +10 days(approx.)for filterpapermediatestilJ.9l95. 10" x 30" Long Life Lube Oil and Fuel Oil Filter 2400 NA NA 15 days 03 nos. 190 days 18 (3 locoElements (Two Piece) for EMD Locomotives(Approx.) (Min.) sets)* {5 days(approx.)for filtertesting +10 days(approx.)for filterpapermedia Ctesting}96. LongLife LubricatingOil Filter Element for 4800 **Rs. NA 14 days 03 nos. 250 days 160 (20 locoLocomotiveDiesel Engines 1,41,000/- (approx.) (Min.) with CLOC sets) with(approx.) CLOC*{4 days(approx.)for filtertesting +10 days..-.It:\ (approx.).~ for filterpapermedia';~~ testir:!.9l97. Filterelements,Pre-cleaner, for ALCO & EMD Locomotives ... _/

    (A) Engine Inertial PrimaryFilter for ALCo 100 loco sets+ I--NA NA 02 days 01 no. Oneyear 20 (10 locolocomotives(approx.) sets)

    (B) InertialFilterAssembly for EMD locomotives 100 loco sets NA NA 02 days 01 no. One year 20 (10 loco(approx.) sets)(C) CarbodyFilter for ALCo locomotives (For 100 loco sets NA NA 02 days 01 no. One year 20 (10 locoWDG3A&WDM3D(approx) sets)locomotives)

    j~(D) CarbodyFilter for ALCo locomotives (For 100 loco sets NA NA 02 days 01 One year 20 (10 loco ,.WDM2 locomotives)(approx.) no. sets)

    98. Filter elements,Secondry EngineAir Filters, forALCO & EMDLocomotives

    (A) ElementFilter for EMD locomotives 800 NA NA 15days 02 Three 80 (20 loco(approx.) no. months sets)(B) Glass FibreBag Filter for ALCo locomotives 800 NA NA 15days 02 Six 80 (20 loco(approx.) no. months sets)(C) Glass Fibre Secondary EngineAir Filter for 800 NA NA 15days 02 Six 80 (20 locoALCo locomotivesJDe~ Des_ig_Ql

    ~ox.) no. months sets)(D) Glass FibreSecondaryEngineAir Filter for 800 NA NA 15days 02 Six 72 (12 locoALCo locomotives(approx.) no. months sets)99. Disposablecar body filters with built-in louvers and

    casing(A) Disposablecar body filters with built-in louvers 50 loco sets NA NA 03 days 02 no. Six months 10 loco setsand casing for WDG3A,WDM3B,WDM3D (approx).andWDM3A locomotives(B) Disposablecar body filters with built-in louvers 50 loco sets NA NA 03 days 02 no. Six months 10 loco setsand casing forWDM2 locomotives

    (approx.)

  • 100. Soak Back Lube Oil Filter for EMD Locomotives 400 NA NA 14 days 03 no. Six Months 3 (3 loco(approx.) (Min.) sets)*{4 days(approx.)for filtertesting +10 days(approx.)for filterpapermediatestingand rubbecomponents etc.testinq},

    101. Spin-on Fuel Filter for EMD Locomotives 800 NA NA 14 days 03 no. Six Months 6 (3 loco(approx.) (Min.) sets)*{4 days(approx.)e for filtertesting +10days

    (approx.)for filterpapermedia

    testing andrubbercompo-

    nents etc.testing}.

    102. Spin-on Turbocharger Lube Oil Filter for EMD 400 NA NA 14 days 03 no. Six Months 3 (3 locoLocomotives (approx.) (Min.) sets)

    *{4 days(approx.)for filtertesting +10days(approx.)for filterpapermediatesting andrubbercomponents etc.testing}.

    103. Filter element, Suction Strainer, for EMD 100 NA NA 13 days 02 no. One year 10 (10 locoLocomotives (approx.) (Min.) sets)

    *{3 days(approx.)for filtertesting +10 days(approx.)for filtermediatesting andrubbercomponens etc.

  • testing}.104. Filter Paper Media for 10" x 30" Long Life Lube Oil 2400 NA NA 15 days 03 nos. 190 days 18 (3 locoand Fuel Oil Filter Elements (Two Piece) for EMD(approx.) (Min.) sets)Locomotives*{5 days(approx.)for filtertesting +10 days(approx.)for filterpapermediatesting}105. Filter Paper Media for Long Life Lubricating Oil 4800 NA NA 14 days 03 nos. 250 days 160 (20 locoFilter Element for Locomotive Diesel Engines(approx.) (Min.) with CLOC sets) with*{4 days CLOC(approx.)for filtertesting +10 days

    C(approx.)for filterpapermediatesting}106. Filter PSfJerMedia for LowMean Pore Size Prim'!fY& Second~ Fuel Oil Filter Elements for Diesel Electric Locomotives

    Formanufacturingof filter elements set to ROSa 400 loco sets NA NA 14days 02 set 190days 60 (30 locoDrg. No.: SKDP-3901,3902(approx.) (Min.) sets)

    *{4 days(approx.)for filtertesting +10 days(approx.)for filterpapermediatestif!9lFormanufacturingof filter elements set to ROSa 200 loco sets NA NA 14 days 02 set 100days 60 (30 locoDrg.No.: SKDP-3908,3909(approx.) (Min.) sets) o*{4 days(approx.)for filtertesting +10days(approx.)for filterpapermediatestif!9l107. Filter,compressorOil spin on, for EMD 200 NA NA 13days Six Months 20 (20 locolocomotives(approx.) sets)*{3 days(approx.)for filtertesting +10days(approx.)for filterpapermedia

  • testing andrubbercomponents etc.testing}.

    108. Filter elements, Pre-cleaner for WDG5 10comotivesJEDPS - 436)1. Inertial Filter RH for WDG5 locomotives 02 loco sets NA NA 02 days 01 no. Six Months 01 loco set2. Inertial Filter LH for WDG5 locomotives 02 loco sets (approx.)

    109. Fuel filter element (5 micron) for WDG5 08 NA NA 15 days 03 nos. Six Months 02Locomotives (approx.) (Min.)

    *{5 days(approx.)for filtertesting +10 days(approx.)for filterpapermediatesting}

    110. Filter, Self cleaning Automatic, Lube oil, for ALCO 50 NA NA 05 days 01 no. One year 5 (5 loco sets)... Locomotives (approx.)~~or above Engine System Items) :

    * At the time of type testing some of the tests like filter paper media and rubber components etc are carried out by outside at NASLaccredited laboratory which may take 10days (approx.).

    ** Type testing charges of Long Life Lubricating Oil Filter Element for Locomotive Diesel Engines at M & C Directorate1RDSOis worked outas Rs. 1,50,0001-(approx.) which may vary.Actual charaesshall be worked out at the time of actual testing & shall be payable.

    Motive Power - Electrical Machines (DEMU Items)111. Three Phase AC-AC Transmission System & 10 Systems, NA NA NA NA Six months 04 Systems

    Associated Control Equipment for 1600 HP Diesel Minimum lifeElectric Multiple Unit proving

    criteria(MLPC) -02System for 3years

    Motive Power - Electrical Machines (EMD Locomotive Items)112. Alternator-Rectifier Traction for HHP Locomotives 10 nos. for 36 NA NA 5 days 1 no. One year 10 nos.

    months & (Approx.) (Also see Rly.minimum life Board's letterproving criteria no. 2007/M(L)/2 nos. for 36 466/5(402)months (Also dt.14.10.09)see Rly.Board's letterno.2007/M(L)/466/5(402) dt.14.10.09)

    113. Rectifier Bank Assembly for HHP Locomotives - NA NA 3 days for 1 no. - -rectifiers, 7days fordiodes(Approx.)

    114. Traction Alternator for EMD (WDG5) Locomotives 10 nos. for 36 NA NA 5 days 1 no. One year 10 nos.months & (Approx.) (Also see Rly.minimum life Board's letterproving criteria nO.2007/M (L)/2 nos. for 36 466/5(402) dt.months (Also 14.10.09)see Rly.Board's letterno.2007/M(L)/466/5(402) dt.14.10.09)

  • 115. . Bearing suspension, Drive End of Traction 60 nos! NA NA 3 days 5 no. Six months 30 nos.Motor for EMD locomotives (Approx)

    116. Bearing suspension, Non-Drive End of Traction 60 nos. " NA NA 3 days 5 no. Six months 30 Nos.Motor for EMD locomotives (Approx)

    117. Bearings, Traction Motor- TM Drive end &™ TM Drive end - NA NA 3 days 5 no. Six months 30 nos.Non-drive end for EMD Locomotives 60 nos! (Approx)

    ™Non-drive NA NA 3 days 5 no. Six months 30 nos.end - 60 nos." (Approx)

    118. Bearing RLR CE for EMD (WDG5) Locomotives 60 nos! NA NA NA NA Six months 30 nos.119. Bearing RLR PE for EMD (WDG5) Locomotives 60 nos! NA NA NA NA Six months 30 nos.120. Bearings, Traction alternator for EMD Locomotives 60 nos! NA NA NA NA Six months 5 nos.121. 3-phase induction motors for 4500 hp,AC- AC 60 nos. for NA NA Six months 60 nos.

    WDG4 & WDP4B diesel electric Locomotives 24 months & Also seeminimum life Rly. Board'sproving Approx. 01 no letter no.criteria 12 10 working 2007/M(L) Inos. for 24 days 46615(402)months dt. 14.10.09)(Also seeRly. Board's

    Cletter no.2007/M(L)/466/5(402) dt.14.10.09)

    122. 3-Phase squirrel cage induction motor for 5500 60 nos. for 24 NA NA Approx. 01 no Six months 60 nos.HP AC-AC WDG5 locomotive, months & 10 (Also see

    minimum life working Rly. Board'sproving days lettercriteria 12 no. 20071 Mnos. for 24 (L) 1466/5months (Also (402) dt.see Rly. - 14.10.09)-

    Board's letterno.2007/M(L)/466/5(402) dt.14.10.09)

    123. Axle gear steel (carburizing type) Gear- 120 NA 4-5 Hrs at 3 days 6 Nos. Six months 30 Nos.90 teeth Nos firm's ILabGear- or NABL C~77 teeth ILab

    124. Pinion gear steel (43 B 17) Pinion - 120 NA 4-5 Hrs at 2 days 6 Nos. Six months 30 Nos.17 teeth Nos firm's ILabPinion- or NABL17 teeth ILab

    125. Tube Suspension: Housing bearing kit (consisting 250 sets NA NA 3 days 1 set Six months 30 sets11 items) for EMD Locomotives (Approx)

    126. Tube Suspension: Housing bearing kit (consisting 250 sets NA NA 2 days 1 set Six months 30 sets4 items) for EMD Locomotives (Approx)

    127. E-Locker/Dustbin Motor Blower Assly for EMD 20 nos. NA NA NA NA Six months 5 nos.(WDG5) Locomotives

    Motive Power - Electrical Machines (BG ALCo Locomotive Items128. Alternator, Traction with Auxiliary Machines and

    their sub-assemblies for Broad Gauge DieselElectric ALCO Locomotives(A) Traction Alternator with Auxiliary Machines 30 NA NA 5 days 1 no. One year 5 nos.

    and their sub-assemblies for 3100HP and (Approx.)3300HP ALCo Locomotives.

    (B) Traction Alternator with Auxiliary Machines 30 NA NA 5 days 1 no. One year 5 nos.and their sub- assemblies for 1400HP and (Approx.)2300HP ALCo Locomotives.

  • 129. Bearings, roller type of Traction motor for ALCo Traction NA NA 4 days 5 nos. Six months Tractionlocomotives,NH320 rivetless - Commutator end; motors- 60 (Approx.) motors- 30NU330 rivetless - Pinion end & Alternator I each type' nos. eachGenerator bearings) type

    Alternator/Generator - 60 4 days 5 nos. Six months Alternatorlnos .. (Approx.) Generator -

    5 nos.130. Bearings, Suspension, Traction Motor for ALCo 60 nos. each' NA NA 4 days 5 nos. Six months 30 nos.

    locomotives (Roller type)- i(Approx.)131. Bearings for Traction motor, ALCo Locomotives- 60 nos. each' NA NA 4 days 5 nos. Six months 30 nos.

    (NU328 & NH 318 rivetless) (Approx.)132. Traction Motor Bellows- (Leather), for ALCo For BG locos - NA NA 3 days 1 no. Six months 30 nos.

    Locomotives 300 nos. (Approx)ForMG NA NA 3 days '1 no. Six months 30 nos.locos - 300 (Approx)nos.

    133. Traction motor Bellows (moulded rubber 200 nos. NA NA 3 days 1 no. Six months 30 nos.type without fabric)Used on broad gauge (Approx)diesel-electric Locomotives

    134. Flame Retardant 2000C Fluoroelastomer 150 Motor NA NA 1'/:, years 50 mtrs Six months 30 MotorsInsulated Main Lead & Brush Gear Cables used in sets (4 nos. each Sets (4 nos.Traction Motors of Diesel Electric Locomotives cables either size cables either

    150 mm2 or 150 mm2 or200 mm2 200 mm2

    . taken as one taken as onemotor set) motor set)

    135. Carbon blocks Nos. of carbon Nos. ofbrush carbon

    brushi. TM165/165MI WDM2,WDM3A,WD 7200 NA NA 3 days 8 nos. Six months 360

    4906/4907/GE 752 G3A,WDM3C (approx)IC1001TM &WDM3D

    ii. TM5002AZ1BW WDP1, WDP3A, 7200 NA NA 3 days 8 nos. Six months 360TM7362(CGL) WDP3DH, (approx)ITM7362A WDP3A,WDM3D

    iii. TG 10931 AZ WDM2 6000 NA NA 3 days 8 nos. Six months 300(approx)

    iv, TG 5301 BX WDM2 6000 NA NA 3 days 8 nos. Six months 300(approx)

    v, TG 581/586A WDM2 4000 NA NA 3 days 8 nos. Six months 200(approx)

    vi. TG-5GT586 (GE) WDM2 4800 NA NA 3 days 8 nos. Six months 200(approlQ_

    vii. TA 10105AZ, WDM2, WDM7, 400 NA NA 3 days 8 nos. Six months 20TA10106AZ, YDM6, WDP1, (approx)TA10102CW/DW, WDM3A, WDG3A,TA10102EV WDP3A, WDM3C &

    WDM3Dviii. AG-51 , AG-2513, WDM2, WDP1 800 NA NA 3 days 8 nos. Six months 40

    AG-2501 (approx)ix. AG-2702AZ WDM2 800 NA NA 3 days 8 nos. Six months 40

    (approlQ_x, AG-3101 WDM3A, WDG3A, 1800 NA NA 3 days 8 nos. Six months 90

    WDP3A, WDM3C & (approx)WDM3D

    xi. AG-5GY27 (GE) WDM2 1200 NA NA 3 days 8 nos. Six months 200(approx)

    xii, Exciter Alternator WDM2 400 NA NA 3 days 8 nos. Six 205G7A6A 1(GE) (approx) months

    xiii. TM-4303AZI BY/CZI 1400HP DEMU 3200 NA NA 3 days 8 nos. Six 160DY (approx) months

  • xiv. TM-2141 (CGL) 700HP DEMU 3200 NA NA 3 days 8 nos. Six 160(approx) monthsxv. DB Blower WDM2 800 NA NA 3 days 8 nos. Six 40Motor 5GY90(approx) monthsxvi. DB Blower Motor WDM2, YDM4 800 NA NA 3 days 8 nos. Six 40DY3423(approx) monthsxvii, Fuel Pump Motor WDM2 200 NA NA 3 days 8 nos. Six 10(approx) monthsxviii Fuel Pump Motor ES- WDM2, WDM3A, 400 NA NA 3 days 8 nos. Six 10117 (ELGI) WDG3A, WDP1, (approx) months

    WDM3C & WDM3Dxix. Fuel Pump Motor WDM2 200 NA NA 3 days 8 nos. Six 105BC76 AB286 (GE)

    (approx) monthsxx. Crank Case WDM2, WDM3A, 200 NA NA 3 days 8 nos Six 20Exhauster Motor ES- WDG3A, WDP1, (approx) months92 (ELGI) WDM3C & WDM3Dxxi. Eddy Current WDM2, WDM3A, 400 NA NA 3 days 8 nos. Six 20Clutch-EC- 9005/2/M WDG3A, WDP1, (approx) months

    WDM3C & WDM3Dxxii. Clutch Gear WDM2 200 NA NA 3 days 8 nos. Six 20

    C5DGY32A1 (approx) monthsxxiii. Main Alternator (TA- WDP4,WDG4& 600 NA NA 3 days 8 nos. Six 3017) WDP4B (approx) monthsxxiv. Companion Alternator WDP4,WDG4& 400 NA NA 3 days 8 nos. Six 20(CA-6) WDP4B (approx) monthsxxv DB Grid motor WDP4, WDG4& 800 NA NA 3 days 8 nos. Six 40WDP4B (approx) monthsxxvi TM253AZ YDM4 -- NA NA 3 days 8 nos. - -(approx)

    xxvii TM-GE-761 YDM4A, WDM4 -o( NA NA 3 days 8 nos. -- --l,_ (approx)xxviii TG-10919AZ YDM4 !.. NA NA 3 days 8 nos. -- --" (approx)xxix TG-5GT-740PAI YDM4A - NA NA 3 days 8 nos. - --(approx)xxx TG-GT740PBI YDM4 -- NA NA 3 days 8 nos. - --(Canadian GE)

    (approx)xxxi Exciter Auxiliary YDM4 -- NA NA 3 days 8 nos. -- --Generator(GM)

    (approx)xxxii Exciter Auxiliary YDM4 -- NA NA 3 days 8 nos. -- --Generator(GM)

    (approx) t"')xxxiii Crank Case YDM4 NA NA 3 days 8 nos. I--- -- --Exhauster Motor(approx)

    xxxiv Hasler Speedometer WDM2,YDM4 -- NA NA 3 days 8 nos -- --(approx)

    136. Kapton covered copper conductor for traction 44000 kg NA NA NA NA Six months 3300 kgmachines137. Film Polyimide (Kapton I Apical film or equivalent) 100 kg NA NA NA NA Six months 30 kg138. Glass tape, Silicon elastomer 2000 mtrs. I NA NA NA NA 6 months 600 mtrs. 130

    100 motorsmotors139. Motor Complete, DC Traction for ALCo 120 nos. NA NA 9 days 1 Nine 30 nos.Locomotives with following Sub-assemblies: A.

    (approx) monthsArmature, B. Commutator, C. Commutating fieldcoils assembly, D. Main field coils assembly, E.Magnet frame (machined)

    140. Motor Armature, DC Traction for ALCo 250 Motor Sets NA NA NA NA Six months 30 Motor Sets141. Motor Commutator, DC Traction for ALCo 250 Motor Sets NA NA NA NA Six months 30 Motor Sets142. Motor Commutating Field Coils assembly, DC 250 Motor Sets NA NA NA NA Six months 30 Motor SetsTraction for ALCo143. Motor Main Field Coils assembly, DC traction for 250 Motor Sets NA NA NA NA Six months 30 Motor SetsALCo

  • 144. Motor Magnet Frame (machined), DC Traction for 250 Motor Sets NA NA 3 days 1 Six months 30 Motor SetsALCo (approx)

    145. Paper Nomex, Untreated of aUgrades 120 kg NA NA NA NA Six months 36 kg146. Alternator mounted rectifier assembly for AC/DC Rectifiers NA NA 3 days for 1 nos. Six months Rectifiers

    diesel-electric complete- 30 rectifiers, complete- 5locomotives nos. Diodes- 7 days for nos.

    1500 nos. diodes Diodes- 180(Approx.) nos.

    147. Resins & varnishes for traction machines used onDiesel electric locomotivesMica bonding for insulating tapes- 4.5 x 6 = 27kg 1800 kg NA NA NA NA Six months 135 kgMica bonding for V - cone & segment -0.5 x 6=03 kg 200 kg NA NA NA NA Six months 15 kgLaminating and coil moulding- 2.5 x 6 = 15 Kg 1000 kg NA NA NA NA Six months 75 kgPutty for application behind commutator riser-2.5x 6 1000 kg NA NA NA NA Six months 75 kg=15KgPutty/compound between split field coils and gaps at 800 kg NA NA NA NA Six months 60 kglead/coil turns- 2 x 6 = 12 KgImpregnating (solvent less) varnish- 20x6=120 Kg 8000 kg NA NA NA NA Six months 600 kgImpregnating (solvent less) varnish for Aux. M/cs-- 2800 kg NA NA NA NA Six months 70 kg--07x2 =14 KgAnti-tracking (finishing) Varnish---3 x 6 = 18 Kg 1200 kg NA NA NA NA Six months 90 kgAnti-tracking (finishing) Varnish for AGs ---2.8 x 2 1120 kg NA NA NA NA Six months 28 kg= 5.6 KgEpoxy based potting compound for field coils of 2400 kg NA NA NA NA Six months 180 kgTM 4601&4603 =6 x 6 = 36 Kg

    148. Cleaning solvent for electrical rotating machines of 20000 NA NA 2 Days 6 litre Successful 18 tractiondiesel electric locomotives Litres (Min.) execution of machines

    at least 2 shall beP.O. cleaned.

    149. Tape, Kapton adhesive 35000 m/ NA NA NA NA Six months 10500 m /100 motors 30 motors

    150. Class 200 resin-pre impregnated semi-cured 200000 m / NA NA NA NA Six months 15000 m/unidirectional Polyglass banding tapes Used on 400 motors 30 motorstraction machines (TG/TM/AG) of diesel electricLocomotives and DEMUs

    151 Traction Gears, (Case hardened) for ALCo 250 Nos. NA NA 2 days 6nos Six months 30 Nos.Locomotives

    152. Traction Pinions, (Case hardened) for ALCo 300 Nos. NA NA 2 days 6nos Six months 30 Nos.Locomotives

    153. Tubes & accessories, Suspension bearing (10 250 sets NA NA 3 days 1set Six months 30 setscomponents) For TM 4907 & TM 5002 of ALCo (approx)locomotives

    Motive Power - Elect"rical Machines (BG ALCO & EMD Locomotive Items)154. Locomotiveinsulatedwire - sizes AWG # 3 and 51960m 1Y:z 100mtrs Six months 8660mtrs.

    smaller years (approx155. Locomotivepower cable - sizes AWG # 1 and 14310m 1Y:z 100mtrs Six months 2385mtrs.

    larger years (approxFor above Electrical Machines Items :. The qualifying period (Up-gradation from RDSOvendor for developmental orders to approved vendors) for these items shall be with 18

    months field trial.Motive Power - Electrical Controls Items156. NickelCadmiumStarter batteries for Diesel 500 NA NA 2 Months" 4 1Year 10

    Locomotives(6V, 150AHNi-Cd Storage Unit)157. Low Maintenance lead acid Batteries for 400 NA NA 2 Months" 6 1Year 8

    Diesel Electric loco engine starting application (8 (24 MonthV, 500Ah lead acid) for Storage

    test as perclause no.8.14 ofDLWSpecification no.

  • DEUSPNI193,Rev.;3)158. Low Maintenance lead acid Batteries with PPCP 400 NA NA 2 Months" 6 1 Year 8Cell assembly housed in FRP outer container for(24 Month

    Diesel Electric locomotives (8V, 450 Ah lead acid)for Storagetest as perclause no.6.7.4.2 ofSpecification no.MP.0.24.00.65(Rev.OO)December2009)159. Microprocessor based Control system with 50 NA NA 2 Months" 1 1 Year 2Automatic Flasher Light Control, Multi-Setting

    Vigilance Control & Event Recorder for DieselElectric locomotives (ALCO) -160.. AC-AC TractionControl System for 4500HP HHP 10 loco sets NA NA 3 1 10 loco sets 6 Month ,JDiesel-ElectricLocomotives for 12 Months·· (Also see

    months & Rly. Board'sminimum letter no.life proving 2007/M(L)/4criteria 2 66/5(402)loco sets for dt.24 months 14.10.09)(Also see Rly.Board's letterno. 20071M(L)/4661 I:"5(402) dt. I~14.10.09)

    161. Microcontrollerbased Event Recorder used on 50 NA NA 2 Months" 1 1 Year 5EMDLocomotive162. GovernorMCBG-Micro Controller Based

    Governorfor ALCo/DLWI DMW(A) Micro controllerbased governor (MCBG) for 100 NA NA 2 Months" 1 1Year 2Applicationon ALCo/DLW/DMW 16cylinder

    0251 series D- E Locomotives(B) Micro controller basedgovernor (MCBG) for 50 NA NA 2 Months" 1 1 Year 2Applicationon MicroprocessorControlledALCo/DLW6 cylinder 251 seriesWDS6 D- ELocomotives-Spec. no. MP.0.1700.04 (Rev.00) Oct.08

    163. MastercontrollerConventional stick type for ALCo 100 NA NA 2 Months" 1 1 Year 5Locomotives164. MasterController Improvedstick type for ALCo 100 NA NA 2 Months" 1 1Year 5Locomotives165. MasterControllerof EMD locomotive 50 NA NA 2 Months" 1 1Year 5166. Fuel Level Sensor for Diesel Electric Locomotives 50 NA NA 2 Months" 1 1Year 5167. Micro controllerbased Electronic Speed indicating 100 NA NA 2 Months= 1 1Year 5and Recordingsystem for Railway application168. DistributedPowerControl System for HHP 04 LocoSets NA NA 3 Months:" 2 6 Month 04 loco setsLocomotives 12months

    with minimumlife provingcriteria twolocos for 24months (Rly.Board Itr No.

  • 2007/M(L)/46615(402)dt. 14.10.09)

    169. DistributedPowerControl System for Alco 04 LocoSets NA NA 3 Months'" 2 6 Month 04 loco setsLocomotives 12monthswith minimum

    life provingcriteria twolocos for 24months (Rly.Board Itr No.2007/M(L)146615(402)dt. 1410.09)

    170. Auxiliary PowerUnit for HHP Locomotives 50 LocoSets NA NA 2 Months· 1 5 LocoSets 1 Year171. AutomaticControl of Engine Stopwith Auxiliary 50 Loco Sets NA NA 2 Months" 1 5 LocoSets 1Year

    PowerUnit-ACESwith APU for Alco Locomotives172. RemoteMonitoringand Managementof 50 LocoSets NA NA 2 Months" 1 10 LocoSets 1Year

    Locomotiveand Trains173. LocoCabVideo and Voice RecordingSystem 100 NA NA 2 Months" 1 6 Months 10

    For above Electrical Controls Items:·Some of the tests are required to be conducted at NABL accredited labs.•• Some of the tests are required to be conducted at NABL accredited labs and loco running trials with rakes in designated Rai/way sections

    ~ are also required ....,.Motive Power - Brake Items

    174. Air Dryer,ALCO, HHP&.Electric Locomotivesand 50 Rs, Not Approx. 01 One year 10EMU/DMU/MEMUs 768000+ specified 29 days

    GST175. GaugeComplexwith Air Flow Indicator, HHP 100 Nil Not Approx. 02 One year 10

    Locomotives specified 4 days176. "L" Type CompositionBrake Block, ALCO & 10000 Rs Not Approx. Two One year 1500

    ElectricLocomotives 2496000 specified 79 days samples+ GST (4 Nos.)

    177. HighFrictionCompositionBrake Block, HHP 4800 Rs Not Approx. Two One year 300locomotives 2496000 specified 78 days samples

    +GST (2 Nos.)178. Brakeequipments,ALCO & Electric Locomotives

    S. DescriptionNo.

    i. . A-9 Auto brake valve 200 Nil Not Approx. 02 One year 10specified 1Year

    ii. SA-9 lnd, Brake valve 200 Nil Not Approx. 02 One year 10specified 1 Year

    iii. C-2W relay valvewith 5mm choke 100 Nil Not Approx. 02 One year 10specified 1Year

    iv. C-2W relayvalve with 6mm choke 100 Nil Not Approx. 02 One year 10specified 1Year

    v. H-5 relay air valve 100 Nil Not Approx. 02 One year 10specified 1Year

    vi. HB-5Relayair valve 100 Nil Not Approx. 02 One year 10specified 1Year

    vii. F-1 selectorvalve 100 Nil Not Approx. 02 One year 10specified 1Year

    viii. A-1 Diff. Pilot air valve 100 Nil Not Approx. 02 One year 10specified 1Year

    ix. HS-4 controlAir valve 100 Nil Not Approx. 02 One year 10specified 1 Year

    x. VA-1B Control air valve 100 Nil Not Approx. 02 One year 10specified 1Year

    xi. VA-1 Releasevalve 100 Nil Not Approx. 02 One year 10specified 1Year

    xii. MU-2Bvalve 100 Nil Not Approx. 02 One year 10specified 1Year

    xiii. 0-1 pilot air valve (modified) 100 Nil Not Approx. 02 One year 10

  • specified 1 Yearxiv. :28VB-control valve 100 Nil Not Approx. 02 One year 10specified 1 Yearxv. C3W Distributor valve with control 100 Nil Not Approx. 02 One year 10reservoirs specified 1 Yearxvi. 24A-Double check valve 200 Nil Not Approx. 02 One year 10~ecified 1 Yearxvii. 0-1 Emergency brake valve 200 Nil Not Approx. 02 One year 10specified 1 Yearxviii. J-1 Safety valve 100 Nil Not Approx. 02 One year 10~ecified 1 Yearxix. N-1 Reducing valve 100 Nil Not Approx. 1 02 One year 10specified Year

    179. Microprocessor controlled Air Brake System SO Nil Not Approx. 01 Two years 1(Spec. no. MP.0.01.00.20, Rev 03 August specifie 43 Days2016)1 Modular Microprocessor controlled Air dBrake System with advanced features (Spec. no.MP.0.01.00.24 Rev 02 August 2016)/ IndigenousMicroprocessor controlled Air Brake System with

    "versatile software (Specification No.

    _CMP.0.01 :00.23 Rev 0, November-2009)180. Compact (Tri-plate) type IRAB-1 pure air brake 30 Nil Not Approx.1 02 Two years 10and 28 LAV-1 dual brake panel for diesel specified YearLocomotives

    181. Air Compressor (Enhanced reliability and M-24 SO Nil Not Approx.S 01 Two years Sschedule), ALCO Locomotives specified months182. Water cooled Air Compressor for HHP Diesel SO Nil Not Approx.Sm 03 Two years 3Locomotives specified onths183. Diaphragms VA1B valve, ALCO Locomotives

    i Small Diaphragm (VA-1B) 1000 Nil Not Approx. 06 One year 100, specified 14 daysii Large Diaphragm (VA-1 B) 1000 Nil Not Approx. 06 One year 100I specified 14 days

    184. Rubber components, Air brake, ALCO tocornotlves" IRS-R48-88 & WABCO spec for WABCO Licenseesi. '0' Rings 1000 Nil No! . Approx. 06 One year 100

    specified OSdaysii. Port Gasket (VA-1B Control Valve) 1000 Nil Not Approx. 06 One year 100

    specified OSday_siii. Port Gasket (C2W) 1000 Nil Not Approx. 06 Oneyear 100

    specified OSdaysiv. Gasket (HS-4 Control Valve) 1000 Nil Not Approx, 06 One year 100 9specified OSdaysv. Gasket (28-VB) 1000 Nil Not Approx. 06 One year 100

    specified OSdC31'Svi. Gasket (F-1 Selector Valve) 1000 Nil Not Approx. 06 One year 100

    specified OSday_svii. Gasket Ring (A-1 differential Pilot Air 1000 Nil Not Approx. 06 One year 100Valve) specified OSdaysviii. Gasket Ring (H-S & HB-S Relay air valve) 1000 Nil Not Approx. 06 One year 100

    specified OSdC31'Six. Body Port Gasket (HB-S) 1000 Nil Not Approx. 06 One year 100specified OSdays

    x. Gasket Cover (VA-1 Release Valve) 1000 Nil Not Approx. 06 One year 100specified OSdays

    xi. Check Valve (D-1&28VB Brake Valve) 1000 Nil Not Approx. 06 One year 100specified OSdays

    xii. Seal (VA-1& 0-1 Emergency) 1000 Nil Not Approx. 06 One year 100specified OSdaysxiii. Port Gasket between Body & Diaphragm 1000 Nil Not Approx. 06 One year 100Cover (H-S&HB-S) ~ecified OSdaysxiv, Seal with insert (0-1 Emergency, A9, 1000 Nil Not Approx. 06 One year 100

  • ..

    C2W) specified 05 daysxv. GasketCheckValve BodyCover (H- 1000 Nil Not Approx. 06 One year 100

    5&HB-5) specified 05 daysxvi. GasketCheckValve Body (H-5&HB-5) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxvii. PipeBracket Gasket for C2W 1000 Nil Not Approx. 06 One year 100

    Sjlecified 05 daysxviii. Diaphragm(A9, SA9, HS4) 1000 Nil Not Approx. 06 One year 100

    specified 14daysxix. Diaphragm(C2W) 1000 Nil Not Approx. 06 One year 100

    specified 14daysxx. Diaphragm(A-1 Differential) 1000 Nil Not Approx. '. 06 One year 100

    specified 14daysxxi. Diaphragm(H-5 & HB-5) 1000 Nil Not Approx. 06 One year 100

    specified 14daysxxii. PipeBracketGasket (A9 & SA9) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxiii. Gasket (F-1 SelectorValve) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxiv. PipeBracketGasket (MU2B) 1000 Nil Not Approx. 06 One year 100

    l specified 05 daysxxv. Gasket BottomCover (F-1 Selector Valve) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxvi. Gasket (28-VB) 1000 Nil Not Approx. 06 One year 100

    specified. 05 daysxxvii. PistonHeadDisc (WDM2 Loco) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxviii. PistonHead Disc (YDM4 Loco) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxix. Cover Gasket (D-24B FeedValve) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxx. Pipe BracketGasket (D-24B FeedValve) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxxi. Gasket Ring (D-24B FeedValve) 1000 Nil Not Approx. 06 One year 100

    specified 05 daysxxxii. Gasket Ring (D-24B FeedValve) 1000 Nil Not Approx.O 06 One year 100

    specified 5 daysxxxiii. GasketRing (D-24B FeedValve) 1000 Nil Not Approx.O 06 One year 100

    specified 5 daysxxxiv. Ring (D-24B FeedValve) 1000 Nil Not Approx.O 06 One year 100

    specified 5 daysxxxv. Small Diaphragm(28-VB) 1000 Nil Not Approx 06 One year 100,

    specified 14 daysxxxvi. LargeDiaphragm(28-VB) 1000 Nil Not Approx 06 One year 100

    specified 14days185. Modifiedhand brake assembly 200 Nil Not Approx 8 01 Six months 20

    specified days186. Sparesfor compressor/ expressor, ALCO Locomotives

    A. Oil seal (compressor) 200 Nil Not Approx 01 Two year 10specified 2 days

    B. Face type Oil seal assemblywith mating 200 Nil Not Approx 01 Two year 10ring (Expressor)- specified 2 days

    C Piston 200 Nil Not Approx 01 Two year 10a) Diameter 197mm specified 2 daysb) Diameter 140mm 100 Nil Not Approx 01 Two year 5

    specified 2 daysD. Lube oil pump (gear driven type) 100 Nil Not Approx 01 Two year 5

    specified 3 daysE. Coolers (copper tube fin type cooling core with MS headers)

    a. [Inter cooler for 100 Nil Not Approx 01 Two year 10expressor/compressor specified 2 days

  • b. I After cooler for compressor 100 Nil Not Approx 01 Two year 10specified 2 days

    187. Spares upgraded for compressor/expressor, ALCO Locomotives.1. Air suction filter 200 Nil Not Approx 01 One year 10

    specified 3 days2. Cylinders/Liners

    a) Diameter 197mm 200 Nil Not Approx 01 Two year 10specified 2 days

    b) Diameter 140mm 100 Nil Not Approx 01 Two year 5specified 2 days

    3. Piston ring seta) Diameter 197mm 200 Nil Not Approx 01 Two year 10

    specified 2 daysb) Diameter 140mm 100 Nil Not Approx 01 Two year 5

    specified 2 days4. Connecting rod big end bearings

    Upper half 300 Nil Not Approx 01 Two year 10specified 2 days

    Lower half 300 Nil Not Approx 01 Two year 10specified 2 days

    5. Oil strainers/ screens 100 Nil Not Approx 01 One year 5 ~specified 2 days

    6 Suction unloader Assembly 600 Nil Not Approx 4 01 Two year 10specified months 10

    days7 Discharge Valve assembly 600 Nil Not Approx4 01 Two year 10

    specified months 10days

    8 Inlet Valve assembly 600 Nil Not Approx 01 Two year 10specified 4 months

    . 10 days188. Air Flow Measuring Valve and Air Flow Indicator, ALCO & Electric Locomotives

    Air Flow Measuring Valve 100 Nil Not Approx. 02 One year 10specified 1 Year

    Air Flow Indicator 100 Nil Not Approx 02 One year 10specified 02 days

    189. Air flow Indicator for microprocessor controlled 100 Nil Not Approx 02 One year 10brake on ALCo locomotives specified 2-1/2

    days190. Auto drain Valve, ALCO, EMD and Electric 200 Nil Not Approx. 02 One year 10

    ()Locomotives specified 1 Year191. Feed Valve, ALCo, EMD & Electric locomotives 100 Nil Not Approx. 02 One year .. 10

    specified 1 Year192. Valve -Emergency Brake for HHP Locomotive 200 Nil Not Approx 02 One year 10

    specified 8 days193. Brake Interface Unit (BIU) for Train Collision 30 Nil Not Approx 01 Six 10

    Avoiding System and Distributed Power Control specified 72 Days monthssystem for diesel locomotives fitted with IRABclass of brake system

    Motive Power - Bogie Items194. Bearing Adapter with Journal Bearing Assembly 360 NA NA NA NA One year 2 loco sets

    (without bushing traction rod) for HHP Locomotives of any type195. Journal Bearing Assembly for WDG5 locomotives 360 NA NA NA NA One year 02 loco sets196. Fabricated Bogie Frame & Bolster assembly for 80 NA NA 06 01 loco One year 1 Loco set

    locomotives months' set (02nos.)

    197. Motor Nose Link Bushing for HHP Locomotives 240 NA NA 05 days 02 nos. One year 5 loco sets

    198. Nose Link Bushing for WDG5 locomotives 240 Nos. NA NA 18 days" 05 nos. One year 05 loco sets

    199. Bushing Rubber for HHP Locomotives 100 NA NA '05 days 02 nos. One year 5 loco sets

    200. Car Body Link Bushing for WDG5 locomotives 100 Nos. NA NA 35 days" 03 nos. One year 05 loco sets

  • ..

    201. BushingTractionRod for HHP locomotives 600 NA NA 05 days 02 nos. One year 5 loco sets

    202. Traction rod Bushingfor WDG5 locomotives 600 Nos. NA NA 35 03 nos. One year 05 loco setsdays"

    203. Centre Pivot BlockAssembly 25 loco-sets NA NA 03 days 02 nos. One year 5 loco sets

    204. Hydraulic Dampers of WDG3A, WDM3D andWDM3A (with T.H.S bogies)and WDM3D (withequalizer less bogie) locomotivesHydraulicdamper (Drg No. SK.vL-295, SK.vL-328 & 300 NA NA 28 days" 03 no. One year 5 loco setsSK.vL-471) .ydraulic Damper for WDM3D with equaliser -less 300 NA NA 10days" 03 no. One year 5 loco setsbogie

    205. PrimaryVertical Damper for HHP Locomotives 300 NA NA 10days" 03 no. Oneyear 5 loco sets206. PrimaryVertical Damper for WDG5 locomotives 300 Nos. NA NA 22 days" 03 One year 05 loco sets

    nos.207. SecondaryYaw Damper for HHP Locomotives 100 NA NA 10days" 03 no. One year 5 loco sets208. SecondaryLateraldamper for WDG5 locomotives 100 Nos. NA NA 10days" 03 One year 05 loco sets

    nos.209. Equaliserbeams,Compensatingbeams and Linksof 800 (Equaliser NA NA 04months' 01 no. OneYear 2 loco sets

    locomotivehigh adhesion bogies & Equaliser beams and I or of each of any type(long& short) of locomotiveTrimount Bogies Compensating item.... beam)

    ·~10. JournalAxle BoxAssemblywith CRU bearing and 360 for various NA NA NA NA OneYear 2 loco setconical thrust pad loco

    applications.211. JournalAxle BoxAssemblywith normal and Step 360 for Co-Co NA NA NA NA OneYear 2 loco set

    Size Roller Bearingand conical thrust pad bogies,240for Bo-Bobogies forvarious locoapplications.

    212. CentrePivot Liner for Locomotives 150 NA NA 05 days 02 nos. One year 10 loco set213. Spring- SingleCoil for HHP Locomotives

    ~pring-Single Coil for WDG4 I WDM3D (With 600 NA NA 22 days" 03 nos. One year 10 loco setsequalizer less boqie) locomotivesl2.Spring-SingleCoil for WDP4 locomotives 600 NA NA 22 days" 03 nos. One year 10 loco sets3.Spring-SingleCoil for WDG4D locomotive 600 NA NA 22 days" 03 nos. One year 10 loco sets

    214. Coil Spring for WDG5 locomotives 600 Nos. NA NA 22 days" 03 nos. One year 10 loco sets215. RubberSprinqAssembly- A_{WDP4) 100 NA NA 05 di!Y.s 03 nos. One_year 10 loco sets

    RubberSpringAssembly- B (WDP4) 100 NA NA 05 days 03 nos. One year 10 loco sets216. RubberSpringAssembly for WDG4 Locomotives 200 NA NA 05 days 03 nos. One year 10 loco sets217. SecondarySpring forWDG5 locomotives 200 Nos. NA NA 10days" 03 nos. One year 10 loco sets218. Thermoplastic polyurethane spring pads (Happy 1200 NA NA 05 days 02 nos. One year 10 loco sets

    pads) for locomotives~;J219. Truck FrameAssemblyfor HHP Locomotives 50 NA NA 06 01 loco One year 1 loco set

    months' set (02nos.)

    220. Half CylinderWear for HHP locomotives 100 NA NA 05 days 02 nos. One year 5 loco sets221. Kit for TBU for WDG5 locomotives 300 Nos. NA NA 05 days 02 nos. One year 05 loco sets222. LateralThrust Pad (EndAxle) for WDG5 locomotives 200 Nos. NA NA 40 days". 03 nos. One year 05 loco sets223. LateralThrust Pad (Middle Axle) for WDG5 100Nos. NA NA 02 days 03 nos. One year 05 loco sets

    locomotives224. Secondarylateral stop for WDG5 locomotives 100 Nos. NA NA 05 days 02 nos. One year 05 loco setsFor above Bogie Items:• Inspection is to be carried out in different stages as per relevant specification .•* Fatigue testing is to be carried out as per relevant specification.Motive Power -Under frame Items225 BufferAssembly, Side, High capacity, Long life 30 loco sets NA NA 04 days 02 One_y_ear 20(5 loco sets)226. Coupler Assembly, H-type Tight lock for 30 loco sets NA NA 07 days 01 One year 1O(5 loco sets)

    ALCo/Electric/HHPPassengerLocomotives227. CouplerE-typefor EMD Locomotives 30 loco sets NA NA 07 days 01 One year 1O(5 loco sets)228. DraftGear Soft with Yoke Assembly 30 loco sets NA NA 64 days 01 One year 10(5 loco sets)229. Draft gearwith Yoke assembly for EMD Locomotives 30 loco sets NA NA 64 days 01 One year 10(5 loco sets)230. SpringPadsAssembly, Side Buffer, Long life 30 loco sets NA NA 155days 08 One year 20(5 loco sets)231. SpringRubber,Buffer 30 loco sets NA NA 20 days 05 One year 80(5 loco sets)